Comissioning report

Serial no. ABB Ref. June 2009 Project:

COMMISSIONING REPORT
Manufacturer: Address: ABB Tellhow generators Ltd. 3088 Zi Yang Avenue High-Tech Development Zone 330096 Nanchang Jiangxi, P.R.China +86 791 835 0800 +86 791 835 0814

Telephone: Telefax: Customer: Customer Address:

Contact Person: Telephone: Mobile phone: Fax: Email:

Commissioning Report - 1

Comissioning report

Serial no. ABB Ref. June 2009 Project:

1 Transportation
General: Arrival date of the machine: Inspection date and location: Signature of consignee: Open box inspection: Damages: Packing list: Machine: Package: Accessories: Spare parts + tools: Actions Taken in Response to Damages: Photographed: Reported to the transportation company: Reported to the supplier: Reported to the insurance company: Method of Transportation: Railway Other: Comments: Airfreight Truck Mail Shipped by M/S____________ no no no no yes, date: yes, to whom: yes, to whom: yes, to whom: date: date: date: no no no no no yes, missing items: yes, what kind of: yes, what kind of: yes, what kind of: yes, what kind of: no yes, done by

Commissioning Report - 2

Comissioning report

Serial no. ABB Ref. June 2009 Project:

2 Storage
General: Storage: Storage Time Longer than 6 Months: Person Responsible for Storage: Storage Place: indoors in packing case outdoors protected by a waterproof cover Humidity:______% no no yes, begin:__________________ end: __________________ yes

Daily temperature: min/max. ______ - ______C Damages: Transportation package is ventilated: External heating/fan is used: Machine space heaters are used: Bearings are flushed: Shaft end anti-corrosion protection checked: Shaft end anti-corrosion protection renewed: The rotor is turned 10 revolutions every two months: There are vibrations in the storage place: There are corrosive gases in the air: Machine documents are saved and protected for future use: Comments: no no no no no no no no no no yes

yes, type:__________________________________________ yes, voltage: _______________________________________ yes, oil type: _______________________________________ yes, type:__________________________________________ yes, date: __________________________________________ yes yes, type:_________ mm/s, rms yes, what kind of:___________________________________ yes, location:_______________________________________

Commissioning Report - 3

Comissioning report

Serial no. ABB Ref. June 2009 Project:

3 Mechanical Installation
Foundation is checked according to machine drawing: Possible foundation anchor bolts or sole plates are mounted according to instructions: For alignment of the coupling, use either values 1-4 or values A-D 1_____________ 2_____________ 3_____________ 4_____________ A_____________ B_____________ C_____________ D_____________ Crankshaft deflection is checked: Foundations bolts are tightened with torque wrench: Bolt lubrication: Transport locking device is removed: Rotor rotates without noise or scraping: no no dry no no yes yes, bolt size: ______________ torque: ______________Nm oil, yes yes MoS2 no no yes, drawing number:________________________________ yes Angular alignment of coupling top
D 4 C 3 1 A 2 B

Radial alignment of coupling top

D 4 C 3 1 A 2 B

Commissioning Report - 4

Comissioning report

Serial no. ABB Ref. June 2009 Project:

4 Lubrication check
Grease: The grease quality is the same as recommended on the lubrication plate: The first greasing has been done: Comments: Manufacturer:_____________________ Type: _____________________ no yes

Date:_______________ Quantity:________ g

Commissioning Report - 5

Comissioning report

Serial no. ABB Ref. June 2009 Project:

5 Electrical installation
Network variation: Space heater operation: no yes, voltage:______-______ V, frequency: ______-______Hz no manual automatic, controlled by:____________________

5.1 Insulation Resistance Test

Stator winding (1 min.): Stator winding (15 / 60 s. or 1 / 10 min.): Rotor winding (1 min., 500 VDC): Exciter stator (1 min., 500 VDC): Space heater: Temperature detectors: N-end bearing insulation: __________M, tested by________ kV, winding temperature:______ C PI =__________, tested by________ kV, winding temperature:______ C __________M, tested by________ kV, winding temperature:______ C __________M, tested by________ kV, winding temperature:______ C __________M (500 VDC) __________M (100 VDC) __________M (100 VDC)

5.2 Accessories resistance test

Stator 1 PT 100: Stator 2 PT 100: Stator 3 PT 100: Stator 4 PT 100: Stator 5 PT 100: Stator 6 PT 100: Bearing PT 100 D-end: Bearing PT 100 N-end: Air temperature 1 PT 100: Air temperature 2 PT 100: Space heater: __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________

Commissioning Report - 6

Comissioning report

Serial no. ABB Ref. June 2009 Project:

6 Machine protection settings

Overcurrent tripping: Instant overcurrent tripping: Overvoltage setting: Earth fault setting: Reverse power setting: Differential protection setting: Vibration monitoring: Temperature monitoring: - in stator winding - in bearing - in ________________________ Other protection units: no no no no yes, alarm:__________ C, trip:______________ C yes, alarm:__________ C, trip:______________ C yes, alarm:__________ C, trip:______________ C yes, type: _______________A_______________ s _______________A_______________ s no no no no no yes, setting: yes, setting: yes, setting: yes, setting: yes, alarm setting:_________ mm/s, trip: _________ mm/s

Commissioning Report - 7

Comissioning report

Serial no. ABB Ref. June 2009 Project:

7 Test Run
7.1 First start (a few seconds only)
Direction of rotation (viewed from D-end): Are there abnormal noises? no CW yes, from: CCW

7.2 Second start (uncoupled, if possible)

Note: Check that possible force lubrication is on! Are there abnormal noises? Does the machine vibrate abnormally? Bearing vibration level measured: Running: no no yes, from: yes, where/how:

D-end:__________ mm/s, rms; N-end:_________ mm/s, rms machine run OK operation stops, why:

Checking schedule and information Time Bearing temperature Bearing vibration levels D-end h:min 0:00 0:05 0:10 0:15 0:20 Comments: C N-end C D-end mm/s rms N-end mm/s rms Current A

Stator Power Factor cos Excit. Current A

Stator winding temperature U C V C W C

Observations:

Commissioning Report - 8

Comissioning report

Serial no. ABB Ref. June 2009 Project:

8 Test run (with load)

Checking schedule and information Time Load Bearing temp. Bearing vibration levels D-end h:min 0:00 % C N-end C D-end mm/s rms N-end mm/s rms Current A Stator Power Factor cos Excit. Current A Stator winding temperature U C V C W C

Vibration spectrum attached: Acceleration time: Comments:

no

yes, from:

__________ s.

Commissioning Report - 9

Synchronous Machine A M G / A M Z

jne.

Section 9 - Check Lists

9 Machine approval
Machine approved for use Commissioning done by: Approved by: Date:

Commissioning Report - 10

Comissioning report

Serial no. ABB Ref. June 2009 Project:

Fax Cover Sheet

Date: To: From: Fax number: Phone number:

ABB Tellhow Generators Ltd. Telefax: +86 791 835 0814

Email:
Number of Pages: Message: 1 + 9 + _________

Commissioning Report - 11