Annexure – I: Data Sheet for Induced Draft Fan

1 GENERAL
2 Project: Job No.:
3 Owner: NRL Site: Numaligarh, India Unit: HGU
4 Purchaser: Unit No.: 05
5 Item No.: 05-KA-202 Service: ID FAN FOR HYDROGEN REFORMER
6 No. Required: ONE Working: ONE Std. by: NONE Driver: Type: Variable Frequency Drive Motor
7 Applicable to n Proposals £ Purchase o As built
8 Note: n Scope option & Inf. Specified by purchaser £ Information reqd. from & option left to vendor. Vendor to cross x the selected option
9 £ Manufacturer: £ Model: n Fan Type / AMCA Argmt.# DIDW
10 Place of Mfrg. Of Fan:
11 Driver Arrgt.: £ Direct £ Thru Gear Box £ Thru variable Fluid cplg. £ Thru V-Belt Drive £ Other:
12 Driver Furnished By: Driver Mounted By:
13 OPERATING CONDITIONS
14 Minimum Low Amb.
(ALL DATA ON PER UNIT BASIS) Design Normal
15 Unthrottld
16 £ Operating Case
17 n Gas Handled Flue Gas Flue Gas Flue Gas Flue Gas
18 n Density (kg/m 3) 0.8092 0.8309
19 £ Delivered (Nm 3/hr)
n Volume Flow (Bidder to consider 20 % extra than 2,41,563 *
20
shown )* m 3/hr
21 INLET CONDITIONS:
22 n Temperature (Design/Normal) ( oC) 159 154
23 £ Relative Humidity (%)
24 £ Molecular Weight (Min.)
25 £ Inlet Volume (am 3/hr: Wet)
26 £ C p / C v (K1) or (K Avg .)
27 £ Compressibility (Z1) or (ZAvg .)
28 £ Static Pressure @ Sound Trunk / (mmWC)
29 £ Press. Loss Across Sound Trunk / (mmWC)
30 £ Static Pressure @ Inlet Dampers (mmWC)
31 £ Static Pressure @ Fan Inlet (mmWC)
32 DISCHARGE CONDITIONS:
33 £ Static Pressure @ Fan Outlet (#) (mmWC)
34 £ Static Pressure @ Disch. Damper (mmWC)
35 £ Diff. Pressure Disch. Damper (mmWC)
36 £ Diff. Pressure Across Evase (mmWC)
37 £ Static Pressure @ Evase Outlet (mmWC)
38 PERFORMANCE:
39 £ BKW Required @ Temp. (All losses incl.) (kW)
40 £ Fan Speed (RPM)
41 n Guarantee Point Yes
42 £ Performance Curve No.
43 £ Static Diff. Pressure Across Fans (mmWC)
44 £ Inlet Damper / Vane Position (% of Open)
45 £ Discharge Damper Position (% of Open)
46 £ Fan Static Efficiency (%)
47 FAN CONTROL
48 n Fan Control Furnished by: Fan Vendor
49 £ Control Signed Type: Source: Sensitivity: Range: £ Auto Lock on failure
50 Method: £ Inlet Damper: £ for isolation of fan; £ for capacity regulation; £ Control £ Auto £ Manual
51 £ Outer Damper: £ for isolation of fan; £ Other: £ Control £ Auto £ Manual
52 £ Inlet Guide Vanes £ Control £ Auto £ Manual
53 n Variable Speed through variable frequency drive (VDF) n Control n Auto n Manual
54 £ Variable Speed through fluid coupling £ Control £ Auto £ Manual
55 £ Starting Method_________; Start
56 £ Actuators: Type: £ Pneumatic Piston Actuated £ Hydraulic £ Other:
57 REMARKS:
58 1. Sound Trunk means Inlet Box/Inlet Silencer. # Ò Add losses to arrive at the final pressure value.
59 2. Evase is a diffuser or a diverging discharge transition piece.
60 3. Flue gas inlet temperature of ID fans shall be considered as 220oC (Mech. Suitability)
61 OPERATING CONDITION
62 GAS ANALYSIS OTHER CONDITIONS
Design Maximum REMARKS
63 £ Mole% Minimum
64 M.W. Wt% Mol% Wt% Mol% Wt% Mol%
65 Air
66 Oxygen
67 Nitrogen
68 Water Vapor
69 CO
70 CO2
71 H2S
72 HCI
73 Cl2
74 SO2
75
76
77
78 Total
79 Avg. Mol. Wt.
80 Corrosives
81 n Corrosion / Erosion Caused By Flue Gas Constituent (SO2)
82 n Corrosion / Erosion Protection Required for parts coming into contact with flue gas
83 SITE / INSTALLATION DATA SPECIFICATIONS
84 Location: Noise Specifications:
85 £ Indoor £ Heated £ Under Roof n Applicable to Machine: 85 dBA @ 1 m
86 n Outdoor n Unheated n Partial Sides
n Applicable to Neighborhood: 85 dBA @ 1
87 n Grade £ £
m
88 £ Winterization Reqd n Tropicalization Reqd See Specification
89 Site data: (Reqd Site & Utility Data) £ Acoustic Housing (if reqd.) £ Yes
90 £ Elevation (m): £ Applicable specifications:
o
91 £ Temperature C (Summer) EC (Winter) n Technical procurement document
2
92 £ Wind load___________ kg/m £ Velocity m/hr n All reference made in the Technical document
93 Unusual conditions: £
94 £ Dust £ Fumes £
95 n Other Refinery Atmosphere
96
97 Electrical Area Classification (Refer Electrical Specs) Painting
98 £ Class Group Div. n Manufacturer’s Standard
99 £ Other
100 Shipment:
101 n Domestic £ Export n Export Boxing Reqd.
102 n Outdoor storage more than SIX (6) Months
103 Erection:
104 Shipped £ n Partially Assembled
105 n Other (s)
106
107
108
109 REMARKS:
110 Voluminous parts shall be dispatched in loose condition with necessary support to avoid damage during transit.
111 Small parts shall be crate packed and hardware shall be box packed.
112
113
114
115
116
117
118
119
120 CONSTRUCTION FEATURES
121 n Speed (rpm): n Shaft
122 Max. Cont. Speed: (MCS)_______Trip Speed: Shaft Length (mm): Dia @ Wheel (mm):
123 Max. Tip Speed ___________m/sec @ Rated
124 ___________m/sec @ MCS
125 n Housing n Material: CORTEN-A/IRSM-41/SAILCOR-A n Impeller / Blades n Material: SS-321, TI STABILIZED
126 Suction: £ SISW (ovehung) £ SISW (between bearing) £ Coating Type
127 n DIDW (between bearing) £ Diameter (mm) £ No. of blades
128 n Inlet Bell / Diffuser / Inlet Transition Piece n Type: n Backward Curved, Non-Overloading
129 n Evase / Diffuser / Outlet Transition Piece n Type of blades: n Single Thickness
130 £ Insulation Type By (By Vendor): Thickness (mm): £ Fabrication method £ £
131 £ Insulation Stud by (By Vendor): n Hyb
132 n Drains No. / Size: Type / Loc: £ Shrink Fit £ Keyed £ Other:
133 n Fan Inlet Acess, Split for Rotor Removal:
134 £ Manways: Size (mm): Type / Loc:
135 n Bearing Housing: n Shaft Sleeves: SS 316
136 Split: Horizontal / Vertical Material: CS Provided: n Yes £ No
137 Type: n Material:
138 n Cooling required: £ None £ Air Cooled
139 n Water Cooled: m 3/hr @ EC n Shaft Seals
140 n Radial Bearings (DE + NDE) Type: £ Labyrinth £ Packing £ Mechanical Seal
141 Type: £ Hydrodynamic £ Antifriction Mech. Seals: Make: Model / Seal Code:
142 n Thrust Bearing: MOC of Laby / Packing:
143 Type: £ Flat Land £ Tapered Land £ Titled Pad
144 £ Other: Rotation viewed from coupling end: £ CW £ CCW
145 GD 2 value of Laby / Packing
146 £ Temp. Detectors (Metal / Oil) £ Thrust £ Journal
147 £ Type: n Main Connections: (By Vendor)
148 £ Inlet: No. x Size: x mmx mm; Area(m 2):
149 n Lubrication for Fan Bearings £ Flange Size:
150 Type £ Ring Oil (constant level) £ Grease £ Location / Orientation:
151 £ Forced Feed (Refer separate oil system data sheet) n Exp. Joint: n Yes £ No Furnished By: n Fan Mfr. £ Other:
152 £ Mtg. Pedestal £ Yes £ No £ Outlet No x Size: x mmx mm; Area (m 2):
153 £ Sole Plates £ Yes £ No £ Flange Size:
154 £ Vibration detectors £ Location / Orientation:
155 £ Allowable Vibration Limits: n Exp. Joint: n Yes £ No Furnished By: n Fan Mfr. £ Other:
156 £ :m, Peak to Peak: @ Location:
157 £ mm/sec.: @ Location: £ Other Connections:
158 £ Seismic Sensor-Spot space(s) (Provision for mrg.) Service No. Size Type
159 £ Seismic Sensor duly mounted Lube oil Inlet
160 n Speed Detectors (On Outboard Bearing) Lube oil outlet
161 n Non-Contact Probe (Speed Sensing Element) Cooling Water Inlet
162 £ Speed Switch Cooling Water Outlet
163 n Other Speed Transmitter Condensate Drain
164 £ Type: £ Model: Other:
165 £ Manufacturer: Pressure Gauge
166 n Location: @ NDE of Fan Shaft Temperature Gauge
167 £ Scale Range:
168 £ Weights (kg): £ Space Requirements (m):
169 Fan Assy: Gear L W H Remarks
170 Rotors Fluid Cplg. Fan Assembly
171 Sound Trunk: Other: Fluid Coupling
172 Evase Other: Gear
173 Driver #1 Max. Maintenance Clutch
174 Driver #2 Erection / Shipping Driver #1
175 Baseplate Driver#2
176 Complete Assembly
177 Remarks:
178
179
180
181 Fan Cleaning System: Baseplates & Soleplates:
182 n Required Cleaning Medium: LP Steam £ Tri- Directional Adjusting Screws for Eqpt.
183 n Furnished by: n Fan Mfr. £ Other: £ Pilot Holes For Dowels
184 MATERIALS: £ Type Grout: £ Type Precoat:
185 Part Material Material Specification Soleplate For: n Bearing Pedestals £ Gear
186 Fan Housing / Casing CS (CORTEN A) n Driver n Bearing Pedestals £ Gear
187 Shaft Forg. Steel EN-24(as per BS-970) / ANSI Baseplates:
188 Impeller / Blades SS SS321, TI STABILIZED n Common (Under Driver & Inboard bearing
pedestals)
189 Hub £ Other £ Fan Alone
n Decking n Non Skid £ Open
190 Shaft Sleeves SS-316
const
191 Inlet Damper n Drip Rim £ Open Drain
Suitable For £ Column Or n Perimeter
192 Outlet Damper
Support
193 Inlet Guide Vanes £ Leveling Pads W / Removable Cover
194 Inlet Bell CS (CORTEN A) £ Subsole Plates Required
n Suitable for support over concrete
195 Evase CS (CORTEN A)
foundation
196 Inlet/Outlet Expansion Joint Mfr’s Std.
197 Inlet/Outlet Transition Piece CS (CORTEN A)
198 Rain Hood(s)
199 Base Plate CS
200 Outlet Duct
201 Couplings Driver - Fan
202 n Coupling & Guard Yes
203 Furnished by Fan Vendor
204 n Type Flexible Metallic with Spacer & Non-Sparking guard
205 £ Mfg.
206 £ Model/Number
207 n Lubrication Dry
208 n Mount Cplg. Halves Yes
209 - Fan By Fan Vendor
210 - Driver By Fan Vendor
211 - Hydraulic Coupling
212 £ Spacer Length
213 £ Ltd. End Float Reqd.
214 n Coupling Guard Reqd. Yes
215 n Service Factor 1.5
216 £ Cplg. Rating kW/100 RPM
217 £ Keyed Or Hydr. Fit
218 £ Adaptor (Solo) Plate (if Reqd.)
219 n Materials (Coupling / Disc Pack) CS / SS
220 SHOP INSPECTION & TESTS
Witness
221 Description Observed Witnessed Description Observed
ed
222 n Shop Inspection £ £ £ Pressure Test £ £
223 n Cleanliness Inspection £ £ - Housing £ £
224 £ Hardness Verification £ £ - Ducting £ £
225 £ Charpy Impact Testing £ £ - Lube Oil System £ £
226 n Shaft Runout Check n £ £Performance Test: FI. Cplg. £ £
227 n Dyn. Bal. of Rotor Assy.(Gr.2.5:ISO 1940) n £ £ Free Running Test: FI. Cplg. £ £
228 n Calibration Check of Balancing Eqpt. n £ £ Heat/Temp. Rise Test: FI. Cplg. £ £
229 n DP/MP test for Impeller Welds n £ £ Vibration Test: FI. Cplg. £ £
230 n US/LP test for shaft n £ £ Over speed Test: FI. Cplg. £ £
231 £ Assembly & Fit Up Check £ £ n Perf. Test (as per BS848) £ n
232 £ Initial &/or Final Alignment Check £ £ n No Load MRT for 4 Hrs. £ n
233 £ Gear Tooth Contact Check £ £ £ Field Performance Test £ £
234 n Vibration Level Test (during MRT) £ n n QC Review £ £
235 n Sound Level Test (during MRT) £ n n Dimens. & Visual Insp. £ n
236 n Material Certf.: Casing/Impeller/Shaft/Slv. n £ n Pre-shipment Insp. £ n
237 £ Surface & Subsurface Insp. £ £ Damper functional test £ n
238 Type: £ £ n Functional / Simulation test LCP £ n
239 £ £ £ £ £
240 ACCESSORIES
241 £ Inlet Filter along with Bird/Insect Screen, Rain Hood n Canopy for Motor(s)
242 £ Inlet & outlet Silencer n Foundation / Anchor Bolts
243 £ Complete Inlet Ducting, Prefabricated n Jacketing Bolts for Motor & Fan (2 Directions)
244 n Insulation cleats on fan scroll & inlet box n Vibration Eliminators / Anti Vibration Mountings
£ Prefabricated CW Piping & Fittings for Brg.
245 n Expansion Joints / Flexible Connections: Fan Inlet
Cooling
246 n Expansion Joints / Flexible Connections: Fan Outlet n Impeller Washing System (by Steam) Complete
247 n Companion flanges with gaskets, bolts & nuts: Fan Inlet @ Vendor’s B/L) With prefabricated piping & fittings
248 n Companion flanges with gaskets, bolts & nuts: Fan Outlet @ Vendor’s B/L) n All utility connections terminated with isolation
249 n Casing Drain including inlet box drain, terminated at vendor’s B/L Valves at vendor’s battery limits (single point)
Connections, with companion flanges, nuts, bolts &
250 With isolation valve (50 mm NB, minimum) gaskets)
251 n Other accessories & instrumentation as per P&ID attached elsewhere n Inlet / Outlet Transition Pieces
252 £ Fluid coupling complete with all associated auxiliary systems & Inst. & controls n Local Instruments including junc. Box, as
specified
253 Make: Model: n Local Control Panel(s) / LGB (s) [As required]
254 n Variable frequency drive system complete with all assoc. auxiliary sys.& Controls n Insurance Spares, as specified
255 Make: Model: n Quotation for Spares for 2 year normal operation
256 £ Inlet Box Control Dam pers: Make: n Commissioning Spares (as recommended)
257 n Damper (Inlet): n Special tools / tackles (as recommended)
258 n Damper (Outlet): n Cabling / Tubing between Fan & Control Panel
259
260 REMARKS:
261
Annexure- II: Amendment to the Clause 11 of API 560, 2001 Edition
 Annexure – III: Job Specification for Electrical

1.0 GENERAL
The purpose of this specification is to cover the basic requirement of the electrical works in vendor
scope for the ID fan. This job specification shall be read in conjunction with data sheets and
documents attached with the Purchase Requisition. In case of any conflict amongst various
documents enclosed the most stringent requirement shall be followed.
2.0 SCOPE
2.1 The electrical scope of work includes design, engineering, procurement of bought out items, testing
at manufacturers works and supply of main motors, all auxiliary motors, etc. including supply of all
the major electrical items include:
a) All HV and MV motors
b) All other MV / LV loads, Heaters if any
2.2 Commissioning spares for the equipment supplied by vendor is included in the scope of vendor.
Bidder shall furnish list of commissioning spares along with the offer.
2.3 Purchaser shall provide 6.6kV motor starter for HV motor (Motors rated above 160kW) required no.
of 415V, DOL motor feeders for MV motors (Motors rated up to & including 160kW) and switch-
fuse-contractor feeder for heaters.
2.4 Only the major equipments have been defined above. Any other equipme nt required for the safety,
smooth running of the system shall also be included in the vendor’s scope and the same shall be
highlighted separately.
3.0 WORK EXCLUDED
Following items has been excluded from the vendor’s scope of supply.
- Supply of feeders for motors and heaters
- Supply, laying and termination of all Power and Control cable.
- Civil work
4.0 SITE CONDITIONS
The equipment offered shall be suitable for continuous operation under the following site conditions:
Design ambient temperature : 40o C
Minimum ambient temperature : 10o C
Maximum ambient temperature : 40o C
Altitude above M.S.L. : <1000M
The environment is highly corrosive due to presence of chemical vapours; hence all the equipment
shall be provided with anti-corrosive epoxy paint.
5.0 AREA CLASSIFICATION
The area is HGU and is classified as Zone-2, Gas group IIC and temperature class T3 as per IS
5572. Thus the motors shall be suitable for Zone-2, gas group IIC and temp.CI.T3. All the
equipment required shall be suitable for specified hazardous area classification.
All MV motors shall be minimum Ex(e) type.
6.0 POWER SUPPLY SYSTEM
High Voltage : 6.6kV + 10%, Fault Current 25kA, resistance earthed
Medium Voltage : 415V + 10%, Fault Current 50kA, solidly earthed
System Frequency : 50Hz + 3%
7.0 EQUIPMENT SPECIFICATIONS
7.1 HV Motors
Motors rated above 160kW shall be HV motors. Motors shall conform to motor data sheet.
7.2 MV Motors
Motors rated up to & including 160kW shall be MV motors. MV motors shall conform to motor data
sheet.
8.0 2 YEARS O & M SPARES
Bidder shall quote unit rate for recommended spares for 2 years Operation & Maintenance and shall
furnish un-priced copy of the same along with the offer. Recommended list of maintenance spares
for two years operation shall include the following as minimum:
8.1 Motor
a) Terminal studs / bushing assembly 1 set for each type
b) Terminal box cover with screws 1 set for each type
c) Fan 1 set for each type
d) Terminal Block 1 set for each type
8.2 Any other items as recommended by Bidder.
9.0 SUB-VENDOR LIST
The items not covered in the list below, the sub-vendors list shall be approved by Owner prior to
placement of order by vendor. Vendor shall list down the proposed suppliers/vendors for such
items and submit the same for Owner’s review/approval along with necessary
documents/credentials. Non-acceptance of a particular proposed vendor due to any reasons
whatsoever shall not be a cause of revised delivery schedule and cost implication. If equipments
are sourced out side India, vendor shall obtain prior approval for make of equipment before
placement of order.
9.1 MOTOR- INDUCTION-HV (INCREASED SAFETY ZONE 2)
MARATHAN ELECTRIC MOTOR LTD. INDIA
BHEL (BHOPAL) INDIA
CROMPTON GREAVES LTD. INDIA
KIRLOSKAR ELECTRIC CO. LTD. INDIA
9.2 MOTOR- INDUCTION-MV (ZONE 2 – TYPE e & n)
ABB LTD. (FARIDABAD) INDIA
BHARAT BIJLEE LIMITED INDIA
CROMPTON GREAVES LTD. INDIA
KIRLOSKAR ELECTRIC CO. LTD. INDIA
SIEMENS LTD. INDIA
MARATHAN ELECTRIC MOTOR LTD. INDIA
9.3 ELECTRIC MOTORS (IMPORTED)
ABB SWITZERLAND
ANSALDO ITALY
FUJI ELECTRIC CO. LTD. JAPAN
HITACHI LTD. JAPAN
JEUMONT SA/ FRAMATONE ANP FRANCE
LOTHER GMBH GERMANY
SIEMENS AG GERMANY
TOSHIBA CORPORATION JAPAN
WEG EXPORTADORA S.A. BRAZIL
9.4 MOTOR- INDUCTION-MV (FLAMEPROOF)
BHARAT BIJLEE LTD. INDIA
CROMPTON GREAVES LTD. INDIA
KIRLOSKAR ELECTRIC CO. LTD. INDIA
MARATHON ELETRIC MOTOR LTD. INDIA
9.5 CABLE GLANDS (FOR HAZARDOUS AREA)
COMET INDUSTRIES INDIA
BALIGA LIGHTING EQUIPMENTS (P) LTD. INDIA
COMET BRASS PRODUCTS INDIA
FCG FLAMEPROOF CONTROL GEARS (P) LTD. INDIA
FCG POWER INDUSTRIES (P) LTD. INDIA
FLAMEPROOF EQUIPMENTS PVT. LTD. INDIA
FLEXPRO ELECTRICALS PVT. LTD. INDIA
PROMPT ENGINEERING WORKS INDIA
STANDARD METAL INDUSTRIES INDIA
SUDHIR SWITCHGEARS PVT. LTD. INDIA
 Annexure – IV: Job Specification and Scope of work for Instrumentation: ID fan of HGU

1.0 GENERAL

1.1 The purpose of this specification is to define general requirements and philosophy of
instrumentation for ID fan HGU Unit.
1.2 This specification along with other specifications and attached data sheets / standards and relevant
part of this requisition cover the design, engineering, supply and testing of Instrumentation system
with all accessories and materials, required for the fan.
1.3 If there is any conflict between this specification, data sheets, related standard, code etc. vendor
shall refer the matter to owner for clarification and only after obtaining the same should proceed
further.
1.4 Deviation if any shall be categorically submitted by the bidder in his offer.
1.5 The instrumentation selected for the package shall be rugged in design and must be well proven for
use in similar applications. Prototype design or equipment of experimental nature or design
undergoing testing etc. shall not be selected and supplied by bidder.
1.6 The instruments as being offered / supplied should have been operating satisfactorily in
hydrocarbon industry like Refinery, Petrochemical and Gas Processing Plant under similar process
conditions for at least 4000 hrs.

2.0 SCOPE OF SUPPLY AND WORK

Vendor’s scope of instrumentation supply and work shall include the following as a minimum.
a) Supply of all instruments described elsewhere in this requisition for the ID fan.
b) The above is the minimum requirement and any other instrumentation required for the safe
operation / shutdown shall be provided by Vendor.
c) Design, engineering and procurement of instruments.
d) Submission of filled in data sheets for all instrument indicating make and model numbers of the
offered instruments. Data sheets shall be submitted for review/ approval with one set of technical
catalogues of offered instruments with model decoding details.

3.0 DESIGN PHILOSOPHY AND TECHNICAL REQUIREMENTS

3.1 All the instruments shall be supplied from the NRL approved vendors only. Bidder shall furnish
proposed sub-vendor list for NRL approval. It shall be approved by NRL during detail engineering
after order. This shall have no impact on price and delivery schedule. Bidder shall take prior
approval of make and specification of all instrument items before placement of order on sub-
vendor.
3.2 All instruments and installation material shall have pressure and temperature rating equal to or
better than the corresponding piping or pressure vessel rating on which instruments are installed.
3.3 S.S. tag plates shall be provided for all the instruments.
3.4 All the field instruments/ field JBs/ enclosures related to Instrumentation system shall be certified
for the hazardous area classification mentioned elsewhere in the tender document and also shall be
ingress protected to IP65 or better.
3.5 Process switches: No mechanical type process switches shall be used. All the process switching
(pressure switch, temperature switch, level switch, flow switch, vibration switch etc. if any) shall be
derived from dedicated field transmitters (4-20mA output) in conjunction with receiver switch/ trip
amplifier. However, dedicated machine monitoring system (vibration, bearing temperature etc.) (if
any) is excluded from this requirement.
3.6 2 out of 3 voting logic: 2 out of 3 voting logic shall be implemented for all the process switches
linked with trip logic of the fan/ motor. For this purpose vendor shall provide 3 nos. of instruments
(transmitters/ switches) for the same service/ application to incorporate 2 out of 3 voting logic.
However dedicated machine monitoring system (vibration, bearing temperature etc.) (if any) is
excluded from this requirement.
3.7 Local control panel: No local control panel for instrumentation items shall be incorporated except
for local monitoring purpose (if applicable). Process data/status of all the field instruments and
process switches including the bearing temperature/ vibration data , fan speed etc. as applicable
shall be repeated/ transmitted to NRL’s existing control system (DCS/PLC). For analog signal (like
temperature/vibration, speed etc.) Vendor shall provide 4-20mA output and for process switches vendor
shall provide potential free contact.
3.8 Power supply for 4-wire instruments (if any): 110 VAC, 50 HZ (+/- 10% tolerance) or 24VDC
(<1A).
3.9 Type of signal compatible with NRL’s existing control system (DCS/PLC):
§ For indication/ control of process variables (input to control system): 4-20mA.
§ For MV (output from control system): 4-20mA (load driving capacity <= 250ohms).
§ For output device like SOV/relay etc.: Potential free or 110AC, 50Hz (+/-10% tolerance, <1A) as
per requirement.

4.0 TAG NUMBERING

4.1 Instrumentation symbol shall follow latest edition of ISA standard S 5.1
4.2 All vendor-supplied instruments shall have Tag No. as per the format indicated below. Numerical
no. for all the instruments shall be unique i.e. without any re petition of tag no. for same type of
instrument.

Unit No. Instrument Type Numerical No.

AA BBBB CCDD
AA = Unit Number
BBBB = Refer ISA S 5.1
CC = Last two digit of P&ID No.
DD = Instrument serial number (to be allotted during detail engineering)

5.0 SPARES

5.1 Vendor shall supply atleast unit quantity for each variety of field instruments of the vendor supplied
system as mandatory spares along with the main supply and to quote accordingly.
5.2 For dedicated machine monitoring system (vibration/ bearing temperature) (if any): Vendor shall
supply atleast unit quantity for each variety of vib. probe, temp. probe and electronic module/ card
(of monitoring system) of the vendor supplied system as mandatory spares along with the main
supply and to quote accordingly.

6.0 INSPECTION

All instruments shall be inspected by owner for calibration and proper operation prior to dispatch.

NOTES:
1. The local control panel and gauge board shall be provided fully assembled, tested, wired, complete
with all instruments, items, terminals boxes and cable entries in installed condition. No assembly
will be carried out at site. Others shall do only panel installation and termination at site.
2. The assembly of instruments, transducers, junction boxes, gauge boards within the skid shall be by
bidder and shall be tested at shop. No assembly shall be carried out at site.
3. For all the instruments, valves related to ID/FD fans, bidder shall provide the process data.
4. The bidder shall provide all the drawings/documents required for the DCS/PLC engineering for the
package. The logic provided shall be implemented in purchaser’s PLC. The completeness and
correctness of logic is bidder’s responsibility.
5. Control system philosophy shall be as desired by NRL which will be detailed after placement of
order without any implication of time or cost to owner.
 Annexure- V: DATA SHEET MEDIUM VOLTAGE SQUIRREL CAGE INDUCTION MOTOR
PURCHASER’s DATA
A. Site conditions
1 Ambient temperature, minimum: 10oC 3 Atmosphere condition: Humid & highly corrosive
Maximum: 40oC 4 Altitude: < 1000 m
Design: 40oC 5 Location: Outdoor
2 Relative humidity: 95% 6
B. Technical particulars
1 Motor tag no.: 05-KM-202
2 Driven equipment name ID Fan
3 Voltage: 415V + 10% 16 Hazardous area classification: Divn. 2
4 Phase: Three 17 Gas group: IIC
5 Frequency: 50 Hz +3% 18 Type of explosion protection: Ex-e / Ex-d
6 Fault level: 50 kA 19 Type of ingress protection: IP 55
7 Method of starting: D.O.L 20 Color shade: 632 as per IS-5
8 Winding connection: Delta 21 Thermisters: ™ Required ž Not required
9 No. of terminals: 3 22 RTD: Not required
10 Cable size: later 23 BTD: Not required
11 Cable type: later RTD/BTD monitoring device: ™ Required
12 Temperature rise 70oC for Ex ‘e’ 80oC for Ex ‘d’, Ex ‘n’ 24 ™ Not required
13 Cooling: TEFC Make: Not applicable
14 Insulation class: B 25 Applicable specification: As specified
15 26
DRIVEN EQUIPMENT MANUFACTURER’s DATA
1 Suggested motor rating: kW Torque required, Starting: mkg
9
2 Manufacturer: Maximum: mkg
3 BkW at full load: kW GD 2 of eqpt., including flywheel: kgm 2
10
4 kW at end of curve: kW Excluding flywheel: kgm 2
5 Speed: RPM Thrust, Up: kg
11
6 Rotation viewed from coupling end: Down: kg
7 Driven equipment: 12 Staring condition:
8 Coupling type:
MOTOR MANUFACTURER’s DATA
1 Rating: kW Efficiency at, 75% voltage: %
16
2 Manufacturer: 100% voltage: %
3 No. of poles: Power factor at, starting:
17
4 Frame designation: 100% load:
5 Full load speed: RPM 18 Moment of inertia, GD 2 : kgm 2
6 Mounting: 19 NDE bearing type & no.:
7 Full load torque (FLT): mkg 20 DE bearing type & no.:
8 Starting torque: % of FLT 21 Type of lubrication:
9 Break down or pull out torque: % 22 Weight of motor: kg
10 Full load current (FLC): A Thermistsrs, quantity: no.
23
11 Starting current at 100% voltage: % of FLC make: type:
12 Rotation viewed from coupling end: RTD, quantity: no.
24
13 Starting time at, 75% voltage: sec. make: type:
100% voltage: sec. BTD, quantity: no.
25
14 Locked rotor withstand time (cold/hot) at, make: type:
75% voltage: sec. 26 Shaft voltage: V
100% voltage: sec. 27 Critical speed, 1 st/2 nd stage: RPM
15 Space heater – voltage & power: 28 Canopy žRequired ™ Not required
1. Recommended list of maintenance spares for two years operation shall include the following as minimum:
a) Terminal box cover with screws b) Fan c) Terminal block
2. Starting time calculations shall be based on operating conditions specified on Purchase Requisition e.g. open valve
condition / closed valve condition, at no load/full load, as applicable.
 Annexure – VI: DATA SHEET HIGH VOLTAGE SQUIRREL CAGE INDUCTION MOTOR
PURCHASER’s DATA
A. Site conditions
1 Ambient temperature, minimum: 10oC 3 Atmosphere condition: Humid & highly corrosive
Maximum: 40oC 4 Altitude: < 1000 m
Design: 40oC 5 Location: Outdoor
2 Relative humidity: 95% 6
B. Technical particulars
1 Motor tag no.: 05-KM-202 17 Hazardous area classification: Zone 2
2 Driven equipment name ID Fan 18 Gas group: IIC
3 Voltage: 6.6kV + 10% 19 Type of explosion protection: Ex-e
4 Phase: Three 20 Type of ingress protection: IP 55
5 Frequency: 50 Hz +3% 21 Reacceleration: ™ Required ž Not required
6 Fault level: 25 kA 22 Diff. protection CTs: Not required
7 Fault duration: 1 sec. 23 CT specs.: Not applicable
8 System earthing: Resistance 24 Color shade: 632 as per IS-5
9 Duty: Continuous 25 Thermisters: ™ Required ž Not required
10 Method of starting: D.O.L. 26 RTD: Not required
11 Cable size: 3 x 185 mm2 27 BTD: Not required
12 Cable type: AI. Cond. XLPE insulated RTD/BTD monitoring device: ™ Required
13 Temperature rise 70oC for Ex ‘e’ 80oC for Ex ‘d’, Ex ‘n’ 28 ™ Not required
14 Cooling: TEFC/CACA Make: Not applicable
15 Insulation class: F(Temp. rise limited to CI-B) 29 Applicable specification: As specified
16 30
DRIVEN EQUIPMENT MANUFACTURER’s DATA
1 Suggested motor rating: kW 9 Coupling type:
2 Manufacturer: 10 Torque required, starting: mkg
3 Type of driver mounting: 11 Maximum: mkg
4 Driven equipment: kW GD 2 of eqpt., including flywheel: kgm 2
12
5 Shaft kW: RPM excluding flywheel: kgm 2
6 KW at maximum load: kW 13 Maximum thrust: kg
7 Speed: RPM 14 Pulsation rate:
8 Rotation viewed from coupling end: 15 Starting condition:
MOTOR MANUFACTURER’s DATA
1 Rating: kW 17 Space heater – voltage & power
2 Manufacturer: 18 Moment of inertia, GD 2 kgm 2
3 Frame designation: 19 DE/NDE bearing type & no.:
4 No. of poles: 20 Type of lubrication:
5 Full load speed: RPM 21 Type of main terminal box:
6 Mounting: 22 Type of neutral terminal box:
7 Full load torque (FLT): mkg 23 Weight of motor: kg
8 Starting torque: % of FLT Thermistsrs, quantity: no.
24
9 Break down or pull out torque: % of FLC make: type:
10 Full load current (FLC): A RTD, quantity: no.
25
11 Starting current at 100% voltage: % of FLC make: type:
12 Rotation viewed from coupling end: BTD, quantity: no.
26
13 Starting time at 80% / 100% voltage: sec. make: type:
14 Locked rotor withstand time (cold/hot) at, 27 Shaft voltage: V
80% voltage: sec. 28 Critical speed, 1 st/2 nd stage: RPM
100% voltage: sec. Pressurization panel: ™ Applicable ™ Not Applicable
29
15 Efficiency at 75% / 100% voltage: % make: type:
16 Power factor at 75% / 100% load: 30 Canopy žRequired ™ Not required
1. Recommended list of maintenance spares for two years operation shall include the following as minimum:
a) Terminal box cover with screws b) Fan c) Terminal block
2. Starting time calculations shall be based on operating conditions specified on Purchase Requisition e.g. open valve
condition / closed valve condition, at no load/full load, as applicable.
 Annexure – VII: Flue Gas Composition

Composition Nm3/hr Mol %

O2 2415 2.17
N2 77008 69.13
CO2 31039 27.87
Ar 928 0.83
H2O 23031
Total (dry basis) 111390 100
Total 134421
Mol Wt. 30.15