www.absaf.

nl
Price list in Euros excluding VAT (19%)

February 2010

World leaders in the production of BSA DBD34 reproduction parts, engines and Matchless G80/85 CS engines.
Woldweg 75a NL-9902 AC Appingedam The Netherlands Tel. +31 (0)596 620254 Email: woldweg@hetnet.nl www.absaf.nl

1Engine Parts Gold Star 500cc Clubmans

Plate 1
Plate Part Nr. Description

Number Price each Ref. Nr.

per set Euro 1 65-1854 Valve rocker fulcrum pin

2 118.00 2 31-8430 Rocker oil feed pipe banjo washer (copper) 2 0.70 3 42-46 Rocker oil feed pipe complete 1

22.50 4 65-317 Rocker oil feed pipe banjo screw (inlet) 1 3.00 5 65-318 Rocker oil feed pipe banjo screw (exhaust) 1

3.00 6 66-8338 Rocker oil feed pipe connection (rubber) 2 0.70 7 65-1855 Valve rocker fulcrum pin cord ring 2 1.15 85.00 Exhaust lifter spindle nut 9 10 11 12 2-525 66-1436 65-403 spring 65-1118 Valve rocker fulcrum pin 1 Exhaust lifter spindle washer 1 Exhaust lifter lever 1 Exhaust lifter spindle 1

Valve lifter set 8 2-443

washer 2 2.30 13 65-1117 Valve rocker fulcrum pin spring 2 2.30 14 65-1852 Valve rocker (inlet)

15 16

65-402 65-1853

146.50 Exhaust lifter spindle washer 1

Valve rocker (exhaust)

146.50 17 65-1857 Valve rocker fulcrum thrust washer 2 2.30 Exhaust lifter Available as set only 85.00 Exhaust lifter spindle nut Exhaust lifter washer

18

65-1137

19 20

2-443 2-525

21

35-701

Exhaust lifter split pin Exhaust lifter spindle Exhaust washer (fibre) Exhaust

22

65-1165

23 24

2-2894 65-387

lifter lifter

bush bush

25 26 27 28

65-401 65-1163 2-443 65-1839

Exhaust lifter spindle washer (felt) Exhaust lifter cable holder 1 Exhaust lifter cable holder nut 1 Rocker box

1 342.00 29 65-1590 Rocker box inspection cover joint washer 1 1.15 30 65-1589 Rocker box inspection cover 1 12.50 31 2-49 Rocker box stud nut

9 1.15 32 24-8784 Rocker box stud washer (spring) 9 0.05 33 65-2512 Valve (exhaust) race quality

60.00 34 65-2493 Valve spring insulating washer 1 2.50 35 65-646 Valve guide (exhaust)

1 22.00 36 65-2490 Valve spring collar (exhaust)

16.50

37

65-2459 Valve spring split cotter (exhaust) (halves) 2 4.60 Exhaust pipe 1

38 39

42-2850 15 39

Valve rocker fulcrum pin washer (copper) 2 1.15 40 65-1856 Valve rocker fulcrum pin nut 2 3.50 40 65-1856 Valve rocker fulcrum pin nut domed, alu 2 8.50 Cylinder head 1 1195.00 42 65-1591 Cylinder head and rocker box stud (long) 3

41

65-640

3.80 43 65-1587

Rocker box joint washer (tower) 1 2.50 44 65-1588 Rocker box joint washer

2 2.80 45 65-1592 Cylinder head and rocker box stud (short) 6 3.30 Sparking plug washer 1 Sparking plug 1 Sparking suppressor 1 plug

46 47 48

66-102 65-1341 65-1776

Plate 1. continued 49 65-647 Valve (inlet) race quality

59.00 50 65-2498 Valve spring seat

2 4.60 51 65-645 Valve guide (inlet) 1 22.00 52 65-2495 Valve spring (inner)

12.50 53 65-2494 Valve spring (outer)

12.50 54 65-2490

Valve spring collar (inlet)

16.50 55 65-1848 Valve spring split cotter (inlet) (halves) 2

56 57 58 59 60

65-1456 (bottom) 65-2266 (top) 65-2269 65-2272 65-907

5.00 Compression Compression 1 Scraper ring (top)

ring 1 ring

1 Scraper ring (bottom) 1 Piston complete (c.r. 10.25 to 1, forged) 1 256.00 125.00 Gudgeon pin

60 61 62 63 64 65 66

65-907 66-953 66-954 64-6054 15-1355 65-1890 36-382

GPM piston cpl. Std/ +.020/+0.40/ +0.60

1 Gudgeon pin retaining ring 2 Engine steady plate fixing bolt (bottom) 1 Engine steady plate fixing bolt (top) 2 Engine steady plate 1 Engine steady plate bolt washer (shakeproof ) (top) 2

67 68 69 70 71 72

67-347 65-2542 65-2543 2-49 36-382 65-1818

Carburettor stud 2 Carburettor flange washer (paper) 1 Carburettor flange washer (tufnol) 1 Carburettor stud nut 2 Carburettor stud nut washer 2 Cylinder head gasket

1 16.00 73 65-1858 Push rod complete

37.50 74 65-1875 Tappet guide (inlet and exhaust) 2

60.00 75 65-2487 Tappet (inlet and exhaust)

80.00 76 65-930

Cylinder barrel stud nut 2 1.10 77 29-541 Cylinder barrel stud washer (shakeproof) 2 0.05 78 24-4227 Cylinder barrel stud

2 2.10 79 29-2158 Push rod tappet recess cover screw 4 0.05 80 66-1936 Push rod tappet recess cover, alloy, finned 1

35.00 81 66-1937 Push rod tappet recess cover joint washer 1

2.30 82 65-1582 Cylinder base washer

1 4.60 Cylinder base shim (.010") Cylinder base shim (.020") Cylinder base shim (.030") Cylinder base shim (.064") Cylinder holding down bolt 4 47.50 85 65-1822 Cylinder head bolt (short) 4 9.90 head

83

65-1650

83

65-1651

83 83 84

65-1652 65-1653 65-1840

86 87

2-2903 65-1825

Cylinder washer (spring) 4

bolt

Cylinder barrel, Nikasil

879.00

88 89 90 91 92 93

66-492 65-479 65-1836 65-683 65-682 24-375

Connecting rod bush (small end) 1 Crankpin oil hole grub screw 1 Connecting rod with bushes 1 Roller cage 1 Crankpin 1 Crankpin roller 24

Engine Parts Gold Star 500cc Clubmans

Plate 2
Plate Part Nr. Description

Number Price each. Ref. No.

per set Euro 1 66-1681 Crankcase (drive & timing side)

1450.00 2 15-1355 Crankcase connecting bolt 3 2.75 3 4 65-1397 plate 1 65-1388 Roller bearing (drive side) Bearing retaining

1 69.00 5 65-1396 Engine shaft distance collar 1

6.90 6 65-2240 Main bearing spring ring

1 2.30 7 65-2045 Roller bearing (drive side)

1 23.10 Engine shaft shim (drive side) 1 Engine shaft distance collar 1 Bearing retaining plate lockwasher 4 Bearing retaining plate bolt 4 Engine shaft (drive side) 1 Flywheel with shaft assembled (drive side) 1 Connecting rod thrust washer rivet 6

8 9 10 11 12 13 14

66-661 65-1874 65-1438 31-426 65-1870 65-650 66-630

15 16 17 18 19

66-629 65-652 65-1327 2-77

Connecting rod thrust 2 Flywheel with shaft assembled (drive side) 1 Crankpin nut washer 2 Crankpin screw 2 locking

24-722 Roller bearing (gear side) 1 67.00

20

65-692 Engine shaft driving pinion worm 48 1

118.00 21 65-693 Engine shaft driving pinion key 1 1.60 22 65-2157 Timing cover screw 9 1.15 23 65-2503 Timing cover

1 199.00 24 65-1920 Timing cover washer 1 5.55 25 66-1923 Oil feed washer (rubber) 2 2.30 26 66-2007 pinion spindle Cam bolt

2 4.60 27 65-441 pinion Cam bush

4.60 28 66-2008 Timing gear plate complete 1 98.00 31 2-49 Crankcase

connecting bolt nut 5 0.90 32 65-2509 pinion spindle (inlet) Cam

55.00 33 65-2426 Cam pinion spindle (exhaust)

55.00 34 65-2446 Exhaust cam pinion complete

34

65-2446v

154.00 Exhaust cam pinion complete, Vernier adjustable 1 199.50

35

65-441 pinion

Cam bush

4 4.65 36 1-5069

Timing gear plate bolt

1 1.15 37 36-382 Timing gear plate bolt washer (shakeproof) 3 0.10 38 36-382 Timing gear plate bolt washer (shakeproof) 3 0.10 39 21-2902 Timing gear plate bolt (Whit.) 3 1.30 Engine shaft timing pinion lockwasher (shakeproof) 1 Engine shaft timing pinion nut 1 5.70 65-2505 Engine shaft oil seal

40 41

65-695 29-905

1 7.00 Breather pipe 1 Breather pipe banjo washer 1 Oil valve spring ball 1 0.90 46 66-1684 Oil valve spring

43 44 45

65-1884 15-203 1-4675

1 1.50 47 66-1683 Oil valve spring retaining screw washer (fibre) 1 0.50 48 65-2188 Oil valve spring retaining screw 1 7.00 Breather pipe banjo bolt 1 50 65-1882 Engine breather valve 1 37.50

49

65-1887

51

65-1883 Engine breather valve spring 1 2.80

52

65-2442

Inlet cam pinion complete

52

65-2442v

154.00 Inlet cam pinion complete, Vernier adjustable 1 199.50

Plate 2. Continued 53 65-1174 Magdyno drive idler pinion complete 1

92.00 54 24-195 Magdyno driving pinion nut 1 4.65 55 2-2903 Magdyno driving pinion nut washer (spring) 1 0.45 56 65-1879 Magdyno driving pinion 1 57.00 57 65-2316 Magdyno driving pinion oil seal 1 3.70 58 65-2580 Oil pump driving

spindle retaining pin 1

12.50 59 65-2618 Oil pump and crankcase joint washer 1 2.30 60 29-541 Crankcase scavenge cover stud nut washer 4 0.05 61 2-51 Crankcase scavenge cover stud nut 4 0.10 62 65-2611 Crankcase scavenge cover 1 18.40 63 65-2612 Crankcase scavenge cover washer (oilproof) 2 2.30

64

65-2623 pump

Oil filter

1 8.00 65 65-2604 Oil pump fixing bolt 2 1.15 66 24-978 Oil pump fixing bolt washer (spring) 2 0.10 67 65-2589 High capacity oil pump set complete

349.00 68 65-2336 Magdyno drive idler pinion bush 1 9.25 69 65-2335 Magdyno drive idler pinion spindle 1 29.00

70

36-3528 Magdyno drive idler pinion thrust washer 1 7.00

71

66-2620

Oil pump driving spindle

72 73

65-2591 31-222

75.00 Oil pump feed gear (driven) 1 Crankcase scavenge cover stud 4 1.50 Oil pump tap plate washer 1 Oil pump tap plate 1 Oil pump feed gear (driver) 1 Oil pump body (cast iron)

74 75 76 77

65-2606 65-2598 65-2592 65-2596

1 78 79 80 81 65-2590 gear 65-2625 65-2593 ball 65-2622 circlip 1 Oil pump valve body 1 2 Oil pump bottom plate 1 Oil pump valve body Oil pump scavenge

82 83 83 84 85 86 87

15-848 66-1707 66-1708 65-2528 65-2539 65-2541 66-1683

Oil pump bolt 2 Cush drive bearing alignment washer (0.032") Cush drive bearing alignment washer (0.065") Cush drive distance piece 1 Cush drive bearing 1 Engine sprocket (23T) 1 Oil pipe crankcase pipe adaptor washer (fibre) 2 0.10

88

65-2252

Oil pipe crankcase pipe adaptor

6.50 89 6-1676 Crankcase with fixed fittings (gear side) 1 90 2'-949 Crankcase stud (rear)

1 2.70 Magdyno strap (front) 1 Crankcase drain plug washer 1

91 92

65-1888 2-4553

93 94 95 96 97 98 99 100 101 102 103

28-243 67-1135 67-1136 65-2521 65-2520 65-2353 65-2352 65-1432 2-923 29-4661 31-212

Crankcase drain plug 1 Cush drive sleeve 1 Cush drive spring 1 Cush drive bearing locking washer 1 Cush drive bearing nut 1 Magneto and magdyno strap eye plug (tapped) 1 Magneto and magdyno strap eye plug (plain) 1 Magdyno strap (back) 1 Magneto and magdyno strap clip bolt washer (plain) 1 Magneto and magdyno stap clip bolt 1 Crankcase stud (top) (rear) 1 2.70 Timing cover sealing plate 1 Timing cover sealing plate washer 1 Timing cover sealing plate bolt 2 Timing cover sealing plate bolt wire 1

67-714 67-715 65-9165 65-9163

ABSAF Special Parts

Ref. Nr. Part Nr. Description

Price each

33a

65251 2 E xha ust valv e raci ng

60. 00 35a 65- 646 Valve guide ABSAF

22.00 36a 65-2490 Valve spring collar (exhaust)

16.00 41 65- 640 Cylinder head 600cc or racing 1500.00 49a 65- 647 R Racing valve inlet

59.00 53a 65-2490 ABSAF racing valve springs 2 inner, 2 outer 120.00 54a 65-2490 Valve spring collar (inlet)

16.00 60a 65- 907 Piston forged 90mm + ring set

259.00 67a 65-2589 High capacity oil pump set

349.00 84a 65-1822 Cylinder holding down bolt

37.00 87a 65-1825 Cylinder barrel reinforced, Nikasil plated 895.00 87a 65-1825 Cylinder barrel reinforced, Nikasil plated, 90mm 895.00 94 Crankshaft complete

985.00 94 Crankshaft complete 92.5 stroke

985.00

89.00 Crankpin screw

0.50 Crankpin bearing

57.00 Conrod

245.00 65-2442v 199.00 65-2446v 199.00 65-1891 199.00 AKS95 AKS96 inlet Special dynamic profile cam exhaust Special dynamic profile cam 245.00 Cam gear 75.00 Ratio rockers (each) 155.00 Special tappets 90.00 Special pushrod 34.00 245.00 Vernier adj. cam Vernier adj. cam Vernier adj. cam

Standard engine 6450.588cc engine, bore 90mm, stroke 92.5mm 6880.

Full race aluminium engine Alternator type crankshaft Matchless engine 500cc Matchless engine 600cc Belt drive system Manx rear hub aluminium Complete gasket set Primary chain cases for alternator

7925. 75.00 extra 5950. 6150. 820.00 983.00 48.00 495.00

Seeley MkIII frame

Description

Price Euro Frame Mk III & swinging arm

1990,00 Fuel tank with cap

545.00 Oil tank with cap

395.00 Seat

82.00 Footrests and brake pedal 120.00 Rear wheel spindle, spacers & chain adjusters 120,00 Fairing clamp set

130.00 Front fork complete, standard

1250,00 Special high performance front fork, best specs. 1695,00 Engine plates (Gold Star/Quaife) 220,00 Special angled manifolds for fitment in Seeley or featherbed or other frames All prices excluding VAT 69.90

A little information The standard 500cc ABSAF engine is almost exactly the same as the original one, except for relocated 10mm spark plug (for better combustion), modified inlet and exhaust ports (for better flow), forged piston, stainless valves, nikasil one piece barrel, modern built up crankshaft with big end needle bearing, heavy duty main bearings, cast iron high capacity oil pump, vernier adjustable cams, timing gear plate located with a dowel. All parts are interchangeable with original. Max rpm is 7200. Bore x stroke is 85 x 88mm, compression is 10:1. The 600cc engine has a 90mm bore, 92.5mm stroke, reinforced cylinder barrel, modern flat piston design, modern cylinder head layout, plus all the improvements on the standard engine where applicable, max rpm 6700. Compression is 10:1. The full race engine has different cams, cam followers, pushrods, lightweight crank, special crankshaft, special cylinder head, different valve angles etc. Bore x stroke is 85 x 88mm, max rpm is 7200. Compression is 11.6:1 This is a very fast, high torque, low inertia engine. It is impossible to give an exact bhp as readings depend on carburettor, ignition and exhaust systems.Then there is the possibility to do upgrades to this engine,but this can be dicussed best with the factory.

Precision Engineering
Woldweg 75a Tel. 596 620254 9902 AC Appingedam E-mail woldweg@hetnet.nl The Netherlands www.absaf.nl +31

Fax Order form

Name: Street: Town/City: State: Country: Telephone number: Fax: E-mail Part number/engine

Description

Material

Number

Price

Total price

BANK DETAILS

Account name: Mr. J. de Jong h/o De Jong Motoren/ABSAF Woldweg 75a 9902 AC Appingedam Netherlands
SNS Bank account number 901770310 Bank adress;SNS Bank,Wijkstraat 17 NL-9901 AE Appingedam Tel. +31 596 626888 Fax. +31 596 627564 IBAN: NL35 SNSB 0901770310 BIC: SNSBNL2A