You are on page 1of 47

DEEP SEA ELECTRONICS PLC

Guide to Synchronising and Load Sharing PART 2 AVR & GOVERNOR INTERFACING

Author: - Anthony Manton

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

Deep Sea Electronics Plc Highfield House Hunmanby North Yorkshire YO14 0PH ENGLAND Sales Tel: +44 (0) 1723 890099 Sales Fax: +44 (0) 1723 893303 E-mail: Sales@Deepseaplc.com 2002-2003 Deep Sea Electronics Plc All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents Act 1988. Applications for the copyright holders written permission to reproduce any part of this publication should be addressed to Deep Sea Electronics Plc at the address above. Any reference to trademarked product names used within this publication is owned by their respective companies. Deep Sea Electronics Plc reserve the right to change the contents of this document without prior notice.

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

TABLE OF CONTENTS Section


1 2

Page

INTRODUCTION .............................................................................................. 5 INTERFACING TO GOVERNORS / ENGINE ECUS........................................ 6


2.1 BARBER COLMAN ............................................................................................................. 6 2.1.1 DYN1 10502, 10503, 10504, 10506 ............................................................................. 6 2.1.2 DYN1 10693, 10694, 10695, 10752, 10753, 10754, 10756......................................... 8 2.1.3 DYN1 10794* ................................................................................................................ 9 2.1.4 DYN1 10871 ............................................................................................................... 10 2.1.5 DYNA 8000*................................................................................................................ 11 2.2 CUMMINS .......................................................................................................................... 12 2.2.1 EFC* ........................................................................................................................... 12 2.2.2 QST 30........................................................................................................................ 13 2.2.3 QSX 15 ....................................................................................................................... 14 2.2.4 QSK 45/60 .................................................................................................................. 14 2.3 DETROIT DIESEL ............................................................................................................. 15 2.3.1 DDEC III...................................................................................................................... 15 2.4 DEUTZ ............................................................................................................................... 16 2.4.1 EMR 2 ELECTRONIC ENGINE GOVERNOR* .......................................................... 16 2.5 G.A.C. (GOVERNORS AMERICA CORP.) ....................................................................... 17 2.5.1 5100 - 5500 SERIES* ................................................................................................. 17 2.6 HEINZMANN...................................................................................................................... 19 2.6.1 E6, E6V, E10, E16, E30 ............................................................................................. 19 2.6.2 KG SERIES (6-04 TO 10-04)...................................................................................... 20 2.7 JOHN DEERE.................................................................................................................... 21 2.7.1 JDEC........................................................................................................................... 21 2.8 MTU ................................................................................................................................... 22 2.8.1 MDEC 4000 ................................................................................................................ 22 2.9 PERKINS ........................................................................................................................... 24 2.9.1 2800 SERIES ENGINE CONTROLLER ..................................................................... 24 2.10 VOLVO............................................................................................................................... 25 2.10.1 873979*....................................................................................................................... 25 2.10.2 EDC III ........................................................................................................................ 25 2.11 WOODWARD .................................................................................................................... 26 2.11.1 721 DIGITAL SPEED CONTROL ............................................................................... 26 2.11.2 2301A SPEED CONTROL.......................................................................................... 27 2.11.3 EPG (ELECTRICALLY POWERED GOVERNORS)*................................................. 28 2.11.4 PROACT I / II .............................................................................................................. 29

INTERFACING TO AUTOMATIC VOLTAGE REGULATORS....................... 30


3.1 BASLER ............................................................................................................................ 30 3.1.1 AVC63-4 ..................................................................................................................... 30 3.1.2 DECS 100 (DIGITAL EXCITATION CONTROL SYSTEM) ........................................ 30 3.1.3 SSR............................................................................................................................. 31 3.2 COSIMAT........................................................................................................................... 32 3.2.1 COSIMAT N ................................................................................................................ 32 3.3 LEROY SOMER................................................................................................................. 33 3.3.1 R230 / R438* .............................................................................................................. 33 3.3.2 R610 3F ...................................................................................................................... 34 3.4 MARATHON ...................................................................................................................... 35 3.4.1 SE350 ......................................................................................................................... 35 3.4.2 SE100A....................................................................................................................... 35 3.4.3 MAGNAMAX DVR2000 / DVR2000C ......................................................................... 36 3.4.4 DVR2000E .................................................................................................................. 37 MARELLIMOTOR S.P.A. ............................................................................................................. 38 3.4.5 M40FA610A ................................................................................................................ 38 3.5 MECC ALTE S.P.A............................................................................................................ 39

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

3.5.1 S.R.7, S.R.7/2 .............................................................................................................39 3.5.2 U.V.R.6, U.V.R.7*........................................................................................................40 3.6 NEWAGE INTERNATIONAL .............................................................................................41 3.6.1 MA325, MA327............................................................................................................41 3.6.2 MX321*........................................................................................................................42 3.6.3 MX341 .........................................................................................................................43 3.6.4 SX421, SX440, SX465-2.............................................................................................44 3.6.5 SX460..........................................................................................................................45 3.7 WEG ...................................................................................................................................46 3.7.1 GRT7-TH.....................................................................................................................46

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

1 INTRODUCTION
This manual (Part 2 of the DSE Guide to Synchronising and Load Sharing) is intended to provide a guide to panel designers for interfacing the 550 / 555 Synchronising / Load Sharing Controller to many of the most popular engine speed governors and automatic voltage regulators. Part 1 of this manual consists of the Guide to Synchronising and Load Sharing and how to use / configure the 55x controller for use in synchronising and load sharing systems. Connection diagrams included within this manual are intended as a guide only, Engineers must be familiar with the AVR / Governor being used, and should always refer to the respective manufacturers instructions. If your AVR / Governor is not covered within this manual, please contact our technical support department for advice using the contact details below.

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

2 INTERFACING TO GOVERNORS / ENGINE ECUS


This section details the interface connections between the 55x controller and the most popular engine speed governors used with diesel generating sets. If your particular type of Governor is not covered within this section, please contact our technical support department for advice.

2.1
2.1.1

BARBER COLMAN
DYN1 10502, 10503, 10504, 10506

Using P120 Analogue governor interface module:


55x AVR/governor analogue expansion port

55x module +ve


Aux1 Aux2 Aux3

P120 Analogue governor interface


To controller A B

DYN1 10502/3/4/6

7 (+4V) 8 (In)

To further expansion

SW1 Aux4

SW2

4 (2V)

3 (2V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P120 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

(DYN1 10502, 10503, 10504, 10506 continued)

Using external motorised potentiometer:


55x module +ve
Aux1 Aux2 Aux3 Aux4 (Interposing relay) inc dec CCW (See note) (Interposing relay)

DYN1
CW 6 8 7

(See note)

5K motorised potentiometer

55x expansion port

NOTE: - Interposing relay should connect to recommended polarity and voltage for potentiometer input. Refer to potentiometer manufacturer for details. MODULE CONFIGURATION FOR 55X AUXILIARY RELAYS. Module relay Polarity Aux. 1 Energise Aux. 2 Energise

Output source Speed Raise Relay Speed Lower Relay

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

2.1.2

DYN1 10693, 10694, 10695, 10752, 10753, 10754, 10756

Using a P120 Analogue Governor Interface:


55x AVR/governor analogue expansion port

55x module +ve


Aux1 Aux2

P120 Analogue governor interface


To controller A B

DYN1 10693/4/5 10752/3/4/6


7 (+4V) 9 (In)

To further expansion Aux3 SW1 Aux4

SW2

4 (2V)

3 (2V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P120 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

2.1.3

DYN1 10794*

Using P120 Analogue Interface Module:


55x AVR/governor analogue expansion port

55x module +ve


Aux1 Aux2

P120 Analogue governor interface


To controller A B 120K SW1 SW

DYN1 10794

9 8

To further expansion Aux3 Aux4

4 (2V)

3 (2.5V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P120 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

2.1.4

DYN1 10871

Using a P120 Analogue Governor Interface:


55x AVR/governor analogue expansion port

55x module +ve


Aux1 Aux2

P120 Analogue governor interface


To controller A B

DYN1 10871

12 11

To further expansion Aux3 SW1 Aux4

SW2

5 (2.5V)

4 (2.5V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P120 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

Using discrete raise / lower inputs:


(Interposing relay)

DYN1 10871
15

55x module +ve


Aux1 Aux2 Aux3 Aux4 55x expansion port (Interposing relay)

1 (+ve)

16

10

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

2.1.5

DYNA 8000*

Using P120 Analogue governor interface module:


55x AVR/governor analogue expansion port

DYNA 8000
P120 Analogue governor interface
To controller A B 7 (+4V) 9 (In)

55x module +ve


Aux1 Aux2 Aux3

To further expansion

SW1 Aux4

SW2

4 (2V)

3 (2V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P120 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

Using external motorised potentiometer: DYNA 8000


CW inc (Interposing relay) dec CCW 6 9 7

55x module +ve


Aux1 Aux2 Aux3 Aux4

(See note)

(Interposing relay)

(See note)

5K motorised potentiometer

55x expansion port

NOTE: - Interposing relay should connect to recommended polarity and voltage for potentiometer input. Refer to potentiometer manufacturer for details. MODULE CONFIGURATION FOR 55X AUXILIARY RELAYS. Module relay Polarity Aux. 1 Energise Aux. 2 Energise

Output source Speed Raise Relay Speed Lower Relay

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

11

2.2
2.2.1

CUMMINS
EFC*

Using P120 Analogue governor interface module:


55x AVR/governor analogue expansion port

EFC
P120 Analogue governor interface
To controller A B 120K SW1 SW2 9 (+4v) 8 (In)

55x module +ve


Aux1 Aux2

To further expansion Aux3 Aux4

0 (0V)

2 (1.5V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P120 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

12

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

2.2.2

QST 30

Using P120 Analogue Governor Interface Module:

55x AVR/governor analogue expansion port

QST30
P120 Analogue governor interface
To controller To further expansion A B 17(+5V ref) 16 (speed bias) 19 (screen)

55x module +ve


Aux1 Aux2 Aux3

SW1 Aux4

SW2

0 (0V)

4 (2.5V)

55x expansion port

NOTE: - Ensure that the QST30 adjustable parameter Speed Bias Input Type is set to Woodward.

NOTE: - Setting the QST adjustable parameter Woodward scale factor to 60rpm/Volt gives a 300RPM window of adjustment to engine speed.

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P120 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

13

2.2.3 2.2.4

QSX 15 QSK 45/60

Using P120 Analogue Governor Interface Module:

55x AVR/governor analogue expansion port

55x module +ve


Aux1 Aux2

P120 Analogue governor interface


To controller To further expansion A B

QSX15 / QSK45/60

06(+5V ref) 11 (speed bias) 20 (screen)

Aux3 SW1 Aux4 SW2

0 (0V)

4 (2.5V)

55x expansion port

NOTE: - Ensure that the QSK45/60 adjustable parameter Speed Bias Input Type is set to Woodward.

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P120 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

14

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

2.3
2.3.1

DETROIT DIESEL
DDEC III

USING P120 Analogue Governor Interface:

55x AVR/governor analogue expansion port

DDEC III
P120 Analogue governor interface
To controller A B C3 (Ref.) D1 (Speed)

55x module +ve


Aux1 Aux2 Aux3

To further expansion SW1

SW2

Aux4

5 (2.5V)

4 (2.5V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P120 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

15

2.4
2.4.1

DEUTZ
EMR 2 ELECTRONIC ENGINE GOVERNOR*

Using P120 Analogue governor interface module:


55x AVR/governor analogue expansion port

EMR 2
P120 Analogue governor interface
To controller A B 1K SW1 SW2 23 (gnd) 24 (In)

55x module +ve


Aux1 Aux2 Aux3 Aux4

To further expansion

4 (2.5V)

3 (2.0V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P120 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module. Using external motorised potentiometer: EMR 2
CW inc (Interposing relay) dec CCW 1K resistor 25 24 23

55x module +ve


Aux1 Aux2 Aux3 Aux4

(See note)

(Interposing relay)

(See note)

1K motorised potentiometer

55x expansion port

NOTE: - Interposing relay should connect to recommended polarity and voltage for potentiometer input. Refer to potentiometer manufacturer for details. MODULE CONFIGURATION FOR 55X AUXILIARY RELAYS. Module relay Polarity Aux. 1 Energise Aux. 2 Energise

Output source Speed Raise Relay Speed Lower Relay

16

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

2.5
2.5.1

G.A.C. (GOVERNORS AMERICA CORP.)


5100 - 5500 SERIES*

Using P120 Analogue Governor Interface Module: ESD5100 5500 series


P120 Analogue governor interface
To controller A To further expansion B N (input) G (gnd)

55x AVR/governor analogue expansion port

55x module +ve


Aux1 Aux2 Aux3 Aux4

SW1 (4.5V)

SW2 (1.5V)

55x expansion port

MODULE CONFIGURATION FOR P120 INTERFACE The 5100-5500 uses lower voltage on input N = higher speed. Therefore, we need to configure the 55x controller to reverse the polarity of the P120s voltage output: Configuration item Reverse voltage output Selection

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P120 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

17

(5100-5500 Series continued) Using P122 Digital Resistance module: 5100 - 5500 series
G To controller J To further expansion Aux4 Governor 55x expansion port AVR

55x module +ve


Aux1 Aux2 Aux3

P122 Digital resistance (5K)

MODULE CONFIGURATION FOR P122 INTERFACE The 5100-5500 uses lower resistance on input N = higher speed. Therefore, we need to configure the 55x controller to reverse the operation of the P122s resistance output: Configuration item Reverse governor output Selection

NOTE: - If the 55x expansion port is already in use, the data connection to the P122 digital resistance module can be connected to the To further expansion socket of either an 81157xx relay board, 81548xx annunciator, or another P122 digital resistance module.

18

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

2.6
2.6.1

HEINZMANN
E6, E6V, E10, E16, E30
55x module +ve
Aux1 Aux2 Aux3 Aux4 (Interposing relay) inc B dec CCW (See note) C (See note) (Interposing relay)

E6, E6V, E10, E16, E30


CW A

5K motorised potentiometer

55x expansion port

NOTE: - Interposing relay should connect to recommended polarity and voltage for potentiometer input. Refer to potentiometer manufacturer for details. MODULE CONFIGURATION FOR 55X AUXILIARY RELAYS. Module relay Polarity Aux. 1 Energise Aux. 2 Energise

Output source Speed Raise Relay Speed Lower Relay

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

19

2.6.2

KG SERIES (6-04 TO 10-04)

Using P120 analogue governor interface:


55x AVR/governor analogue expansion port

KG series
P120 Analogue governor interface
To controller A B C (gnd) B (input)

55x module +ve


Aux1 Aux2

To further expansion Aux3 SW1 Aux4

SW2

5 (2.5V)

4 (2.5V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P120 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

20

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

2.7
2.7.1

JOHN DEERE
JDEC

Using P120 analogue governor interface:

55x AVR/governor analogue expansion port

JDEC
P120 Analogue governor interface
To controller A B

21 Pin Connector

55x module +ve


Aux1 Aux2 Aux3

C L

To further expansion

SW1 Aux4

SW2

5 (2.5V)

3 (2.0V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P120 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

21

2.8
2.8.1

MTU
MDEC 4000

Using P120 analogue governor interface:


55x AVR/governor analogue expansion port

MDEC 4000
P120 Analogue governor interface
To controller A B 7 (X1-BB REF +5V) 8 (X1-AA input)

55x module +ve


Aux1 Aux2 Aux3

To further expansion

SW1 Aux4

SW2

0 (0V)

7 (4.0V)

55x expansion port

NOTE: - The range of speed adjustment possible is configurable within the MDEC 4000 controller. You are referred to the MDEC 4000 operating instructions for further details of this function.

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P120 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

22

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

(MDEC 4000 continued) Using 55x internal raise/lower relays:


(Interposing relay)

MDEC 4000
3 (X1-FF SPEED +) 4 (X1-EE)

55x module +ve


Aux1 Aux2 Aux3 Aux4 55x expansion port (Interposing relay)

+24V (X5-A SPEED - )

14 (X1-I) 13 (X1-V)

MODULE CONFIGURATION FOR 55X AUXILIARY RELAYS. Module relay Polarity Aux. 1 Energise Aux. 2 Energise

Output source Speed Raise Relay Speed Lower Relay

NOTE: - Briefly activating the input for less than 1s increases or decreases the nominal speed by 1 RPM. When the input is activated for more than 1s, the nominal speed is adjusted automatically at a configurable rate. Source mtu ELEKTRONIK ECU 4/G Documentation (Part 1)

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

23

2.9
2.9.1

PERKINS
2800 SERIES ENGINE CONTROLLER

Using P120 Analogue Governor Interface Module: 2800 SERIES ECU


P120 Analogue governor interface
To controller A To further expansion Aux3 SW1 Aux4 B SW2 24 20

55x AVR/governor analogue expansion port

55x module +ve


Aux1 Aux2

5 (2.5V)

2 (1.5V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P120 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

24

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

2.10 VOLVO
2.10.1 873979*
This governor is manufactured by for Volvo by G.A.C. See section entitled G.A.C. 5100-5500 Series for connection details.

2.10.2 EDC III


Using P120 Analogue Governor Interface Module: EDC III
55x AVR/governor analogue expansion port

55x module +ve


Aux1 Aux2

P120 Analogue governor interface


To controller A To further expansion B SW1 6 (3V) POT POT SIGNAL

Aux3 Aux4

SW2 (1.5V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P120 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

25

2.11 WOODWARD
2.11.1 721 DIGITAL SPEED CONTROL
Using P120 analogue governor interface:
55x AVR/governor analogue expansion port

721
P120 Analogue governor interface
To controller A B 46 (-) 45 (+)

55x module +ve


Aux1 Aux2 Aux3

To further expansion

SW1 Aux4

SW2

0 (0V)

9 (4.5V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P120 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module. Using discrete raise/lower inputs:
(Interposing relay)

721
55x module +ve
Aux1 Aux2 Aux3 Aux4 55x expansion port (Interposing relay) 1 (+) 28

27

MODULE CONFIGURATION FOR 55X AUXILIARY RELAYS. Module relay Polarity Aux. 1 Energise Aux. 2 Energise

Output source Speed Raise Relay Speed Lower Relay

26

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

2.11.2 2301A SPEED CONTROL


Using P120 analogue governor interface
55x AVR/governor analogue expansion port

2301A
P120 Analogue governor interface
To controller To further expansion A B 17 (Gnd) 15

55x module +ve


Aux1 Aux2 Aux3

SW1 Aux4

SW2

5 (2.5V)

9 (4.5V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P120 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

Using P122 Digital resistance module


55x module +ve
Aux1 Aux2 To controller Aux3 To further expansion Aux4 Governor 55x expansion port AVR

2301A
P122 Digital resistance (128)
11 12

NOTE: - If the 55x expansion port is already in use, the data connection to the P122 digital resistance module can be connected to the To further expansion socket of either an 81157xx relay board, 81548xx annunciator, or another P122 digital resistance module.

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

27

2.11.3 EPG (ELECTRICALLY POWERED GOVERNORS)*


Using P120 analogue governor interface
55x AVR/governor analogue expansion port

EPG
P120 Analogue governor interface
To controller To further expansion A B 12(-) 11 (+)

55x module +ve


Aux1 Aux2 Aux3

SW1 Aux4

SW2

0 (0V)

4 (2.5V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P120 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

Using P122 Digital Resistance Module: EPG


P122 Digital resistance (1K)
7 To controller 8 To further expansion Aux4 Governor 55x expansion port AVR

55x module +ve


Aux1 Aux2 Aux3

NOTE: - If the 55x expansion port is already in use, the data connection to the P122 digital resistance module can be connected to the To further expansion socket of either an 81157xx relay board, 81548xx annunciator, or another P122 digital resistance module.

28

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

2.11.4 PROACT I / II
(Interposing relay)

ProAct I / II
55x module +ve
Aux1 Aux2 Aux3 Aux4 55x expansion port (Interposing relay) 24 (+) 19

18

MODULE CONFIGURATION FOR 55X AUXILIARY RELAYS. Module relay Polarity Aux. 1 Energise Aux. 2 Energise

Output source Speed Raise Relay Speed Lower Relay

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

29

3 INTERFACING TO AUTOMATIC VOLTAGE REGULATORS


This section details the interface connections between the 55x controller and the most popular Automatic voltage regulators used with diesel generating sets. If your particular type of A.V.R. is not covered within this section, please contact our technical support department for advice using the contact details provided in the section headed Introduction.

3.1
3.1.1

BASLER
AVC63-4
55x module +ve
Aux1 Aux2 Aux3 To further expansion Aux4 Governor 55x expansion port AVR

AVC63-4
P122 Digital resistance (1K)
6 To controller 7

NOTE: - If the 55x expansion port is already in use, the data connection to the P122 digital resistance module can be connected to the To further expansion socket of either an 81157xx relay board, 81548xx annunciator, or another P122 digital resistance module.

3.1.2

DECS 100 (DIGITAL EXCITATION CONTROL SYSTEM)


55x module
(Interposing relay)

DECS100

+ve

Aux1 Aux2 Aux3 Aux4 (Interposing relay) 6U 7 6D

55x expansion port

MODULE CONFIGURATION FOR 55X AUXILIARY RELAYS. Module relay Polarity Aux. 3 Energise Aux. 4 Energise

Output source Voltage Raise Relay Voltage Lower Relay

30

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

3.1.3

SSR

Using P121 Analogue AVR interface module:


55x AVR/governor analogue expansion port

SSR
P121 Analogue governor interface
To controller A B 23 24

55x module +ve


Aux1 Aux2 Aux3

To further expansion SW1

SW2

Aux4

0 (0V)

1 (1V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P121 interface module. A different method of interface to the governor must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

31

3.2
3.2.1

COSIMAT
COSIMAT N

Using P121 Analogue AVR Interface Module:


55x AVR/governor analogue expansion port

Cosimat N
P121 Analogue AVR interface
To controller A B n (-) M/m (In)

55x module +ve


Aux1 Aux2 Aux3

To further expansion

SW1 Aux4

SW2

9 (4.5V)

8 (4.5V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P121 interface module. A different method of interface to the AVR must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

32

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

3.3
3.3.1

LEROY SOMER
R230 / R438*

Using P121 Analogue AVR Interface Module:


55x AVR/governor analogue expansion port

R230/R438
P121 Analogue AVR interface
To controller A B

55x module +ve


Aux1 Aux2 Aux3

To further expansion

SW1 Aux4

SW2

0 (0V)

1 (1.0V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P121 interface module. A different method of interface to the AVR must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module. Using P122 digital resistance module
55x module +ve
Aux1 Aux2 Aux3 To further expansion Aux4 Governor 55x expansion port AVR

P122 Digital resistance (1K)


To controller

R230 / R438
ST4

NOTE: - If the 55x expansion port is already in use, the data connection to the P122 digital resistance module can be connected to the To further expansion socket of either an 81157xx relay board, 81548xx annunciator, or another P122 digital resistance module.

NOTE: - The remote adjust input on the AVR are terminals ST4. Polarity of the connections between the terminals ST4 and the P122 is not important.

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

33

3.3.2

R610 3F

Using P121 Analogue AVR Interface Module:


55x AVR/governor analogue expansion port

R610 3F
P121 Analogue AVR interface
To controller A B 23 (-) 22 (In)

55x module +ve


Aux1 Aux2 Aux3

To further expansion

SW1 Aux4

SW2

0 (0V)

9 (4.5V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P121 interface module. A different method of interface to the AVR must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

Using external motorised potentiometer:


55x module +ve
Aux1 Aux2 Aux3 Aux4 (Interposing relay) inc dec CCW 10K motorised potentiometer (See note) 23 (See note) (Interposing relay)

R610 3F
CW 21 22

55x expansion port

NOTE: - Interposing relay should connect to recommended polarity and voltage for potentiometer input. Refer to potentiometer manufacturer for details.

MODULE CONFIGURATION FOR 55X AUXILIARY RELAYS. Module relay Polarity Aux. 1 Energise Aux. 2 Energise

Output source Voltage Raise Relay Voltage Lower Relay

34

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

3.4
3.4.1

MARATHON
SE350
55x module +ve
Aux1 Aux2 Aux3 Aux4 To further expansion Governor 55x expansion port AVR

SE350
P122 Digital resistance (1K)
6 To controller 7

3.4.2

SE100A
55x module

SE100A
P122 Digital resistance (1K)
6 To controller 7 To further expansion Governor

+ve

Aux1 Aux2 Aux3 Aux4

55x expansion port

AVR

NOTE: - If the 55x expansion port is already in use, the data connection to the P122 digital resistance module can be connected to the To further expansion socket of either an 81157xx relay board, 81548xx annunciator, or another P122 digital resistance module.

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

35

3.4.3

MAGNAMAX DVR2000 / DVR2000C


55x module
(Interposing relay)

DVR2000

+ve

Aux1 Aux2 Aux3 Aux4 (Interposing relay) 6U 7 6D

55x expansion port

MODULE CONFIGURATION FOR 55X AUXILIARY RELAYS. Module relay Polarity Aux. 3 Energise Aux. 4 Energise

Output source Voltage Raise Relay Voltage Lower Relay

NOTE: - The Interposing relays must have contacts rated for 240V 1A AC. Care is required because input power voltages are present between 6U & 7 and 6D & 7. (Source:
Marathon Electric MagnamaxDVR Technical Manual for Model DVR 2000)

NOTE: - The MagnamaxDVR AVR disables the voltage raise/lower inputs when in the select mode. I.e. The 55x controller cannot remotely adjust the generators output voltage while the MagnamaxDVR AVR is in Select mode.

36

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

3.4.4

DVR2000E

Using P121 Analogue AVR Interface Module:


55x AVR/governor analogue expansion port

DVR 2000E
P121 Analogue AVR interface
To controller A B A B

55x module +ve


Aux1 Aux2 Aux3

To further expansion

SW1 Aux4

SW2

0 (0V)

2 (1.5)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P121 interface module. A different method of interface to the AVR must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

NOTE:- Setting SW2 to position 1 (1.5V) gives the possibility of +/- 10% adjustment in voltage. This is normally considered enough for voltage matching. If more adjustment is required, increase SW2. The Marathon DVR2000E s input can accept upto a maximum of +/-3V to give +/- 30% adjustment range. This can be achieved by setting P121 SW2 = 6 (3V)

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

37

MARELLIMOTOR S.P.A.
3.4.5 M40FA610A

Using P121 analogue interface module:


55x AVR/governor analogue expansion port

M40FA610A
P121 Analogue AVR interface
To controller A B 6 8

55x module +ve


Aux1 Aux2 Aux3

To further expansion

SW1 Aux4

SW2

0 (0V)

5 (3.0V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P121 interface module. A different method of interface to the AVR must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

Using P122 digital resistance module:


55x module +ve
Aux1 Aux2 Aux3 To further expansion Aux4 Governor 55x expansion port AVR

M40FA610A
P122 Digital resistance (1K)
P To controller Q

NOTE: - If the 55x expansion port is already in use, the data connection to the P122 digital resistance module can be connected to the To further expansion socket of either an 81157xx relay board, 81548xx annunciator, or another P122 digital resistance module.

38

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

3.5
3.5.1

MECC ALTE S.P.A.


S.R.7, S.R.7/2

Using P122 digital resistance module: S.R.7, S.R.7/2


5 To controller 7 To further expansion Aux4 Governor 55x expansion port AVR

55x module +ve


Aux1 Aux2 Aux3

P122 Digital resistance (100K)

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

39

3.5.2

U.V.R.6, U.V.R.7*

Using P121 analogue interface module:


55x AVR/governor analogue expansion port

UVR6/7
P121 Analogue AVR interface
To controller A B

55x module +ve


Aux1 Aux2

To further expansion Aux3 SW1 Aux4

SW2

9 (4.5V)

3 (2.0V)

55x expansion port

MODULE CONFIGURATION FOR P120 INTERFACE The UVR uses lower voltage on input N = higher generator output voltage. Therefore, we need to configure the 55x controller to reverse the polarity of the P121s voltage output: Configuration item Reverse voltage output Selection

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P121 interface module. A different method of interface to the AVR must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

Using P122 digital resistance module: U.V.R.6 U.V.R.7

55x module +ve


Aux1 Aux2 Aux3 To further expansion Aux4 Governor 55x expansion port AVR

P122 Digital resistance (100K)


To controller

NOTE: - If the 55x expansion port is already in use, the data connection to the P122 digital resistance module can be connected to the To further expansion socket of either an 81157xx relay board, 81548xx annunciator, or another P122 digital resistance module.

40

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

3.6
3.6.1

NEWAGE INTERNATIONAL
MA325, MA327

Using P121 Analogue AVR Interface Module:


55x AVR/governor analogue expansion port

55x module +ve


Aux1 Aux2 Aux3

P121 Analogue AVR interface


To controller A B

MA325, MA327

A2 (-) A1 (+)

To further expansion

SW1 Aux4

SW2

0 (0V)

2 (1.0V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P121 interface module. A different method of interface to the AVR must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

41

3.6.2

MX321*

Using P121 Analogue AVR Interface Module:


55x AVR/governor analogue expansion port

MX321
P121 Analogue AVR interface
To controller A B A2 (-) A1 (+)

55x module +ve


Aux1 Aux2 Aux3

To further expansion

SW1 Aux4

SW2

0 (0V)

1 (1.0V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P121 interface module. A different method of interface to the AVR must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

Using P122 Digital resistance Module: MX321


P122 Digital resistance (5K)
1 To controller 2 To further expansion Aux4 Governor 55x expansion port AVR

55x module +ve


Aux1 Aux2 Aux3

Aux. connector block

NOTE: - If the 55x expansion port is already in use, the data connection to the P122 digital resistance module can be connected to the To further expansion socket of either an 81157xx relay board, 81548xx annunciator, or another P122 digital resistance module.

42

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

3.6.3

MX341

Using P121 Analogue AVR Interface Module:


55x AVR/governor analogue expansion port

MX341
P121 Analogue AVR interface
To controller A B A2 (-) A1 (+)

55x module +ve


Aux1 Aux2 Aux3

To further expansion

SW1 Aux4

SW2

0 (0V)

1 (1.0V)

55x expansion port

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P121 interface module. A different method of interface to the AVR must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

Using P122 Digital resistance module:

55x module +ve


Aux1 Aux2 Aux3 To further expansion Aux4 Governor 55x expansion port AVR

MX341
P122 Digital resistance (1K)
1 To controller 2

Aux. connector block

NOTE: - If the 55x expansion port is already in use, the data connection to the P122 digital resistance module can be connected to the To further expansion socket of either an 81157xx relay board, 81548xx annunciator, or another P122 digital resistance module.

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

43

3.6.4

SX421, SX440, SX465-2

Using P121 Analogue AVR Interface Module:


55x AVR/governor analogue expansion port

55x module +ve


Aux1 Aux2 Aux3

P121 Analogue AVR interface


To controller A B

SX421, SX440, SX465-2


A2 (-) A1 (+)

To further expansion

SW1 Aux4

0 (0V)

SW2 (1.0V)

55x expansion port

NOTE: - Ensure the VTrim adjustment for the SX440s voltage adjustment input is set to accept a signal of 1V DC.

NOTE:- Ensure that some droop is configured using the AVRs Droop adustment. (typically 5%).

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P121 interface module. A different method of interface to the AVR must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module.

Using P122 Digital Resistance module: SX421 / SX440 / SX465-2


1 Aux2 Aux3 To further expansion Aux4 Governor 55x expansion port AVR To controller 2

55x module +ve


Aux1

P122 Digital resistance (1K)

Aux. connector block

NOTE: - If the 55x expansion port is already in use, the data connection to the P122 digital resistance module can be connected to the To further expansion socket of either an 81157xx relay board, 81548xx annunciator, or another P122 digital resistance module.

44

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

3.6.5

SX460

As this AVR has no provision for the addition of a droop kit, it is not suitable for use in synchronising / load sharing applications.

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

45

3.7
3.7.1

WEG
GRT7-TH

Using P121 Analogue AVR Interface Module:


55x AVR/governor analogue expansion port

GRT7-TH
P121 Analogue AVR interface
To controller A B A (-) B (-)

55x module +ve


Aux1 Aux2

To further expansion Aux3 SW1 Aux4

SW2

0 (0V)

9 (4.5V)

55x expansion port

NOTE: - Using a P121 for AVR interface gives approximately +/- 5% adjustment of generator output voltage.

NOTE: - The AVR/Governor analogue expansion port is only fitted to load sharing enabled 55x controllers. Where this function is not fitted to the controller, it is not possible to use the P121 interface module. A different method of interface to the AVR must be used.

NOTE: - If the 55x AVR/Governor expansion port is already in use, the data connection to the P120 governor interface can be connected to the To further expansion socket of a P121 AVR interface module. Using external motorised potentiometer:
55x module +ve
Aux1 Aux2 Aux3 Aux4 (Interposing relay) inc dec CCW 5K 3W motorised potentiometer (See note) (See note) (Interposing relay)

GRT7-TH
CW 6 7

55x expansion port

NOTE: - Interposing relay should connect to recommended polarity and voltage for potentiometer input. Refer to potentiometer manufacturer for details. MODULE CONFIGURATION FOR 55X AUXILIARY RELAYS. Module relay Polarity Aux. 1 Energise Aux. 2 Energise

Output source Voltage Raise Relay Voltage Lower Relay

46

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

DSE Guide to Synchronising & Load Sharing PART 2 ISSUE 6 28/4/04 AM

47

You might also like