Vessel C.O.G.

To Lifting Lug
Vessel C.O.G. To Tailing Lug
Design Erection Weight = We*F

We (kgf)
F
Rt (mm)

85042.1
2.00
2727

X (mm)
Y (mm)
W (kgf)

6377.5
7870.5
170084.2
L2a

Results of Lifting Force (Angle = 0 to 90)

Degree
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78

LL
93953
94207
94459
94709
94959
95207
95455
95701
95948
96193
96439
96684
96929
97175
97421
97667
97914
98162
98411
98660
98911
99164
99418
99674
99931
100191
100453
100718
100985
101256
101529
101806
102086
102370
102658
102950
103247
103549
103857
104169
104488
104813
105145
105483
105829
106184
106546
106918
107299
107691
108093
108507
108934
109373
109827
110296
110781
111283
111804
112345
112908
113493
114104
114742
115409
116108
116841
117613
118425
119283
120190
121152
122175
123264
124428
125675
127015
128460
130025

Di

L1

Erection Weight
Impact Load Factor
Vessel Center Line To Tailing Lug Lifting Eye C/L

L3

t3

042-V-001

L2b

t2

Item No.:
Design Of Tailing Lug

C
LV
93953
94193
94401
94580
94728
94845
94932
94988
95014
95009
94974
94908
94811
94684
94527
94339
94121
93873
93594
93285
92946
92577
92179
91750
91292
90804
90287
89740
89165
88560
87927
87264
86574
85855
85107
84332
83529
82698
81840
80955
80043
79103
78138
77146
76127
75083
74013
72918
71797
70652
69481
68286
67066
65823
64555
63263
61948
60609
59247
57862
56454
55023
53569
52092
50592
49069
47524
45955
44363
42747
41108
39443
37754
36039
34297
32527
30728
28897
27034

LH
0
1644
3297
4957
6624
8298
9978
11663
13353
15048
16746
18448
20153
21860
23568
25278
26989
28700
30411
32121
33830
35537
37243
38946
40646
42343
44036
45725
47410
49090
50764
52434
54097
55755
57406
59050
60687
62318
63941
65556
67164
68764
70355
71939
73515
75083
76643
78195
79739
81275
82804
84326
85841
87349
88852
90349
91842
93330
94815
96299
97781
99264
100748
102236
103729
105229
106740
108263
109802
111360
112942
114552
116195
117878
119608
121393
123242
125168
127183

TL
76131
75877
75625
75375
75125
74877
74630
74383
74137
73891
73645
73400
73155
72909
72663
72417
72170
71922
71674
71424
71173
70920
70666
70411
70153
69893
69631
69366
69099
68829
68555
68279
67998
67714
67426
67134
66837
66535
66228
65915
65596
65271
64940
64601
64255
63901
63538
63166
62785
62393
61991
61577
61150
60711
60257
59788
59303
58801
58280
57739
57176
56591
55980
55342
54675
53976
53243
52471
51659
50801
49894
48932
47910
46820
45656
44409
43069
41624
40059

R
TV
76131
75866
75579
75271
74942
74592
74221
73828
73415
72981
72527
72052
71556
71041
70505
69949
69374
68780
68166
67533
66881
66210
65521
64813
64088
63345
62584
61806
61011
60199
59371
58526
57666
56790
55899
54993
54072
53137
52188
51225
50250
49261
48260
47246
46221
45185
44137
43079
42011
40934
39847
38752
37648
36537
35418
34293
33162
32025
30884
29738
28588
27436
26281
25125
23968
22811
21656
20502
19352
18206
17065
15931
14805
13689
12585
11494
10419
9363
8329

TH
0
1324
2639
3945
5240
6526
7801
9065
10318
11559
12788
14005
15210
16401
17579
18743
19893
21028
22148
23253
24343
25416
26472
27512
28534
29538
30524
31492
32440
33369
34278
35166
36034
36880
37704
38506
39286
40042
40774
41482
42164
42822
43453
44058
44635
45185
45705
46197
46658
47089
47488
47854
48187
48486
48749
48976
49165
49315
49424
49492
49516
49495
49427
49310
49142
48919
48640
48300
47897
47427
46885
46266
45565
44774
43888
42896
41790
40557
39184

PV
0
822
1648
2478
3312
4149
4989
5832
6677
7524
8373
9224
10076
10930
11784
12639
13494
14350
15205
16060
16915
17769
18621
19473
20323
21171
22018
22863
23705
24545
25382
26217
27049
27877
28703
29525
30344
31159
31970
32778
33582
34382
35178
35970
36758
37542
38321
39097
39869
40638
41402
42163
42920
43675
44426
45175
45921
46665
47408
48149
48890
49632
50374
51118
51864
52615
53370
54132
54901
55680
56471
57276
58098
58939
59804
60696
61621
62584
63592

PH
0
220
442
664
887
1112
1337
1563
1789
2016
2244
2472
2700
2929
3158
3387
3616
3845
4074
4303
4532
4761
4990
5218
5446
5673
5900
6126
6352
6577
6801
7025
7248
7470
7691
7911
8131
8349
8566
8783
8998
9213
9426
9638
9849
10059
10268
10476
10683
10889
11094
11298
11501
11703
11904
12104
12304
12504
12703
12902
13100
13299
13498
13697
13897
14098
14300
14505
14711
14919
15131
15347
15567
15793
16024
16264
16511
16769
17039

79
80
81
82
83
84
85
86
87
88
89
90

131724
133579
135611
137851
140332
143097
146201
149712
153719
158337
163721
170084

25134
23196
21214
19185
17102
14958
12742
10443
8045
5526
2857
0

129304
131549
133942
136509
139286
142313
145645
149348
153508
158241
163696
170084

38360
36506
34473
32234
29753
26987
23883
20372
16365
11747
6363
0

Maximum Force Summary at Lifting Lug and Tailing Lug

Description
Angle
Force

LL
90
170084

7319
6339
5393
4486
3626
2821
2082
1421
856
410
111
0

37655
35951
34049
31920
29531
26839
23792
20322
16343
11740
6362
0

TV
0
76131

TH
60
49516

64652
65775
66971
68255
69643
71157
72822
74674
76754
79120
81848
85042

17323
17624
17945
18289
18661
19066
19513
20009
20566
21200
21931
22787

9
LV
8
95014

LH
90
170084

TL
0
76131

Formulas:

PV
PH
90
90
85042 22787

H1

D2

LL = W*(Y*cos(a)+Rt*sin(a))/((X+Y)*cos(a)+Rt*sin(a))
TL = W*(X*cos(a))/((X+Y)*cos(a)+Rt*sin(a))

PV = LH/2

: PH = PVtan(15) Where, (a) = Angle

t
Rt

TV-max.= MAX.(TV, 0.6*W)

TH-max.= MAX.(TH, 0.6*W)

Conservatively
Conservatively

102050.52
102050.52

Strength Of Tailing Lug:

Material Of Construction
Allowable Stress
Yield Stress
Tailing Lug Quantity
Lifting Load (Max. At Horizontal Condition)
Lifting Load Per Tailing Lug (Vertical Force)
Lifting Load (Max. At Vertical Condition)
Lifting Load Per Tailing Lug (Horizontal Force)

Sa
Sy
N
TV-max

Kg/mm^2
Kg/mm^2

TH'=TH-max/N

Kg
Kg
Kg
Kg

t1
t2
t3
t4
D1
D2
H
H1
L1
L2a
w

mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm

Le1
Le2
Le2

mm
mm

TV'=TV-max/N

TH-max

IS 2062 GR.B
14
24.47
1
102051
102050.52
102051
102051

Dimensions:
Thickness Of Lug Plate
Thickness Of Base Plate
Thickness Of Compression Plate
Projection Of Lifting Eye Beyond Tailing Lug
Inner Dia Of Lifting Eye
Outer Dia Of Lifting Eye
Distance From O/D Of Skirt To C/L Of Lifting Eye
Distance From C/L Of Lifting Eye To End Of Tailing Lug
Height Of Tailing Lug
Projection Of Base Plate Beyond Skirt O/D
Weld Leg Size
Type Of Compression Ring (Continuous/Discontinuous)
Effective Width Le1 = t1 + 2*w + 2*t2
Effective Width Le2 = t1 + 2*w + 2*t3 (For Cont.Comp.Ring)
Effective Width Le2 (For Discont.Comp.Ring)
y1= {(t2*Le1*t2/2)+[L1*t1*(t2+L1/2)]+[t3*Le2*(t2+L1+t3/2)]}/
[(t2*Le1)+(t1*L1)+(t3*Le2)]
y2 = (t2+L1+t3)-y1
y = max(y1,y2)
I1=(Le1*t2^3)/12+(Le1*t2)*(y1-t2/2)^2
I2=(t1*L1^3)/12+(L1*t1)*[y1-(t2+L1/2)]^2
I3=(Le2*t3^3)/12+(Le2*t3)*[y1-(t2+L1+t3/2)]^2
I=I1+I2+I3

mm

38
38
38
25
100
200
203
150
310
-10
14
C
142
142
0
193.00

mm

193.00

mm

193.00

mm^4
mm^4
mm^4
mm^4

164018614.67
94338166.67
164018614.67
422375396

Shear Stress In Lug Hole

S1 =0.5* Tv'/[t1*(H1-D1/2)+2*t4*(D2/2-D1/2)]
Allowable Shear Stress

S1
0,4*Sy

Kg/mm^2
Kg/mm^2

8.10
9.79

OK!!

Bending Stress In Lug

S2 = M2*y/I = (TH'*H*y)/I
Allowable Bending Stress

S2
0,66*Sy

Kg/mm^2
Kg/mm^2

9.47
16.15

OK!!

Tensile Stress In Lug

S3 = Tv'/{t1*(L1-D1)+(D2-D1)*2*t4}
Allowable Tensile Stress

S3
0,6*Sy

Kg/mm^2
Kg/mm^2

7.86
14.68

OK!!

Ws

Kg/mm

112.64

Shear Force In Weldment

Ws = Tv'/{2*(L1+L2a+L3)}

D1

LV = LLcos(a) : LH = LLsin(a)
TV = TLcos(a) : TH = TLsin(a)

Fillet Weld Size

Wc = sqrt(2)*Ws/(0.55*Sa)

Wc

mm

20.688

T
t2
t3
L2a
L2b
L3
L1
Ds
Do

mm
mm
mm
mm
mm
mm
mm
mm
mm

20
38
38
-10.00
20.00
153
310
5008
5028

NOT OK!!

Base Block Under Erection Condition

Sectional Properties Of Base Block
Skirt Thickness
Base Plate Thickness
Compression Ring Thickness
Projection Of Base Plate Beyond Skirt O/D
Inside Projection Of Base Plate From Skirt O/D
Projection Of Compression Plate Beyond Skirt O/D
Gusset Plate Height
Ds = Skirt I/D
O/D Of Base Plate
Base Block Material
Yield Stress Of Base Block
Effective Length Of Skirt Rm=(Ds+T)/2
Le = 0.78* Sqrt(Rm*T)

Kg/mm^2

IS 2062 GR.B
24.47

Rm
Le

mm
mm

2514.00
174.90

A1
A2
A3
A

mm^2
mm^2
mm^2
mm^2

10458.02
380.00
5814.00
16652.02

h1
h2
h3
C1
C2
C

mm
mm
mm
mm
mm
mm

I1
I2
I3
I

mm^4
mm^4
mm^4
mm^4

9815552.05
470986.45
29844222.09
40130760.58

mm^3

1001089.11

R
w

mm
kg/mm

2544.09
6.38

M
Ko
Sb
0.8*Sy

Kg/mm^2
Kg/mm^2

Kg/mm^2

Section Areas:
A1=T*(L1+t3+Le)
A2 = t2*(L2a+L2b)
A3=t3*L3 (for Continuous Ring)
Total Area A=A1+A2+A3
Centroid: C
h1 = L2a+T/2
h2 = (L2a+L2b)/2
h3 = L3/2-(L3-L2a)
C1= [(A1*h1)+(A2*h2)+(A3*h3)]/A
C2 = (L2a+L2b)-C1
C= MAX(C1,C2)

0.00
5.00
-86.50
-30.09
40.09
40.09

Moment Of Inertia Of Base Block, I

I1 = (L1+Le+t3)*T^3/12+A1*(h1-C1)^2
I2 = t2*(L2a+L2b)^3/12+A2*(h2-C1)^2
I3 = t3*L3^3/12 + A3*(h3-C1)^2
Total I = I1+I2+I3
Minimum Section Modulus Of Base Block, Z
Z = I/C
Stress In Base Block
R = (O/D Of Base Plate-2*C1)/2
Unit Load Due To Tv', w = Tv'/(2*3,1416*R)
Bending Moment (Max.Value At 0 Deg.)
M = w*R^2*Ko , where
Ko = 1,5 For 0 Deg.(Max.Value)
Sb = M/Z
Allowable Stress = 0.8*Sy

Kg-mm

61980856.48
1.50 (Ref: Case-15,Table-17,Edn.-6:Roark)
61.91
19.58

Compression Load Of Beam "F" Due To Tv'

Modulus Of Elasticity Of Base Block
Structure Material
Size
Yield Strength Of Stiffener Beam
Modulus Of Elasticity Of Stiffener Beam
Cross Sectional Area Of Stiffener Beam
F = (0,4674*w*R^4/(E*I))/((0,149*R^3/(E*I))+(2*R/(Ab*Eb))

Syb
Eb
Ab
F

21000.00
SA 53 Gr B
300 NB Sch. 60
kg/mm^2
24.60
Kg/mm^2
20741.00
mm^2
13887.91
Kg
50641.86 (Ref: Case-1&15,Table-17,Edn.-6:Roark)

Sbc
Sa-b

Kg/mm^2
Kg/mm^2

Compression Stress Of Beam

CALCULATION OF COMPRESSIVE STRESS IN BEAM

Sbc = F/Ab
Allowable Stress Of Beam

3.65
13.25

(REFER IS 800 PAGE 39 FOR YIELD = 240 Mpa)

OK!!

Bending Stress In Base Block (With Stiffener Beam)

Bending Moment (Max.Value At 0 Deg.)
M = w*R^2*Ko-0,3183*F*R , where
Ko = 1,5 For 0 Deg.(Max.Value)
Sb = M/Z
Allowable Stress = 0.8*Sy

M
Ko
Sb
0.8*Sy

Kg-mm
Kg/mm^2
Kg/mm^2

20971942.10
1.50
20.95
19.58

NOT OK!!

L/r

Sa-b
10

144

20

142

30

140 L/r =

40

134

50

127 L/r1 =

40

60

118 L/r2 =

50

70

109

45.71

80

98 Sab1 =

134

90

88 Sab2 =

127

100

79

110

71 Sa-b =

120

63 Sa-b =

130.00 Mpa
13.25 Kg/mm^2

BY

:
DATE : 08/19/2011

CHKD. :
APPD. :

DESIGN OF TAILING LUG

CLIENT : FOSTER WHEELER

JOB NO. : 1989

ITEM NO.
PROJECT :

(VERSION 1.0)

042-V-001
IOCL,PARADEEP

INPUT
Erection Weight (We) :
Vessel C.O.G. To Lifting Lug (X) :
Vessel C.O.G. To Tailing Lug (Y) :
MOC (Base Block):
Yield Stress (Base Plate) :
Mod. of Elasticity (Base Block) :

t1 =
t2 =
t3 =
t4 =

38
38
38
25

85042.1 Kg
6377.5 mm
7870.5 mm
IS 2062 GR.B
24.47
Kg/mm^2
21000
Kg/mm^2

L1 =
L3 =
H=
H1 =

310
153
203
150

D1 =
D2 =
Ds =
Di =

MOC (Tailing Lug) :

Allowable Stress (Sa) :
Yield Stress (Tailing Lug) :
Type of Compression Ring :
MOC Structural Beam :
Yield Strength (Beam) :
Mod. of Elasticity (Beam) :

100
200
5008
5008

T=
w (weld)=
Do =

IS 2062 GR.B
14
24.47
C
SA 53 Gr B
24.6
20741

Kg/mm^2
Kg/mm^2

kg/mm^2
kg/mm^2

20
14
5028

All dimensions are in mm unless otherwise stated

OUTPUT
Stresses in Tailing Lug (Kg/mm^2)
Shear
Induced :
8.10
Allowable :
9.79

Bending
9.47
16.15

OK

Fillet Weld Size Required (mm) =

Stress in Base Block (Kg/mm^2) =

OK

20.69
61.91

Tensile
7.86
14.68
>
>

OK

14.00
19.58

NOT OK
NOT OK

0.00

Detail of Stiffener Beam

Size Code =
Beam Size =

1
300 NB Sch. 60

Crossectional Area =
L/r (Slenderness Ratio) =

13887.91
45.71

mm^2

Stress in Stiffener Beam (Kg/mm^2) =

3.65

<

13.25

OK

Stress in Base Block (Kg/mm^2) =

20.95

>

19.58

NOT OK

Notes :
1. While designing the Tailing Lug for continuous ring, if the base block is not meeting the design requirement then increase
dimension L1, thereby increasing height of anchor chair by 50 mm (max.). The increased height shall be communicated to
structure deptt. to decide the anchor bolt length.
2. Provide 4 nos. 200 NB sch 80 pipe as Bracings welded in perpendicular direction to stiffener beam.
3. L/r (Slenderness Ratio) for stiffener beam shall be limited to 100.

Base Ring Analysis

Reference : Pressure vessel design manual By D.R.Moss
Base Type :
Outside Diameter of Skirt :
Thickness of Skirt
Thickness of Base Plate
Radial Width of Base Plate
Inside Diameter of base plate
Width of top plate
Thickness of top plate
Hole Diameter
Grip Length
Material of construction
Yield stress
Elastic modulus
Base ring stiffening cofiguration

Li =

4: with continuous top ring

tsk
tb
Wb
Wr
tr
LG
IS-2062 GR B
Sy
E
2
Points

(LG-tb)+0.55(Dsk*tsk)^0.5
=
A

1
2
3(-)
4 (-)

Y2

AY

5
Sum

C1 =

Sum (AY)/Sum (A)

C2=

Wb-C1

l=

Sum(AY2)+Sum(lo)-C1*Sum (AY)

Rb=

Inside radius of baseplate +C2

Tv=
Mb=

Kr*Tv*RB

Tt=

Kt*Tv

Total Combined stress,sigma =

At alpha =0
Mb=
=

MbC1/l+Tt/A

By D.R.Moss

AY2

lo

1*Sum (AY)