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Functional Requirements Digital Communication Protocols and Integration: Functions Support multiple remote or local displays Ethernet Communication Protocol Integrated System Architecture Integrated Control System Server Operating System Support OPC Compliant Server Measurement data storage methods: Multi Technology Integrated database platform Open Architecture Measurement setup: Machine Set-up Wizard Global set up commands Types of sensors CSI 4500 Monitor rack, 3500 rack X X
Yes
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Emerson/CSI Comments
local display included optional
Bently Comments
X X x X
X X
Standard Ethernet Bently Proprietary (TDXnet, TDI) Integrated PlantWeb architecture of digital field based Integrated to System 1 intelligent devices. PlantWeb alerts provided to control system. Ovation Power and Water installations with and DeltaV ModBus Windows 2000, XP Windows NT operating system, only*
(Windows NT is obsolete)
Yes Company built on providing protection systems. Weakness: Predictive capabilities and integrated technologies for balance of plant.
X X X X
X X
True Multi Technology Machinery Health Integration. Company built on integrating predictive portable, online, sonic, infrared, oil analysis and corrective technologies into one software platform. ODBC link, OPC through server Sensors can be defined through Wizard.
SQL Server, OPC, through server Each 4 channel Monitor Module must be set up independently by 3500 rack configuration software
"Applies to" ability lets you make changes to multiple Each 4 channel Monitor Module must be set up sensors when applicable. independently by 3500 rack configuration software User definable: displacement probe, velometer, must specifiy hardware when ordering accelerometer, AC, DC probe, Temperature, pressure, flow
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4500_allco0702i_4500vsbentlyma.xls
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Functions
Functional Requirements x x x x x x x x x
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Emerson/CSI Comments
Bently Comments
Prediction Protection API compliant Redundant power supplies Automated Predictive Capabilities Event Based Monitoring
Main focus is prediction: the idea is that you have time Main focus is protection: overall vibration, some to plan and never have to shutdown. Always includes banding from rack through ModBus to third party server and software for predictive analysis. system. Must purchase System 1 for prediction. less than 100mS close relay (API spec) optional please specify optional please specify
less than 100mS close relay optional please specify optional please specify Events such as speed, load, vibration levels or relay inputs can be cues for the CSI 4500 Monitor to adapt monitoring strategies Automatically adapts monitoring strategy or alert limits for predictive alerts based on events such as speed changes, vibration level changes, load changes or a relay input from the control system. This insures that predictive alerts are real. False alarms are reduced. Predictive Alert levels can be set to automatically adjust for changing load conditions. Gearbox and roller element bearing analysis for balance of plant equipment. Digital With field based digital intelligence and processing, only exceptions are reported, which reduces Ethernet traffic and saves you time Can be configured to report on time intervals also. Waveform and spectral analysis done in the rack, exceptions sent back to server and alerts to user. Up to 24 analysis parameters per sensor can be performed in the CSI 4500 Monitor rack
Adaptive Monitoring
PeakVue Field based digital intelligence in the rack Report upon exception Report based on time Field based predictive intelligence
Analogue
x x x
? ?
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4500_allco0702i_4500vsbentlyma.xls
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Functions 16MB of on board memory Outputs (Analog/Digital): Contact alarm/relay outputs redundant relays BNC out for portable collector time delay shutdown shutdown radial voting on one bearing shutdown voting with adjacent bearing
Functional Requirements x X x x x x x X x x x x x ?
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Emerson/CSI Comments
In case of loss of network or server, predictive data is not lost only interrupted. 16 per CSI 4500 Monitor, software configurable, discrete. optional please specify optional please specify optional please specify recommend overall vibration only If X = HI and Y = HIHI shutdown If 1X = HIHI and 2X = HI then shutdown If 1X = HIHI and 2X = bad do not shutdown 1 and 2 being 1st and adjacent bearing. X = HIHI and Y = HI then shutdown
Bently Comments
4 or 16 channel modules, expandable when required. included with 3500 rack optional please specify included with 3500 rack overall vibration or Smax
?
X = HIHI and Y = bad then shutdown plus or minus 24VDC or plus or minus 10VAC. Up to 48 (TDI) or 64 (Monitor) in discrete in four channel RIMs, must specify input when purchasing (vibration or process) not software programmable.
24V AC/DC signals User-configurable DC or AC coupling for each channel Process data obtained via analog input (voltage input) 4-20 mA process data input Min 15 bit A/D resolution, both AC & DC 90 dB signal/noise ratio Tachometer (External Sample Trigger):
X X X X X X
X X X X X X
Software configurable Software configurable Exceed. See data sheet Exceed. Greater than 100dB for early bearing detection
must specifiy hardware when ordering must specifiy hardware when ordering
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4500_allco0702i_4500vsbentlyma.xls
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Functions Support several speed/signal conditioning inputs: 2 keyphasor, 2 geartooth pickup, Rotary Encoder Asynchronous Auto-Spectrum Analysis: DC to 20 kHz min. Selectable lines of resolution Anti-alias filtered spectrum data Multiple sample rates per channel Multiple sample rates per chassis Asynchronous Cross-Spectrum Analysis: Keyphasor or other channel as reference
Functional Requirements X X
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Emerson/CSI Comments
Up to 16 per CSI 4500 Monitor rack
Bently Comments
Up to 4 per 3500 rack
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40 kHz on normal FFT, 80 kHz on PeakVue(R) acquisitions Yes. Selectable up to 6400 lines
Synchronous Spectrum Analysis (Order Tracking): User definable sample rates X X Discrete Frequency Filters (including Tracking Filters): Multiply Parameter bands or Narrow X band 1X magnitude and phase X X 2X magnitude and phase X X User selected (nX) n<1 and n>1 X X waveform peak x waveform peak to peak x skewness x curtosis x relative synchronous harmonics x Low and high pass filtering Gap Voltage: Sampled simultaneously with overall (direct) levels. Digital Recorder: Time record throughput to disk X X X X X X
Up to 16 narrowbands
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4500_allco0702i_4500vsbentlyma.xls
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Functions Sampling Methods: Delta RPM Delta Time Delta Process Parameter (i.e. HP, flow, etc.) Alarm/Shutdown Discrete Event Manual Time Domain Averaging Methods: Synchronous average of orbit Independent user interface displays: Real-time display of selected channels Orbit Timebase Polar (annotated with speed) Bode Bode w/ multiple curves (overall, 2X, nX) Shaft Centerline Trend (parameter vs. time) X vs. Y (user selectable) X vs. Multi Y (user selectable) Spectrum (single channel) Spectrum w/ Log y-scale display Waterfall (3D spectrum; z-axis is time)
Functional Requirements X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
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Emerson/CSI Comments
automatically samples data all the time no need for manual sampling. No way to miss an event. automatically samples data all the time no need for manual sampling. No way to miss an event. automatically samples data all the time no need for manual sampling. No way to miss an event. automatically samples data all the time no need for manual sampling. No way to miss an event. automatically samples data all the time no need for manual sampling. No way to miss an event. automatically samples data all the time no need for manual sampling. No way to miss an event. 1x, 2x, 3x, and custom Many types of live, real time displays see below live, real time live, real time live, real time live, real time manual setup manual setup manual setup manual setup manual setup
Bently Comments
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4500_allco0702i_4500vsbentlyma.xls
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Functions Cascade (3D spectrum; z-axis is speed) Process Spectrum (3D spectrum; z-axis is process variable) Contour or color maps of 3D displays (4 items above) Single and double integration and differentiation in spectral domain Slow roll compensation for waveform data drag and drop waveform, spectrum or trend on like type of display for comparison Slow roll compensation for filtered data Customized displays
Functional Requirements X X X X X X X x X X X X
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Emerson/CSI Comments
live real time live real time
Bently Comments
drag a newly collected spectrum or trend onto your baseline, for example. Drag and drop data from one machine to the next machine and compare, for example.
Vibration summary display Updated Hanning display (Calculated) Simultaneous display of spectrum & peak list Cursors/Overlays: Peak Harmonic Sideband Peak List Spectral Envelope (limit) User/log comments Orbit w/ limit circle X X X X X X X X X
X
With xml from CSI 4500 Monitor in March, any display will be possible.
X X X X X X X X X
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4500_allco0702i_4500vsbentlyma.xls
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Functions Cursors synchronized in all active displays Data Selection: Graphical method of selecting region of interest. Subsequent plots limited to this region until reset by the user. Report Generation: Plots appropriately annotated (time, date, measurement setup, point name, UUT ID, process variables) Automated Report Generation Operational Requirements: Hot insertion capable Calibration Utility Program Expert Diagnostics: Supports Rule-Based rotating equipment expert diagnostic shell Added Features: Machinery Efficiency Monitoring
Functional Requirements X X
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Emerson/CSI Comments
Bently Comments
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RBMview reporting module provides means for reporting, planning and graphing trends of your assets.
X X
Power down is required. New card is exhaustively tested with onboard signal generator during reboot. Verifies system integrity. Feature of the digital architecture. Onboard Frequency Generator provides system integrity tests Nspectr Knowledge based engine RuleDesk
X
Emerson divisions providing integrated centers of excellence not a centralized system. Emerson's Performance Monitoring is part of the PlantWeb architecture. Emerson's RTO is part of the PlantWeb architecture
Bently Performance SE (limited to Thermodynamic) which utilizes MS Excel for calculations. This is an engineered non-user configurable product. Ask for references.
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4500_allco0702i_4500vsbentlyma.xls
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Functions
Functional Requirements
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Emerson/CSI Comments
Digital processing in the CSI 4500 MonitorM and starndar Ethernet communication provides ability for server to be located remotely.
Bently Comments
Local Server is required with 3500 for remote communic
Web Enabled
Asset Portal provides a unified view of Machine Health, machine performance, efficiency and plant wide performance through a web based portal.
Support:
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