SUMMARY Demonstrated track record of improving profits, quality, and delivery in a manuf acturing environment. An advocate for Lean Manufacturing, strongly driven to fin d ways to save money, increase capacity and customer satisfaction while making j obs safer. Experienced in many manufacturing fields, passionate about working wi th people to achieve measurable results, dedicated and enthused about increasing employer's bottom line. * Earned the Chairman's Award for Outstanding Personal Achievement from Flowserv e Corporation: an award granted to only five people out of 7,000 employees. PROFESSIONAL EXPERIENCE Avery Dennison Corp. Miamisburg, Ohio 2001 - 2009 Senior Manufacturing Engineer Supported the Supplies division with engineering expertise including: modifying equipment, data and cost analysis, process improvements, new material selection, and quality enhancements. * Saved a total of over $2 million in reoccurring savings through various projec ts. * Analyzed new materials factoring equipment speed into the cost. Determined and recommended the materials that would provide a lower total cost which resulted in a savings of $570,000 annually. * Through testing and analysis, reduced one material's coat weight and eliminate d another material, resulting in a savings of $220,000 annually. * Discovered a bottleneck process affecting over half of the plant. Modified the equipment to increase its speed. This increased the capacity and utilization of the entire department by 30%, thus lowering material costs to two divisions. * Identified the cause of costly inventory errors, and drove the development and implementation of an engineering change process which eliminated such errors, i mproving quality and reducing scrap. * Identified and corrected more than a dozen OSHA violations including unguarded pinch points, blocked access to electrical panels, workers climbing on equipmen t over six feet high without safeguards, inoperable e-stop cords, and a structur ally compromised crane. As a result of correcting these long-term, previously un noticed hazards, OSHA fines and further employee injuries were prevented. * Gathered and analyzed data for senior management to assist in decision making on numerous projects. Performed on-going cost analysis work to identify system-w ide costing inaccuracies.
Flowserve Corporation Dayton, Ohio 1987 - 2000
Manufacturing Project Manager 1998 - 2000 As a direct report to the vice president of operations, was responsible for plan t-wide improvement efforts making the plant the most profitable in the division in 1999. * Earned the Chairman's Award for Outstanding Personal Achievement; an award gra nted to only five people out of 7,000. * Designed and implemented a quick-ship assembly operation. This improved on-tim e delivery from 84 to 96%, reduced assembly lead time from four weeks to two day s, reduced assembly work in process by 90%, and doubled assembly productivity. N egotiated with the union leaders to adjust union rules in order to implement thi s. * Co-led a diverse team to improve competitive strategy by adopting Lean Manufac turing initiatives. Led meetings to sell the strategy to top company management and plant floor employees. Plant's profit increased $1.3 million, and inventory was reduced by 30%. * Drove quality improvements saving over $300,000 annually. Project Engineer 1994 - 1998 Supported the Assembly and Miscellaneous Machining Departments * Moved the assembly, paint, and crating operations, plus seven two-ton overhead cranes into a new building without losing a day of production. * Solved complex paint process problems, improving customer satisfaction and sav ing $50,000 annually. * Solved quality problems in the clean room process by inexpensively modifying e quipment and changing procedures. This satisfied an important customer's complai nts and retained their $250,000 annual business. Industrial and Foundry Engineer 1987 - 1994 Responsible for supporting the Resin Shell Department, and doing time studies as assigned. * Implemented an SPC system to discover the cause of excessive product variation thereby satisfying an important customer. * Analyzed scrap causes and devised rigging or methodology changes to reduce shr ink scrap by 46%, eliminate flashing problems, and implement metal filtration, c o-authoring an article in the American Foundry Society Transactions, "Filtration of High-Alloy, Corrosion-Resistant and Nickel-Base Valve Body Castings". EDUCATION University of Dayton (Dayton, Ohio) Earned a BS in Industrial Engineering Technology, graduating cum laude Purdue University (Anderson, Indiana) Earned an AAS in Industrial Engineering Technology, graduating cum laude Awarded the Outstanding IET Student Award by the Manufacturing Engineering facul ty. Taylor University (Upland, Indiana) Earned a BA in Psychology, graduating cum laude.