Grade

Date
Heat
Hot metal
[S] (%)
BOF tap
[S] (%)
[N] (ppm)
LF end
[N] (ppm)
before RH
[C] (ppm)
Oxygen (ppm)
Temperature
FeO in slag (%)
CaO in slag (%)
Al2O3 in slag (%)
before De-C* Oxygen (ppm)
Temperature
after RH
[C] (ppm)
[N] (ppm)
Temperature
FeO in slag (%)
CaO in slag (%)
Al2O3 in slag (%)
CC (Tundish) [C] (ppm)
[N] (ppm)
[S] (%)
[Al] (%)
[Ti] (%)
[B] (ppm)
after RH
[C] pick up (ppm)
[N] pick up (ppm)
--> CC
Alloy addition Al (kg)
FeTi (kg)
FeB (kg)
TOB
oxygen (Nm3)
RH treatment duration (min)
CC temperature Max
Min
Casting Speed Target (m/min)
Max (m/min)

JVIFH1
17-Jun

9-Jun
30184

30187

30189

0.008 ?

14
24
200
180
14
15
35
1551
1543
1.35

-2
2
190
180
14
17
34
1545
1540
1.35

20-Jun

30192 F030604 F030606 F030608(F030763)(F030766)(F030769)(F030772)F030428 D030430D030433

0.01 0.01 0.01 0.01

0.01 0.01 0.01 0.01
29
30
28
43
310
300
330
480
283
273
366
319
1640 1625 1618 1626
9.68 9.12 12.92 2.01
38.95 39.83 31.63 38.05
25.7 32.18 32.38 38.33
338
173
177
130
1599 1580 1583 1590
26
70
112
71
34
36
39
41
1590 1581 1581 1578
9.26
9.76
28.69
33.2
35.37
37.54
28
84
110
69
38
60
41
48
0.01 0.01 0.01 0.01
0.04 0.07 0.06 0.07
0.06 0.07 0.07 0.07
2
4
220
180
14
20
41
1550
1548
1.3

JVCR16
14-Jun

0.01
0.01

0.01
0.01

0
0.01

0.01
0.01

0
0.01

0
0.01

0
0.01

0.01
0.01

22
330
374
1648
10
42
25
410
1595
23
37
1600

22
280
345
1620
16
40
20
450
1594
14
32
1580
13
32
27
22
39
0.01
0.06
0.03

23
350
312
1624

25
210

23
280
466
1631

25
290
540
1626

420
1585
16
34
1595
14
34
25
26
37
0.01
0.04
0.05

26
310
407
1630
22
30
19
400
1601
20
31
1580
35
13
19
40
38
0.01
0.05
0.07

375
1585
31
33
1587
22.1
27
26
56
39
0.01
0.04
0.06

450
1590
132
32
1592

23
28
28
320
390
230
510
663
620
1635 1618 1635
16.29 15.59 16.05
37.55 37.11 45.61
23.11 23.82 23.5
380
330
325
1585 1590 1585
37
26
30
39
32
40
1575 1585 1590
19.29
31.83
25.54
33
26
41
44
36
52
0.01 0.01 0.01
0.06 0.06 0.06
0.07 0.06 0.07

24
40
0.01
0.05
0.06

0.006 ? 0.009 ?

-2
1
8
10
20
7
3
7
3
7
160
275
417
406
280
180
190
180
180
194
14
14
15
16
15
17
60
50
70
70
45 62(40) 42(38) 45(39)
1547 1566 1549 1570 1551
1536 1560 1541 1561 1550
1.35
1.2
1.4
1.3
1.4

1630

370
1592
25
33
1590

35
41
0.01
0.03
0.07

116
47
0.01
0.05
0.05

0.01
0.01

0.01
0.02

0.009 ?

10
8
226
185
14

25
6
225
180
15
30

-16
15
270
180
15
30

-4
5
220
300

0
4
210
200

11
12
210
245

1562
1553

1565
1559

1.4

1.3

31
33
0
80(29) 60(28) 50(29)
1565 1542 1549 1558
1557 1538 1547 1546
1.3
1.4
1.4
1.3

Min (m/min)
1.25 1.35 1.35
1.3
* before De-C: about 5 minutes before decarburiztion end

1.2

1.3

1.25

1.3

1.3

1.2

1.2

1.Decarburization problem
* 9-Jun, 2nd-4th heat; Oxygen conten 5 minutes before decarburizaiton end is too low due to unsufficient TOB.
Any problem at TOB?
* 20-Jun, 4th heat; What is the reason of high carbon conten after RH?
2. [C] pick up
* 20-Jun, 1st-3rd heat; [C] pick up after RH is too big. Washing of RH vessel was done as suggested in procedure?
* 14-Jun, 3rd heat; [C] pick up after RH is too big. Any problem at ladle condition?
3. [Ti] content
* Target range of JVIFH1 is the same as 270E IF? If it is the same, the amount of FeTi addition is too much.
* 17-Jun, 2nd heat; Timing of FeTi addition was as suggested in procedure? (3 munutes before RH end)
4. [B] content
* Target range of JVIFH1 is same as 270E IF? If it is same, the amount of FeB addition is too much.
5. [S] pick up
* 17-Jun, 1st-3rd heat; [S] pick up during BOF is too much. The charging amount of skull shall be avoided.
6. FeO content in slag
* 20-Jun, 1st- heat; FeO content is high. Any problem at slag control?
7. [N] pick-up
Has JSW already placed order for new gasket with low LOI such as Vesuvius TS 2892 HF 222 with 26% of LOI
instead of the current material with 40.8% of LOI. If yes, when it is available. If no, why not ?
[N] analysis in TD, are they all T2 (2nd samples of the heats) ?
How is the progress of changing coupling design ?
How did you improve "Proper ladle shroud setting"? Did JSW modify TD cover?
8. Slab surface quality ( Mechanical)
What have been implemented to improve Mechanical Type Defects ?
9. Slab surface quality (Metallurgical)
What were the slab surface quality after check scarf on the heats with constant casting speed ?

1.4

1.4

1.3

Recommended to monitor mold powder consumption and molten slag thickness with the same methods as that done on mid-C steel at 1st GTA.
Has JSW already placed order for new design SEN which were proposed 5th day of CRM1-2 training at JFE Fukuyama?

Result of trial (IF steel) JVCR16

F030428 D030430 D030433
Heat
Hot metal
[S] (%)
0.01
0.01
0.01
[S] (%)
0.01
0.01
0.02
BOF tap
[N] (ppm)
LF end
[N] (ppm)
23
28
28
[C] (ppm)
320
390
230
before RH
510
663
620
Oxygen (ppm)
Temperature
1635
1618
1635
FeO in slag (%)
16.29
15.59
16.05
CaO in slag (%)
37.55
37.11
45.61
Al2O3 in slag (%)
23.11
23.82
23.5
before De-C* Oxygen (ppm)
380
330
325
Temperature
1585
1590
1585
[C] (ppm)
37
26
30
after RH
[N] (ppm)
39
32
40
Temperature
1575
1585
1590
FeO in slag (%)
19.29
CaO in slag (%)
31.83
Al2O3 in slag (%)
25.54
CC (Tundish) [C] (ppm)
33
26
41
44
36
52
[N] (ppm)
[S] (%)
0.01
0.01
0.01
[Al] (%)
0.06
0.06
0.06
[Ti] (%)
0.07
0.06
0.07
[B] (ppm)
0
0
0
Alloy addition Al (kg)
220
210
210
FeTi (kg)
300
200
245
FeB (kg)
31
33
0
TOB
oxygen (Nm3)
RH treatment duration (min)
80(29) 60(28) 50(29)
CC temperature Max
1542
1549
1558
Min
1538
1547
1546
Casting Speed Target (m/min)
Max (m/min)
1.4
1.4
1.3
Min (m/min)
1.4
1.4
1.3
* before De-C: about 5 minutes before decarburiztion end