JOB REPORT DC.

TRACTION MOTOR
Machine Details
MR No.: MFG : Frame : TYPE : S/N :

16-10121
GE 752RS1A Series 686515

POWER : FIELD VOLTS : FIELD AMPS : ARM. VOLTS : ARM. AMPS :

600 850 -

HP. V. A. V. A.

SPEED : RPM. ~ 3000 WEIGHT : KG. INS CLS : - FRE. - Hz. DUTY : - SF : IM : IP : -

Job No. : Received Date: Delivered Date: M5012-19061 #2 22/12/2007 24/01/2008 Customer Name : xxxxxxxxxx Services Pty Limited Additional data:
DE BRG.:558830 558320 NDE BRG.:-

Scope of Repair :1) Reinsulation Interpole 4) 7) R/P Cable lug 10) R/P Cable gland 13) Armature Balance 16) DE Shaft Spray 19) End DE Arcing Spray 22) R/P Cabon Brush 2) Reinsulation Shunt Field 5) Skimming, Undercut 8) R/P Cable Leads 11) R/P V-Ring 14) DE Rebush Housing 17) NDE Shaft Spray 20) R/P PTC Thermistor 23) R/P Thermostat 3) Overhaul Armature

Motor Pictures :6) Chamfer of Commutator

9) R/P Terminal Box Gasket 12) R/P Bearing 15) NDE Rebush Brg.Housing 18) R/PCooling Fan 21) R/P Fan Cover 24) R/P All Rubber Gasket

Remark :Electrical Data

Insul. Resistance Wind. Resistance Surge Test

Incoming, water inside and winding short to ground at connection point.

INCOMING TEST Test @ Interpole Series Field Compensate Electrical Data 0 60 M 500 M M Insul. Resistance V.
32 700 C

Test @

Insul. Resistance 500 V. Wind. Resistance C Surge Test 700 V. Winding Temp sensor : Bearing Temp sensor : Commutator Condition : Scoring Occurs 12 No. of Arms : Brush Q'ty-Pcs. :

Electrical Data

Test @

V.

38.8 m Good
40 -

5.5 m Good M 100

500 Wind. Resistance 32 Surge Test 1100

V. V.

FINAL TEST Interpole Series Field Compensate

2000 M 38.8 m Good 2000 M 5.5 m Good M

Series Field-Interpole

M Insul. Resistance 500 V. 2000 Wind. Resistance C Good Surge Test 1100 V. 107.6 Heater : Winding Temp sensor : Commutator-Bars : 186 Bearing Temp sensor : T900 Brush Grade : Commutator Condition : Normal Condition 3/1 4 Holders/Arm : Brush Q'ty-Pcs. : 12 No. of Arms : NDE SIDE NJ 558320 CM 100.02 215.02

Armature

Electrical Data

Test @

Series Field-Interpole

Armature
1100 M

Good 107.6 Heater : Commutator-Bars : 186 T900 Brush Grade : 3/1 Holders/Arm : NDE SIDE NJ 320 ECJ 100.02 215.02

Mechanical data
Bearing Number Shaft Journal Dia.(mm) BRG. Housing Dia.(mm) Shaft run-out (mm) Shaft Ext. Dia.(mm) Ambient Temp : Vibration (mm/srms) V H A Bearing Test Condition Bearing Temp. Frame Temp.
Shaft rotation facing DE (C) (C)
CW

DE SIDE NU 558830 CM 150.02 320.01-.02 0.05 Taper

Mechanical data
Bearing Number Shaft Journal Dia.(mm) BRG. Housing Dia.(mm) Shaft run-out (mm) Shaft Ext. Dia.(mm) Hour Ambient Temp : RPM Armature : 70 Vibration (mm/srms) V H A

DE SIDE NU 330 EM1 150.02 320.01-.02 0.05 Taper 32

INCOMING NO-LOAD RUNNING TEST Armature : Armature :

(C) (V) (V)

FINAL NO-LOAD RUNNING TEST Iw: Armature :

(C) (V) (V)

Field : Iu:

V. DE SIDE

Iv:

Running time: A. Speed :

NDE SIDE

Field : Field :

DE SIDE 0.3 0.4 0.5 0.15 45 35

V. V.

2 Running time: Hour 55 A. Speed : 700 RPM A. Speed : RPM NDE SIDE 0.4 0.5 0.4 0.20 43

Normal Abnormal

Normal Abnormal

Bearing Test (gE) Bearing Temp. Frame Temp.

(C) (C)
CW

CCW

Remarks: Incoming, Can't running, DE bearing to much noise Incoming test shows motor condition:

Shaft rotation facing DE Remarks:

CCW

Final test shows motor condition:

The motor running are normal Condition

Inspected by: Date:

Mr. Somgkron 22/12/2007

Final tested by: Date:

Mr. Keittasak 22/1/2008

Approved by: Date:

Mr. Pana Ch. 23/1/2008

1 of 5

JOB REPORT DC. TRACTION MOTOR

Job No. : Received Date: Delivered Date: M5012-19061 #2 22/12/2007 24/01/2008 Customer Name : xxxxxxxxxx Services Pty Limited

Motor Repair Pictures

Motor name plate

Asset ID name plate

Motor incoming condition

Motor incoming condition

Stator incoming condition

Remove coupling

Disconnect all connection bar

Remove all the coils 2 of 5

JOB REPORT DC. TRACTION MOTOR

Job No. : Received Date: Delivered Date: M5012-19061 #2 22/12/2007 24/01/2008 Customer Name : xxxxxxxxxx Services Pty Limited

Motor Repair Pictures

Motor frame after remove all coils

Clean, oven, or anti corrosion treatment

Iron core of shuntfield coils

Shuntfield coils winding

Replace insulation

Replace insulation

Interpole condition

After overhaul and varnish dip 3 of 5

JOB REPORT DC. TRACTION MOTOR

Job No. : Received Date: Delivered Date: M5012-19061 #2 22/12/2007 24/01/2008 Customer Name : xxxxxxxxxx Services Pty Limited

Motor Repair Pictures

Install insulation before install coils

Install insulation before install coils

Install all coils

After varnish dip and oven

Already install all coils

Brush holder after sand blast

Motor assembled

Incoming commutation condition 4 of 5

JOB REPORT DC. TRACTION MOTOR

Job No. : Received Date: Delivered Date: M5012-19061 #2 22/12/2007 24/01/2008 Customer Name : xxxxxxxxxx Services Pty Limited

Motor Repair Pictures

Comutator after skimming

Comutator after skimming, undercut, chamfer

DE shaft locking for prevent bearing

Motor painting, QC. Check, packing

Strip heater 400W. 120Vac.

Strip heater 400W. 120Vac. With support

Strip heater With support & Nuts packing

Packing in paper box with Ensign tag 5 of 5