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ELECTRONIC VENTILATOR
TECHNICAL MANUAL
2nd edition
January 2006
MEDEC BENELUX NV
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronically,
mechanically, by photocopying, recording or otherwise, without the prior written
permission of Medec Benelux NV.
Medec Benelux NV
Lion D’Orweg 19
9300 Aalst
Belgium
Telephone : (32) 53 / 70.35.44
Fax : (32) 53 / 70.35.33
Website : www.medecbenelux.be
E-mail : sales@medecbenelux.be
2nd edition
January 2006
User responsibility
The equipment described in this manual has been built to confirm with the
specifications and instructions stated in this manual. To ensure proper and safe
operation of the equipment, it must be checked and serviced at least according to the
minimum standards laid out in this manual.
The equipment must be repaired and serviced only in accordance with written
instructions issued by Medec Benelux N.V. and must not be altered or modified in
any way without written approval of Medec Benelux N.V. The user of this equipment
shall have the responsibility for any malfunction which results from improper use,
maintenance, repair, damage or alteration by anyone other than Medec Benelux N.V.
or its appointed agents.
The Neptune anaesthesia combination has been specially developed for anaesthetic
applications.
The system is built around the so-called bag in bottle principle. This system has for
many years proved to be a reliable and safe system. One important aspect in this
connection is that the gas exchange of the patient is completely separated from the
machine by use of the bag mentioned.
Another important aspect is that the Neptune anaesthesia system, whatever
catastrophe might occur (compressed air, mains voltage failure or technical
problems), always goes into the spontaneous / manual respiration mode. This way, the
(manual) respiration of the patient is always guaranteed as long as the fresh gas
supply is assured.
The Neptune anaesthesia system may only be used in anaesthetic rooms which are
conducting and are provided with proper ventilation and electrical wiring.
The Neptune anaesthesia system may only be used in anaesthetic rooms conform with
EN60601-1-2 level. RS232 output (optional) may only be used with devices conform
with EN60601-1-2 level.
Table of Contents
1. Electronic system
1.1 Electronic system overview 1
1.2 Power supply
1.2.1 Replacing the AC mains fuses 5
1.2.2 Block diagram 5
1.2.3 Schematic diagram 8
1.2.4 Power supply board layout 11
1.3 Backplane board
1.3.1 Block diagram 12
1.3.2 Schematic diagram 14
1.3.3 Backplane board layout 16
1.4 MMI board
1.4.1 Block diagram 17
1.4.2 Schematic diagram 19
1.4.3 MMI board layout 25
1.4.4 Build-in test software 27
1.4.5 Graphics display 53
1.5 O2 measurement
1.5.1 General 54
1.5.2 Operation 54
1.5.3 O2 measurement specifications 55
1.6 Master board
1.6.1 Block diagram 56
1.6.2 Schematic diagram 58
1.6.3 Build-in test software 61
1.6.4 Master board layout 69
1.7 Pneumatic board
1.7.1 Block diagram 70
1.7.2 Schematic diagram 72
1.7.3 Built-in test software 77
1.7.4 Pneumatic board layout 85
2. Pneumatic system
2.1 Pneumatic diagram 86
2.2 Manual/Spontaneous mode (MAN) 88
2.3 Controlled mandatory ventilation (CMV) 90
2.4 Pressure controlled ventilation (PCV) 92
2.5 Peep 94
2.6 Flush safety 94
2.7 Mechanical construction
2.7.1 Patient breathing unit 95
2.7.2 Bottle 99
2.7.3 Supply tank 101
2.7.4 Solenoid valves 102
3. Maintenance and calibration
3.1 Visual inspection 103
3.2 Battery backup 104
3.3 The calibration menu 105
3.4 The pressure transducers 108
3.5 The pressure regulators 113
3.6 The flow regulators 116
3.7 O2 flush 118
3.8 The input pressure switches 119
3.9 The bottle safety valve 124
3.10 Peep valve calibration 125
3.11 Valve test 127
3.12 Performing a leaktest
3.12.1 Entering the leaktest menu 130
3.12.2 Performing the leaktest 132
3.12.3 Leaving the leaktest menu 135
3.13 Maintenance instructions 136
3.14 Parts list 141
4. Classification and discard
4.1 Classification 142
4.2 Discard 143
5. Inspection
5.1 Visual inspection 144
5.2 Other inspections 145
6. Troubleshooting 148
The Neptune contains several electronic printed circuit boards, which are located on
different locations in the machine.
The AC inlet at the back of the ventilator contains a fuse holder and power switch.
The AC mains voltage is connected to the AC/DC converter board.
The AC/DC converter board converts the AC mains voltage to +24V DC voltage.
The +24V DC is fully isolated from the AC mains voltage to ensure safe working
conditions.
The DC/DC power supply board generates different DC voltages and controls the
battery charging current. A special battery controller device will charge the battery
as safe as possible and under the best conditions to have a long battery lifetime.
The DC/DC power supply output voltages are:
o +5V DC
o +12V DC
o +24V DC
o +12V DC
The extendable system set consists of 4 different boards that are connected by
means of 2 elevated multiple pins connectors:
o MMI board
o Backplane board
o Master board
o Pneumatic board
The 4 different boards have their own specific tasks. The MMI board, master
board and the pneumatic board have one or more microprocessors and other
electronic devices on board. The backplane board only contains connectors and
has no microprocessor. The extendable system set is built so that further
expansion of the electronics is possible by means of the elevated multiple pins
connectors.
• Backplane board
The backplane board contains buzzer, O2 sensor, power switch and power supply
connectors. The power connector is connected to the DC/DC power supply. The
board is distributing the different DC voltages through the extendable system set.
The MMI board contains only one microprocessor. It’s reprogrammable so it can
be upgraded if necessary. The microprocessor controls all the graphical display
functions and is communicating - by means of the master board - with the
pneumatic board. The microprocessor is also controlling the keyboard board, the
control knob and the speaker.
• Master board
Note: The ventilator automatically switches over to manual mode after an error
or malfunction is detected.
• Pneumatic board
• Keyboard board
The keyboard board contains several switches and leds for interaction between the
operator and the electronic system. The keyboard board is connected to the MMI
board and processed by the microprocessor on the MMI board.
The graphical display shows all kind of information. It consists of menus, settings,
parameters, graphs, etc. The display is also responsible for interaction between the
operator and the ventilator electronics.
Along with the keyboard switches and leds, they form the operator’s interface.
The AC mains inlet at the back of the ventilator is equipped with a power switch and a
fuse holder block. The fuse holder contains two fuses type 2A slow.
The AC mains voltage must be in the range from 100V AC to 240V AC. The AC
mains frequency must be in the range from 50 Hz to 60 Hz. These are the absolute
maximum ratings for the AC mains supply.
- Turn off the Neptune and disconnect the power cord from the mains
inlet.
- Insert a screwdriver in the small AC receptacle and pull out the fuse
holder block.
- Replace the blown fuses and place the fuse holder block back into the
AC receptacle.
Note: Always replace the blown fuses with the same type and ratings.
Note: The switch at the back of the ventilator must be turned ON to activate the
battery charging.
Note: The ventilator uses high voltages, capable of causing personal injury.
Do not touch the AC mains voltage electronics during operation.
If an AC mains power failure occurs, the power supply automatically switches over to
battery supply. You can work approximately 1 hour on battery supply. The battery-
charging unit monitors the battery voltage and checks for a battery voltage lower than
10,5 Volt. If the battery voltage is getting lower than 10,5 Volt, the power supply
electronics is disconnected from the battery to prevent a totally exhausted battery. A
totally exhausted battery will shrink the battery lifetime enormously.
An audible alarm is activated during 20 seconds after the ventilator shuts off because
of an empty battery.
- LED D19 indicates the +24V DC input voltage from AC/DC converter
- LED D14 indicates the +5V DC output voltage
- LED D15 indicates the +12V DC output voltage
- LED D16 indicates the +12V DC output voltage
- LED D17 indicates the +24V DC output voltage
The +24 Volt DC output voltage is not available when working on battery. This
means that LED D19 and D17 aren’t lit in this situation.
You can rapidly determine a blown fuse by taking a look at the LED indicators. There
is no LED indicator provided on the battery input voltage to prevent a waste of battery
power.
• Connector P3:
• Connector P1:
• Connector P2:
• Connector P4:
The schematic diagram of the power supply is represented on the following pages.
Q10
RFP30P05
3 1
POWER SUPPLY DC OUTPUT CONNECTOR 2
D R34 D
+16Vout
+16Vout 100K U7 LT1074CT P2
L3 F5
SW16V 5 4
SW16V Vin Vsw 1
2
68µH 3.15A/T +16V
SW_ON_OFF2
SW_ON_OFF2 R35 R30 2
+ C12
GND
100K 470µF/63V 1 D10 R29 +16V
+12Vout
Vc
+12Vout FB MBR745 9090 2K7 3
GND
SW12V
SW12V R33 4
GND
GND
2
SW5V C15
SW5V Q4 2K7 R31
GND C19 1000µF/50V D16 D18
GREEN
SW_ON_OFF1 GND 1500 20V GND
SW_ON_OFF1 BS170
10N
GND GND
GND GND GND GND
C C
U5 MIC4576BT +24v
L1 F3 F4
1 2
IN OUT
4 68µH
GND
FB 3.15A/T 3.15A/T
5
ON/OFF R32
+ C10 D8 C17 R28 10K
470µF/63V R24 C13 2K7
3
3.3N/63V 1000µF/50V
MBR360 13K
D17
GREEN
GND GND GND D15
GREEN
R25
1K5 GND
GND GND
DC OUTPUT CONNECTOR 1
P1
B 6 GND B
GND
U6 MIC4576BT GND
L2 F2 5 +24V
1 2
IN OUT
4 68µH
GND
GREEN
1 +5V
GND GND GND
Title
A A
POWER SUPPLY - REGULATORS
GND
Size Number Revision
A4 PSU042000V1
Date: 6-Jan-2003 Sheet 2 of 2
File: C:\DOCUMENT\..\regulators.sch Drawn By: JP - KDP
1 2 3 4
The block diagram of the backplane board is represented on the next page.
The DC voltages coming from the power supply are distributed on the backplane
board. Connector P1 is the connection to the power board.
Connector P2 and P3 are supplying the extendable system set of electrical power.
Connector P5 is the power on/off connection to the power supply (P4).
Connector P4 connects to the MMI board through a flatcable.
Connector P6 is used to connect the buzzer and the O2 sensor.
The schematic diagram of the backplane board is represented on the next page.
The block diagram of the MMI board is represented on the following page.
There is only one microprocessor provided on the MMI board. This main
microprocessor controls the control knob, the keyboard, the speaker sound, LCD and
the communication. It is reprogrammable by means of the programming interface
connector P1.
All the graphical data is stored in the flash memory. This flash memory is also
reprogrammable with the use of connector P1.
The RAM memory is used as video memory. The video memory is copied through the
LCD data bus to the on-board LCD controller.
The LED indicators are located on the top of the MMI board and consist of four
LEDs: one green LED and three red LEDs. They give you helpful information when
an error occurs. More about errors and malfunctions of the ventilator is described later
in this manual.
The schematic diagram of the MMI board is represented on the following pages.
10
BUZ_ON_OFF 4 37 A10 AD6 8 13 GND +12V
6
PE2(AC+) PC2(A10) 7D 7Q
PE1 3 36 A9 AD7 9 12 U4
PE1(PDO/TXD) PC1(A9) 8D 8Q
PE0 2 35 A8 4 14 11
PE0(PDI/RXD) PC0(A8) VCC H
VDD
VSS
74VHC574 U9B 6 CS_F
PF7 54 44 AD7 5 CLOCK 1
B PF7(ADC7) PA7(AD7) 74VHC32 SCLK B
PF6 55 45 AD6 U8A DATA 2 12
PF6(ADC6) PA6(AD6) DIN W
PF5 56 46 AD5 BUZ_CS 3
PF5(ADC5) PA5(AD5) CS R13
PF4 57 47 AD4 1 2 1 13
PF4(ADC4) PA4(AD4) L
KEY_Y3 58 48 AD3 U9A 3 CS_R 5 18K
PF3(ADC3) PA3(AD3) GND
KEY_Y2 59 49 AD2 2
MAX5437EUD
PF2(ADC2) PA2(AD2) 74VHC14 74VHC32 +
KEY_Y1 60 50 AD1 GND U1 GND 7
PF1(ADC1) PA1(AD1) OUT
ADC_DATA 61 51 AD0 1 - GND
PF0(ADC0) PA0(AD0) OC
SHDN
52 ALE 11
VCC C
IN+
62 ATmega103L 43 ALE
IN-
AREF ALE
VCC 63 34 RD AD0 2 19 A0
AGND RD 1D 1Q
64 33 WR AD1 3 18 A1
AVCC WR 2D 2Q
53 22 AD2 4 17 A2
GND GND 3D 3Q
4
AD3 5 16 A3 A15 1 BUZ_ON_OFF
4D 4Q
RST GND 20 1 GND AD4 6 15 A4 U10A 3 CS_LCD
RESET PEN 5D 5Q
AD5 7 14 A5 A14 2 BUZZER
ATMEGA128-16AI 6D 6Q 74VHC32
AD6 8 13 A6
7D 7Q
AD7 9 74VHC573 12 A7
8D 8Q
A
Title
MMI board Checked
A
D D
U11 U12
A0 12 13 AD0 A0 1 6 AD0
A0 I/O0 A0 I/O1
A1 11 14 AD1 A1 2 7 AD1
A1 I/O1 A1 I/O2
A2 10 15 AD2 A2 3 10 AD2
A2 I/O2 A2 I/O3
A3 9 17 AD3 A3 4 11 AD3
A3 I/O3 A3 I/O4
A4 8 18 AD4 A4 13 22 AD4
A4 I/O4 A4 I/O5
A5 7 19 AD5 A5 14 23 AD5
A5 I/O5 A5 I/O6
A6 6 20 AD6 A6 15 26 AD6
A6 I/O6 A6 I/O7
A7 5 21 AD7 A7 16 27 AD7
A7 I/O7 A7 I/O8
A8 27 A8 17
C A8 A8 C
A9 26 A9 18
A9 A9
A10 23 A10 19
A10 A10
A11 25 A11 20
A11 A11
A12 4 A12 21
A12 A12
A13 28 A13 29
A13 A13
A14 29 A14 30
A14 A14
F_A15 3 R_A15 31
A15 A15
F_A16 2 R_A16 32
A16 A16
F_A17 30 VCC
A17
F_A18 1
A18
WR
WR 31 RD 12
WR WR
RD 24 CS_R 28
OE OE
CS_F 22 5
CE CE
AM29F040B_90EC HY628100B LLT1-70
B B
MEMORY
VCC
A A
C7 C8
100N 100N Title
MMI MEMORY Checked
Neptune ventilator
7SEG_CS
1_SEGA 16 14 1_DIG0
a DIG1
CLOCK 1_SEGB 15
b
1_SEGC 3
c
DATA 1_SEGD 2 3_SEGA 1 20 3_DIG0
d Aa
1_SEGE 1 3_SEGB 21
e Ab
1_SEGF 18 3_SEGC 2 19
f Ba
1_SEGG 17 3_SEGD 22
g Bb
12
13
1
18
1
1
R14
12K
1_SEGDP 4 3_SEGE 3 18
DP Ca
3_SEGF 23
Cb
19 1_SEGA 11 3_SEGG 4 17
V+ a Da
Iset
VCC
1_SEGB 10 3_SEGDP 24
DIN
CLK
b Db
1_SEGC 8 3_SEGA 5 16 3_DIG1
c Ea
14 1_SEGA 1_SEGD 6 3_SEGB 25
SEG A d Eb
LOAD(CS)
16 1_SEGB 1_SEGE 5 3_SEGC 6 15
SEG B e Fa
4 20 1_SEGC 1_SEGF 12 13 1_DIG1 3_SEGD 26
GND SEG C f DIG2 Fb
23 1_SEGD 1_SEGG 7 3_SEGE 7 14
SEG D g Ga
9 21 1_SEGE 1_SEGDP 9 3_SEGF 27
GND SEG E DP Gb
GNDGND
15 1_SEGF 3_SEGG 8 13
D5
SEG F Ha
17 1_SEGG 1_SEGA 16 14 1_DIG2 3_SEGDP 28
SEG G a DIG1 Hb
22 1_SEGDP 1_SEGB 15 3_SEGA 9 12 3_DIG2
SEG DP b Ia
1_SEGC 3 3_SEGB 29
c Ib
1_SEGD 2 3_SEGC 10 11
d Ja
2 1_DIG0 1_SEGE 1 3_SEGD 30
DIG 0 e Jb
11 1_DIG1 1_SEGF 18
DIG 1 f
D12
Dout
DIG 7 c Bb
TIDAL VOLUME
MAX7221CWG
1_SEGD 6 3_SEGA 3 18 3_DIG3
d Ca
MINUTE VOLUME
1_SEGE 5 3_SEGB 23
e Cb
U16
2
2
24
f DIG2 Da
1_SEGG 7 3_SEGD 24
g Db
1_SEGDP 9 3_SEGE 5 16
DP Ea
3_SEGF 25
D6
Eb
C-562G PARALIGHT 3_SEGG 6 15
Fa
3_SEGDP 26
Fb
3_SEGA 7 14 3_DIG4
Ga
2_SEGA 16 14 2_DIG0 3_SEGB 27
a DIG1 Gb
12
13
1
18
R15
12K
2_SEGB 15 3_SEGC 8 13
b Ha
2_SEGC 3 3_SEGD 28
c Hb
19 2_SEGD 2 3_SEGE 9 12
V+ d Ia
Iset
VCC
2_SEGE 1 3_SEGF 29
DIN
CLK
e Ib
2_SEGF 18 3_SEGG 10 11
C12
f Ja
100N
14 2_SEGA 2_SEGG 17 3_SEGDP 30
SEG A g Jb
LOAD(CS)
16 2_SEGB 2_SEGDP 4
SEG B DP
D13
4 20 2_SEGC MV59164
GND SEG C
PEAK
VCC
GND
23 2_SEGD 2_SEGA 11
SEG D a
9 21 2_SEGE 2_SEGB 10 3_SEGA 1 20 3_DIG5
C9
GND SEG E b Aa
100N
GND GND
15 2_SEGF 2_SEGC 8 3_SEGB 21
SEG F c Ab
17 2_SEGG 2_SEGD 6 3_SEGC 2 19
SEG G d Ba
22 2_SEGDP 2_SEGE 5 3_SEGD 22
SEG DP e Bb
2_SEGF 12 13 2_DIG1 3_SEGE 3 18
f DIG2 Ca
2_SEGG 7 3_SEGF 23
C10
g Cb
100N
2 2_DIG0 2_SEGDP 9 3_SEGG 4 17
DIG 0 DP Da
11 2_DIG1 3_SEGDP 24
D7
DIG 1 Db
3
3
C11
DIG 4 Fa
100N
10 2_DIG5 2_SEGA 16 14 2_DIG2 3_SEGD 26
DIG 5 a DIG1 Fb
5 2_DIG6 2_SEGB 15 3_SEGE 7 14
DIG 6 b Ga
8 2_DIG7 2_SEGC 3 3_SEGF 27
Dout
DIG 7 c Gb
MAX7221CWG
2_SEGD 2 3_SEGG 8 13
d Ha
2_SEGE 1 3_SEGDP 28
e Hb
U15
f Ia
2_SEGG 17 3_SEGB 29
+ C100
g Ib
2_SEGB 10 MV59164
22
b
2_SEGC 8
DATA
PLATEAU
c
2_SEGD 6 3_SEGE 1 20
d Aa
12
13
1
18
R16
12K
2_SEGE 5 3_SEGF 21
+ C101
e Ab
CLK
DP Ca
4_SEGB 23
D8
Cb
14 3_SEGA C-562G PARALIGHT 4_SEGC 4 17
SEG A Da
LOAD(CS)
16 3_SEGB 4_SEGD 24
SEG B Db
4 20 3_SEGC 4_SEGE 5 16
GND SEG C Ea
23 3_SEGD 2_SEGA 16 14 2_DIG4 4_SEGF 25
+ C102
SEG D a DIG1 Eb
4
4
DIG 0 DP Ia
11 3_DIG1 4_SEGF 29
DIG 1 Ib
6 3_DIG2 2_SEGA 11 4_SEGG 10 11
MEAN
DIG 2 a Ja
7 3_DIG3 2_SEGB 10 4_SEGDP 30
DIG 3 b Jb
3 3_DIG4 2_SEGC 8
DIG 4 c
D15
DIG 7 f DIG2 Aa
MAX7221CWG
2_SEGG 7 4_SEGB 21
g Ab
2_SEGDP 9 4_SEGC 2 19
DP Ba
U13
4_SEGD 22
D9
24
Bb
C-562G PARALIGHT 4_SEGE 3 18
Ca
4_SEGF 23
Cb
4_SEGG 4 17
Da
2_SEGA 16 14 2_DIG6 4_SEGDP 24
a DIG1 Db
2_SEGB 15 4_SEGA 5 16 4_DIG3
b Ea
2_SEGC 3 4_SEGB 25
c Eb
2_SEGD 2 4_SEGC 6 15
d Fa
2_SEGE 1 4_SEGD 26
e Fb
5
5
2_SEGF 18 4_SEGE 7 14
f Ga
2_SEGG 17 4_SEGF 27
g Gb
12
13
1
18
B
R17
12K
2_SEGDP 4 4_SEGG 8 13
Size
File:
Title
Date:
DP Ha
4_SEGDP 28
Hb
19 2_SEGA 11 4_SEGA 9 12 4_DIG4
PEEP
V+ a Ia
Iset
VCC
2_SEGB 10 4_SEGB 29
DIN
CLK
b Ib
2_SEGC 8 4_SEGC 10 11
c Ja
14 4_SEGA 2_SEGD 6 4_SEGD 30
SEG A d Jb
LOAD(CS)
16 4_SEGB 2_SEGE 5
Number
SEG B e
D16
23 4_SEGD 2_SEGG 7
SEG D g
9 21 4_SEGE 2_SEGDP 9 4_SEGE 1 20
GND SEG E DP Aa
GND GND
15 4_SEGF 4_SEGF 21
SEG F Ab
D10
C:\G\..\MMI_LED.sch
DIG 3 e Eb
3 4_DIG4 1_SEGF 18 4_SEGG 6 15
DIG 4 f Fa
10 4_DIG5 1_SEGG 17 4_SEGDP 26
DIG 5 g Fb
5 4_DIG6 1_SEGDP 4 4_SEGA 7 14 4_DIG6
DIG 6 DP Ga
7 SEGMENT DISPLAY - LED BAR
8 4_DIG7 4_SEGB 27
O2
Dout
DIG 7 Gb
6
6
MAX7221CWG
Sheet 3 of 5
1_SEGA 11 4_SEGC 8 13
a Ha
1_SEGB 10 4_SEGD 28
b Hb
U14
1_SEGC 8 4_SEGE 9 12
24
c Ia
1_SEGD 6 4_SEGF 29
d Ib
Checked
Revision
1_SEGE 5 4_SEGG 10 11
e Ja
1_SEGF 12 13 1_DIG5 4_SEGDP 30
f DIG2 Jb
1_SEGG 7
g
D17
1_SEGDP 9 MV59164
v1.0
DP
7SEG - LED
D11
C-562G PARALIGHT
B
C
A
D
Technical manual
1 2 3 4 5 6
D D
MMBF170
U8F 5K6
SS 13 12
R24
74VHC14 3K3
U17 P2
1 20 MISOA MOSIA MOSIB
DE1/RE1 OA1 1 2
C MISO 2 19 MISOB MISOA MISOB C
DR1 OB1 3 4
MOSI 3 18 MOSIA SCKA SCKB GND
DR2 OA2 5 6
4 17 MOSIB SSSLV1A SSSLV1B P3
DE2/RE2 OB2 7 8
5 BUZZER +24V 1
DE3/RE3 9 10
SCK 6 15 SCKA +12V VCC 2
DR3 OA3 11 12
SS 7 14 SCKB PS_ON_OFF 3
RO4 OB3 13 14
8 13 SSSLV1A PS_ON_OFF 4
DI4 OA4 15 16
9 12 SSSLV1B 1_SEGA 5
CONNECT TO KEYBOARD
DE4 OB4 17 18
10 11 O2 1_SEGB 6
RE4 GND 19 20
GND 1_SEGC 7
DS36954 GND HEADER 10X2 1_SEGD 8
1_SEGE 9
GND GND AGND 1_SEGF 10
1_SEGG 11
1_SEGDP 12
1_DIG6 13
1_DIG7 14
KEY_X1 15
KEY_X2 16
KEY_Y1 17
U19 KEY_Y2 18
PSCK 12 14 PB1 KEY_Y3 19
AX O/IA
SCK 13 PMOSI
AY
B PMISO 2 15 PE1 U18 VCC B
BX O/IB
KEY_X2 1 1 4 P1 VCC
BY GND VCC
1 2 CY3 R10 CY2 R9 CY1 R11
PMOSI 5 4 PE0 GND 1K5
CX O/IC 3 4
KEY_X1 3 RST 2 3 1K5 1K5
CY RST MR 5 6
7 8
RST 11 MAX811L
A C13 9 10
10 GND GND GND GND GND GND
B 100N
9 HEADER 5X2 HAAKS
C
PSCK GND
6 PMISO GND
INH
GND 74HC4053
VCC VCC
VCC VCC
ENC_A
ENC_B
ENC_SW
R26
R25 3K3
U8E 3K3
P4
10 11 1 2
3 4 U8D
A 5 6 A
74VHC14 R27
7 8 9 8
Title
9 10
3K3
74AHC14 MMI SPI Checked
HEADER 5X2
Size Number Revision
B MMI 092003v1 v1.0
GND GND
Date: 24-Mar-2004 Sheet 4 of 5
File: C:\G\..\MMI_SPI.sch Drawn By: HDH
1 2 3 4 5 6
VCC
2
C19 C18 C20 STR2
100N 100N 100N
1
GND GND GND
C21
C28 +
100N L1
47µH
GND GND
8
-22V R29
U22
C30 68K
U21 D20 VCC
VCC
7 R33
VA0 10 11 VD0 LX
A0 D0 2E
VA1 9 12 VD1 C31 C29
A1 D1 1 2.2µF / 40V
MBR0540T1
VA2 8 13 VD2 SHDN MBR0540T1 R31
A2 D2 D19 R28 10µ / 35V Tant. Low ESR
100pF / 40 V
VA3 7 15 VD3 270K
A3 D3 5 120K
+
VA4 6 16 VD4 ISET
A4 D4
10
VA5 5 17 VD5
6
A5 D5 2
VA6 4 18 VD6 POL U5
A6 D6 GND
VA7 3 19 VD7 14 11
A7 D7 MAX629ESA GND VCC H
VDD
VSS
VA8 25
A8 R30
VA9 24 256 CLOCK 1
A9 4 6k8 SCLK
VA10 21 FB DATA 2 12
A10 DIN W
VA11 23 CONTRAST_CS 3
C A11 3 CS C
GND
VA12 2 REF 13
A12 L
VA13 26 C32 5
A13 GND
VA14 1
MAX5437EUD
A14 2.2µF / 10V +
GND 7
OUT
VWR 27
6
WR -
SHDN
22
OE
IN+
20
IN-
CE GND GND
GND
BS62LV256SC-70
VA15
4
VCC
VA10
VA11
VA12
VA13
VA14
VA15
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VWR
VCC
43
42
41
40
39
38
37
36
35
34
33
32
31
30
28
27
U20 P5
44 26 VD0 XD0 1
VRW VD0 D0
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15
45 25 VD1 XD1 2
OSC2
D4 XSCL VSS
XD0
XD1
XD2
XD3
AD5 4 11
NC
NC
NC
NC
D6
D7
D5 XECL
GND
5
6
54
55
29
46
48
49
10
9
8
7
X2
+12V
10 MHz
C26 C27
AD6
AD7
XD0
XD1
XD2
XD3
• Start-up test
After turning the ventilator on, the MMI board will test the different functions.
When all these tests are executed successfully, the MMI board is ready to start
working. If an error occurred, the type of error is displayed on the LED indicators.
G R R R
Communication error
G R R R
Note: During error free operation of the ventilator, the LED indicators might be
turned on and off by the software. This is quite normal and has nothing to
do with error codes.
To determine the exact error on the MMI board, you have to perform a specific test by
using the build-in test software.
Note: When executing a specific test on the MMI board, there will be no
communication between the master board and the MMI board. The master
board will interprete this as a communication error and a continuous beep
is audible. This can be very annoying. To prevent this error, put the master
board in internal test mode by setting dipswitch 1 high. For detailed
instructions, see the master board section later in this manual.
1 2 3 4 5
6 Reserved
G R R R
7 Reserved
G R R R
To fix error code 4 or internal EEPROM error, follow the next steps:
1 2 3 4 5
Note: Restoring the MMI EEPROM settings will not affect the pneumatic board
EEPROM settings. Calibration of the ventilator is not needed in this case.
Just check the power-on parameters and the speaker sound volume in the
setup menu.
Warning: Try to resolve internal function error code 4 (EEPROM error) with
the instructions described above. For all other internal function test
errors, contact an authorized service engineer.
1 2 3 4 5
o If no errors where found, all the red LEDs are off and the green LED is
blinking. Some devices need to be visually checked for failures.
o Visual test for the barograph: check that all red leds light up from right
to left and the green leds from left to right.
Battery => Tidal volume => Minute volume => O2 High => O2 Low
=> CMV => PCV => Manual => Standby => High pressure Alarm
=> Low pressure alarm => Apnea alarm => Trigger => LCD led.
1° Standby (1)
2° Standby (1), High pressure (2)
3° Standby (1), High pressure (2), Low pressure (3)
4° Standby (1), High pressure (2), Low pressure (3), Apnea alarm (4)
5° Standby (1), High pressure (2), Low pressure (3), Apnea alarm (4),
Trigger (5)
6° Standby (1), High pressure (2), Low pressure (3), Apnea alarm (4),
Trigger (5) and LCD led (6)
2
3
4
5
o LCD contrast
In the FiO2 display appears a counter from 1 to 5.
The contrast of the LCD changes with each value.
o O2 sensor
In the FiO2 display appears O2.
4 Reserved
G R R R
5 Reserved
G R R R
6 Reserved
G R R R
7 Reserved
G R R R
There is a problem with the external flash memory. The microprocessor is only
reading data from the flash memory for display on the graphics display.
Contact an authorized service engineer if the problem cannot be resolved.
There is a problem with the external SRAM memory. The microprocessor is reading
data from and writing data to the external SRAM memory.
Contact an authorized service engineer if the problem cannot be resolved.
# Resolve external function test error code 3 - External display driver error
There is a problem with the external display driver. It’s not necessary to connect the
graphics display with the MMI board to perform an external display driver test. The
microprocessor is writing data to and reading data from the display driver.
Contact an authorized service engineer if the problem cannot be resolved.
1 2 3 4 5
2
1
3
12
13
4
5
6
7 14
8
9
10
11 o Press the volume mode key (1).
The leds tidal volume (2) and minute volume (3) should come on.
Release the key. The leds should be off.
1 2 3 4 5
To test the display driver and/or graphics display, you can show a test pattern on
the graphics display. Perform the following instructions:
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
o Second test: the red leds light up from left to right in the airway
pressure window.
o Third test: both green and red leds light up from left to right in the
airway pressure window.
1 2 3 4 5
15
2
1
3
12
13
4
5
6
7 14
8
9
10
11 o Press the volume mode key (1).
The leds tidal volume (2) and minute volume (3) should come on.
Release the key. The leds should be off.
1 2 3 4 5
2
3
4
5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
Note: Make sure that in normal operating mode of the Neptune ventilator the
dipswitches of the MMI board, master board and pneumatic board are put
in the following position:
1 2 3 4 5
Note: The display generates voltages capable of causing personal injury (high
voltage up to -24 VDC). Do not touch the display electronics during
operation.
After switching the ventilator on, the display will respond after a few seconds.
1.5.1 General
1.5.2 Operation
The oxygen measurement is done with an O2 fuel cell. The oxygen sensor function is
similar to a typical battery. The O2 fuel cell generates a small voltage that is linear
with the oxygen concentration. The output voltage of a new O2 fuel cell is about 15,0
± 2 mV at dry ambient air.
The voltage is converted to a digital value through the 24-bit ADC converter. U2
generates a reference voltage equal to 1,2V used by the ADC converter U1.
• O2 sensor test
1 2 3 4 5
• 100% O2 calibration
• Recommended calibration
The block diagram of the master board is represented on the following page.
The master board looks after the communication between the MMI board and the
pneumatic board. The master board contains a reprogrammable microprocessor
(reprogrammable by means of connector P3).
The real time clock keeps up the actual time and date. It contains also timer
information like the total working time of the ventilator, service time, etc.
The audible safety circuit contains a buzzer. The buzzer is driven by the
microprocessor and the reset signal. If an error is detected, the buzzer generates an
audible sound.
Real time
clock
microprocessor
audible safety
circuit
Master board
Block diagram master board
The schematic diagram of the master board is represented on the following pages.
SPI BUS
R1 R2 R3 R4
1K5 1K5 1K5 1K5
D D
U6 U7
D1 D2 D3 D4 A0 10 11 AD0 A0 10 11 AD0
A0 D0 A0 D0
HLMP-1790
HLMP-1700
HLMP-1700
HLMP-1700
SPIBUS.sch X1 4MHZ A1 9 12 AD1 A1 9 12 AD1
A1 D1 A1 D1
A2 8 13 AD2 A2 8 13 AD2
A2 D2 A2 D2
A3 7 15 AD3 A3 7 15 AD3
C1 C2 A3 D3 A3 D3
PB7 A4 6 16 AD4 A4 6 16 AD4
33pF 33pF A4 D4 A4 D4
PB6 A5 5 17 AD5 A5 5 17 AD5
A5 D5 A5 D5
PB5 A6 4 18 AD6 A6 4 18 AD6
A6 D6 A6 D6
GND GND PB4 A7 3 19 AD7 A7 3 19 AD7
A7 D7 A7 D7
U4 A8 25 A8 25
A8 A8
U1 PD3 1 15 SS0 A9 24 256 A9 24 256
A Y0 A9 A9
18 23 PD4 2 14 SS1 A10 21 A10 21
TOSC2 XTAL2 B Y1 A10 A10
19 24 PD5 3 13 SS2 A11 23 A11 23
TOSC1 XTAL1 C Y2 A11 A11
21 12 SS3 A12 2 A12 2
VCC VCC Y3 A12 A12
PD7 32 17 PB7 11 SS4 A13 26 A13 26
PD7(T2) PB7(OC2/PWM2) Y4 A13 A13
PD6 31 16 PB6 SS 4 10 SS5 1 1
PD6(T1)PB6(OC1B/PWM1B) E1 Y5 A14 A14
PD5 30 15 PB5 5 9 SS6
PD5 PB5(OC1A/PWM1A) E2 Y6
PD4 29 14 PB4 6 7 SS7 27 27
PD4(IC1) PB4(OC0/PWM0) E3 Y7 WR WR
PD3 28 13 MISO RD 22 RD 22
C PD3(INT3) PB3(MISO) OE OE C
PD2 27 12 MOSI VCC 74HC138 CS0 20 CS1 20
PD2(INT2) PB2(MOSI) CE CE
PD1 26 11 PB1 U3
PD1(INT1) PB1(SCK)
PD0 25 10 SS PD0 1 15 CS0 RAM/ROM/FLASH RAM/ROM/FLASH
PD0(INT0) PB0(ss) A Y0
PD1 2 14 CS1
B Y1 S5 S3 S1
PE7 9 42 A15 PD2 3 13 CS2 A14 1 0 1 0 1 0 WR
PE7(INTR7) PC7(A15) C Y2
PE6 8 41 A14 GND 12 CS3
PE6(INTR6) PC6(A14) Y3 S6 S4 S2
PE5 7 40 A13 11 CS4 WR 1 0 1 0 1 0 A14
PE5(INTR5) PC5(A13) Y4
PE4 6 39 A12 4 10 CS5
PE4(INTR4) PC4(A12) E1 Y5
PE3 5 38 A11 5 9 CS6 VCC
PE3(AC-) PC3(A11) E2 Y6
PE2 4 37 A10 A15 6 7 CS7
PE2(AC+) PC2(A10) E3 Y7
PE1 3 36 A9 VCC VCC
PE1(PDO/TXD) PC1(A9) LITHIUM 3V
PE0 2 35 A8 74HC138
PE0(PDI/RXD) PC0(A8)
GND U2 R5 R6 R7 R8
PF7 54 44 AD7 1
PF7(ADC7) PA7(AD7) OC
100K
100K
100K
100K
PF6 55 45 AD6 ALE11 SW1 X2 BAT1 R12 R11
PF6(ADC6) PA6(AD6) C
ATmega103L
100K
100K
PF2 59 49 AD2 AD2 4 17 A2 PF7 4 7 GND
B PF2(ADC2) PA2(AD2) 3D 3Q B
PF1 60 50 AD1 AD3 5 16 A3 5 6 U8 VCC
PF1(ADC1) PA1(AD1) 4D 4Q
PF0 61 51 AD0 AD4 6 15 A4 1 24
PF0(ADC0) PA0(AD0) 5D 5Q PWR VCC
52 AD5 7 14 A5 DS-05 APEM 2 23
VCC VCC 6D 6Q X1 SQW
62 43 ALE AD6 8 13 A6 3 22
AREF ALE 7D 7Q +24V X2 Vbaux
63 34 RD AD7 9 12 A7 AD0 4 21
AGND RD 8D 8Q AD0 RCLR
64 33 WR GND AD1 5 20
AVCC WR AD1 Vbat
53 22 74HC573 +12V R9 AD2 6 19 PE4
C20 GND GND AD2 IRQ
100K AD3 7 18
10nF AD3 KS
20 1 GND U5 PF1 AD4 8 17 RD
RESET PEN AD4 RD
A8 1 15 CS8 AD5 9 16
A Y0 AD5 GND
GND 103L RST A9 2 14 CS9 R10 AD6 10 15 WR
B Y1 AD6 WR
A10 3 13 CS10 100K R14 + AD7 11 14 ALE
C Y2 AD7 ALE
12 CS11 PF0 3K9 12 13 CS8
Y3 GND CS
VCC 11 CS12
Y4 C4
U14 A14 4 10 CS13 + GND DS1685
E1 Y5 10µF 10µF
1 A15 5 9 CS14 R15 GND GND GND
VCC E2 Y6
2 A12 6 7 CS15 10K
Vout E3 Y7 C3
3
GND
74HC138
A
MAX6045AEUR-T GND GND
Title
MASTER A
+
C5 C6 Size Number Revision
10µF 100nF
A4
MASTER012000v1 v1.0
Date: 15-Jan-2003 Sheet 1 of 2
GND File: C:\DOCUMENT\..\master.sch Drawn By: JP-KDP
1 2 3 4
After turning the ventilator on, the master board will test all his different functions.
During start-up the following tests are executed:
When all these tests are executed successfully, the master board is ready to start
working. If an error occurred, the type of error is displayed on the LED indicators.
G R R R
After start-up the LED indicators can show the following errors:
Communication error
G R R R
Note: During executing a specific test on the master board there will be no
communication between the master board and the display board. The
MMI board will interpret this as a communication error and a
communication error code is displayed and also an alarm sound is
audible. This can be very annoying. To prevent this error put the MMI
board in internal test mode by setting dipswitch 1 high. See the MMI
board section in this manual for detailed instructions.
Note: The pneumatic board will also detect a communication error during a
executing a specific test on the master board. Don’t pay any attention
to it in this situation.
1 2 3 4 5
6 Reserved
G R R R
7 Reserved
G R R R
To fix error code 4 or internal EEPROM error follow the next steps:
1 2 3 4 5
Note: Restoring the master EEPROM settings will not affect the pneumatic
board EEPROM settings. Calibration of the ventilator is not needed in
this case.
1 2 3 4 5
1 reserved
G R R R
2 reserved
G R R R
3 reserved
G R R R
5 reserved
G R R R
6 reserved
G R R R
7 reserved
G R R R
There is a problem with the real time clock. Device U8 contains the actual time and
date and timer information. The microprocessor can send data or read data from
device U8. Device U8 is equipped with a very accurate crystal and a backup battery.
Contact an authorized service engineer if the problem cannot be resolved.
If the test is running correctly the buzzer is set on and off every second.
To test the communication between the master board and the MMI board perform the
following test:
1 2 3 4 5
1 2 3 4 5
To test the communication between the master board and the pneumatic board
perform the following test:
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
The block diagram of the pneumatic board is represented on the following page.
The pneumatic board is provided with one microprocessor. The microprocessor is re-
programmable by means of connector P3.
The A/D converter converts the signal of the pressure transducer, the +12V valves
voltage and the +12V voltage to a digital value.
There are two valve driver IC’s that can drive each 8 valves. Each output is provided
with a green LED. You can see the valve state directly on the LED’s. Connectors P4
and P5 connecting the valve driver IC’s with the valves.
The pneumatic microprocessor receives settings from the MMI board. On the basis of
these settings and the signals from the transducers the microprocessor is calculating
all the parameters needed to drive the pneumatic valves.
The microprocessor must trigger the 12V safety circuit in a certain time. During a
microprocessor failure the +12V safety circuit will not be triggered and the +12V
voltage on the valves shuts off. The ventilator switches automatically over to MAN.
mode in this situation (because no valves are driven).
12V
SAFTY
microprocessor CIRCUIT
Pneumatic board
The schematic diagram of the pneumatic board is represented on the following pages.
VCC
R8 R7 R6 R5
VALVES SENSORS
1K5
1K5
1K5
1K5
RS485 DRIVER
HLMP-1700
D1 D2 D3 D4
HLMP-1790
HLMP-1700
HLMP-1700
D D
VALVES.sch SENSORS.sch PNEUSPI.sch
PB4
PB5
PB6
PB7
U6B
VCC CS0 5
4 VALSEL1
WR 6
X1 6MHz R4 R3 R2 R1
74HC02
100K
100K
100K
100K
C1 C2 SW1 U6C
33pF 33pF 1 10 PF4 WR 8
2 9 PF5 10 VALSEL2
GND GND 3 8 PF6 CS1 9
4 7 PF7
C 74HC02 C
U1 5 6
18 23
TOSC2 XTAL2
19 24 DS-05 APEM
TOSC1 XTAL1
21 GND
VCC VCC
PD7 32 17 PB7
PD7(T2) PB7(OC2/PWM2) U4A
PD6 31 16 PB6
PD6(T1)PB6(OC1B/PWM1B)
PD5 30 15 PB5 A15 1
PD5 PB5(OC1A/PWM1A)
PD4 29 14 PB4 A14 2 9 U5
PD4(IC1) PB4(OC0/PWM0) U4C
PD3 28 13 MISO A13 8 A0 10 11 AD0
PD3(INT3) PB3(MISO) A0 D0
12V ON/OFF 27 12 MOSI 11 A1 9 12 AD1
PD2(INT2) PB2(MOSI) A1 D1
VAL.CL 26 11 PB1 A11 74HC4075 12 10 A2 8 13 AD2
PD1(INT1) PB1(SCK) U4B A2 D2
VAL.EN. 25 10 SS 13 A3 7 15 AD3
PD0(INT0) PB0(ss) A3 D3
A10 3 A4 6 16 AD4
A4 D4
9 42 A15 A9 4 6 74HC4075 A5 5 17 AD5
PE7(INTR7) PC7(A15) A5 D5
8 41 A14 A8 5 A6 4 18 AD6
PE6(INTR6) PC6(A14) A6 D6
7 40 A13 A7 3 19 AD7
PE5(INTR5) PC5(A13) A7 D7
ADINT 6 39 A12 74HC4075 A8 25
PE4(INTR4) PC4(A12) A8
5 38 A11 A9 24 256
PE3(AC-) PC3(A11) A9
4 37 A10 GND U2 A10 21
B PE2(AC+) PC2(A10) A10 B
PE1 3 36 A9 1 A11 23
PE1(PDO/TXD) PC1(A9) OC A11
PE0 2 35 A8 ALE 11 A12 2
PE0(PDI/RXD) PC0(A8) C A12
U3 $100* A13 26
A13
PF7 54 44 AD7 AD0 2 19 A0 A4 1 15 CS0 1
PF7(ADC7) PA7(AD7) 1D 1Q A Y0 A14
PF6 55 45 AD6 AD1 3 18 A1 A5 2 14 CS1
PF6(ADC6) PA6(AD6) 2D 2Q B Y1
ATmega103L
R17
8 9
7 10 VCC
6 11
5 12
D D
4 13
16
15
14
13
12
11
10
3 14
9
2 15 VCC
1 16 R19
8*100K
8*4K7 C21 C22 C23 C24
100nF 100nF 100nF 100nF
1
2
3
4
5
6
7
8
D5 D6 D7 D8 D9 D10 D11 D12
U10 GND
VAL.CL 1 22 VAL.EN. P4 U7 P6
CLEAR OE
VALSEL1 2 20 V1 AD0 18 2
STROBE OUT1 2 1 Q1 D1 1 2
AD0 3 19 V2 AD1 17 3
IN1 OUT2 4 3 Q2 D2 3 4
AD1 4 18 V3 AD2 16 4
INT2 OUT3 6 5 Q3 D3 5 6
AD2 5 17 V4 AD3 15 5
INT3 OUT4 8 7 Q4 D4 7 8
AD3 6 16 V5 AD4 14 6
INT4 OUT5 10 9 Q5 D5 9 10
AD4 7 15 V6 AD5 13 7
INT5 OUT6 12 11 Q6 D6
AD5 8 14 V7 AD6 12 8 HEADER 5X2
C INT6 OUT7 14 13 Q7 D7 C
AD6 9 MIC5801BN13 V8 AD7 11 9
INT7 OUT8 16 15 Q8 D8
AD7 10 12
INT8 COM 18 17
11 21 1 RD
GND VDD 20 19 E1
19 CS2
E2
GND MIC5801BN VCC HEADER 10X2 GND
12v val. 74HC541
D21 R29
GND
12V ON/OFF
4K7
RST
R18
8 9
7 10
6 11
5 12
4 13
3 14 +12v
Q1
2 15
B R30 B
1 16
22K
8*4K7 U8A U8B
RFP30P05 4 3 12 11
Q CLR Q CLR
2 10
B B
13 1 5 9
D13 D14 D15 D16 D17 D18 D19 D20 Q A GND Q A
U9 14 C20 R20 6 GND
Q2 Cext VCC Cext
VAL.CL 1 22 VAL.EN. P5 R9 100K
CLEAR OE
VALSEL2 2 20 V9 BS170M 330N
STROBE OUT1 2 1
10K
AD0 3 19 V10
IN1 OUT2 4 3
AD1 4 18 V11 15 7
INT2 OUT3 6 5 RCext RCext
AD2 5 17 V12
INT3 OUT4 8 7
AD3 6 16 V13 74HC123 74HC123
INT4 OUT5 10 9
AD4 7 15 V14
INT5 OUT6 12 11
AD5 8 14 V15 GND
INT6 OUT7 14 13
AD6 9 MIC5801BN13 V16
INT7 OUT8 16 15
AD7 10 12
INT8 COM 18 17
11 21
A GND VDD 20 19
Title
VALVES A
GND MIC5801BN VCC HEADER 10X2
Size Number Revision
A4
PNEU012000v1 v1.0
Date: 9-Jan-2003 Sheet 2 of 4
File: C:\DOCUMENT\..\VALVES.sch Drawn By: JP-KDP
1 2 3 4
PATIENT PRESSURE PEEP VALVE EXP. PRESSURE PATIENT FLOW FRESH GAS FLOW TANK PRESSURE
+12v SENSORS
7
U18 U19 U20 U21 U22
D 2 2 2 2 2 C19 D
2
6 U12 INA125 6 C5 6 C6 6 C7 6
OPA237 C4 OPA237 U13 INA125 OPA237 U14 INA125 OPA237 U15 INA125 OPA237 U16 INA125 100N
3 3 3 3 3
v+
sleep
v+
sleep
v+
sleep
v+
sleep
v+
sleep
100N 100N 100N 100N
12 3 12 3 12 3 12 3 12 3
Vref COM v- Vref COM v- Vref COM v- Vref COM v- Vref COM v-
AGND 13 AGND 13 AGND 13 AGND 13 AGND 13
4
4
Vref BG Vref BG Vref BG Vref BG Vref BG
14 AGND 14 AGND 14 AGND 14 AGND 14 AGND
Vref 2.5 Vref 2.5 Vref 2.5 Vref 2.5 Vref 2.5
C35 C36 15 10 C38 C39 15 10 C41 C42 15 10 C44 C45 15 10 C47 C48 15 10
Vref 5 Vo Vref 5 Vo Vref 5 Vo Vref 5 Vo Vref 5 Vo
16 16 16 16 16
Vref 10 Vref 10 Vref 10 Vref 10 Vref 10
4 4 4 4 4
Vref Out Vref Out Vref Out Vref Out Vref Out
100N 100N 8 11 100N 100N 8 11 100N 100N 8 11 100N 100N 8 11 100N 100N 8 11
RG SENSE RG SENSE RG SENSE RG SENSE RG SENSE
9 9 9 9 9
RG RG RG RG RG
R10 6 5 R11 6 5 R12 6 5 R13 6 5 R14 6 5
V+in IAref V+in IAref V+in IAref V+in IAref V+in IAref
7 7 7 7 7
V-in V-in V-in V-in V-in
RES1
RES1
RES1
RES1
RES1
1 1 1 1 1
VO- VO- VO- VO- VO-
2 2 2 2 2
-Vexc -Vexc -Vexc -Vexc -Vexc
3 3 3 3 3
C VO+ VO+ VO+ VO+ VO+ C
4 PTR1 4 PTR2 4 PTR3 4 4 PTR5
+Vexc +Vexc +Vexc +Vexc PTR4 +Vexc
SM5652-015-G-3-L SM5652-015-G-3-L SM5652-003-D-3-L SM5652-003-D-3-L SM5612-030-G-3-L
C37 C40 C43 C46
C34
100N
CH4
100N 100N 100N 100N
CH0
CH1
CH2
CH3
PEEP VALVE INSP. PRESSURE
+12v +12v SENSORS
CH5
7
+12v SENSORS +12v
12v val.
U23 2 C8
2
6 100N
ADINT R21 L1 OPA237 U17 INA125
3
100K
22µH
sleep
v+
VCC AGND AGND AGND AGND AGND CH6
12 3
22µF/35v
C29 C30 C28 + Vref COM v-
AGND 13
4
B 100pF C18 Vref BG B
R23 14 AGND
C26 100N 47µF 47µF Vref 2.5
10K 15 10
+ +
AGND C11 C33 Vref 5 Vo
U11 C27 16
0.01µF Vref 10
1 28 R22 AGND 4
CLK DGND R31 10 Vref Out
CS3 2 27 AGND 100K 100N 100N 8 11
CS VDD VCC RG SENSE
WR 3 26 CH7 9
WR REF RG C49
RD 4 25 R15 6 5
RD REFADJ V+in IAref 100N
A0 5 24 7
HBEN INT V-in
RES1
6 23 CH7 R24
SHDN CH7
AD7 7 22 CH6 10K
D7 CH6
MAX197
AD6 8 21 CH5 1
D6 CH5 VO-
AD5 9 20 CH4 2
D5 CH4 -Vexc
AD4 10 19 CH3 AGND 3
D4 CH3 VO+
AD3 11 18 CH2 4 PTR6
D3/D11 CH2 +Vexc
AD2 12 17 CH1
D2/D10 CH1
AD1 13 16 CH0 SM5652-015-G-3-L
D1/D9 CH0
AD0 14 15
D0/D8 AGND
MAX197 AGND Title
A
SENSORS A
22µF
SSSLV0B
15 16
5K6 17 18
U27A
19 20
SS 1 GND
21 22
3 +12V GND GND
23 24
2 +12V
25 26
22µF/35v
27 28
74HC00 P2 + C32
C10 29 30
MOSIA MOSIB
C 1 2 100N 31 32 C
U24 MISOA MISOB
3 4 33 34
1 20 MISOA SCKA SCKB
DE1/RE1 OA1 5 6 35 36
MISO 2 19 MISOB SSSLV0A SSSLV0B GND GND
DR1 OB1 7 8 HEADER 18X2
MOSI 3 18 MOSIA
DR2 OA2 9 10
4 17 MOSIB
DE2/RE2 OB2 11 12
5
DE3/RE3 13 14
SCK 6 15 SCKA
DR3 OA3 15 16
SS 7 14 SCKB
RO4 OB3 17 18
8 13 SSSLV0A
DI4 OA4 19 20
9 12 SSSLV0B GND GND
DE4 OB4 21 22
10 11
RE4 GND 23 24
25 26
SP495 GND
27 28
29 30
GND
31 32
33 34
VCC
35 36
HEADER 18X2
B C15 C13 C12 C16 C17 C14 B
U25
PSCK 12 14 PB1 100N 100N 100N 100N 100N 100N
AX O/IA
SCK 13 PMOSI
AY
GND
PMISO 2 15 PE1 U26 VCC
BX O/IB
1 1 4 P3 VCC
BY GND VCC
1 2
PMOSI 5 4 PE0 GND
CX O/IC 3 4
3 RST 2 3
CY RST MR 5 6
C25 7 8
RST 11 max811L
A 100nF 9 10
10
B
9 HEADER 5X2
C
PSCK GND
6 PMISO GND
INH
GND 74HC4053
Title
A
PNEUMATIC SPI A
• Start-up test
After turning the ventilator on, the pneumatic board will test all his different
functions. During start-up the following tests are executed:
When all these tests are executed successfully, the MMI board is ready to start
working. If an error occurred, the type of error is displayed on the LED indicators.
G R R R
After start-up the LED indicators can show the following errors:
Communication error
G R R R
Note: During executing a specific test on the pneumatic board there will be
no communication between the master board and the pneumatic board.
The master board will interpret this as a communication error and a
continuous beep is audible. This can be very annoying. To prevent this
error put the master board in internal test mode by setting dipswitch 1
high. See the master board section later in this manual for detailed
instructions.
Note: The MMI board will also detect a communication error during a
executing a specific test on the pneumatic board. To prevent this error
put the MMI board in internal test mode by setting dipswitch 1 high.
See the MMI board section in this manual for detailed instructions.
1 2 3 4 5
6 Reserved
G R R R
7 Reserved
G R R R
To fix error code 4 or internal EEPROM error follow the next steps:
1 2 3 4 5
Warning: Reset from the pneumatic board EEPROM settings will AFFECT
the calibration parameters. Recalibration of the ventilator is
necessary in this case. Refer to the maintenance and calibration
procedure described later in this manual!
1 2 3 4 5
1 reserved
G R R R
3 reserved
G R R R
4 reserved
G R R R
5 reserved
G R R R
6 reserved
G R R R
7 reserved
G R R R
There is a problem with the external SRAM memory. The external SRAM memory is
located on socket U5 on the pneumatic board. The microprocessor is reading data
from and writing data to the external SRAM memory.
Contact an authorized service engineer if the problem cannot be resolved.
You can test all the pneumatic functions of the pneumatic board as follow:
1 2 3 4 5
The pneumatic diagram of the Neptune ventilator is represented on the next page.
If the Neptune is set to Man/Spont mode, the hand balloon is connected through the
patient breathing circuit and absorber to the patient. Squeezing the manual bag will
initiate an inspiration phase. The CO2 is removed by the soda lime in the canister.
Mixed gas from hand balloon and fresh gas flow goes directly to the patient. During
this phase, with the ventilator switched to Man/Spont mode, the patient pressure is
monitored and shown on the display.
If the patient pressure exceeds the upper limit pressure setting, an audible and visual
alarm is set. In this mode, the safety valve on the manual bag will guarantee the
maximum pressure level that can be set.
Man/Spont INSPIRATION
Man/Spont EXPIRATION
The system is built around the so-called "bag in bottle principle". The figure on the
next page represents the inspiration and expiration phase in CMV mode.
The contents of tank T flows into the bottle during inspiration, so that a pressure rise
will occur in it, and this will compress the bag.
The gas flows via the MAN/CMV valve, flow sensor and absorber to the patient.
During inspiration, the gas is routed through the soda lime.
The patient pressure is shown on the barograph or on the graphic.
During inspiration, the PEEP/upper limit pressure valve will contain the set upper
limit pressure. As soon as the patient pressure exceeds this limit, gas will be
evacuated from the patient circuit.
CMV INSPIRATION
If the fresh gas flow is higher than the consumption by the patient or leakage, as
appropriate, the system would become overfilled. This is prevented by the evacuation
of the surplus gas via the PEEP/upper limit valve (X6).
CMV EXPIRATION
In PCV mode the ventilator has to deliver the set peak pressure.
At the start of inspiration the tank who is filled during last expiration is connected with
bottle. This gives a decelerating flow, high at the start that comes to zero when the peak
level is reached.
V7 and V8 are used to give extra flow to keep the pressure at same level.
For a smooth regulation activation from this valves is done in ‘PWM’ pulse wide
modulation .
V1,V2,V14,V15&V16 are used to open the bottle and keep the pressure at peak level.
During the inspiration time ,the electronics will measure the patient pressure. If the
pressure is not within limits a calculation is done to adjust the tank pressure setting for
the next inspiration.. If the patient pressure becomes higher than the set peak pressure
+5hPa/+5mbar, valve V13 will be set in expiration position, the amount of pressure that
is too much can escape via the evacuation. When the patient pressure is within limits,
valve V13 will be set in inspiration position.
Each time valve V13 switches during inspiration the pressure in reservoir upper limit
becomes lower.” The start pressure is 100hPa/100mbar”.
During the expiration the exhaled patient flow is measured and tidal volume is
calculated.
If the PEEP (positive end expiration pressure) is higher than the set PEEP +
20hPa/+20mbar, the ventilator goes in Man/Spont mode and an error message is shown
on display.
PCV EXPIRATION
During expiration and a PEEP is set, a certain pressure is set behind the PEEP
valve X6. This pressure is derived from the X6 back pressure during inspiration.
At the start op expiration valve V13 is set to expiration mode.
With a PEEP set, valve V9 is always on. Valve 10 is off for a certain time, during this
time the back pressure from valve X6 can escape rapidly, to create the best expiration
situation. Valve V10 is switched on after a certain time to load the PEEP reservoir with
pressure.
The time that valve V10 is switched on is calculated at the end of expiration, this time
will be shorter for higher PEEP level and longer for lower PEEP level.
There is a detection when an oxygen flush is generated to prevent high pressure if the
upper limit was set too high.
The Max pressure allowed during an O2 flush is last peak pressure +20hPa / +20mbar,
If the volume was stable and when this level (last pip +20 is below upper limit setting).
When the upper limit alarm is lower ,the upper limit alarm level is used.
The min level is 30hPa / 30mbar if upper limit is higher.
When the upper limit alarm level is lower then the calculated safety, the upper limit
alarm level has priority.
There are four main parts in the patient unit that need to be distinguished:
MAN/CMV
switching valve
Flow sensor
Regulation of the PEEP and upper limit pressure is provided by the mushroom valve (C)
which operates a plastic valve (D).
During inspiration, the value set for the upper limit pressure is applied to the mushroom
valve causing this to expand and thus exert the same pressure on the plastic valve.
When a pressure higher than the upper limit pressure is built up on the underside, the
valve will be lifted and gas is able to escape via the evacuation. The plastic valve
ensures that the pressure is uniformly distributed so that the noise made by the escaping
air is attenuated.
During expiration, the value set for the PEEP is applied to the mushroom valve. The
exhalation curve thus approaches the PEEP gradually. There are no sudden transitions,
which results in a “smoothed shape”.
The upper limit pressure thus ensures that the patient is not exposed to too high
pressures during inspiration, while the PEEP ensures - when expiration occurs - that
sufficient pressure remains in the lung. This is only applicable in CMV and PCV mode.
The changeover valve is always in the unpowered state in the Man/Spont mode. The
valve (G) is in fact pressed up by a spring so that the absorber is connected directly to
the hand balloon. If the ventilator mode is changed to CMV or PCV, pressure reaches
the switching diaphragm via connection E. The valve is thereby pressed down and the
hand balloon shut off. When this occurs, the connection to the bag (F) is opened so that
the absorber is now connected to the bag.
The flow sensor is a derivative, developed by Medec Benelux NV, of the well- known
Fleisch principle. To ensure laminar flow, special perforated rings are fitted. The flow
sensor can measure flow up to 96 l/min.
The bag is connected to the connection F intended for this purpose. It should be clearly
understood that in the unpowered state (i.e. in the Man/Spont mode), the bag is not used.
The bag is a special balloon and therefore cannot be replaced with a different type of
balloon.
The feed-through plate of the bottle is provided with five connections. This plate ensures
a gas-tight connection between the bottle and the patient breathing unit. This makes the
patient breathing unit easy to remove and to clean.
A
B
C
The bag is inserted in the bottle after which the patient breathing unit is attached to the
bottle by means of the whale clip.
The bottle is manufactured from aluminum. On the back of the bottle, there are two
valves:
o The bottle venting valve located on the bottom ensures that during
inspiration, the bottle is shut off from the outside air so that the bag can
be compressed. During expiration, this valve ensures that the bottle is
vented, so that the bag can be filled again with the expired gas from the
patient.
X3 V12
V7 V1
V9 V2 V3
V6 V14 V11
V5 V15 V10
V8 V16
X2
V9
The supply tank T (contents = 1,2 liter) provides the inspiration stroke volume.
The tank is located around the bottle.
The tank can be filled with the use of two low flow valves or one high flow valve.
There’s another valve provided to connect the tank with the bottle.
Bottle
The solenoid valves are special maintenance-free low-power valves. Because of the
special design, in which there is no sliding core but a corrosion-resistant metal
diaphragm, the valve processes a number of unique properties.
The ring which connects the coil and the valve housing may be unscrewed one turn in
order to attend to the electrical connections. Never unscrew the ring entirely, to prevent
vital parts being lost or damaged.
Note: Never change the order of diaphragm and spacer ring, since these are
specially calibrated.
The aim of the maintenance and calibration procedure is to ensure proper and safe
working of the Neptune ventilator. It must be performed by a qualified service engineer
every 6 months. Always recalibrate the ventilator and execute a leaktest after replacing a
component.
• Electronic system
1 Ensure that all the boards of the extendable system set are mounted
correctly.
1 Check that all electrical connectors are latched.
1 Check all keyboard board switches for proper working
1 Check control knob switch and rotation for proper working
• Pneumatic
1 Make sure that all tubes are properly connected and none are kinked or
pinched.
1 Check the clear tubing for signs of water. If any is detected, replace the
tubing or blow out the water by means of compressed air.
1 Check the air input water trap. Any presence of water must be
removed by pressing the bottom pin of the water trap. Make sure that
no water is flowing away into the ventilator.
1 Check the patient breathing system, the absorber and all external
tubing.
The ventilator can work for at least 1 hour on battery when fully charged. Connect the
ventilator for a couple of hours to the AC mains supply to assure a fully charged battery.
If the ventilator shuts off in less than 1 hour, replace the battery by a new one. We
recommend replacing the battery every 3 years. Always replace the battery with the
same type and ratings.
1
3
2
4
9
8
6
1 5
2 3
1. Control buttons: with these buttons you can change the calibration settings,
drive the +12 voltage of the valves, set valves on and off, etc.
2. Exit button: you can leave the calibration menu by pressing the exit button. The
changes made in the calibration menu are stored to the EEPROM memory of the
pneumatic board.
4. Valve ON/OFF: you can set each valve individually ON and OFF.
5. +12V VALVES: you can turn the +12V voltage of the valves ON and OFF.
Make sure that you set the +12V VALVES voltage on when you are testing each
valve individually. The ADC reading value is the value that the analog / digital
converter (ADC), located on the pneumatic board, indicates during converting
the +12V VALVES voltage to a digital value.
6. +12V SUPPLY: over here you can see a read-out of the digital value of the
+12V supply generated by the ADC converter. The +12V supply must always be
present after turning the ventilator on.
7. Selection beam: you can scroll the selection beam through the calibration menu
by rotating the control knob. The function of the control buttons at the left is
depending on the position of the selection beam.
9. Service time: the service time is used to check the time between the last
maintenance and now. The service engineer has the possibility to zero this
service time after the maintenance and calibration procedure is executed. The
service timer is always running when the ventilator is on, regardless of standby
mode, manual mode, PCV or CMV mode.
5 4
+ +3 1
6 - -
2
TRX1
TRX2
TRX6
TRX3 TRX5
TRX4
The pressure transducer TRX3 and TRX4 are used to measure flow. They measure the
differential pressure across the flow sensor. The pneumatic microprocessor uses a look-
up table of the sensor to convert differential pressure to flow (liter/minute). There can be
a very small deviation between the look-up table and the flow sensor. You can eliminate
this deviation by adjusting the GAIN of the selected pressure transducer (only applicable
NOTE: Set back the factory setting from TRX3 where you have made a note
from when only a zeroing from TRX3 is necessary.
When also a Max calibration will be done, restore of factory gain you
have to do after the Max calibration.
NOTE: Set back the factory setting from TRX4 where you have made a note
from when only a zeroing from TRX4 is necessary.
When also a Max calibration will be done, restore of factory gain you
have to do after the Max calibration.
To perform the maximum calibration of the pressure transducers, you need a calibrated
pressure gauge, a T-piece, silicon tubes, syringe and a pneumatic test connector.
Connect in accordance with the next drawing:
Connect to pressure
transducer TRX by
means of pneumatic
test connector.
Calibration set
o Connect calibration set with transducer, see picture page 108 section
3.4 THE PRESSURE TRANSDUCERS
o Move the selection beam to transducer TRX1.
o Connect the calibration set to pressure transducer TRX1 by way of the
pneumatic test connector.
o Set a pressure of exactly 100hPa/100mbar by way of the syringe.
o Check the OUT2 value of TRX1. If equal to 100hPa/100mbar, go to the
next step. If not, perform a max. calibration by pressing the max. button.
The TRX1 OUT2 value is now equal to 100hPa/100mbar.
Connect the digital flowmeter with one side to the left input
connector of the patient breathing unit.
Disconnect handset from right side patient breathing unit.
Connect other side from flowmeter with fresh gas front outlet.
Select fresh gas outlet front and push O2 flush.
Make sure that no valves are active.
Adjust the TRX3 OUT2 reading by manipulating the TRX3
GAIN. Change the GAIN by pressing the gain+ or gain- button.
The digital flowmeter value must be equal to the TRX3 OUT2
reading.
NOTE: When you don’t have a calibrated digital flowmeter, set back
the factory GAIN by pressing the gain+ or gain- button. Gain+ and
GAIN- are in steps of 5, set back the value that is nearest the factory
value where you have made a note from.
o Place the pressure gauge between the tube that connects the pressure
transducer TRX5 with the tank.
o Make use of VALVE7 or VALVE8 to build a pressure of 2000hPa/2bar
in the tank.
o Regulate the pressure so the pressure gauge is indicating 2000hPa/2bar.
Check the OUT2 value of TRX5. If equal to approximately
2000hPa/2bar, go to the next step. If not, perform a max. calibration by
pressing the max. button. The TRX5 OUT2 value is now equal to
2000hPa/2bar
o Reconnect the absorber and the patient breathing system in a correct way.
o Set a fresh gas flow for example of 4 liters/min. The TRX3 OUT2 and
TRX4 OUT2 value must be a positive value. If one of these readings is
negative, you must check all tubes inside and outside the ventilator for
proper connection.
Warning: Leave the calibration menu by pressing the exit button. Now you’re
sure that all the changes made in the calibration menu are stored to
the EEPROM memory!
X9
X7
X6
X10
1
2
o For the adjustment of the AIR pressure regulators, you need a test patient
breathing unit.
o Make sure that the AIR input pressure is connected. Check the AIR
input pressure on the manometer located on the front. The pressure
must be higher than 3000hPa /3 bar.
o Remove the patient breathing unit.
o Connect the test patient breathing unit with the bottle.
o Connect a pressure gauge with the connector output G.
o Enter the calibration menu.
o Set VALVE6 ON. Don’t forget to set the +12V VALVES voltage
ON.
o Check the pressure gauge readings. If equal to approximately
3000hPa /3bar, go to the next step. Otherwise, unfasten the locking
ring of the AIR pressure regulator 1 and adjust the pressure so it’s
equal to 3000hPa/3 bar (+/- 100hPa /0.1bar) by means of rotating the
spindle. Fasten the locking ring again so that the adjustment spindle is
locked.
o Set VALVE6 OFF.
o Make sure that the AIR input pressure is connected. Check the AIR
input pressure on the manometer located on the front. The pressure
must be higher than 3000hPa /3bar.
o Remove the patient breathing unit.
o Connect the test patient breathing unit with the bottle.
o Connect a pressure gauge with the connector output A.
o Enter the calibration menu.
o Set valve 13 and 11 ON. Don’t forget to set the +12V VALVES
voltage ON.
o Check the pressure gauge readings. If equal to approximately 500hPa
/0,5 bar go to the next step. Otherwise, unfasten the locking ring of
the AIR pressure regulator 2 and adjust the pressure so it’s equal to
500hPa /0,5bar (+/- 50hPa/0.5bar) by means of rotating the spindle.
Fasten the locking ring again so that the adjustment spindle is locked.
o Set valve 13 &11 OFF.
For the adjustment of the flow regulators you need the test patient breathing unit and a
flowmeter. Follow the next steps:
o Regulate the pressure at the O2 NIST input connector until it’s equal to
2500hPa/2.5 bar (+/-100hPa /0.1bar).
o The input indicator I2 / O2 must be lit. If not, adjust the screw in the
middle of the pressure switch until the I2 / O2 indicator is lit.
O2
N 2O
o The input indicator DRV must be lit. If not, adjust the screw in the
middle of the drive gas pressure switch until the I1 / DRV indicator is lit.
DRV
o Regulate the pressure at the AIR NIST input connector until it’s equal to
2000hPa /2 bar (+/-200hPa/0.2bar).
o The input indicator AIR must be lit. If not, adjust the screw in the
middle of the drive gas pressure switch until the I3 / AIR indicator is lit.
AIR
This section of the manual describes the procedure to check and adjust the bottle safety
valve:
+ -
Tighten lock screw ,don’t use high force when turning it in.
This section of the manual describes how to check the different valves on there
functionality and for possible leaks:
Set the ventilator to standby mode and select leak test. Always disconnect the patient
before entering the leak test menu.
Note: It is not possible to enter the leak test menu when the airway pressure is
greater than 2hPa/2mbar. Disconnect patient, so that pressure can decrease to
0hPa/0mbar.
The leak test menu is drawn in accordance with the next drawing.
2 1
3
5
1. Patient circuit + internal bag button: press this button to select the patient
breathing circuit and the internal balloon leaktest.
2. Patient circuit + handset button: press this button to select the patient
breathing circuit and the external handset.
3. EXIT: select and press encoder knob to leave the leaktest menu.
4. PEEP valve leakage detected: this message appears when the PEEP valve
leakage test fails.
To perform a leaktest on the patient breathing circuit and the external handset, proceed
as follows:
- Select .
- Make all the connections in the patient breathing unit; see the operating
instructions of the CO2 absorber.
- Close safety valve on handset.
- Close / disconnect sample tube of gas monitor (optional).
- Close the output of the Y-piece.
- Set a fresh gas flow.
- Let the airway pressure increase to 30 hPa.
- Close the fresh gas flow.
- The time in which the pressure decreases to 20 hPa must be
15 seconds or longer.
If the leak test is not within the specifications, check all connections in the patient
breathing circuit. If no leaks can be found, contact your service department.
After successfully performing the previously described leaktest, you can perform a
leaktest on the patient breathing circuit and the internal balloon.
Proceed as follows:
- Select .
- Close the output of the Y-piece.
- Set a fresh gas flow.
- Let the airway pressure increase to 30 hPa.
- Close the fresh gas flow.
- The time in which the pressure decreases to 20 hPa must be
15 seconds or longer.
If the leak test is not within the specifications, check all connections in the patient
breathing circuit. Also check the internal balloon for leaks. If no leaks can be found,
contact your service department.
followed by
To determine either the PEEP leakage is intern in the ventilator or extern in the patient
breathing unit, remove the patient circuit from bottle and close the PEEP output with
finger in accordance with next drawing.
PEEP
output
Keep your finger on the PEEP output and repeat the PEEP valve test. If the PEEP valve
test succeeds, the problem is located in the patient breathing unit, otherwise the problem
is probably intern in the ventilator.
• The expiration valve (under the mushroom valve) is replaced annually. When
fitting, it’s important to guide the valve gently onto its seating.
• Check the flow sensor at each service and clean with alcohol if necessary.
Warning: Never immerse the patient breathing unit in a liquid and only fit a
dry unit!
1
16
16 10
2
7
10
9
10
10
12
5 Bottle
• The blue O-ring connections between the patient breathing unit and the bottle are
checked and tested for gas tightness at each service. Replace the O-rings every
two years.
13
14
13
4.1 CLASSIFICATION
The functionality from the keys and encoder can be tested in the mode setup, the silent
button can be tested in MAN mode.
2.Speaker test:
5.Battery:
Set mains switch OFF and verify or the ventilator can work for 1 hour on battery.
Before starting this test be sure that the ventilator was connected with the mains power
for at least 4 hours.
6.Internal connections:
7.Pressure regulators:
9.O2 Flush:
10.Pressure switches:
13.Valve test:
Set selector knob in front position and verify or fresh gas comes out on front.
Try to go in MAN mode. Check message on screen “Low Drive pressure” or “Fresh
gas front output selected”.
Set selector knob in absorber position and verify or fresh gas comes out on absorber.
15.Suction:
17.O2 Measurement:
Go to setup menu section O2 calibration and perform a 21% and 100% calibration.
18.Connections:
19.Absorber:
20.Flowmeter:
21.Gasovac:
22.Leaktest:
Disconnect the mains power cable and measure resistance between earth connection
on mains plug and earth connection on mains outlet on top cover plate.
The resistance must be less then 0.2 Ohm.
Measure resistance between earth connection on mains plug and cover plate
The resistance must be less then 0.2 Ohm.
25.Working:
Error code: 01
7 segment display code
Tidal volume : Err
Peak : 01
Plateau : 01
LCD display
Error detected / error 01 / MMI board / Internal program memory error
¾ Problem:
MMI board - Internal program memory error
Action:
See section 1.4 MMI BOARD- Microprocessor internal function test.
Error code: 02
7 segment display code
Tidal volume : Err
Peak : 01
Plateau : 02
LCD display
Error detected / error 02 / MMI board / Internal SRAM error
¾ Problem:
MMI board - Internal SRAM error
Action:
See section 1.4 MMI BOARD- Microprocessor internal function test.
Error code: 03
7 segment display code
Tidal volume : Err
Peak : 01
Plateau : 03
LCD display
Error detected / error 03 / MMI board / Internal timer error
¾ Problem:
MMI board - Internal timer error
Action:
See section 1.4 MMI BOARD- Microprocessor internal function test.
Error code: 05
7 segment display code
Tidal volume : Err
Peak : 01
Plateau : 05
LCD display
Error detected / error 05 / MMI board / Internal watchdog error
¾ Problem:
MMI board - Internal watchdog error
Action:
See section 1.4 MMI BOARD- Microprocessor internal function test.
Error code: 11
7 segment display code
Tidal volume : Err
Peak : 02
Plateau : 01
LCD display
Error detected / error 11 / MMI board / External flash error
¾ Problem:
MMI board - External flash error
Action:
See section 1.4 MMI BOARD- Microprocessor external function test
Resolve external function test error code 1 – External flash error
Error code: 13
7 segment display code
Tidal volume : Err
Peak : 02
Plateau : 03
LCD display
Error detected / error 13 / MMI board / external display driver error
¾ Problem:
MMI board - External display driver error
Action:
See section 1.4 MMI BOARD- Microprocessor external function test
Resolve external function test error code 3 – External display driver error
Error code: 15
7 segment code
Tidal volume : Err
Peak : 02
Plateau : 05
LCD display
Error detected / error 15 / MMI board / 7 Segment lockup
¾ Problem:
MMI board – 7 segement lockup
Action:
See section 1.4 MMI BOARD- Microprocessor internal function test
Perform the internal function test
See section 1.4 MMI BOARD- 7 segment display test
Perform the 7 segment display test
Error code: 17
7 segment code
Tidal volume : Err
Peak : 02
Plateau : 07
LCD display
Error detected / error 17 / MMI board / Frontleds lockup
¾ Problem:
MMI board – Frontleds lockup
Action:
See section 1.4 MMI BOARD- Microprocessor internal function test
Perform the internal function test
See section 1.4 MMI BOARD- led indicator test
Perform the led indicator test
Error code: 18
7 segment code
Tidal volume : Err
Peak : 02
Plateau : 08
LCD display
Error detected / error 18 / MMI board / Buzzer lockup
¾ Problem:
MMI board – buzzer lockup
Action:
See section 1.4 MMI BOARD- Microprocessor internal function test
Perform the internal function test
See section 1.4 MMI BOARD- buzzer test
Perform the buzzer test
Error code: 20
7 segment code
Tidal volume : Err
Peak : 02
Plateau : 04
LCD display
Error detected / error 20 / MMI board / keyboard / encoder failure
¾ Problem:
MMI board - Keyboard controller – Other failure
Problems with keyboard layer/circuit or the encoder knob.
Action:
Verify that there is no key pressed.
Verify the encoder knob is not locked.
See section 1.4 MMI BOARD- Keyboard test
Perform the keyboard test
See section 1.4 MMI BOARD- Encoder test
Perform the encoder test
Error code: 28
7 segment code
Tidal volume : Err
Peak : 03
Plateau : 01
LCD display
Error detected / error 28 / communication 25 ms timeout
¾ Problem:
Board communication error - 25 ms timeout
Communication with other boards is not possible.
Action:
A communication problem can be the result from problems on the display board
but also from problems on other boards.
Error code: 29
7 segment code
Tidal volume : Err
Peak : 03
Plateau : 02
LCD display
Error detected / error 29 / Parity error start-up
¾ Problem:
Board communication error - Parity error start-up
Communication with other boards is not possible.
Action:
Same action as for Error code: 28
Error code: 30
7 segment code
Tidal volume : Err
Peak : 03
Plateau : 03
LCD display
Error detected / error 30 / parity error start-receive byte
¾ Problem:
Board communication error - Parity error start-receive byte
Communication with other boards is not possible.
Action:
Same action as for Error code: 28
Error code: 32
7 segment code
Tidal volume : Err
Peak : 03
Plateau : 05
LCD display
Error detected / error 32 / Eot counter out of range
¾ Problem:
Board communication error - Eot counter out of range
Communication with other boards is not possible.
Action:
Same action as for Error code: 28
Error code: 33
7 segment code
Tidal volume : Err
Peak : 03
Plateau : 06
LCD display
Error detected / error 33 / Target slave not ready
¾ Problem:
Board communication error - Target slave not ready
Communication with other boards is not possible.
Action:
Same action as for Error code: 28
Error code: 41
7 segment code
Tidal volume : Err
Peak : 00
Plateau : 00
LCD display
Error detected / error 41 / Pneumatic board / Global error
¾ Problem:
Pneumatic board global error.
Action:
Perform an internal test on pneumatic board.
See section 1.8 PNEUMATIC BOARD - Microprocessor internal function
test.
Perform an external test on pneumatic board.
See section 1.8 PNEUMATIC BOARD - Microprocessor external
function test.
Error code: 44
7 segment code
Tidal volume : Err
Peak : 00
Plateau : 00
LCD display
Error detected / error 44 / Pneumatic board / Not able to start A/D converter
¾ Problem:
Pneumatic board – Not able to start A/D converter
Problem with analog digital converter on pneumatic board.
Action:
Perform an external test on pneumatic board.
See section 1.8 PNEUMATIC BOARD - Microprocessor external function test.
Error code: 46
Tidal volume : Err
Peak : 00
Plateau : 00
LCD display
Error detected / error 46 / Pneumatic board / A/D readings equal to $FFF
¾ Problem:
Pneumatic board – A/D readings equal to $FFF
Problem with analog digital converter on pneumatic board.
Action:
Perform an external test on pneumatic board.
See section 1.8 PNEUMATIC BOARD - Microprocessor external function test.
Error code: 47
Tidal volume : Err
Peak : 00
Plateau : 00
LCD display
Error detected / error 47 / Pneumatic board / A/D readings equal to $000
¾ Problem:
Pneumatic board – A/D readings equal to $000
Problem with analog digital converter on pneumatic board.
Action:
Perform an external test on pneumatic board.
See section 1.8 PNEUMATIC BOARD - Microprocessor external function test.
Reset from the pneumatic board EEPROM settings will AFFECT the
calibration parameters. Recalibration of the ventilator is necessary in this
case. Refer to the maintenance and calibration procedure described this
manual!
Error code: 49
Tidal volume : Err
Peak : 00
Plateau : 00
LCD display
Error detected / error 49 / Pneumatic board / +12V input voltage too low
¾ Problem:
Pneumatic board – 12V input voltage too low
Action:
Check 12V voltage on DC/DC converter.
Connector P1:
15
RCext
74HC123
GND
+12v
Q1
R30
22K
U8A
RFP30P05 4 3
Q CLR
2
B
13 1
Q A GND
14 C20 R20
Q2 Cext VCC
R9 100K
BS170M 330N
10K
15
RCext
74HC123
GND
B. During CMV or PCV mode, the tank will be filled with a calculated
pressure during expiration, this filling has to be done before new inspiration
starts. When this filling is still busy when new inspiration starts, ERROR
message 52 “Not able to fill tank ”is set on screen.
Action:
Situation A:
"Low input pressure or selector knob fresh gas in front position and
input pressure switch disabled.
Check selector knob fresh gas front absorber.
Check input pressure ,more than 3000hPa/3bar.
Check or input pressure switches are in ON position
Go to next step 4 when previous checks are OK
When the switches are in OFF position, the software will not check for low level
input pressure and will try to fill tank by activating valve V4 or V7 and V8.When
this filling is not possible within time, ERROR message 52 “Not able to fill tank
”is set on screen.
4
Go to calibration menu.
Activate 12v valves.
Activate valve V5 to discharge Tank.
Verify tank pressure must be 0hPa/0mbar.
Perform a zero calibration tank if not zero.
Set valve V5 OFF.
Activate valve 4 and let pressure in tank increase up to 2000hPa
2bar and set valve V4 OFF. If not possible, check valve 4 and
X2.and connection V4.
Activate valve V5 to discharge Tank.
.Set valve V5 OFF.
Activate valve 7,let pressure in tank increase up to 2000hPa / 2bar
and set
valve V7 OFF.
If not possible, check valve 7 and connection V7.
Activate valve V5 to discharge Tank.
.Set valve V5 OFF.
Activate valve 8,let pressure in tank increase up to 2000hPa / 2bar
Situation B:
"Low input pressure or selector knob fresh gas to front position
switched during CMV or PCV mode and input pressure switch
disabled.
Check selector knob fresh gas front absorber.
Check input pressure ,more than 3000hPa / 3bar.
Check or input pressure switches are in ON position
Go to next step 4 when previous checks are OK
When the switches are in OFF position, the software will not check for low level
input pressure and will try to fill tank by activating valve V4 or V7 and V8.When
this filling is not possible before next inspiration starts, ERROR message 52
“Not able to fill tank ”is set on screen.
4
Go to calibration menu.
Activate 12v valves.
Activate valve V5 to discharge Tank.
Verify tank pressure must be 0hPa / 0mbar.
Perform a zero calibration tank if not zero.
Set valve V5 OFF.
Activate valve 4 and let pressure in tank increase up to 2000hPa
2bar and set valve V4 OFF. If not possible, check valve 4 and X2. and
connection V4.
Activate valve V5 to discharge Tank.
.Set valve V5 OFF.
Activate valve 7,let pressure in tank increase up to 2000hPa / 2bar
and set valve V7 OFF. If not possible, check valve 7 and connection
V7.
Activate valve V5 to discharge Tank.
.Set valve V5 OFF.
Activate valve 8,let pressure in tank increase up to 2000hPa / 2bar
and set valve V8 OFF. If not possible, check valve 8 and
connection V8.
Error code: 53
Tidal volume : Err
Peak : 00
Plateau : 00
LCD display
Error detected / error 53 / Pneumatic board Not able to stop tank filling
¾ Problem:
Pneumatic board –Not able to stop tank filling
When the tank is filled and the valves to fill the tank are switched OFF a check is
done or the pressure is within limits.
If the pressure is higher than the calculated value ERROR message 53 “Not able
to stop tank filling ”is set on screen.
4
Go to calibration menu.
Activate 12v valves.
Activate valve V5 to discharge Tank.
If not possible check X3,V5 and connection V5.
When X3/V5 is OK verify tank pressure, must be 0hPa / 0mbar.
Perform a zero calibration tank if not zero.
Perform a leakage check V7,V8 and X2
See section 3.10 VALVES TEST / Leakage check V7,V8 and X2.
Situation B:
" Checked Tank pressure at end of expiration is higher than
calculated value.
Go to calibration menu.
Activate 12v valves.
Activate valve V5 to discharge Tank.
Verify tank pressure must be 0hPa / 0mbar.
Perform a zero calibration tank if not zero.
Set valve V5 OFF.
Perform a leakage check V7,V8 and X2
See section 3.10 VALVES TEST / Leakage check V7,V8 and X2.
Error code: 55
Tidal volume : Err
Peak : 00
Plateau : 00
LCD display
Error detected / error 55 / Pneumatic board / Tank high flow valve close time
¾ Problem:
Pneumatic board – Tank high flow valve close time
When the tank is filled and the valves to fill the tank are switched OFF a check is
done or the pressure is within limits.
If the pressure is higher than the calculated value and valve V4 / X2 is used to fill
tank, ERROR message 55 “Tank high flow valve close time” is set on screen.
Action:
Go to calibration menu.
Activate 12v valves.
Activate valve V5 to discharge Tank.
Verify tank pressure must be 0hPa / 0mbar.
Perform a zero calibration tank if not zero.
Set valve V5 OFF.
Perform a leakage check valve X2.
See section 3.10 VALVES TEST / Leakage check V7,V8 and X2.
Error code: 57
Tidal volume : Err
Peak : 00
Plateau : 00
LCD display
Error detected / error 57 / Pneumatic board / PIP press. higher than upp.lim
¾ Problem:
Pneumatic board – PIP press. higher than upp.lim.
At end of inspiration CMV or PCV, the pip pressure is checked. If higher than
the upper limit +20 hPa / +20mbar (MAX 105hPa / 105mbar) the ventilator stops
the working mode, switch over to manual and error message is set on screen.
Action:
Check PEEP valve in patient breathing unit.
Check valve V13 and V10
Error code: 58
Tidal volume : Err
Peak : 00
Plateau : 00
LCD display
Error detected / error 57 / Pneumatic board / Not able to lower tank pressure
¾ Problem:
Pneumatic board – Not able to lower tank pressure.
At start of expiration the tank is filled with pressure.
When there is already a pressure in the tank that is higher than the calculated
pressure, the tank pressure will be discharged.
If this is not possible before next inspiration starts, the software will see that the
discharging was still busy and an error message 58 is set on screen.
Action:
Check valve V5 and X3.
1 Visual inspection
3 Speaker
6 Battery
7 Internal connections
8 Pressure regulators
9 Flow regulators
O2 Flush
10
11 Pressure switches
12 Calibration transducer
14 Valve test
17 Suction
18 O2 Measurement
19 Connections
20 Absorber
21 Flowmeter
22 Gasovac
23 Leak test
24 Earth connection
25 Working
121236000 Valve
501180200 O-ring 18 x 2
501320200 O-ring 32 x 2