You are on page 1of 40

MINIMAL NETWORK ELEMENT 3 ROUTER ON A DIET

Alternate Energy Solutions for Minne3 SOLAR, WIND, HYBRID


Version 1.1
Muhammad Ziad

Team Members Bikash Shakya (24 ECTS) Huy Nguyen (15 ECTS) Markku Antikainen (24 ECTS) Mudassir Asif (30 ECTS) Muhammad Ziad (24 ECTS) Naresh Kumar Khatri (24 ECTS) Siddharth Sharma (24 ECTS)

Coaches Hans Eriksson, Robert Olsson, Bernt Sundstrm

Champion Bjrn Pehrson

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

Version History
Date November 3rd, 2010 December 2nd, 2010 Version Initial version o.1 Version 1.1 Modification Document created Minne3 Specifications, Renewable Resources Data for Tanzania, Dimensioning Scenario Selection, Device Selection, Wind Turbine Section Added, Solar Cells Technology Comparison, Long Term Energy back-up section, UltraCaps, Battery based, Hybrid, Graphene based UltraCaps, Conlusions Document Finalized

December 19th, 2010

Version 1.01

December 29th, 2010

Version 1.02

January 5th, 2010

Version 1.1

Page 2 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

Contents
About this Document............................................................................................................................. 5 1. Introduction ................................................................................................................................. 5

1.1 Minne3 Goals, Power Consumption and Specifications ....................................................................... 6 1.2 Minne3 Configuration ........................................................................................................................ 7 1.3 Router benchmarked Power Consumption & Average ........................................................................ 8 2. Solar & Wind Resources in Tanzania .................................................................................................. 8 2.1 Solar Profile for Tanzania.................................................................................................................... 9 2.2 Wind Energy & Profile for Tanzania ..................................................................................................10 2.3 Recorded Field Data from Target Deployment Area Bunda .............................................................13 3. Solar Power Requirement Analysis: ...................................................................................................13 3.1 Scenario 1 Solar Powered 24 Hours Operations ..............................................................................14 3.2 Scenario 2 Solar & Wind Hybrid Operation 12 Hour Backup ........................................................14 3.3 Scenario 3 Continuous Operation on Renewables - Wind................................................................16 4. Wind Turbine Calculations, Nuisances and Technology: ....................................................................16 5. Battery Based Back-up Dimensions for Renewables ............................................................................18 6. Solar Cells Technology ......................................................................................................................19 6.1 Operation and Physics .......................................................................................................................19 6.2 Solar Cells Technology & Comparison ................................................................................................20 Crystalline Silicon Based Solar Cells .....................................................................................................20 Thin Film Based Solar Technologies .....................................................................................................21 Emerging & Promising Thin and High Volume Technologies ................................................................21 7. Important Considerations for Solar Panel & Wind Turbine selection: ................................................22 8. Cost Estimates and Comparison for Solar Panels ...............................................................................24 9. Wind Power Performance and Cost Comparisons: .......................................................................26

9.1 Option 1 Scenario 2 Solar Wind Hybrid 12 Hour Backup ...............................................................27 9.2 Option 2 for Scenario 1 24 Hour Backup: ........................................................................................28 10. Energy Storage Technology Options & Cost Comparison ..............................................................29

10.1 Battery Based Energy Storage for Minne3 .......................................................................................29 10.2 UltraCapacitor Based Energy Storage Option ...................................................................................30 Page 3 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

10.3 Hybrid Battery-Ultracapacitor Systems for Off- Grid Applications ....................................................31 10.4 Promising Research on Graphene Based Ultra-Capacitors................................................................32 11. Conclusions .................................................................................................................................33

References ...........................................................................................................................................37 Appendix: .............................................................................................................................................39

Page 4 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

Table of Figures Figur 1: Year-round Recorded Day Length Data for Dar-es-Salam Tanzania (Nasa Langley Research Center) . 9 Figur 2: The above graph shows day-long recorded data over 2 week period for Wind & Solar energy at one of Minne3s proposed deployment site in rural Tanzania i.e.BUNDA December 2010 . The x-axis of the graph shows the time and the dates at which this data was calculated. The y-axis is a variable axis representing logged values for solar charge periods, Wind Average in m/s, max wind and logger voltage. ..13 Figur 3: Illustration of an Off-Grid all DC Wind - Solar Hybrid Solution for Minne3, no inverters required. ...15 Figur 4: Increase in Wind Speed & power with Tower height.......................................................................17 Figur 5: Estimated cost for electricity produced by small wind turbines (<10 kW). (Source: Data by Carl Brothers, Atlantic Wind Test Site) ...............................................................................................................26 Figur 6: Output Wattage versus Wind Speed Graph for Air Breeze Micro Wind turbine (Rotor Diameter 1.17m) ........................................................................................................................................................27 Figur 7: Output Wattage versus WindSpeed for Whisper 200 ......................................................................28 Figur 8: Cost Comparison for feasible AGM batteries for Minne3 ................................................................29 Figur 9: Right-Maxwell's 3000F Ultracap used with Minne3, Energy storage Options Specific densities Comparisons...............................................................................................................................................30

About this Document

Minne3 seeks to develop an entirely Off-Grid energy supply system to sustain Minne3 routers operation in remote and rugged deployment scenarios. The focus is entirely on renewable and green sources of power i.e. Sun and wind.

1. Introduction
MinNE3 is an infrastructure Router engineered for very low power consumption, it delivers high speed switching running an open source scaled down version of Linux and robust ultra capacitor energy backup for seamless operation. It is being developed with the aim of setting up quickly ICT infrastructures and services across the rural and suburban expanse of under developed Africa, with the current focus on the Tanzanian environment. This goal is further characterised by a lack of mains or grid electricity largely in the areas under question, for most part complete unavailability of electricity. At the same time the deployment areas are marked by high temperature and hot climatic conditions. This all presents a challenge to the Page 5 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

outdoor deployments envisaged for MinNE3 router unit to connect African villages, towns, cities, universities and research centers; reducing distances, creating value services for the people, generating new economic activity. This goal has been translated into the Minne3s design in the following way:

1.1 Minne3 Goals, Power Consumption and Specifications


1) Minimizing the Routers power consumption: The router has been engineered for minimal power consumption. The full load power consumption has been benchmarked at less than 25Watts with the router running on all its 4 Gigabit optical interfaces. This low power footprint is quite remarkable for a high capacity infrastructucture router, in the sense that it allows the router to be operated cost effectively on alternate power supply options without grid / mains electricity in remote environments. [2] 2) Making a Robust, Frills-free, temperature Immune Energy Storage Solution: Minne3 employs a novel Ultra-capacitor based back-up Energy storage solution. Minne3 uses Maxwell 3000F ultracapacitors which provide stable operation in a wide range of temperatures (-40C to +65C), long operational lifetime (up to 15 years) with little or no maintenance ultra capacitors. They can be charged and discharged repeatedly for a million recharge cycles without any loss of performance, compared to a 5000 or so charge cycles for standard lead-acid battery used in UPS. In effect, due to their long lifetime and maintenance free operation they become cost effective by a good 30% over the lifecycle when compared to batteries.[2]

In MinNE3, a pack of 16 X 3000Farad Ultra-capacitors are configured together with an intelligent Microcontroller based DC-DC Voltage conversion, charge balancing, monitoring and temperature sensing unit. The control unit provides for a flexible range of input voltages to charge the Cap bank and a fixed output of 12v through an ATX Pico PSU, to operate the router, it also protects the Cap bank from overcharging and the whole system to respond with a graceful shutdown to overheating events. This configuration for back-up at present sustains the 25W router for 2 hours at a stretch without any power supply. Following is a configuration diagram and specs of the Minne3 Routing solution:

Page 6 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

1.2 Minne3 Configuration

Figur 1: Minne3 System Configuration

Given this design, and the Tanzanian physical and climate environment, MinNE3 router is going to harness the plentiful Sun and wind resources in Tanzania. Furthermore, Minne3 is an infrastructure router in essence bringing high capacity connectivity between cities and towns, its 24 hour seamless operation is critical to its clients. It is being assumed with good reason for the purposes of deployment that Grid electricity will not be available. Currently in Tanzania the Electrification rate is very low[1]: Only 1 % of the rural population has access to electricity. In the cities 10% of the population have access to electricity.

Page 7 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

1.3 Router benchmarked Power Consumption & Average


This document shall explore all the various options for renewable power that can be used to run the router and recharge its backup storage unit so that 24-7 operation of the router unit can be ensured even in complete absence of grid infrastructure. The two main renewable or green energy sources suited for Tanzanian deployments are Solar and Wind. The following system specifications have been considered to explore feasibility in terms of cost and performance[2]:

Table 1: Power Requirement for Minne3 Routers Operation

Power consumption in idle state with all interfaces up

Power Consumption at Maximum Power max throughput (Watts) consumption with 4 SFPs with 2 SFPs running at peak throughput

(Watts) Minne3 (Niagara 17,25 42084 NIC, Supermicro D510) Minne3 (Niagara 18,4 42084 NIC, Supermicro D525) Required Average Power assumed Renewable Energy Calculations Required Input Voltage Range for Charge Controller 23,3

(Watts
25,65

22,3

26,35

25W

6-60 V

Minne3 Router Average Power Consumption = 25 Watts -- (i)

Next we need to calculate the ratings & requirements for any Solar or wind option needed to support the above mentioned consumption.

2. Solar & Wind Resources in Tanzania

Page 8 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

2.1 Solar Profile for Tanzania


Tanzanian solar radiation resource is abundantly available to almost the entire country throughout the year. Being in a solar belt, Tanzania receives between 2800 -3500 hours of sunshine per year and has a global radiation between 4- 7kWk/m2/day. The average solar flux in some parts of the country based on 24 hours can be as high as 300W/m2 or more.[1] The average day length in Tanzania is 12 Hours and six minutes. In addition, the maximum variation in day length is only 47 minutes [4]. Following is a table illustrating the sunlight hours for twelve months of the year (Source: NASA Langley Research Center Atmospheric Science Data Center).

Darkness Dawn Sunshine Dusk Notes: X-Axis Month of the Year, Y-Axis: Hour of the Day

Figure 2: Year-round Recorded Day Length Data for Dar-es-Salam Tanzania (Nasa Langley Research Center)

Average Day Length for Tanzania = 12 Hours (II) Maximum Day Length Variation = 47 minutes (iii)

Effective Insolation Hours is a measure of solar radiation energy received on a given surface area in a given time, usually expressed in watts per square meter (W/m2) or kilowatt-hours per square meter per day (kWh/(m2day)) (or hours/day). The monthly average amount of the total solar radiation incident on a horizontal surface at the surface of the earth for a given month, averaged for that month over a 22-year Page 9 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

period. The higher the radiation intensity and the higher the day length the greater the effective insolation hours.[4][21][22]

Year Round NASA Averages for Dar-es-Salam Tanzania Variable Insolation, kWh/m/day Clearness, 0 - 1 Temperature, C Wind speed, m/s J 5.79 0.54 F M A M J J A S O N D 5.78 0.55

5.93 5.40 0.55 0.52

4.52 4.50 0.46 0.50

4.57 4.52 0.54 0.52

4.76 5.59 0.51 0.55

5.67 5.76 0.54 0.54

26.76 26.89 26.88 26.66 26.33 25.69 25.04 24.83 25.03 25.52 26.00 26.46 4.33 3.98 4.46 5.84 7.21 7.63 7.47 6.64 5.89 5.90 5.26 4.32

Tarbell 1: Insolation Data for Dar-es-Salam Tanzania[21]

Average Insolation Hours for Tanzania = 5.5 Hours a Day or 5.5 KWhours/m2/Day (iv) With such high level of solar energy resource, Tanzania is naturally suitable for application of solar energy as a viable alternative source for modern energy services supply for rural electrification and in general. The table below show selected levels of monthly insolation for selected regions of Tanzania.

2.2 Wind Energy & Profile for Tanzania


Wind is a current of air that is moving across the earth's surface. It is caused by the irregular heating of the earth's surface by the sun. The surface of the earth is made up of different types of land and water, thus, it absorbs the sun's heat at different intensity. At daytime, the air over the water heats up slowly than that of above the land. The warm air over the land expands and goes up while the cooler air takes place and creates winds. At night, the air cools slowly over the water than it is over the land. The variations in wind speed and distribution is best characterized by a weibull-Rayleigh distribution as illustrated below where the difference in modal and mean values can be compared, high wind come but do not last long.

Page 10 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

Figure 3: Rayleigh distributed Wind Speed Patterns

Before the 1990s, Tanzania was considered by the global wind power community to be an area of low wind potential. In the coastal areas prevailing South-Eastern (S.E. Trades) and North-Eastern (N.E. Monsoon) winds offered marginal potential as wind farm sites. However, after 20001, a number of inland areas along the edge of the Rift Valley were studied more carefully and seen to offer wind resources greater than coastal areas. A number of these areas are being considered as potential wind farm sites in 2009 by major investors. Tanzania has an estimated multi-GW wind potential that, as yet, has not been quantified. [21] Study 10 m Wind Speed (m/s) 7.6 30 m Wind Speed (m/s) 8.7

Makambako

Original Wind East Africa Wind East Africa DANIDA/Ris/ TANESCO DANIDA/Ris/ TANESCO DANIDA/Ris/ TANESCO DANIDA/Ris/

Singida Karatu (Arusha)

8.2 4.9

9.4 5.5

Mkumbara (Tanga)

4.14

4.9

Gomvu (Kigamboni) Litembe (Mtwara) Page 11 of 40

3.56

4.28

3.21

4.47

Alternate Energy Solutions for Minne3 v1.2 TANESCO RasNungwi (Zanzibar) White Sands (Darsalam) Mwanza Airport Windfinder.com 6.17

January 5th, 2010

Windfinder.com

5.14

Windfinder.com

5.14

Tarbell 2: Wind Resources at disparate Tanzanian Sites There is a lack of comprehensive data about wind resources in Tanzania, and any developer of projects or seller of wind equipment will need to focus on gathering quality data. Available data is mostly from 10 m masts of Tanzania Meteorological Agency stations, and much of it is not suitable for predicting output of wind farms. Nevertheless, results are promising in a number of sites with average speeds exceeding 8 m/s in certain locations. DANIDA/Ris/ TANESCO (2003) and wind companies themselves have made major efforts to assess wind resources and undertake investment feasibility for harnessing wind energy. Specific locations for which there is detailed information are described in the table below:

Page 12 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

2.3 Recorded Field Data from Target Deployment Area Bunda

Figure 4: The above graph shows day-long recorded data over 2 week period for Wind & Solar energy at one of Minne3s proposed deployment site in rural Tanzania i.e.BUNDA December 2010. The x-axis of the graph shows the time and the dates at which this data was calculated. The y-axis is a variable axis representing logged values for solar charge periods, Wind Average in m/s, max wind and logger voltage.[22]

The graph shows erratic behavior of the wind speed in given time period. The wind panel has been attached with the pole with approximate height of 6.6 m [22]. The area where it is attached is open and suitable for wind generation. The average wind speed logged here is quite low hovering at around 4m/s and less, one factor for this is the low tower height of 6.6m. Better average can be recorded for the same area at 10 m tower height. Solar charge periods rendered in green can be seen as lasting about a good half of each 24 hour period, consistently.

3. Solar Power Requirement Analysis:


The size or Wattage rating of the solar panels for a given load depends on the power consumption of the load, the no. Of hours of operations it is be sustained and the available effective solar / insolation hours. The total load in Watt-hours is expressed as: Page 13 of 40

Alternate Energy Solutions for Minne3 v1.2 Load (Watt-hours) = PowerConsumption X Number of hours

January 5th, 2010

Where PowerConsumption is the amount power needed for the specific equipment in Watts, and NumberofHours is the daily operation time of the equipment in Hours. Next the Solar Panel Power needed to support this total load is calculated as following: Required_Solar_Panel_Power_Rating (Watts) = 1.3 X Load / Insolation Hours

Where Insolation hours are the effective sun hours received by area under question, the factor 1.3 has been used to account for power losses in the system, here they have been assumed to be 30%. The cost of solar panels increases exponentially with the incremental increase in Req_Solar_Panel_Power_Rating Two scenarios have been envisioned for the use of solar panels with Minne3, the Req_Solar_Panel_Power_Rating for both is evaluated for each. Secondly for Tanzania the effective sun hours is averaged at 5.5hours deduced from the data given in appendix. This average is used here for our purposes.

3.1 Scenario 1 Solar Powered 24 Hours Operations

Here the Sun is taken to be only source of power available and 24 hours of Router operation needs to be sustained. The Solar panel here should be capable of delivering enough power to charge the backup storage with enough energy to continue operation when there is no sun shining. The calculation proceeds as follows, Power Consumption = MinNE3 Router = 25W (from (i)) Number of Hours of operation = 24 hours -> Load = 600Watthours Insolation Hours = Avg. Tanzania Effective Sun hours per day = 5.5 hours Loss factor at 30% = 1.3

24Hrs_Required_Solar_Panel_Power_Rating (Watts) = 1.3 X Load / Insolation Hours = 141 Watts


A Solar Panel rating of around 141 Watts is required in this scenario, where the energy backup can be charged to provide a complete 24 hour operation even after sunlight hours.

3.2 Scenario 2 Solar & Wind Hybrid Operation 12 Hour Backup

Page 14 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

In this case, a wind turbine can be used to harness wind energy along with solar. The solar operations need only be for the Day length period which according to the data in [], is 12 hour per day with maximum variation of 47 minutes year round. To harness the 5.5 effective sun hours 12 hour operation is enough to provide for enough energy backup for 12 hours of backup operation. Secondly, according to wind data available in [], there is sufficient wind potential to be used in conjunction with solar during day time and solely wind during night time. The wind calculations will be shown in the next section, here the power rating for solar panel becomes: Power Consumption = MinNE3 Router = 25W Number of Hours of operation = 12 hours -> Load = 300Watthours Insolation Hours = Avg. Tanzania Effective Sun hours per day = 5.5 hours Loss factor at 30% = 1.3

12Hrs_Required_Solar_Panel_Power_Rating (Watts) = 1.3 X Load / Insolation Hours = 70 Watts


The remaining 300 Watt-hours or 70Watts are to be met with a sufficiently sized wind turbine. Here in this scenario, the hybrid supply would be able to charge the back-up for at least 12 hours of operation in the absence of power supply.

Figure 5: Illustration of an Off-Grid all DC Wind - Solar Hybrid Solution for Minne3, no inverters required.

Page 15 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

3.3 Scenario 3 Continuous Operation on Renewables - Wind


Here in this scenario we assume that the renewable resource or one out of the two is available 24 hours a day. Assuming a Wind Only Solution would require a turbine yielding at least 25 W under the lowest operating conditions. Furthermore, it could keep the capacitor bank charged for a back-up time of 2 hours.

4. Wind Turbine Calculations, Nuisances and Technology:


Wind is a current of air that is moving across the earth's surface. It is caused by the irregular heating of the earth's surface by the sun. The surface of the earth is made up of different types of land and water, thus, it absorbs the sun's heat at different intensity. At daytime, the air over the water heats up slowly than that of above the land. The warm air over the land expands and goes up while the cooler air takes place and creates winds. At night, the air cools slowly over the water than it is over the land. A wind turbine extracts energy from moving air by slowing the wind down, and transferring and this harvested energy into a spinning shaft, which usually turns an alternator or generator to produce electricity. The power in the wind thats available for harvest depends on both the wind speed and the area thats swept by the turbine blades. The theoretical maximum power efficiency of any design of wind turbine is 59 % Betz Limit [11]. The real efficiency is much lower around (0.30-0.40). The exact proportionality relationship:

Power Output is directly proportional to the area swept by the rotor - i.e. doubling the swept area doubles the power output. Power Output is proportional to the cube of the wind speed - i.e. doubling the wind speed increases power by a factor of eight (2 x 2 x 2). Since wind speed is so critical to the power Output, the turbine is able to harness a better wind speed at higher mounted altitude.

Page 16 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

Figure 6: Increase in Wind Speed & power with Tower height

So the best turbine can harness 59% of the Wind Power Available at the Rotor. Lets calculate the ideal rotor size for a practical turbine efficiency of 0.3. For scenario 1 draw 100 Watts of Power to drive the Capacitors bank for an entire 24 hour operation, for 0.3 percent efficiency assume we need 333 Watts of Power Available at the rotor, Assuming average data for Tanzania: Wind Power Available = 142 Watts Scenario 1, Air Density = 1.23 kg/m3 Wind Speed = 4 m/s

Page 17 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

Lets calculate now for a total steady operational load of 25W, at 0.3 efficiency it gives the required Power Available at rotor = 83 W, gives

The ratio of a turbines rotor swept area to the rating of the turbine is known as the specific Rating. 5. Battery Based Back-up Dimensions for Renewables

Page 18 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

The following dimensioning has been done assuming a 50% deep discharge cycle and a 12 Volt battery voltage. This is supported by the Minne3 charge con
Target Power (watts) Supply voltage (volts) Current (A) Hours of Operation AmpHours Needed (Ah)

23

12

1.91 2 2.08 2.16

24 24 24 24

46 48 50 52

24 25 26

12 12 12

Roller.

6. Solar Cells Technology 6.1 Operation and Physics


PV solar panels create power by converting sunlight, the most abundant renewable energy resource, into electricity producing clean, affordable energy without consuming any fossil fuels or emitting any green house gases. In essence a typical silicon based solar cell is simply a large PN junction diode with a very large light sensitive area. When photons strike solar cells contained in a solar panel, they can be reflected, absorbed, or pass through the panel. When photons are absorbed, they have the energy to knock electrons loose, which flow in one direction within the panel and exit through connecting wires as solar electricity, ultimately providing power for residential and commercial users. The efficiency of each solar panel is measured by its ability to absorb light particles called photons. The more photons that are absorbed, the more efficient the panel is at converting light into electricity. The first of these three layers necessary for energy conversion in a solar cell is the top junction layer (made of N-type semiconductor). The next layer in the structure is the core of the device; this is the absorber layer (the P-N junction). The last of the energy-conversion layers is the back junction layer (made of P-type semiconductor). As may be seen in the above diagram, there are two additional layers that must be present in a solar cell. These are the electrical contact layers. There must obviously be two such layers to allow electric current to flow out of and into the cell. The electrical contact layer on the face of the cell where light enters is generally present in some grid pattern and is composed of a good conductor such as a metal. Page 19 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

6.2 Solar Cells Technology & Comparison


There are two fundamental kinds of solar, photovoltaic, which produces energy from the chemical reaction of a solar cell when hit by light, and solar thermal, which uses the heat from light to either cook, heat water, heat space, or to produce electricity from heat. Photovoltaic solar panels are normally divided into two kinds i.e. made of either silicon cells or thin-film cells. A normal silicon solar panel is made when a silicon wafer is cut or taken from a recycled computer chip, and then treated with chemicals on the front and metal on the back to make a solar cell. 90% of all solar panels sold are silicon, but thin-film has become popular due to the recent shortage of silicon. The other common form of solar technology is solar thermal, which can also produce electricity, but because it consists of mirrors and pipes rather than solar panels it is not typically called PV. Some of the established and innovative vendors in Solar cells technology are Sharp, Kyocera, BP Solar, NanoSolar, Shell Solar, RWE Schott, Mitsubishi Electric, Isofoton, Sanyo, and Q Cells/ Table 2 : Solar Cells Technology Evolution and efficiency comparison

Crystalline Silicon Based Solar Cells Crystalline silicon panels are constructed by first putting asingle slice of silicon through a series of processing steps, creating one solar cell. These cells are then assembled together in multiples to make a solar panel. Crystalline silicon, also called wafer silicon, is the oldest and the most widely used material in commercial solar panels. The two kinds of silicon cells are mono-crystalline silicon, and multi-crystalline silicon (which is also called polysilicon).

Page 20 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

Mono-crystalline silicon is cut from a single silicon crystal, and is slightly higher priced and slightly more efficient. Multi-crystalline silicon is made from multiple small silicon crystals, and is slightly cheaper but slightly less efficient; it is also the most prevalent and commonly sold technology in solar panels. To produce 100 watts a silicon solar panel of 2 feet by 4 feet may be needed, and a 1 kilowatt silicon solar system may need 100 square feet. The area must be doubled for thin-film solar panels. Thin Film Based Solar Technologies Thin film solar panels are made by placing thin layers of semiconductor material onto various surfaces, usually on glass. The term thin film refers to the amount of semiconductor material used, which is thinner than the width of a human hair. Contrary to popular belief, most thin film panels are not flexible. Thin film solar panels offer the lowest manufacturing costs, and are becoming more prevalent in the industry. Thin film technology is a term that applies to many different solar technologies, some of which use 1% as much silicon as normal silicon solar cells, some of which use no silicon at all. In general, thin film cells are twice the size of normal silicon cells and are 7 to 10% efficient as compared with a 15% efficiency of normal silicon cells. However, they are cheaper, and since they use far less silicon than normal silicon cells, they are very appealing because of the prevalent silicon shortage and rising cost of silicon. There are three main types of thin film used: Cadmium Telluride (CdTe) CdTe is a semiconductor compound formed from cadmium and tellurium. CdTe solar panels are manufactured on glass. They are the most common type of thin film solar panel on the market and the most cost effective to manufacture. Today, CdTe is not as efficient as crystalline silicon, but CdTe panels perform significantly better in high temperatures due to a lower temperature coefficient and cloudy condition with diffused sunlight. Solarbuzz has reported that the lowest quoted thin-film module price stands at US$1.76 per watt-peak, with the lowest crystalline silicon (c-Si) module at $2.48 per watt-peak. Amorphous silicon is the non-crystalline form of silicon and was the first thin film material to yield a commercial product, first used in consumer items such as calculators. It can be deposited in thin layers onto a variety of surfaces and offers lower costs than traditional crystalline silicon, though it is less efficient at converting sunlight into electricity. Efficiency is lacking and tops at around 6%. Copper, Indium, Gallium,Selenide (CIGS) CIGS is a compound semiconductor that can be deposited onto many different materials. CIGS has only recently become available for small commercial applications. Copper indium gallium selenide (CIGS) is a direct-bandgap material. It has the highest efficiency (~20%) among thin film materials .IBM and Nanosolar have been targeting to lower the cost by using non-vacuum solution processes. Emerging & Promising Thin and High Volume Technologies Emerging techonologies with thin film consists of a solar absorbing substance sprayed onto a backing, or applied via gas to a backing, or, more recently, of a solar ink printed onto a backing. Thin film is named for the very thin sheet of light-sensitive material that it uses. Page 21 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

Gallium arsenide multijunction a.k.a Multi Junction Solar Cells: triple-junction cell, for example, may consist of the semiconductors: GaASs , Ge, and GaInP2. Each type of semiconductor will have a characteristic band gap energy which, loosely speaking, causes it to absorb light most efficiently at a certain color, or more precisely, to absorb electromagnetic radiation over a portion of the spectrum. The semiconductors are carefully chosen to absorb nearly the entire solar spectrum, thus generating electricity from as much of the solar energy as possible. GaAs based multijunction devices are the most efficient solar cells to date, reaching a record high of 40.7% efficiency in lab conditions but are marred by high production costs and rising material cost of Germainum, Gallium. Mostly reserved for satellite and space due to the wide electromagnetic spectrum available outside the earths atmosphere. Organic/polymer solar cells: These can be processed from solution, hence the possibility of a simple rollto-roll printing process, leading to inexpensive, large scale production. They have very low efficiency around 6% at best. Dye Sensitized Solar Cells (DSSC): made of low-cost materials and do not need elaborate equipment to manufacture. Typically a ruthenium metal organic dye (Ru-centered) is used as a monolayer of lightabsorbing material. This type of cell allows a more flexible use of materials, and is typically manufactured by screen printing and/or use of Ultrasonic Nozzles, with the potential for lower processing costs than those used for bulk solar cells, e.g. DSSC at present cost one-fifth of traditional semiconductor solar cells.However, the dyes in these cells also suffer from degradation under heat and UV light. Carbon Nanotubes: On going research at MIT suggests a carbon nanotube spray on surface of existing solar PV which could channel and focus solar energy 100 times better to the panel core. Furthermore Carbon tubes can also be used in conjunction with piezo-electric materials to harness electricity from heat. IBMs Breakthrough: demonstrated an inexpensive solar cell achieving 9.6% efficiency from materials that are dirt cheap and easily available. The layer that absorbs sunlight and converts it into electricity. It is made with copper, tin, zinc, sulfur and selenium. Long Term Energy Storage from Renewables: Prof. Dan Nocera at MIT, Photosynthesis, water, long term energy storage: Dan Nocera and his team has demonstrated a highly cost effective and efficient way of electroysing water into Hydrogen and Oxygen based fuels, using a cheap Cobalt-phospate catalyst that consumes 20 percent of the electricity for the reaction than normal.

7. Important Considerations for Solar Panel & Wind Turbine selection:


The table below lists the basic approach towards solar and wind power dimensioning and selection for a system.

Page 22 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

Task Resource assessment

Photovoltaic system solar radiation

Siting

module orientation and inclination angle, shadowing effects are visible collector area, peak power module type, inverter (battery)

Sizing

Choosing technology

Evaluating operational aspects

no moving parts, repair and maintenance, accessibility (rooftop)

Small wind turbine average wind speed, main wind direction, turbulence, wind shear positioning of tower, effects (wind shadow, turbulence) of obstacles and terrain type are not visible swept rotor area, rated power, tower height, tower footprint great variety of technical concepts (Rotor design, type of generator, inverter etc.) due to moving parts potential safety risks, emission of noise and vibrations, repair and maintenance, accessibility (tower)

For solar panels particularly the following should be taken into account. 1. NAME BRAND: Here the minimum criterion is to go for a large publically traded company, or govt. sponsored or funded company rather than saving cost with non-established names which risks serious defects and a non-redeemable warranty. 2. Output wattage & PTC RATING: here there are two ratings for standardized tests for solar panel output i.e. STC (Standard Test Conditions) and PTC (PVUSA test conditions). STC are 1,000 Watts per square meter solar irradiance, 25 degrees C cell temperature, air mass equal to 1.5, and ASTM G173-03 standard spectrum. Whereas PTC is PTC are 1,000 Watts per square meter solar irradiance, 20 degrees C air temperature, and wind speed of 1 meter per second at 10 meters above ground level. The PTC rating, which is lower than the STC rating, is generally recognized as a more realistic measure of PV (solar panel) output because the test conditions better reflect "real-world" solar and climatic conditions, compared to the STC rating. A PTC to STC ratio of no less than 88% should be maintained while choosing. In Europe Flash testing ratings can be substituted for the PTC of a solar panel. Flash testing also gives a true measure of Output wattage of a panel and involves a machine stimulating precise solar conditions. 3. NEGATIVE TOLERANCE: The negative tolerance rating of a solar panel is the amount of power that a solar panel can be "off specification", even when new and right out of the box. The criterion here is to go for a negative tolerance of maximum 3% and no more. Page 23 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

4. Peak Module Efficiency: is the capability of the entire module to effectively convert the falling light into electricity. Efficiency has a direct bearing on size and a difference of few points will likely increase the system size a few square inches. So if the installation space is not constrained the efficiency can be traded for cost. Peak efficiency of the module should be taken into account rather than for solar cell or cell technology. 5. Temperature ratings: should be able to sustain the deployment climate. 6. Series fuse ratings: 7. Minimum and maximum system voltages need to be considered for the system. 8. Inverter Efficiency: When going for DC-AC conversion an inverter is necessary and an inverter of less than 95.55 should not be tolerated for any price savings. 9. MOUNTING SYSTEM DESIGN, THICKNESS AND WARRANTY: 6105-T5 Aluminum Extrusion or equivalent With at least 10 Year Warranty

8. Cost Estimates and Comparison for Solar Panels


A cost and specification comparison of different solar panels and technologies is presented here for the requirements of Minne3 deployment scenarios in section 2.The Solar panels listed here and their technical specifications conform well with the operational requirements. They bear a 25 Year warranty for 80% rated output and a 10 year warranty on 100% of rated output. The preferred choices for scenario 1 are highlighted in yellow and for scenario 2 in green. They can be sourced online from [] [] for around the estimated price mentioned. Detailed data sheets are appended for the selected options.
Model Watt s Amp s Volt s Power Toleran ce
+/-2.5%

Weig ht (lbs.)
40.7

Module Efficien cy

Panel Size

Cell Technology

Operati ng Temp

Pric e

Canadian Solar CSI CS6P-190 Trina 175 TSM-DA01 Sharp 142

190

7.33

28.8

$55 0

175

4.85

36.2

0/+3

34.4

$47 5 12 % 49" X 39" MultiCrystalline $68 2

142

7.11

20

+10/-5%

32

ET Solar 85 Watt Solar Panel

85

4.71

18.0 5

-1 to 3%

18.14

12.94% 47.4421. 46 MonoCrystalli ne

NB Solar NB-P180 solar module, Page 24 of 40

180

4.98

35.2 7

+3/-3%

35 14.1% MonoCrystalli ne

$43 8

Alternate Energy Solutions for Minne3 v1.2 mono, silver Kyocera KC 85T 85 4.75 17.4 +10/-5% 18.3

January 5th, 2010

$36 5

Kyocera KD135GXLFBS

135

7.63

17.7

+/-5%

27.5
59.1in x 26.3in MultiCrystalline

-40C 90C

$39 0

Mitsubishi MF125UE 5N Sunwise SW130

125

7.23

17.3

+10/-5%

29.8

58.9 x 26.5

$41 5

130

7.4

17.4

+5/-5%

$41 0

Sunwise SW75 -

75

4.56

16.7

20.0

MonoCrystalline

$27 5

Yingli Y85 REC Norway REC205AE -US Silver British petroleum BP375J British petroleum BP3125J

85 205

4.9 7.6

17.5 27.2 +/-3%

17 48.4

MultiCrystalline

225 $55 4

80

4.55

17,6

17

$49 0

125

7.1

17.6

+/-5%

27
60x26 Multicrystallin e

SunTech 85 Page 25 of 40

85

4.83

17.6

12 lbs.

21.3 X 47

Alternate Energy Solutions for Minne3 v1.2 Kaneka GSA060 60 0.9 67 +10/-5% 30.2
Amorphous Silicon

January 5th, 2010 $59

9. Wind Power Performance and Cost Comparisons:


The cost of the energy produced by small (<10 kW) wind turbines over their lifetimes has been estimated to vary from $0.07/kWh, for a low cost turbine constructed in a windy area, to $0.96/kWh, for a high cost turbine constructed in a low wind area . This puts an expenditure of less than a dollar for a days operation in our case.

Figure 7: Estimated cost for electricity produced by small wind turbines (<10 kW). (Source: Data by Carl Brothers, Atlantic Wind Test Site)

A select group of Micro wind turbines are presented here to meet the operational requirements of Minne3 for both scenario 1 and 2. The small wind turbines considered here are HAWT (Horizontal Axis Wind Turbines) with brushless Permanent Magnet DC alternators, low start-up wind speeds and pitch protection from high speed winds. A detailed cost listing and comparison for all kinds of small wind turbines both HAWT & VAWT is given in: http://www.allsmallwindturbines.com/ Here two selections suitable for Minne3 deployment scenarios are presented in the following. Page 26 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

9.1 Option 1 Scenario 2 Solar Wind Hybrid 12 Hour Backup


The one below is a 1.17m rotor diameter wind turbine suitable for the hybrid scenario; it can operate at low wind speed and has pitch protection at high wind speeds.

Air Breeze Land Micro Wind Turbine ~ US$ 720 Rotor diameter Weight Shipping dimensions Mount Start-up wind speed Voltage Rated power Turbine controller Body Blades Overspeed protection Monthly Energy Production Survival wind speed 46 in (1.17 m) 13 lb (5.9 kg) 27 x 12.5 x 9 in (686 x 318 x 229 mm) 17 lb (7.7 kg) 1.5 in schedule 40 1.9 in (48 mm) OD pipe 6 mph (2.68 m/s) 12, 24 and 48 VDC 160 watts at 28 mph (12.5 m/s) Microprocessor-based smart internal regulator with peak power tracking Cast aluminum Injection-molded composite (3) Patented electronic torque control 38 kWh/mo at 12 mph (5.4 m/s) 110 mph (49.2 m/s)

Figure 8: Output Wattage versus Wind Speed Graph for Air Breeze Micro Wind turbine (Rotor Diameter 1.17m)

Page 27 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

9.2 Option 2 for Scenario 1 24 Hour Backup:


We go for a maximum calculated rotor diameter of 3m to provide for 24 hours of backup charge as calculated in []. This is from a Whisper 200 from Southwest Win power United States with a five year warranty. it is capable of operation at very low wind speeds and has pitch protection for over speed. At 4m/s it gives us a steady 100 Watts according to figure below.

Figure 9: Output Wattage versus Wind Speed for Whisper 200

WHISPER 200 ~ US$ 1357 - 3200 Weight 65 lb (30 kg) box: 87 lb (39.46 kg) (1295 x 508 x 330 mm) Start-Up Wind Speed 7 mph (3.1 m/s) Rated Power 1000 watts at 26 mph (11.6 m/s) Body Cast aluminum/marine option Over speed Protection Patented sidefurling Survival Wind Speed 120 mph (55 m/s)
Page 28 of 40

Rotor Diameter 9 feet (2.7 m) Shipping Dimensions 51 x 20 x 13 in Mount 2.5 in schedule 40 (6.35 cm) pipe Voltage 24, 36, 48 VDC (HV available) Turbine Controller Whisper controller Blades 3-Carbon reinforced fiberglass Kilowatt Hours Per Month 200 kWh/mo at 12 mph (5.4 m/s)
Warranty 5 year limited warranty

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

A detailed cost comparison of small wind turbines can be found in []

10. Energy Storage Technology Options & Cost Comparison 10.1 Battery Based Energy Storage for Minne3
Deep Cycle Batteries used in renewable energy (RE) systems are different from car batteries and that difference is critical. RE systems by nature are cyclical: energy is captured and stored, then later consumed, in a (usually) regular. For example, in a battery-based solar electric system, the energy produced daily by the solar panels is stored in the battery bank, which is then used by loads at night or on not-so-sunny days. This repetitive process subjects the batteries to a slow, daily charge and discharge pattern. There are two divisions and three main types of deep cycle batteries used in RE systems. The divisions are flooded and sealed batteries. Flooded batteries use a fluid electrolyte, have ports to access their cells fluid reservoirs, and require maintenance (adding fluid). Sealed batteries use non-fluid electrolyte contained in inaccessible cells. Theres only one flooded type: flooded lead-acid batteries. Sealed batteries include Absorbed Glass Mat (AGM) batteries and gel cell batteries. The Battery capacity required for 24 hours backup operation for Minne3 was calculated in section[] as 50AH for a 50% discharge cycle. Table below list a set of AGM sealed batteries suitable for Minne3 deployment. These are deep Cycle industrial grade batteries and can be used in high temperature environments like the target area in Africa.

Figure 10: Cost Comparison for feasible AGM batteries for Minne3

Page 29 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

10.2 Ultra Capacitor Based Energy Storage Option


Ultra capacitors also called electric double-layer capacitor capacitors have 1,000,000+ Times the capacitance of regular electrolytic Capacitors. Ultra-capacitor achieves these using materials with specific surface area > 1000 m2/g. Since capacitance is as shown be below, they tend to deliver very high capacitances.

Figure 11: Right-Maxwell's 3000F Ultra cap used with Minne3, Energy storage Options Specific densities Comparisons

Capacitors store energy electrostatic ally, instead of chemically, as in batteries. During charging, electrons come to the surface of one electrode, and electron "holes" form on the surface of the other. This draws positive ions in an electrolyte to the first electrode and negative ions to the second. By contrast, the chemical reactions used to charge batteries limit the speed with which they can be charged and eventually cause the electrode materials to break down. Ultra capacitors can be charged and discharged very rapidly, in seconds rather than minutes, and can be recharged millions of times before wearing out. Ultra-Capacitor are the novel solution to such problems and offer immunity from deep discharge problems, frequent discharging, high temperature conditions and very long life- cycle which is virtually maintenance and frills free. Plus they have an extremely low internal resistance and can be charged very quickly with a large charging current. Higher power capability, longer life, a wider thermal operating range, lighter, more flexible packaging and lower maintenance. Energy: The Capacity to Do Work [Joules or Who] Power: The Rate at Which Energy is Transmitted [Watts = 1J/s] Page 30 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

Minne3 has utilized Maxwell Ultra-capacitors with a rating of 3000 Farads each. A configuration of 16 such capacitors has been implemented and tested to provide a back-up time of 2 hours or 50 Watt Hours. Each cell has voltage window of 2.7 volts. This configuration requires a charging voltage of ~22 Volts DC for the entire bank, is supported with an intelligent micro-controller based charge controller to equally balance the charge on each of the 16 capacitors and protect them from overcharging.

10.3 Hybrid Battery-Ultra capacitor Systems for Off- Grid Applications

Ultra-Caps are a promising solution to this problem but as yet are available in the market at a prohibitively high cost due to the low volume of production so far and their use in specialized applications. Especially if a 24 hour back-up solution has to implant. This is illustrated by the fact that each 3000F Ultra-Capacitor cost 50-60 US$ when sourced from E-bay.com, the 16 x 3000F Ultra-Caps based module cost around US850 and provides only 50 Watt-hours backup, and to get a required 600 Watt-hours for 24 hour operation on Capbased backup would need 192 Ultra-Capacitors at a cost of around 9600US$. This is somewhat compensated by the long life-cycle of 10 years, but still a cost comparison between Battery based system and entirely Caps based system is ludicrous at this point in time due to the great difference. Two situations can be envisioned, one is a hybrid Battery-Capacitors system and another one is where renewable sources of such dimensions are employed that 2 hours back-up time is good enough to cover for any lack of sunlight or wind. In the hybrid scenario a capacitor bank can be used in conjunction with a well sized battery bank to keep it from discharging any further than 75%, hence increasing battery life and for contingency situations. In general so far, Batteries are high energy but low power, whereas ultra capacitors are low energy but high power. Energy density of 35 Wh/kg for a standard ultra capacitor, although 85 W.h/kg has been achieved in the lab [10] as of 2010 compared to 30-40 Wh/kg for a lead acid battery. A Hybrid System can provide for peak power enhancement, increase battery life and is particularly recommended for off-grid applications.

Page 31 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

The main advantage with ultra-capacitors is the install and forgets, maintenance free operation it provides and its robustness to high temperature operation.

10.4 Promising Research on Graphene Based Ultra-Capacitors


Existing ultra capacitors use electrodes made from activated carbon--a porous, charcoal-like material that has a very high surface area. Activated carbon stores charge in tunnel-like pores, and it takes about one second for it to travel in and out. This is very fast compared with the fastest batteries, but activated carbon Page 32 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

has a limited power output. The specific area / g of the electrode material as mentioned before has a big bearing on Capacity of the Ultra-cap, and new Graphene and nano-tube electrode based Ultra caps with their very high specific area are promising to stretch the energy density envelope of the Ultra-caps which was a always a challenge for long term energy storage applications vis--vis the battery. Researchers in the US have made a graphene-based super capacitor that can store as much energy per unit mass as nickel metal hydride batteries but unlike batteries, it can be charged or discharged in just minutes or even seconds. The new device has a specific energy density of 85.6 Wh/kg at room temperature and 136 Wh/kg at 80 C. These are the highest ever values for "electric double layer" super capacitors based on carbon nanomaterials. There is great promise and interest of late with exceptional properties of the exciting new material called Graphene; an atom-thick and electrically conductive sheets, because in principle all of the surface of this new carbon material can be in contact with the electrolyte. Graphene's surface area of 2630 m2/gram (almost the area of a football field in about 1/500th of a pound of material) means that a greater number of positive or negative ions in the electrolyte can form a layer on the graphene sheets resulting in exceptional levels of stored charge. The ideal Capacity being promised by Graphene based Ultra-caps is as high 550 Farads / gram, which is significantly higher than current active carbon based ultracaps by a margin 20 fold margin.

The company's tests of a coin-sized ultra capacitor cell show that the graphene electrodes could store 85.6 watt-hours of energy per kilogram. Since an electrode typically weighs about one-third of a full-size ultra capacitor, a practical device would have an energy density of around 28 watthours per kilogram, Jang says. By comparison, today's ultra capacitors have densities of 5 to 10 watt-hours per kilogram, while nickel metal hydride batteries and lithium-ion batteries boast 40 to 100 watt-hours per kilogram and over 120 watt-hours per kilogram respectively.

11. Conclusions
In the light of the data on renewable and backup presented above, several implementable scenarios come to the fore for leanly and greenly deploying Minne3 off-grid and rugged locations. The choice of a particular implementation depends largely on the specific environment being considered. Nevertheless there are some key conclusions: 1) Solar & Wind energy resources in Tanzania are plentiful. For Solar Average Day length of 12 hours and insolation level of 5.5 KiloWatt-hours/m2/day are available. For Wind, for a moderate tower height of 10m an average wind speed of around 4-5 m/s is available. Effective off-grid systems can be implemented and infect are the only way to go for laying out ICT infrastructure cross country because of extremely low electrification and grid penetration. 2) For an entirely solar based power supply capable of 24 hour operation on backup, a load requirement for our 25W Minne3 router comes to around 600Watthours with all systems losses and inefficiencies included, and can be met with a Solar Photovoltaic Panel of rating of 140 Watts. Page 33 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

3)

4)

5)

6)

7)

8)

This PV size can charge a battery bank for an entire day of operation on battery alone. The multicrystalline based Kyocera 135Watt PV panel KD135GX-LFBS priced at US$ 390 can deliver for this scenario. Similarly for powering completely with a wind turbine for 24 hour backup, a rotor diameter of around 3m is required for low wind avg. wind speeds of 4 m/s, here the Whisper 200 priced at US$1350 by Southwest Wind power can deliver. For a Solar-Wind Hybrid based power supply capable of 12hours of operation on backup without any supply, PV panel size and battery backup size is greatly reduced by half i.e. 70Watts. This can be supplanted with a micro wind turbine generator of 1m rotor diameter which can operate the router and charge the backup during non-daylight hours. The Airbreeze micro wind turbine priced at 600US$ can deliver for this load for average wind speeds as low as 4 m/s. Supposedly continuous operation is required on renewable alone without much backup; the wind turbine size mentioned above can achieve this. Whereas the ultra capacitor based energy supply can deliver the required power in case of wind speeds falling below threshold up to a stretch of 2hours. A number of factors need to be taken into account when dimensioning and sourcing a commercial solar panel or wind-turbine for off-grid applications. Price of solar panels increases exponentially with output wattage. For Solar, the PST standard output Wattage ratings or flash test ratings are most important along with series fuse, Rated output warranty over 10 years, casing and temperature range. For wind turbines, the dimensioning should be based on Rotor diameter and average wind speed calculations rather than vendor advertised output ratings which are usually at high wind speeds, also care should be taken for high speed wind protection for the pitch and alternator. Multi-crystalline is the most widely available and used technology in Solar Panels yielding an efficiencies of around 15%.A number of innovation in Photovoltaics promise to bring down the cost of system and add flexibility for wide-scale adoption. Of particular importance is the cheaply fabricatable thin-film technologies using bare minimum silicon, like CdTe, CIGS , Dye-Sensitized Solar Cells, Organic and polymer cells, nano-tubes based PVs and use of graphene as collector cathodes for PVs. A number of factor need to be taken when dimensioning and sourcing a commercial solar panel for off-grid applications. The PST ratings or flash test ratings are most important. Minne3 requires a battery size of 50 Ampere-hour at 50% discharge levels to sustain operation for 24 hours. Deep Cycle Batteries are deemed fit for off-grid renewable applications because of their greater robustness to frequent charging and discharging, low maintenance. AGM (Absorbed Glass Matt) Batteries give an added advantage within the class of deep cycle batteries because of their sealed nature and long life. The 12 volts Deka 8G22NF Gel AGM Battery rated at 51 Ah and price at 169US$ is one such industrial grade battery feasible for Minne3 requirements. For a 12 hour back up scenario the rating and price can be halved almost. MinNE3 explored with great measure of success the novel use of Ultra-capacitors as the energy back-up storage. Ultra-Capacitors tend to provide unlimited charge cycles, immunity to deep discharges, very low input resistance enabling quick charging and large input currents, wide thermal operating range ( -30C to 75 C ) and virtually maintenance free 10 year life cycle. Minne3

Page 34 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

has tested a 16 X 3000 farad Ultra-capacitor bank working at 22 Volts to deliver a 2 hour backup time for full load operation of the 25 Watt router. 9) Ultra-Capacitors are only beginning to show their promise. As yet they prohibitively priced due to lack of economies of scale for its application and have a lower energy density than batteries but can deliver higher power. They are gaining traction though, of particular importance is the use of Graphene and nano-particle electrode based Ultra-caps which have been laboratory tested at 86 WH/kg beating a typical lead-acid batteries density of 40 Wh/kg. This is a major breakthrough for long term energy storage potential. A number of start-up companies are aggressively pushing their development. Once commercialized these can deliver very high energy storage in an extremely compact and rugged form. 10) The use of hybrid Ultra-capacitor-Battery based energy storage for off-grid renewable energy storage can cost-effectively increase battery life, protect battery from deep discharges enhance peak power delivered to the load. Below is an expression of rough cost and life-cycle estimates for the scenarios envisioned. In all a hybrid Ultra-Caps battery based Energy storage with a Solar PV Supply is most recommended.

Scenario 1 - 1 : Minne3 Solar Based Setup for complete 24 Hours Off-Grid DC operation Solar Panel Kyocera 135 Watt 10 Yr Warranty Deka 12 Volt AGM Battery Based 50 Ah Backup 3yr Series Fuse, Disconnect Switch, Wiring Miscellaneous Total Cost of the System 10 yr 395 US$ 169 US$

50 US$

~ 624 + 169 + 169US$

Scenario 1-2 : Minne3 Entirely Wind Based Setup for complete 24 Hours Off-Grid DC operation Whisper 200 2.7 m diameter, Low Wind speed Turbine 3Year Warranty Deka 12 Volt AGM Battery Based 50 Ah Backup 3yr Charge Controller, Wiring Miscellaneous Total Cost of the System 3 yrs 1300 US$

169 US$

20 US$ ~ 1500 US$

Page 35 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

Scenario 2 : Minne3 Solar-Wind Hybrid Setup Round the Clock operation with limited backup Off-Grid DC operation AirBreeze 1.17m Rotor diameter, Low Wind speed Turbine 3Year Warranty 70 Watts SunWise Solar Panel 10Yr Warranty 10 Ah Battery, Disconnect Switch, Fuses, Misc Total Cost of the System 3 Yr 600 US$

275US$ 60 US$ ~ 935 US$

Scenario 3 : Minne3 Continuous Wind Based Operation with 2hour Ultra-Caps Off-Grid DC operation AirBreeze 1.17m Rotor diameter, Low Wind speed Turbine 3Year Warranty 16 x 3000F Ultra-Capacitor bank 10 Yr Arm based Power Control Unit Total Cost of the System with Ultra-caps 10 Yr 600 US$

800 US$ 100US$ ~ 1500 US$

Scenario 4 : Minne3 Solar Based Hybrid Ultra-capacitor- Battery Setup with complete 24 Hours OffGrid DC operation Solar Panel Kyocera 135 Watt 10 Yr Warranty Deka 12 Volt AGM Battery Based 50 Ah Backup 10 YR with hybrid Ultra-Cap protection 1 x 3000F Capacitor, Resistances, Controller, Misc Total Cost of the System 10 yrs 395 US$ 169 US$

50 + 60US$ ~ 680 US$

Page 36 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

References

[1] The Energy Sector in Tanzania, available at http://www.areed.org/country/tanzania/energy.pdf [2] Minne3 Power measurements report available at http://csd.xen.ssvl.kth.se/csdlive/sites/default/files/projects/Power%20Measurements%20Report% 20of%20Minne3%20router_0.pdf [3] Minne 2 Solar Panel Compatibility Study available at http://www.tslab.ssvl.kth.se/csd/projects/1031350/sites/default/files/SolarPanel_Study_Report_v0.1 .pdf [4] Alternative energy news and information resources about renewable energy technologies,

available at http://www.alternative-energy-news.info/ [5] MIT Technology review Energy Channel http://www.technologyreview.com/energy/26708/?mod=chthumb [6] Russell Hasan, A Research Report on Solar Power Investment: The Dawn of Solar Power, available at http://www.altenews.com/Solar%20Power%20Research%20Report.pdf [7]Solar Energy Businesses in Sweden, available at http://energy.sourceguides.com/businesses/byGeo/byC/Sweden/byP/solar/solar.shtml [8] PV potential estimation utility, available at http://re.jrc.ec.europa.eu/pvgis/apps3/pvest.php [9] Solar Power in Telecommunications, available at http://www.folgat.com/tl_files/folgat/presentations/Folgat_solar_telecom%20applications.pdf [10] Solar Panel Cost Comparison and Listing at WholeSaleSolar, available at http://www.wholesalesolar.com/solar-panels.html
[11] Kevin Leonard, UltraCapacitors for Off-Grid Solar Applications, available at http://www.solrayo.com/SolRayo/OffGrid_Solar_Energy_Applications_files/Ultracapacitors%20for%20OffGrid%20Solar%20Applications.pdf

Page 37 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

[12] US Dept. of Energy: Wind and Water Program: how does wind energy work, available at http://www1.eere.energy.gov/windandhydro/wind_animation.html [13] All small wind turbines; all the world's small wind turbines in one overview, available at http://www.allsmallwindturbines.com/ [14] A Guide to Wind Energy, available at http://www.tswind.com/index.php/a-guide-to-windenergy.html [15] Paul Gipes, Testing the Power Curves of small wind turbines, available at http://www.windworks.org/articles/PowerCurves.html [16] SW Exergon, Solar and Wind for Home, Rv and Marine, available at http://www.swexergon.se/hem.aspx [17] Small Wind certification council, available at http://www.smallwindcertification.org/ [18] Paul Khn, Fraunhofer Institute for Wind Energy and Energy System Technology IWES, available at http://www.iset.uni-kassel.de/abt/FB-I/publication/2010028_Introduction_to_Small_Wind_Turbines-Paper.pdf [19] Articles on Deep Cycle batteries, available at http://www.altestore.com/howto/LibraryArticles/Solar-Electric-Power-or-PV-Systems/Batteries/c19 [20] Deep Cycle RV & Marine Load Calculator, http://www.bdbatteries.com/acdcrv.php [21] Dar-es-Salam Tanzania, Sunset, Dawn and Dusk data for the whole year, available at http://www.gaisma.com/en/location/dar-es-salaam.html [22] Robert Olssons Page, Field Data Wind and Solar on Bunda, available at http://herjulf.net/misc/ [23] UltraCapacitors Comparison MaxWell corporation, http://www.maxwell.com/docs/MAXWELL_UC_COMPARISON.PDF [24] AirBreeze Small Wind , Big Energy, Data Sheets and Specs, available at http://airbreeze.com/ [25] Whisper 200, Data Sheets and Specs, Southwest Wind power US, http://www.windenergy.com/index_wind.htm [26] Wikipedia the free Encyclopedia, Solar Cells available at http://en.wikipedia.org/wiki/Solar_cell [27] Wikipedia the free Encyclopedia, Small Wind Turbines, available at http://en.wikipedia.org/wiki/Small_wind_turbine [28] Wikipedia the free Encyclopedia, Electric Double Layer Capacitor, available at http://en.wikipedia.org/wiki/Ultracapacitor [29] Minne2 Battery Based Energy Module, http://www.tslab.ssvl.kth.se/csd/projects/1031350/sites/default/files/Battery%20based%20engery% 20module%20v1.0.pdf Page 38 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

[30] Graphene SuperCapacitor Breaks Storage record, Physics World, http://physicsworld.com/cws/article/news/44477 [31] Graphene and Other UltraCapacitors,Blogger, available at http://nextbigfuture.com/2010/12/graphene-and-other-ultracapacitors.html [32] Energy Storage Breakthrough, Machines Like Us, available at http://machineslikeus.com/news/energy-storage-breakthrough-graphene-ultracapacitor-devices [33] Mr.Ahmad Aslam, ICT4RD BURUCA Team, Alternative Energy Resources Study Report v1.1 (Tanzania), CSD KTH, available at http://csd.xen.ssvl.kth.se/csdlive/sites/default/files/projects/Alternative%20Energy%20Resourcesv1 .1.pdf

Appendix:
[1] Data Sheet for 2.7m Rotor Diameter Whisper 200 Small Wind Turbine available at: http://www.eciwindandsolar.com/Products/Wind_Products/Southeast/Whisper200.pdf [2] Data Sheet for 1.17m Rotor Diameter Airbreeze Micro Wind Turbine available at: http://www.windenergy.com/documents/spec_sheets/3-CMLT-1095_Air_Breeze_spec.pdf [3] Data Sheet for 135 Watt, 12v Kyocera KD135GX-LFBS Ploy-Crystalline Solar panel, http://lib.store.yahoo.net/lib/wind-sun/KD135GX-LFBS.pdf [4] Data Sheet for 75 Watt, 22v Sunwize SW70 Solar panel, available at http://www.civicsolar.com/sites/default/files/library/panels/collateral/SW75A-80A_Datasheet.pdf [5] Data Sheet for MaxWell Bcap3000, 2.7v 3000Farad Ultra Capacitor, available at http://maxwell.interconnectnet.com/ultracapacitors/datasheets/DATASHEET_K2_SERIES_101537 0.pdf [6] DataSheet for 12v, 55 AH Deka/MK 8G22NF Gel-Sealed Electroyte battery, available at http://www.mkbattery.com/images/8G22NF-DEKA.pdf [7] Minne3 Router Technical Specifications, Documents, Test Reports, Available at http://csd.xen.ssvl.kth.se/csdlive/content/technical-1 [8] Complete Tanzania Daylength Information, available at http://www.tslab.ssvl.kth.se/csd/projects/1031350/sites/default/files/SolarPanel_Study_Report_v0.1 .pdf

Page 39 of 40

Alternate Energy Solutions for Minne3 v1.2

January 5th, 2010

Page 40 of 40

You might also like