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SECTION
DATASHEET 2.1.1
CHEMICAL COMPOSITION
Normal Silicon Manganese Carbon Chromium Iron 14.50% 0.75% 0.85% Remainder Chrome 14.50% 0.75% 0.95% 4.50% Remainder
CONSUMPTION RATES
Typical Rates Normal Alloy Chrome Alloy 0.5 kg/Amp/year 0.2 kg/Amp/year
CABLE CONNECTION
With Heatshrink Cap With Heatshrink Sleeve
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DATASHEET 2.1.1
DATASHEET 2.1.1
CANISTERED ANODES
Standard Sizes 150mmDia x 1500mm L 200mmDia x 2000mm L 250mmDia x 2000mm L 300mmDia x 2000mm L
Standard Gauges 1.0mm 20bg 1.2mm 18bg 1.5mm 18bg 2.0mm 14bg
DATASHEET 2.1.1
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DATASHEET 2.1.2
CHEMICAL COMPOSITION
Silicon Iron ASTM A518 86 Grade 3 Silicon Manganese Carbon Chromium Copper Molybdenum Iron 14.20 14.75% 1.50% Max 0.75 1.15% 3.25 5.00% 0.50% Max 0.20%Max Remainder
TECHNICAL DATA
Tensile Strength (1/2Dia bar) Compressive Strength Brinell Hardness Density Melting Point 15,000 psi 100,000 psi 520 bhn 7.0 gr/ml 2,300 F
Consumption Rate
Typical rates Chrome: 0.2kg/A/yr For CP design a current density of not more than 30A/m2 of anode surface is recommended Centre connection less than 0.001 Ohm resin encapsulated XLPE/PVC, HMWPE, PVDF(Kynar); XLPE/PVC/SWA/PVC, EPR/CSPE
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DATASHEET 2.1.2
DATASHEET 2.1.2
DATASHEET 2.1.2
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DATASHEET 2.2.1
Substrate Coating Coating Method Diameter Wall Thickness Consumption Rate Utilisation Factor Working Environment Operating Characteristics
Titanium ASTM B338 Grade 1 or 2 IrO2/Ta2O5 Multi pass thermal decomposition of precious metal salts technique 25.4mm 0.90mm 0.5 - 4.0 mg/A/yr depending upon CP application conditions Dimensionally Stable Suitable for Cl2 & O2 or combination of both Environment Carbonaceous Backfill Calcined Petroleum Coke Freshwater Brackish Water Seawater Max Current Density (A/m2) 50 100 100 100-300 600 Life (Years) 20 20 20 20 20
Cable Types
Anode/Cable Connection
Centre connection less than 0.001 Ohm, resin encapsulated & helium tested to prove effective seal
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DATASHEET 2.2.1
DATASHEET 2.2.1
(*) Current outputs in mud depend on site conditions (sea mud or river mud, etc) (**) Current outputs in brackish water depend on site conditions & chloride concentrations.
NOTES
Coating loading may be adjusted to suit a particular current density or design life Standard anodes are designed for 20 year life, however, design life of up to 50 years can be catered for. Tubular MMO anode strings can be supplied to Clients specific requirements. Other tube diameters are available on request,16mm dia & 32mm dia.
DATASHEET 2.2.1
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DATASHEET 2.2.2
Substrate Coating Coating Method Width (Nom) Thickness (Nom) Standard Coil Length Standard Coil Weight Surface Area of Ribbon Consumption Rate Utilisation Factor Working Environment
Titanium ASTM B338 Grade 1 IrO2/Ta2O5 Multi pass thermal decomposition of precious metal salts technique 0.25 (6.35mm) 0.025 (0.635mm) 250 (76.22m) 2.5lbs (1.12kg) 0.014m2/m 0.5 - 4.0 mg/A/yr depending upon CP application conditions Dimensionally Stable Suitable for Cl2 & O2 or combination of both CURRENT OUTPUT IN FINE SAND 12.8mA/ft (42mA/m) when operating at a current density of 0.278A/ft2 (3A/m2). 50 year design life when operating at a current density of 0.278A/ft2 (3A/m2).
Operating Characteristics CURRENT OUTPUT IN CONCRETE 0.45mA/ft (1.5mA/m) when operating at a current density of 10.19mA/ft2 (110A/m2). 100 year design life when operating at a current density of 10.19mA/ft2 (110A/m2). Width: 0.50 (12.7mm); Thickness: 0.035 (0.9mm) Coil length: 250 (76.22m); Coil Weight: 8.5lbs (3.8kg) Titanium ASTM B 265 Grade 1
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DATASHEET 2.2.2
DATASHEET 2.2.3
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DATASHEET 2.2.3
DATASHEET 2.2.3
DATASHEET 2.2.3
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DATASHEET 2.2.4
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE Current rating @ 110 mA/m2 (10 mA/ft2) Expected life (NACE Standard TM02944-94) Catalyst Maximum anode concrete interface current density FHWA limit Short-term limit NOMINAL DIMENSIONS Width Coil length Actual anode surface per unit length of anode Expanded thickness Diamond dimensions Shipping weight per coil SUBSTRATE Composition Coefficient of thermal expansion Thermal conductivity @ 20C Electrical resistivity Modulus of elasticity Tensile strength Yield strength Elongation CURRENT DISTRIBUTOR Width Thickness Coil length Shipping weight per coil ELECTRICAL PROPERTIES Anode ribbon mesh resistance lengthwise Current distributor resistance lengthwise 0.49 Ohm/m (0.15 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) 12.70 mm (0.5 ") 0.90 mm (0.035 ") 76 m (250 ft) 3.9 kg (8.6 lbs) Titanium, Grade 1 per ASTM B265 8.7 x 10-5/K (0.0000048/in/in/K) 15.6W/ m2 - K (9.0BTU/hr/ft2/F/ft) 0.000056 Ohm-cm (0.000022 Ohm-in) 105 GPa (14,900,000 PSI) minimum 245 MPa (35,000 PSI) minimum 175 MPa (25,000 PSI) minimum 24% minimum 10 mm (0.4 ") 76 m (250 ft) 0.025 m2/m (0.082 ft2/ft) 1.30 mm (0.051 ") 2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ") 1.4 kg (3.1 lbs) 110 mA/m2 (10 mA/ft2) 220 mA/m2 (20 mA/ft2) 2.8 mA/m (0.85 mA/ft) 75 Years Iridium Based Mixed Metal Oxide
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
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DATASHEET 2.2.4
DATASHEET 2.2.4
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE Current rating @ 110 mA/m2 (10 mA/ft2) Expected life (NACE Standard TM02944-94) Catalyst Maximum anode concrete interface current density : FHWA limit Short-term limit NOMINAL DIMENSIONS Width Coil length Actual anode surface per unit length of anode Expanded thickness Diamond dimensions Shipping weight per coil SUBSTRATE Composition Coefficient of thermal expansion Thermal conductivity @ 20C Electrical resistivity Modulus of elasticity Tensile strength Yield strength Elongation CURRENT DISTRIBUTOR Width Thickness Coil length Shipping weight per coil ELECTRICAL PROPERTIES Anode ribbon mesh resistance lengthwise Current distributor resistance lengthwise 0.39 Ohm/m (0.12 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) 12.70 mm (0.5 ") 0.90 mm (0.035 ") 76 m (250 ft) 3.9 kg (8.6 lbs) Titanium, Grade 1 per ASTM B265 8.7 x 10-5/K (0.0000048/in/in/K) 15.6W/ m2 - K (9.0BTU/hr/ft2/F/ft) 0.000056 Ohm-cm (0.000022 Ohm-in) 105 GPa (14,900,000 PSI) minimum 245 MPa (35,000 PSI) minimum 175 MPa (25,000 PSI) minimum 24% minimum 13 mm (0.5 ") 76 m (250 ft) 0.032 m2/m (0.105 ft2/ft) 1.30 mm (0.051 ") 2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ") 1.8 kg (4 lbs) 110 mA/m2 (10 mA/ft2) 220 mA/m2 (20 mA/ft2) 3.5 mA/m (1.05 mA/ft) 75 Years Iridium Based Mixed Metal Oxide
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
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DATASHEET 2.2.4
DATASHEET 2.2.4
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE Current rating @ 110 mA/m2 (10 mA/ft2) Expected life (NACE Standard TM02944-94) Catalyst Maximum anode concrete interface current density FHWA limit Short-term limit NOMINAL DIMENSIONS Width Coil length Actual anode surface per unit length of anode Expanded thickness Diamond dimensions Shipping weight per coil SUBSTRATE Composition Coefficient of thermal expansion Thermal conductivity @ 20C Electrical resistivity Modulus of elasticity Tensile strength Yield strength Elongation CURRENT DISTRIBUTOR Width Thickness Coil length Shipping weight per coil ELECTRICAL PROPERTIES Anode ribbon mesh resistance lengthwise Current distributor resistance lengthwise 0.26 Ohm/m (0.08 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) 12.70 mm (0.5 ") 0.90 mm (0.035 ") 76 m (250 ft) 3.9 kg (8.6 lbs) Titanium, Grade 1 per ASTM B265 8.7 x 10-5/K (0.0000048/in/in/K) 15.6W/ m2 - K (9.0BTU/hr/ft2/F/ft) 0.000056 Ohm-cm (0.000022 Ohm-in) 105 GPa (14,900,000 PSI) minimum 245 MPa (35,000 PSI) minimum 175 MPa (25,000 PSI) minimum 24% minimum 19 mm (0.75 ") 76m (250 ft) 0.048 m2/m (0.157 ft2/ft) 1.30 mm (0.051 ") 2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ") 2.7 kg (6 lbs) 110 mA/m2 (10 mA/ft2) 220 mA/m2 (20 mA/ft2) 5.28 mA/m (1.61 mA/ft) 75 Years Iridium Based Mixed Metal Oxide
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
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DATASHEET 2.2.4
DATASHEET 2.2.4
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE Current rating @ 110 mA/m2 (10 mA/ft2) Expected life (NACE Standard TM02944-94) Catalyst Maximum anode concrete interface current density FHWA limit Short-term limit NOMINAL DIMENSIONS Width Coil length Actual anode surface per unit length of anode Expanded thickness Diamond dimensions Shipping weight per coil SUBSTRATE Composition Coefficient of thermal expansion Thermal conductivity @ 20C Electrical resistivity Modulus of elasticity Tensile strength Yield strength Elongation CURRENT DISTRIBUTOR Width Thickness Coil length Shipping weight per coil ELECTRICAL PROPERTIES Anode ribbon mesh resistance lengthwise Current distributor resistance lengthwise 0.25 Ohm/m (0.07 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) 12.70 mm (0.5 ") 0.90 mm (0.035 ") 76 m (250 ft) 3.9 kg (8.6 lbs) Titanium, Grade 1 per ASTM B265 8.7 x 10-5/K (0.0000048/in/in/K) 15.6W/ m2 - K (9.0BTU/hr/ft2/F/ft) 0.000056 Ohm-cm (0.000022 Ohm-in) 105 GPa (14,900,000 PSI) minimum 245 MPa (35,000 PSI) minimum 175 MPa (25,000 PSI) minimum 24% minimum 20 mm (0.8 ") 76 m (250 ft) 0.05 m2/m (0.082 ft2/ft) 1.30 mm (0.051") 2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ") 2.9 kg (6.38 lbs) 110 mA/m2 (10 mA/ft2) 220 mA/m2 (20 mA/ft2) 5.3 mA/m (1.62 mA/ft) 75 Years Iridium Based Mixed Metal Oxide
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
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DATASHEET 2.2.4
DATASHEET 2.2.4
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE Current rating @ 110 mA/m2 (10 mA/ft2) Expected life (NACE Standard TM02944-94) Catalyst Maximum anode concrete interface current density FHWA limit Short-term limit NOMINAL DIMENSIONS Width Coil length Actual anode surface per unit length of anode Expanded thickness Diamond dimensions Shipping weight per coil SUBSTRATE Composition Coefficient of thermal expansion Thermal conductivity @ 20C Electrical resistivity Modulus of elasticity Tensile strength Yield strength Elongation CURRENT DISTRIBUTOR Width Thickness Coil length Shipping weight per coil ELECTRICAL PROPERTIES Anode ribbon mesh resistance lengthwise Current distributor resistance lengthwise 0.20 Ohm/m (0.061 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) 12.70 mm (0.5 ") 0.90 mm (0.035 ") 76 m (250 ft) 3.9 kg (8.6 lbs) Titanium, Grade 1 per ASTM B265 8.7 x 10-5/K (0.0000048/in/in/K) 15.6W/ m2 - K (9.0BTU/hr/ft2/F/ft) 0.000056 Ohm-cm (0.000022 Ohm-in) 105 GPa (14,900,000 PSI) minimum 245 MPa (35,000 PSI) minimum 175 MPa (25,000 PSI) minimum 24% minimum 25 mm (0.8 ") 76 m (250 ft) 0.062 m2/m (0.203 ft2/ft) 1.30 mm (0.051 ") 2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ") 3.6 kg (7.9 lbs) 110 mA/m2 (10 mA/ft2) 220 mA/m2 (20 mA/ft2) 7.0 mA/m (2.13 mA/ft) 75 Years Iridium Based Mixed Metal Oxide
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
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DATASHEET 2.2.4
DATASHEET 2.2.4
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE Current rating @ 110 mA/m2 (10 mA/ft2) Expected life (NACE Standard TM02944-94) Catalyst Maximum anode concrete interface current density : FHWA limit Short-term limit NOMINAL DIMENSIONS Width of roll Length of roll Area per roll Actual anode surface per unit area of concrete Expanded thickness Diamond dimensions Shipping weight per coil SUBSTRATE Composition Coefficient of thermal expansion Thermal conductivity @ 20C Electrical resistivity Modulus of elasticity Tensile strength Yield strength Elongation ELECTRICAL PROPERTIES Anode mesh resistance lengthwise Current distributor resistance lengthwise Resistance width wise c/w current distributor 0.085 Ohm/m (0.026 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) 0.023 Ohm/m (0.007 Ohm/ft) Titanium, Grade 1 per ASTM B265 8.7 x 10-5/K (0.0000048/in/in/K) 15.6W/ m2 - K (9.0BTU/hr/ft2/F/ft) 0.000056 Ohm-cm (0.000022 Ohm-in) 105 GPa (14,900,000 PSI) minimum 245 MPa (35,000 PSI) minimum 175 MPa (25,000 PSI) minimum 24% minimum 1.22 m (4ft) 76 m (250 ft) 92.9 m2 (1000 ft2) 0.17 m2/m2 (0.17 ft2/ft2) 1.415 mm (0.056") 34 x 76 x 0.64 mm (1.33 " x 3.0 " x 0.025 ") 26 kg (56 lbs) 110 mA/m2 (10 mA/ft2) 220 mA/m2 (20 mA/ft2) 18.8 mA/m2 (1.71 mA/ft2) 75 Years Iridium Based Mixed Metal Oxide
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
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DATASHEET 2.2.4
DATASHEET 2.2.4
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE Current rating @ 110 mA/m2 (10 mA/ft2) Expected life (NACE Standard TM02944-94) Catalyst Maximum anode concrete interface current density : FHWA limit Short-term limit NOMINAL DIMENSIONS Width of roll Length of roll Area per roll Actual anode surface per unit area of concrete Expanded thickness Diamond dimensions Shipping weight per coil SUBSTRATE Composition Coefficient of thermal expansion Thermal conductivity @ 20C Electrical resistivity Modulus of elasticity Tensile strength Yield strength Elongation ELECTRICAL PROPERTIES Anode mesh resistance lengthwise Current distributor resistance lengthwise Resistance widthwise c/w current distributor 0.046 Ohm/m (0.014 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) 0.016 Ohm/m (0.005 Ohm/ft) Titanium, Grade 1 per ASTM B265 8.7 x 10-5/K (0.0000048/in/in/K) 15.6W/ m2 - K (9.0BTU/hr/ft2/F/ft) 0.000056 Ohm-cm (0.000022 Ohm-in) 105 GPa (14,900,000 PSI) minimum 245 MPa (35,000 PSI) minimum 175 MPa (25,000 PSI) minimum 24% minimum 1.22 m (4 ft) 76 m (250 ft) 92.9 m2 (1000 ft2) 0.22 m2/m2 (0.22 ft2/ft2) 1.981 mm (0.078") 34 x 76 x 0.89 mm (1.33 " x 3.0 " x 0.035 ") 33kg (73 lbs) 110 mA/m2 (10 mA/ft2) 220 mA/m2 (20 mA/ft2) 24.4 mA/m2 (2.22 mA/ft2) 75 Years Iridium Based Mixed Metal Oxide
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
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DATASHEET 2.2.4
DATASHEET 2.2.4
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE Current rating @ 110 mA/m2 (10 mA/ft2) Expected life (NACE Standard TM02944-94) Catalyst Maximum anode concrete interface current density : FHWA limit Short-term limit NOMINAL DIMENSIONS Width of roll Length of roll Area per roll Actual anode surface per unit area of concrete Expanded thickness Diamond dimensions Shipping weight per coil SUBSTRATE Composition Coefficient of thermal expansion Thermal conductivity @ 20C Electrical resistivity Modulus of elasticity Tensile strength Yield strength Elongation ELECTRICAL PROPERTIES Anode mesh resistance lengthwise Current distributor resistance lengthwise Resistance width wise c/w current distributor 0.027 Ohm/m (0.008 Ohm/ft) 0.049 Ohm/m (0.015 Ohm/ft) 0.013 Ohm/m (0.004 Ohm/ft) Titanium, Grade 1 per ASTM B265 8.7 x 10-5/K (0.0000048/in/in/K) 15.6W/ m2 - K (9.0BTU/hr/ft2/F/ft) 0.000056 Ohm-cm (0.000022 Ohm-in) 105 GPa (14,900,000 PSI) minimum 245 MPa (35,000 PSI) minimum 175 MPa (25,000 PSI) minimum 24% minimum 1.22 m (4 ft) 76 m (250 ft) 92.9 m2 (1000 ft2) 0.34 m2/m2 (0.34 ft2/ft2) 1.981 mm (0.078 ") 25 x 51 x 0.89 mm (0.923 " x 2.0 " x 0.035 ") 43 kg (95 lbs) 110 mA/m2 (10 mA/ft2) 220 mA/m2 (20 mA/ft2) 37.8 mA/m2 (3.44 mA/ft2) 75 Years Iridium Based Mixed Metal Oxide
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
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DATASHEET 2.2.4
DATASHEET 2.2.5
APPLICATION
A range of accessories are available to assist with the successful installation of our Mixed Metal Oxide anode systems.
ANODE CENTRALISERS
For connection to tubular anode systems allowing them to centralise within the casing / borehole. Available in a range of sizes and materials to suit the application. When ordering please specify metallic or non metallic type and the size of borehole / casing the are being passed through.
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DATASHEET 2.2.5
DATASHEET 2.2.5
END WEIGHTS
End weights are secured to bottom of an anode string / chain configuration to ensure cables remain straight during installation. Weights are calculated according to the anode cable and ground bed arrangement.
DATASHEET 2.2.5
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DATASHEET 2.2.6
STANDARD ANODE TYPES, DIMENSIONS AND OUTPUTS MESH STRIP ANODES are manufactured using titanium expanded mesh substrate, which meets ASTM B265
Grade 1 or 2 standards
MESH STRIP ANODES are 1.25" wide x 48" long and are rated 5 Amps for a 20 year design life in calcined petroleum coke. The MESH STRIP ANODE can be packaged in a spiral wound, galvanized steel canister or a fabric sleeve.
Anode size and rating is calculated as follows, Max Operating current density of anode = 100A/m2 Titanium Surface Area of 1.25 (32mm) Width x 48 (1220mm) Length Strip Mesh Anode = 0.05m2 Titanium is coated with a proprietary MMO coating with a sufficient loading to last a minimum of 20 years at the specified current density. Surface area of anode is 0.05m2 and at current density of 100mA/m2 gives output 5A for minimum 20 years (or equivalent of 100 Amp/years at max current density of 100A/m2)
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DATASHEET 2.2.6
DATASHEET 2.2.6
Standard Sizes 150mmDia x 1500mm L 150mmDia x 2000mm L 200mmDia x 2000mm L 250mmDia x 2000mm L 300mmDia x 2000mm L
Standard Gauges 1.0mm 20bg 1.2mm 18bg 1.2mm 18bg 1.5mm 18bg 2.0mm 14bg
DATASHEET 2.2.6
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DATASHEET 2.2.7
MATERIAL SPECIFICATIONS
DIMENSIONS Anode Diameter Installation Hole Diameter Lengths Expanded Mesh Thickness Diamond Dimensions Strand Thickness SUBSTRATE Composition Coefficient of thermal expansion Thermal conductivity @ 20C Electrical resistivity Modulus of elasticity Tensile strength Yield strength Elongation CURRENT DISTRIBUTOR Width Thickness 6.35mm (1/4 in) 0.63mm (0.025 in) Titanium, Grade 1 per ASTM B265 8.7 x 10-5/K (0.0000048/in/in/K) 15.6W/ m2 - K (9.0BTU/hr/ft2/F/ft) 0.000056 Ohm-cm (0.000022 Ohm-in) 105 GPa (14,900,000 PSI) minimum 245 MPa (35,000 PSI) minimum 175 MPa (25,000 PSI) minimum 24% minimum 25.4mm (1 in) 31.75mm (1-1/4 in) Variable See Table Below 1.30mm (0.051 in) 2.5mm x 4.6mm (0.1 in x 0.18 in) 0.6mm (0.025 in)
ANODE PERFORMANCE
Maximum Current Density (CD) @ Anode Mesh Length, L, mm (ft) Anode Surface Area, Expected Life Anode Coating m2 (ft2) Current Rating @ Max CD, mA 100 (.325) 4.6 150 (.492) 6.8 216mA/m2 (20mA/ft2) 200 (.658) 9.1 50 Years Iridium Oxide, Mixed Metal Oxide 250 (.817) 11.4 300 (.983) 13.7 350 (1.125 15.9
.020 (.215) .030 (.325) .040 (.430) .050 (.545) .061 (.660) .071 (.770)
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DATASHEET 2.2.7
DATASHEET 2.2.7
ANODE WELDMENT ELTECH PART No. 0670EA03-1 0670EA03-2 0670EA03-3 0670EA03-4 0670EA03-5 0670EA03-6 DIM. L1 100 150 200 250 300 350 DIM. L2 400 450 500 550 600 650
DATASHEET 2.2.7
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DATASHEET 2.3.1
MAGNETITE ANODES
REVISION 1 APPLICATION
Magnetite is a natural mineral with a high corrosion resistance making it an excellent anode material. The anodes are cast cylindrical and hollow. Cables are centre connected to give a uniform dissipation of current from the anode surface. The anode to cable connection is electrically sealed with a dielectric compound and an anode cap. Suitable for use in Horizontal Groundbeds, Deep Well Groundbeds, Fresh Water Installations, Seawater Installation
Specific gravity Brinell hardness (WB5/187.5/15) Bending strength Density Melting point Coefficient of linear expansion Consumption rate Current density (1) Efficiency (1) depends on environment
CHEMICAL COMPOSITION
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DATASHEET 2.3.1
DATASHEET 2.3.1
MAGNETITE ANODES
REVISION 1 EXPERIENCE
Lifetime comparison - Basis: anode current load 5 A
STANDARD ANODE TYPES WEIGHTS AND OUTPUTS TYPE MA-U TYPE MA-CS
Surrounding electrolyte: neutral soil and water without chlorine and sulfate content Diameter Total length Effective length Total weight Min. effective mass Surface area Max. current load
Surrounding electrolyte: chlorine and/or sulfate containing soil or stagnant water Diameter Total length Effective length Total weight Min. effective mass
mm mm mm kg kg dm A
2
mm mm mm kg kg dm2 A
DATASHEET 2.3.1
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DATASHEET 2.3.1
MAGNETITE ANODES
REVISION 1 STANDARD ANODE TYPES WEIGHTS AND OUTPUTS TYPE MA-SEA TYPE MA-CHAIN
Applications: deep groundbeds open hole, deep groundbeds closed hole, water tank 60 740 600 6.2 4.7 11.3 6.0 16.0 mm mm mm kg kg dm2 A A
Diameter Total length Effective length Total weight Min. effective mass Surface area Max. current load
mm mm mm kg kg dm2 A
Diameter Total length Effective length Total weight Min. effective mass Surface area Max. current load (groundbeds) Max. current load (tanks)
COKE BACKFILL Minimum carbon content Maximum moisture content Maximum resistivity Density Particle size (dia.) Standard canister CAN 10 CAN 15 CAN 20 Diameter (mm) 160 300 300 90% 5% 1m 700-950 kg/m3 20 mm max. Length (mm) 1000 1500 2000 Total weight (kg) 22 85 110
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DATASHEET 2.3.1
DATASHEET 2.3.2
GRAPHITE ANODES
REVISION 1 APPLICATION
Plain graphite anodes are used in dry soil conditions installed in groundbeds containing compacted carbonaceous backfill. Linseed oil impregnated anodes can be used in moist saline soils, in fresh and brackish water, and for seawater applications. Graphite anodes can be installed as horizontal or deepwell groundbeds to protect buried pipelines or due to their lightweight nature they can be suspended into the electrolyte to protect water tank internal surfaces or marine structures.
Cathodic Protection Co Ltd graphite anodes are manufactured in two standard sizes - 3 dia up to 60 long & 4 dia up to 80 long. There are two types of graphite anodes - plain & linseed oil impregnated. Plain graphite anodes are used for ordinary soil conditions and linseed oil impregnated anodes are usually used for saline soil or seawater environments.
CONSUMPTION RATES
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DATASHEET 2.3.2
DATASHEET 2.3.2
GRAPHITE ANODES
REVISION 1 TYPICAL CHARACTERISTICS
DATASHEET 2.3.2
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DATASHEET 2.3.3
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DATASHEET 2.3.3
DATASHEET 2.3.3
FEATURES
Anodes can work at high current densities without decomposition or dissolving. Favourable strength to weight ratio. Anodes can be smaller and more compact than comparable conventional anodes. Can be manufactured in a wide variety of shapes and sizes. Lightweight support tube installation for Pt Ti anode installation.
DATASHEET 2.3.3
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DATASHEET 2.3.3
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DATASHEET 2.3.3
DATASHEET 2.3.3
FEATURES
Anodes can work at high current densities without decomposition or dissolving. Favourable strength to weight ratio. Anodes can be smaller and more compact than comparable conventional anodes. Can be manufactured in a wide variety of shapes and sizes. Lightweight support tube installation for Pt Ti anode installation.
DATASHEET 2.3.3
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DATASHEET 2.4.1
TRANSFORMER RECTIFIERS
REVISION 1 APPLICATION
Onshore, Offshore and Marine applications. A wide and varied range of high quality transformer rectifiers are designed and manufactured at our Grantham works to meet the market requirement for all land and marine structures necessitating an Impressed Current Cathodic Protection system or a Marine Growth Anti Fouling system.
The products have been developed to satisfy the most arduous environmental conditions, giving safe operational reliability with minimal maintenance at competitive price levels. Two main types of transformer rectifiers are available ie: Air Cooled and Oil Cooled, the selection of which may be specification derived or personal choice. The final selection invariably being the environmental conditions and relative to output rating, these will determine the physical size and cost of the unit. Our engineers are able to assist you with this selection. Input Power Supply 1 Phase and 3 Phase supplies to 660Volts, 50/60Hz are readily catered for within our standard arrangements Output Rating @ Voltages: 6 to 120Volts DC (British Standards state 50Volts DC output max) Ambient Temperatures - Currents: 5 to 800Amps (Multiples of transformer rectifiers should be 10 to 55C considered for greater than 12kWatt)
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DATASHEET 2.4.1
DATASHEET 2.4.1
TRANSFORMER RECTIFIERS
REVISION 1
OUTPUT CONTROL
Manual Switched Switch Control via control panel facia switches to select transformer tappings, 15 and 63 step control available as standard Auto transformer (Variac) control indefinitely from 0 to 100%. Electronic thyristor control from panel facia mounted potentiometer giving indefinite variable adjustment from 3Volts to maximum rating.
Auto (Electronic)
All auto systems operate from 3Volts to maximum rating and are fitted with a manual override facility. Constant current maintains the output current at the preset value irrespective of supply and output circuit changes. A permanent reference electrode(s) controls the output current to maintain a constant potential at the surface of the protected structure subject to compensate for changes in electrolyte resistivity, coating efficiency, power supply voltage variation, tidal conditions etc. A wide range of standard and purpose built arrangements up to IP66 protection levels. Mild steel, Stainless Steel, Aluminium and Glass Reinforced Polyester are available. Epoxy/Polyurethane paint finishes on prepared shot blast, cleaned and zinc chromate primed/Zinga base as standard. Options include Zinc flame sprayed, natural bead blast finishes, etc. Selected to meet the specification requirement with particular emphasis on high efficiency transformers and generously rated semi-conductors
Constant Current
Constant Potential
Enclosures
Material
Finishes
Electrical/Electronic Components
DATASHEET 2.4.1
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DATASHEET 2.4.1
TRANSFORMER RECTIFIERS
REVISION 1
FACILITY AVAILABLE
Supply/Output Monitoring Limit and Alarm (high and low) Local/Remote indication facilities 4-20mA re-transmission signals RCCD/MCB and fuse protection Surge suppression Lightning Arrestors Metering Instant Off timers Synchronous timing All transformer rectifiers undergo works testing to include the following as a minimum: Wiring connection integrity Circuit continuity and compliance Operation at full output current and voltage far a minimum of 12 hours High voltage insulation resistance test In addition new designs are subjected to a 12-24 hour heat run test at full load to ensure that the temperature rises are within permitted limits for the materials used in construction.
TESTS
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DATASHEET 2.4.1
DATASHEET 2.4.1
TRANSFORMER RECTIFIERS
REVISION 1 TYPICAL TRANSFORMER RECTIFIER GENERAL ARRANGEMENT (Model Shown Oil Cooled 75V / 125A)
DATASHEET 2.4.1
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DATASHEET 2.4.2
The ICP monitors many different kinds of equipment in the cathodic protection industry including rectifiers, test points and critical bonds. It is also ideal for monitoring equipment in a number of other industries. The ICP provides automatic notifications of alarm events via email, cell phone or pager. With secure access, data can be viewed on the internet from anywhere in the world, day or night.
The ICP unit is available in 2 and 4 analog channel versions. The 5th analog channel is used internally when a MicroMax is utilized and is not available for other purposes. Both versions have 6 digital inputs and 6 digital outputs. For CP applications, analog inputs are available with filtering and surge protection. The ICP is easy to install since all configuration of the device takes place via the satellite system, so there is no need for a laptop computer in the field. It accepts customer supplied AC or DC line power or DC solar power. In the event of power loss, an internal rechargeable battery provides backup power.
Remote interruption by adding MicroMax GPS80 Interrupter Easy to install Configure via the web Up to 4 analog channels for external inputs Satellite for global coverage
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
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DATASHEET 2.4.2
DATASHEET 2.4.2
Data Inputs
Up to 5 Analog channels Available input ranges: 0-100V 0-10V 0-100mV Analog inputs are isolated Inputs specified at time of order 1 digital input available Remaining digital inputs: Available for use with MicroMax GPS Current Interrupter
Available for use with MicroMax GPS current interrupter Configuration via web interface MicroMax GPS80 Interrupter, AC Present Sensor, Interruption Verification Sensor AC (Line Power Supplied by Customer) w/ Nominal Voltage of 110VAC. DC (line power supplied by customer) 15-36VDC. Backup battery has a Nominal Voltage of 12 VDC and 7AH Capacity. Solar Power Option Available for an additional fee.
Power Supply
Physical Description
Aluminum or Fiberglass enclosure available: Height- 13.5 inches, Width- 11.5 inches, Depth- 7.125 inches Data stored in non-volatile (EEPROM) memory Temp: -40 degrees C to +85 degrees C; Humidity: 0-95% non-condensing UL/CUL General Classification (pending); FCC Part 15; Enclosure: NEMA 4 compliant for all Bullhorn types Bullhorn secure website. Standard web browsers. AI Network operations center Orbcomm satelite
Software Interface
Communications
DATASHEET 2.4.2
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DATASHEET 2.5.1
JUNCTION BOXES
REVISION 1 APPLICATION
Junction boxes for positive and negative current distribution and control , and for resistance bonding are available to meet exact client specifications. Suitable for onshore and marine environments in safe and hazardous areas. When specifying a CPC Junction Box assembly please clarify specific hardware and components required.
ENCLOSURES
Stainless Steel 316L & 304, Painted Mild Steel Galvanised and Painted Aluminium Plastic Cast Iron Explosion Proof GRP Custom Finishes
ACCESSORIES
Resistors Shunts Support Frames Copper Links Metering Monitoring Transducers Terminals Diodes Labelling Switches Security / Locking
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
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DATASHEET 2.5.1
DATASHEET 2.5.1
JUNCTION BOXES
REVISION 1 CABLE ENTRY
Cable entry can be made by any type of proprietary cable gland, or by conduit and hub assemblies allowing the safe passage of multiple cables into the enclosure.
DATASHEET 2.5.1
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DATASHEET 2.6.1
WELLHEAD ASSEMBLIES
REVISION 1 APPLICATION
Suitable for onshore and marine environments in safe and hazardous areas. For the termination and support of anode cables at deep well ground bed locations and for the safe ventilation of gases produced by high chlorine environments.
Cathodic Protection Co Ltd can manufacture a custom range of well head assemblies to suit your exact requirement. We can provide well head structures manufactured from a range of materials including GRP Steel and Concrete. The , well head design will generally incorporate the support and termination of anode cables, sufficient ventilation of gases generated in deep well ground bed locations and security / ingress protection to prevent tampering and environmental damage.
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
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DATASHEET 2.6.1
DATASHEET 2.6.2
CARBONACEOUS BACKFILL
REVISION 1 APPLICATION
Impressed current cathodic protection groundbeds and packaged impressed current anodes.
TYPICAL ANALYSIS
Chemical Composition (%) Ash Volatiles Moisture Fixed Carbon Sulphur Silicon Iron 0.2 0.3 0.3 99.2 1.0 168 ppm 83 ppm DBW 12 max 1.5 max 10 86.5 min (dry basis) 1.5 max 1.0 1.1 SP
Products supplied in 25kg multi walled paper bags, stacked on pallets and shrinkwrapped. Alternatively 1 tonne bulk bags on pallets and shrinkwrapped
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
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DATASHEET 2.6.2
DATASHEET 2.6.3
CABLE XLPE/PVC
REVISION 1 APPLICATION
Surface wiring & buried if protected by clean sand. Suitable for use as anode cable tails, positive feed cable, negative return cable and test cable.
Single core XLPE insulated/PVC sheathed 600/1000V BS7889 6181XY Conductors: Plain annealed copper Insulation: XLPE (Cross linked Polyethylene) Sheath/Jacket: PVC (Polyvinyl-Chloride) Colours: Black/Black, Red/Red Voltage: 600/1000v Operating temperature: Maximum 90C, minimum bending 0C Standard: BS7889 & IEC60502 Minimum bending radius : Diameter up to 25mm, 4 x OD; Diameter over 25mm, 6 x OD
RT of Insulation (mm) 0.7 0.7 0.7 0.9 0.9 1.0 1.1 1.1 1.2 1.4 1.6 1.7
Dia over Core (mm) 4.5 5.5 6.5 8.2 9.3 11.1 13.2 15.0 17.6 19.0 21.3 24.3
RT of Sheath (mm) 1.4 1.4 1.4 1.4 1.4 1.4 1.5 1.5 1.6 1.7 1.7 1.9
Nominal Overall Dia (mm) 7.3 8.3 9.3 11.0 12.1 14.2 16.4 18.3 21.2 22.8 25.1 28.4
Weight (Kg/km) 104 150 214 317 420 560 787 1050 1450 1650 2030 2660
(mm) 3.12 4.05 5.10 6.40 7.50 8.90 10.70 12.60 14.98 15.96 17.78 20.52
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DATASHEET 2.6.3
DATASHEET 2.6.4
CABLE XLPE/PVC/SWA/PVC
REVISION 1 APPLICATION
Surface wiring & buried if protected by clean sand. Suitable for use as anode cable tails, positive feed cable, negative return cable and test cable.
Single Core BS5467 600/1000V Conductors: Plain annealed stranded copper Insulation: XLPE (Cross linked polyethylene) Core identification: Brown Bedding: PVC (Polyvinyl-Chloride) Armour/Protection: SWA (Galvanised steel wire armour) Sheath/Jacket: PVC (Polyvinyl-Chloride) Colour: Black Voltage: 600/1000v Operating temperature: Maximum 90C, minimum bending 0C Standard: BS5467 Minimum bending radius : 6 x Outside Diameter
Approx Dia mm 10.4 10.8 11.4 12.0 12.9 14.9 16.6 18.3
Nominal Overall Dia mm 13.5 14.2 15.2 16.3 17.7 20.4 22.3 24.0
Weight Kg/km 495 535 585 640 730 980 1270 1540
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DATASHEET 2.6.4
DATASHEET 2.6.5
CABLE PVDF/HMWPE
REVISION 1 APPLICATION
Surface wiring & buried if protected by clean sand. Suitable for open hole deep well groundbeds and anode cable tails where H2S and high levels of chloride ion species and where oxygen and/or chlorine gases may be evolved.
Single core PVDF insulated/HMWPE sheathed 600/1000V Conductors: Tinned annealed copper Insulation: PVDF Fluoropolymer (Radiation cross linked polyvinyldene fluoride) Sheath/Jacket: HMWPE (High Molecular Weight Polyolefin) to ASTM Spec D-1248 Colours: Clear/Black Voltage: 600/1000v Operating temperature: Maximum 150C, minimum bending minus -15C Minimum bending radius : 10m x OD of cable
NOTE: The Polyolefin sheath protects the PVDF insulation from damage during installation. The HMWPE sheath will deteriorate under aggressive environmental conditions leaving the PVDF to withstand the surrounding media.
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
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DATASHEET 2.6.5
DATASHEET 2.6.6
CABLE HALAR/HMWPE
REVISION 1 APPLICATION
HALAR/HMWPE cable is designed for anode lead wires in a wide range of environments. Due to its dual insulation construction, it can be installed directly in native soils or submerged in fresh, brackish, or salt waters. The cable is ideal for deep anode bed installations where chlorine and hydrogen gases are generated. The HALAR insulation will not embrittle at temperatures down to (-80F) and will maintain dimensional stability and dielectric strength at temperatures up to 250F. It is highly resistant to notch propagation.
One of the major causes of deep anode failures is the failure of cable insulation. This is especially evident in areas where brackish water is present in the ground. In this environment, anodes generate reactive gases such as chlorine and nacent oxygen. These gases cause rapid deterioration of conventional HMWPE insulation. Cathodic protection cable insulated with HALAR fluoropolymer, is especially suited for deep anode lead wires. HALAR fluoropolymer is inert to reactive compounds and has an outstanding ability to prevent the passage of gases. Laboratory and field evaluations indicate that HALAR fluoropolymer insulated lead wire can extend the life of deep anode installations. The cable is composed of stranded copper wire covered by two layers of insulation. The outer insulation layer is made from high molecular weight polyethylene (HMWPE). It exhibits superior dielectric and tensile strength, and provides mechanical protection to the cable. The material is also resistant to water intrusion and is not affected by most organic or inorganic substances. The inner or primary insulation is composed of HALAR, a fluoropolymer. This insulating material demonstrates exceptional chemical resistance. In the presence of chlorine, hydrochloric acid, sulfuric acid, or other strong oxidizing agents the material remains stable. Further, it will not deteriorate when exposed to petroleum hydrocarbons which are encountered in numerous cathodic protection applications. The dual extrusion HALAR cable is made specifically for cathodic protection applications. It can withstand considerable abuse during installation.
STANDARDS
Conductor : Stranded bare copper conductor conforms to ASTM Specification B-3 and B-8. Insulation : A homogeneous wall of natural ECTFE fluoropolymer (HALAR) shall be extruded over the conductor. Jacket : Insulation is high molecular weight polyethylene conforming to ASTM-D-1248, Type 1, Class C, Category 5, Grades E5 & J1. Tensile Strengths Jl, J3. Available with high density polyethylene (Types II, III, IV) Class B and C (all colors). Surface printed. Custom printing available.
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET 2.6.6
DATASHEET 2.6.6
CABLE HALAR/HMWPE
REVISION 1 CABLE DATA
Size No. of Strands 7 7 7 7 Circular Mils 16,510 26,240 41,740 66,360 AWG Diameter Inches .142 .179 .225 .283 HALAR Thickness Inches .020 .020 .020 .020 HMWPE Thickness Inches .065 .065 .065 .065 Nominal Diameter Inches .32 .36 .41 .46 Weight Lbs per 1000 ft 81 116 170 254 DC Ohms per Mft at 20 C .652 .411 .258 .162
#8 #6 #4 #2
DATASHEET 2.6.6
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
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DATASHEET 2.6.7
CABLE HMWPE
REVISION 1 APPLICATION
Surface wiring & buried if protected by clean sand. Suitable for use as anode cable tails, positive feed cable, negative return cable and test cable.
The cable utilized in cathodic protection systems is a critical component of any cathodic protection system. The industry standard cable for direct burial is a stranded copper conductor covered with an insulation of high molecular weight polyethylene (HMWPE). The thick insulation provides both electric isolation and mechanical protection. During installation, this cable can withstand considerable mechanical abuse without compromising the conductor. The HMWPE insulation is chemically resistant and protects against most organic and inorganic substances.
STANDARDS
Conductor : Stranded copper conductor conforms to ASTM Specification B-8. Insulation : Insulation is high molecular weight polyethylene conforming to ASTM D-1248, Type 1, Class A, Category 5, Grades E4 & E5. Tensile Strengths Jl, J3. Available with high density polyethylene (Types II, III, IV) Class B & C (all colors). Tests : The completed cable shall be tested in accordance with the requirements of ICEA Pub. No. S-61-402, Part 6.
INSULATION THICKNESS Inches 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.125 0.125 0.125 0.125
NOMINAL O.D. mm 2.794 2.794 2.794 2.794 2.794 2.794 2.794 3.175 3.175 3.175 3.175
NUMBER OF STRANDS No 7 7 7 7 7 7 7 19 19 19 19
NOMINAL OD Inches 0.299 0.31 0.34 0.36 0.41 0.46 0.52 0.59 0.63 0.67 0.78 mm 7.59 7.87 8.64 9.14 10.41 11.68 13.21 14.99 16 17.02 19.82
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET 2.6.7
DATASHEET 2.6.8
VENT PIPE
REVISION 1 APPLICATION
Deep well groundbeds, undertank systems.
SOLID PIPE
Standard lengths: Wall thickness: Diameter ID: OD: 3m 4.5mm 24.0mm 33mm
PERFORATED PIPE
Standard lengths: Wall thickness: Diameter ID: OD: Perforations: Screen: 3m 4.5mm 24.0mm 33mm 1mm slots x 32mm long, Slotted on alternate sides @ 40mm spacing Monofilament Braided
COUPLER/SOCKET
1 Plain socket for glued connection of pipes.
END CAP
1 End cap to seal bottom of vent pipe.
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET 2.6.8
DATASHEET 2.6.9
CASING PIPE
REVISION 1 APPLICATION
These uPVC casings are ideal for the installation of open hole deep well groundbeds in areas where a static water level can be reached. This also allows for the retrieval and replacement of anodes strings at the end of their life. Casings are supplied with threaded joints for convenient on-site assembly
CASING (SOLID)
Casing Material : Notch Impact @ 200C : Elasticity Coefficient : Tensile Strength : Thread : Diameter : Wall Thickness : Pipe Length : PVC DIN4925 4.5 + 0.5kJ/m2 2943 N/mm2 45-55N/mm2 DIN 4925 Part 2 Table 4, Trapezoidal Without O Ring 225mm (246mm At Internally Threaded End) 13mm Overall Length 5775mm (+35 / -10mm Tolerance) Effective Length 5700mm (+35 / -10mm Tolerance)
SCREEN (SLOTTED)
Material Spec as above Slot Width : Open Area : Slot Ends : Mesh : 3mm Width Slots 20% Of Slottable Outside Diameter Of Pipe. Rounded Woven Polyethylene Filter Mesh To 300 Micron Sieve Analysis Fitted Over Slotted Section Protected By Heavy Duty PE Outer PE Outer Mesh & Secured At Ends By Heat Shrink Tape.
ACCESSORIES
Wooden casing clamps Sump Pipes Centralisers Lifting hoists End Caps
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET 2.6.9
DATASHEET 2.6.9
CASING PIPE
REVISION 1 OUTLINE DRAWING OF CASING / SCREEN PIPES
DATASHEET 2.6.9
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET 2.6.10
SPLICE KITS
REVISION 1 APPLICATION
Onshore and Marine
FEATURES
Strong clear plastic mould body with Snaplock connection for tight seal. Stepped cable entry cut-off points for all cable diameters. Large mould shell enables crimp or split bolt / line tap connectors to be used. Resin 2-year shelf life.
APPLICATIONS
Used on Cathodic Protection applications including pipelines, tanks and buried structures. Ideal for single core unarmoured Tee or Branch jointing rated up to 1kV, above or below ground. To suit mains cable single core max size up to 95 sq mm. Branch single core up to 35 sq mm.
MAJOR USERS
Specified by leading oil, gas and water companies and consulting engineers.
QUALITY
Designed to meet the requirements of BS 7888:1998.
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET 2.6.10
DATASHEET 2.6.10
SPLICE KITS
REVISION 1 RESIN PACK
FEATURES The pack has been specifically designed and fabricated to offer the user a quick, clean and efficient method of mixing and pouring. The pack consists of a two part polyurethane resin correctly proportioned into pouches separated by a divider. The user simply breaks the divider, amalgamates the two components and pours. Dual system of packaging ensures that the pack is sealed against the atmosphere. The outer aluminium packaging provides added protection against the atmosphere to give a shelf life of 2 years. The inner transparent plastic packaging provides a visible reference for the user when mixing. During mixing the user does not come into contact with the resin but gloves are provided for extra safety. Each pack has its own unique batch number and use by date to provide an easy reference for the user. Full safety labelling. Controlled curing temperature designed to be compatible with PVC, XLPE, EPR, polythene and PILC cables. Odour free. Detailed storage instructions. No special labelling required for transportation by road, sea or air. Designed to meet requirements of BS 7888-3:1998 and CENELEC HD623 S1
DATASHEET 2.6.10
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET 2.6.10
SPLICE KITS
REVISION 1 TECHNICAL PROPERTIES
Colour Specific gravity (gm/cubic cm) Viscosity (poise) Gelation time Full cure Shelf life Peak exotherm Thermal conductivity Tensile strength Shore hardness Elongation Dialectric strength (solid) Operating temperature Resin Black Hardener Brown Mixed Black
1.58 1.23 1.51 70-100 1-2 50-60 20-30 minutes 200 gram mass @ 21C 24 hours @ 23C / 1 hour @ 80C 2 years (24 months) when stored between 10-25C. Packaging must remain intact. 75.2C based on 5 ltr placed in a container 200mm diameter conditioned at 21C. Measurements taken at 5 minute intervals at the centre of the resin mass. 0.46 w/mk 47 Mpa 80 A 40% Greater than 5 MV/m Provided resin is mixed correctly based on a static environment with gradual rise and fall in temperature is -40C to +110C.
TYPE
PC5581 PC5581 PC5581 PC5581 PC5581 PC5581 PC5581
MIXING DETAILS
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET 2.6.10
DATASHEET 2.6.10
SPLICE KITS
REVISION 1 CABLE CONNECTORS
DATASHEET 2.6.10
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET 2.6.11
CONTROLLER FEATURES
Control - Operating parameters are set by multi-turn controls with LED and volt free contacts for indication of control mode Constant Output Voltage Mode Constant Output Current Mode Constant Reference Electrode Voltage Low Current Alarm LED and Volt-Free Contacts High Current Alarm LED and Volt-Free Contacts Crystal Controlled Interrupt Timer (1-999 seconds ON and 1-999 seconds OFF) Output Circuit Breaker to protect the unit and allow the user to isolate the output.
TERMINATIONS
2 Power Input Terminals (M8 Studs) Positive and Negative Output Terminals (M8 Studs) 2 Input Terminals to connect the Reference Electrode/Pipeline with an input impedance of 1M
ENCLOSURE
Stainless Steel to IP66 as defined in BS EN 60529:1992 (alternatives available) Dimensions: 600H x 400W x 200D (mm)
OUTPUT
Voltage to within 1Volt of the Battery Voltage Current to the Maximum stated Output Resistance 0.25
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET 2.6.11
DATASHEET 2.6.11
DATASHEET 2.6.11
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098