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Owner’s Manual

Il presente Manuale di uso e manutenzione è disponibile nelle edizioni in lingua sotto specificate:
This Owner’s Manual is available in the languages listed below:
Le présent livret d’utilisation et d’entretien est disponible dans les éditions rédigées dans les langues
spécifiées ci-dessous:
Die vorliegende Bedienungs- und Wartungsanleitung ist in folgenden Sprachen erhältlich:
Las ediciones del presente manual de uso y mantenimiento están disponibles en los siguientes idiomas:

Codice/Code/Code
Bestell-Nr./Código

Edizione Italiana Italian Edition Edition Italienne Italienische Ausgabe Edición en Italiano 800092869

Edizione Inglese English Edition Edition Anglaise Englische Ausgabe Edición en Inglés 8A0092869

Edizione Francese French Edition Edition Française Französische Ausgabe Edición en Francés 8B0092869

Edizione Tedesca German Edition Edition Allemande Deutsche Ausgabe Edición en Alemán 8C0092869

Edizione Spagnola Spanish Edition Edition Espagnole Spanische Ausgabe Edición en Español 8D0092869

Edizione USA USA Edition Edition USA USA Ausgabe Edición USA 8A0089042

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Dear Customer,

We wish to thank you for your preference and congratulate you on purchasing your new F4.
Your choice is a reward for the passionate effort our technicians have put into giving the F4 functional and aes-
thetic characteristics that place it above the finest motorcycles currently available on the market, making it an
exclusive and sought-after item.
If, from a purely technical standpoint, the F4 represents an internationally recognized point of reference on
account of the innumerable innovations it introduces, its sleek, timeless design wonderfully combines a glori-
ous past with the new millennium.
The combination of these elements, which was made possible by love of detail, passion, and the desire to
realize a technically and aesthetically superior motorcycle, allows the F4 to soar above passing fashions, giv-
ing it the privilege of being considered a unique item.
This manual has been drawn up with a view to providing you with a clear and practical guide to operating and
maintaining your new motorcycle while safeguarding your warranty rights.
The indications contained in the manual will help you make the most of your motorcycle in terms of both per-
formance and operating life. The manual provides useful information on how to take care of your vehicle, and
also describes some routine maintenance operations. Fundamental units such as the engine and the trans-
mission are covered in the Workshop Manuals. Operations involving these parts require specific equipment
and are reserved for skilled personnel. Your dealer possesses the skills, the equipment and the spare parts
that are needed to keep your motorcycle in perfect working order. This manual is to be considered as an inte-
gral part of the vehicle, and must be transferred to any new owner together with the vehicle.

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CONTENTS

chap. Subjects covered page chap. Subjects covered page


1 GENERAL INFORMATION 10 2.2 Safety signs - Location 27
1.1 Purpose of the manual 10 2.3 Safety - Visual and acoustic signals 35
1.2 Symbols 11 3 CONTROLS AND INSTRUMENTS 36
1.3 Warranty Booklet and Service Coupons 12 3.1 Location of controls and instruments 36
1.4 Identification data 13 3.2 Sidestand 37
1.5 Magnesium parts 15 3.2.1 Auto return sidestand 37
2 SAFETY INFORMATION 16 3.2.2 Non-auto return sidestand 38
2.1 Safety 16 3.3 Handlebar controls, left side 39
2.1.1 How to report a safety-related defect 16 3.4 Handlebar controls, right side 41
2.1.2 Noise emission warranty 16 3.5 Ignition switch and steering lock 44
2.1.3 Note on tampering 16 3.6 Gear lever 45
2.1.4 Information on the emission control 3.7 Instruments and warning lights 46
system 18 3.7.1 Warning lights 47
2.1.5 Safety rules 19 3.7.2 Multifunction display 48
2.1.6 Installing accessories 21 4 OPERATION 49
2.1.7 Vehicle load 21 4.1 Using the motorcycle 49
2.1.8 Modifications 22 4.2 Running-in 50
2.1.9 Competitions 22 4.3 Starting the engine 52
2.1.10 Recommendations for safe riding 23 4.4 Setting the display functions 53
2.1.11 Protective clothing 25 4.5 Selecting the display functions 58

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CONTENTS

chap. Subjects covered page chap. Subjects covered page


4.6 Refuelling 60 5.8.2 Compression damping hydraulic device
4.7 Glove compartment 61 (rear suspension) 75
4.8 Parking the motorcycle 62
6 MAINTENANCE 76
4.9 Preriding checks 64
6.1 Tables of scheduled maintenance and
4.10 Riding 65
checks 76
5 ADJUSTMENTS 66 6.2 Tools and accessories supplied 83
5.1 List of adjustments 66
6.3 Table of lubricants and fluids 83
5.2 Table of adjustments 68
6.4 Removing/fitting the right-hand side
5.3 Adjusting the front brake lever 69
fairing 84
5.4 Adjusting the clutch lever 69
6.5 Checking the engine oil level 86
5.5 Adjusting the rearview mirrors 70
6.5.1 Restoring the engine oil level 87
5.6 Adjusting the steering damper 70
6.6 Checking the coolant level 88
5.7 Adjusting the front suspension 71
5.7.1 Spring preload 72 6.6.1 Restoring the coolant level 89
5.7.2 Rebound damping hydraulic device 6.7 Checking the wear of the brake pads 90
(front suspension) 72 6.8 Checking the brake fluid level 91
5.7.3 Compression damping hydraulic device 6.9 Checking the clutch fluid level 92
(front suspension) 73 6.10 Checking the tyres 93
5.8 Adjusting the rear suspension 74 6.11 Checking and lubricating the drive chain 94
5.8.1 Rebound damping hydraulic device 6.12 Checking the idle speed 96
(rear suspension) 75 6.13 Periodic emission check 97

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CONTENTS

chap. Subjects covered page chap. Subjects covered page


6.14 Emission control system warranty 6.17 Battery 112
obligations 98 6.18 Cleaning the motorcycle 113
6.14.1 Your warranty rights and obligations 98 6.19 Prolonged inactivity 114
6.14.2 Manufacturer’s warranty coverage 98 7 TROUBLESHOOTING 115
6.14.3 Owner’s warranty responsibilities 99 7.1 Engine problems 115
6.15 Limited warranty on emission control 7.2 Electrical equipment problems 120
system 100 8 TECHNICAL INFORMATION 123
6.15.1 Coverage 100 8.1 Motorcycle overview 123
6.15.2 Limitations 101 8.1.1 Front brake circuit 125
6.15.3 Limited liability 102 8.1.2 Rear brake circuit 126
6.15.4 Legal rights 103 8.1.3 Clutch circuit 127
6.15.5 Additional information 103 8.1.4 Engine lubrication 128
6.16 Replacing parts - General information 104 8.1.5 Coolant circuit 129
6.16.1 Replacing the fuses 104 8.1.6 Fuel system 130
6.16.2 Replacing the low beam bulb 106 8.2 Specifications 131
6.16.3 Replacing the high beam bulb 107 8.3 Carbon components 138
6.16.4 Replacing the front turn indicator bulbs 108
6.16.5 Replacing the rear turn indicator bulbs 109
6.16.6 Replacing the rear light and brake light
bulb 110
6.16.7 Replacing the number-plate light bulb 111

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INDEX

A C
Accessories, installation 21 Carbon components 138
Adjustments Chain
– clutch lever 69 – check 94
– front brake lever 69 – lubrication 95
– front suspension 71 Cleaning the motorcycle 113
– list 66 Clutch
– rear suspension 74 – circuit 127
– rearview mirrors 70 – fluid level, check 92
– steering damper 70 – lever, adjustment 69
– table 68 Competitions 22
B Controls and instruments, location 36
Coolant
Battery 112
– level, check 88
Brakes
– circuit 129
– fluid level, check 91
– topping up 89
– front brake circuit 125
– front brake lever, adjustment 69 D
– pads, wear check 90 Damping, hydraulic device
– rear brake circuit 126 – compression (front suspension) 73
Bulbs, replacement of – compression (rear suspension) 75
– front turn indicators 108
– rebound (front suspension) 72
– high beam 107
– low beam 106 – rebound (rear suspension) 75
– number-plate light 111 Display, multifunction 48
– rear light and brake light 110 – selecting functions 58
– rear turn indicators 109 – setting functions 53

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INDEX

E I
Electrical equipment, troubleshooting 120 Identification data 13
Emissions Idle speed, check 96
– control system 18 Ignition switch and steering lock 44
– control system warranty 98 Instruments and warning lights 46
– periodic check 97 L
Engine Levels
– lubrication 128 – brake fluid 91
– oil level, check 86 – clutch fluid 92
– oil level, topping up 87 – coolant 88
– starting 52 – engine oil 86
– troubleshooting 115 Location of controls and instruments 36
F Lubricants and fluids, table 83
Fuel system 130 M
Fuses, replacement 104 Magnesium components 15
G Maintenance and checks, tables 76
Gear lever 45 Motorcycle overview 123
Glove compartment 61 N
H Number-plate light, bulb replacement 111
Handlebar controls
– left side 39 P
– right side 41 Parking 62
Headlight Preriding checks 64
– high beam, bulb replacement 107 Prolonged inactivity 114
– low beam, bulb replacement 106 Purpose of manual 10

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INDEX

R T
Rear light and brake light, Tampering, note 16
bulb replacement 110 Tools and accessories supplied 83
Rearview mirrors, adjustment 70 Topping up
Refuelling 60 – coolant 89
Replacing parts, general information 104 – engine oil 87
Running-in 50 Troubleshooting
S – electrical equipment 120
Safety 16 – engine 115
– recommendations for safe riding 23 Turn indicators
– reporting a safety-related defect 16 – front, bulb replacement 108
– rules 19 – rear, bulb replacement 109
– signs, location 27 Tyres, check 93
– visual and acoustic signals 35
Scheduled maintenance tables 77
V
Vehicle
Side fairing, right-hand,
removal/refitting 84 – load 21
Sidestand 37 – modifications 22
Specifications 131 W
Spring preload 72 Warning lights 47
Steering damper, adjustment 70 Warranty
Suspensions – Booklet and Service Coupons 12
– front, adjustment 71 – emission control system 98
– rear, adjustment 74
Symbols 11

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GENERAL INFORMATION 1

1.1 Purpose of the manual


1
In addition to providing directions on operation and mainte-
nance, this manual contains important information about gen-
eral safety. Read the manual over carefully before first using
the motorcycle.

The manual describes the model with the maximum equip-


ment at print time.

Information marked with the symbol “★” only refers to the F4


750 ORO model.

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GENERAL INFORMATION 1

1.2 Symbols
1
Sections of text that are particularly important in terms of per-
sonal safety or possible damage to the motorcycle are marked
with the following symbols:
Danger - Warning: Failure to observe these prescrip-
tions, even in part, may pose a serious hazard to the
rider’s and other people’s safety.

Caution: Failure to observe these prescriptions,


even in part, may result in damage to the motorcycle.

The following symbols give an indication of who is supposed


to perform the different adjustments and/or maintenance oper-
ations:
Information on operations that can be carried out by
the user.

Information on operations that are reserved for


authorized personnel.
The “§” symbol refers the reader to the chapter identified by
the number that follows.

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GENERAL INFORMATION 1

1.3 Warranty Booklet and Service Coupons


1
Besides this Owner’s Manual, the vehicle is accompanied by
a Warranty Booklet containing a Warranty and Pre-Delivery
Certificate and recommended service coupons.

IMPORTANT
The copy the Warranty and Pre-Delivery Certificate to be sent
to MV Agusta Motor must be filled in by the dealer and
returned to the factory within 7 days from the date of registra-
tion.

Every time the vehicle is serviced by a dealer, the user must


produce the Warranty Booklet so that the dealer can fill in the
service coupon and return it to the manufacturer within 7 days
from the date of the servicing.

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GENERAL INFORMATION 1

2) engine serial number 4) “limited series” number ★


1

1) frame serial number 3) homologation data

1.4 Identification data


1) frame serial number
2) engine serial number
3) homologation data
4) “limited series” number ★
Motorcycle identification
The motorcycle is identified by a frame serial number. We recommend writing down all these numbers and
When placing orders for spare parts, in addition to keep them in a safe place.
this number, you may be required to provide the ★ This motorcycle has been produced in a limited
engine serial number, the colour code and the key series. Each vehicle is identified by a serial number
identification. stamped on a 24-carat gold plate.

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GENERAL INFORMATION 1

Motorcycle key identification


1 A key is supplied in duplicate for both the ignition and all key identification number
the locks. Keep the duplicate in a safe place.

Identification of motorcycle colour combination


The colour code must be mentioned when ordering
body spares.

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GENERAL INFORMATION 1

Steering base

Front rim

Side plates
Rear rim
Single-sided swingarm

★ 1.5 Magnesium components

Check the condition of the surface coating of After travelling on roads treated with salt, wash
magnesium components before each ride. If any the parts as soon as possible with cold water. Do
abraded parts are noted, immediately contact an not use hot water as it enhances the corrosive
authorized service centre. action of salt.

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SAFETY INFORMATION 2

2.1. Safety 2.1.2 NOISE EMISSION WARRANTY


MV AGUSTA Motor S.p.A. warrants that, at the
2.1.1 HOW TO REPORT A SAFETY-RELATED time of sale, the exhaust system conformed to all
DEFECT applicable U.S. EPA (Environmental Protection
If you believe that your vehicle has a defect capa-
2 ble of causing accidents involving the risk of death
Agency) noise control regulations. The warranty
applies to the first retail purchaser of the exhaust
or injury, immediately contact the National system and to all subsequent buyers. Any war-
Highway Traffic Safety Administration (NHTSA) ranty claims must be addressed to:
as well as MV AGUSTA Motor S.p.A. If the Cagiva U.S.A., Davisville Road, Willow Grove, PA
NHTSA receives, or has received, similar com- 19090-4139.
plaints, it may order an investigation and, if a
safety-related defect is found on a certain number
of vehicles, it may arrange for a recall to be con-
ducted. On no account, however, can the NHTSA 2.1.3 NOTE ON TAMPERING
be involved in any controversy arising between Tampering with the noise control system is pro-
you and your dealer or MV AGUSTA Motor S.p.A. hibited. In particular, federal law prohibits the fol-
To contact the NHTSA, you may call the toll-free lowing acts:
Auto Safety Hotline at 1-800-424-9393 (or 366- 1. The removal or rendering inoperative, other
0123 in the Washington D.C. area), or send a let- than for purposes of maintenance, repair, or
ter to the following address: NHTSA, U.S. replacement, of any device or element of
Department of Transportation, Washington, D.C. design incorporated into any new vehicle for
20590. the purpose of noise control prior to its sale or
The Hotline may also provide you with additional delivery to the ultimate purchaser or while it is
information on motor vehicle safety. in use.

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SAFETY INFORMATION 2

2. The use of the vehicle after such device or WARNING


element of design has been removed or ren- Highway Code provisions vary from
dered inoperative. country to country. Make sure of the con-
Acts presumed to constitute tampering include: tent of local regulations before using the
1. The removal or piercing of the exhaust
silencer, the diaphragm, the manifolds, or any
vehicle. 2
other components involved in the transmission
of exhaust gases.
2. The removal or piercing of any part of the
intake system.
3. Poor maintenance.
4. The replacement of any movable parts of the
vehicle or of any intake or exhaust compo-
nents with parts or components other than
those prescribed by the manufacturer.

NOTE
We recommend overhauling and if necessary
repairing or replacing the product if a marked
increase in noise levels is noted.
Failure to do this may cause the owner to incur
the penalties provided for by local and national
legislation.

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SAFETY INFORMATION 2

2.1.4 INFORMATION ON THE EMISSION CON- system designed to prevent the release of
TROL SYSTEM crankcase emissions into the atmosphere. Blow-
The combustion process produces carbon by gases return to the combustion chamber via
monoxide and hydrocarbons. Hydrocarbon con- the air filter and the injection system.
2 trol is particularly important in that, under certain
conditions and when exposed to direct sunlight, Problems relating to the vehicle’s emissions
hydrocarbons undergo reactions which lead to the Should the vehicle show any of the following
formation of photochemical smog. Carbon symptoms, contact your MV Agusta dealer to
monoxide does not react in the same way, but it is have it checked and if necessary repaired:
highly toxic. MV Agusta uses a sequential multi- 1) Engine is difficult to start or stalls after starting.
point electronic injection system and other meth- 2) Idle speed is erratic.
ods designed to cut carbon monoxide and hydro- 3) Misfiring or backfiring during acceleration.
carbon emissions. 4) Afterburning.
5) Poor performance (driveability) and excessive
Exhaust emission control system consumption.
The exhaust emission control system is made up
of the sequential multipoint injection (SMPI) sys-
tem, which requires no adjustment. The exhaust
emission control system is distinct from the
crankcase emission control system.

Crankcase emission control system


The engine is equipped with a closed-crankcase

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SAFETY INFORMATION 2

2.1.5 SAFETY RULES and the workshop manual.


– The introduction of structural improvements
IMPORTANT: READ BEFORE USE and performance enhancements in the pro-
duction process may cause the structure of the
– Before riding, carefully read this manual so as vehicle to depart slightly from the illustrations 2
to familiarize yourself with the controls, char- and texts contained in this manual.
acteristics, functionalities and limits of the
vehicle. The manual is not aimed at providing
information on all possible techniques and
methods required for safe riding.
– Do not attach a sidecar, a trailer or any other
accessory to the motorcycle. Do not modify
the vehicle in any way. Failure to observe this
prescription may make the vehicle unstable
and cause serious accidents.
– To ensure maximum reliability and maintain
the vehicle in perfect working order, it is essen-
tial to perform the servicing detailed in the
Scheduled Maintenance Table and to follow all
the prescriptions provided in this manual.
For further information, apply to your dealer,
who possesses the necessary technical skills

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SAFETY INFORMATION 2

Do not use the motorcycle, nor try to service it, When refuelling, stay away from the vehicle to
if you do not possess the necessary skills. avoid inhaling harmful fumes. Should the fuel
Full control of the motorcycle is fundamental to come into contact with the skin or clothes, imme-
diately wash with water and change the contami-
2 safe riding. Concentration and a perfect physical
condition are essential requirements for the rider. nated garments.
The road and weather conditions should also be Some parts of the vehicle become very hot
taken into account. during use. Avoid contact with these parts and
Always wear suitable clothes, especially when keep the motorcycle out of the reach of children.
travelling by night (e.g. garments with fluorescent Always park the motorcycle safely and avoid
bands). leaving it unattended while the ignition key is in
Always wear a helmet, even on short rides. the dashboard.
Park the vehicle where it is unlikely to be
When travelling during daylight, keep the low
bumped into or damaged.
beam on if allowed by local regulations.
To prevent the vehicle from tipping over, never
Do not attach objects or wear garments that
park it on soft or uneven ground.
could adversely affect control and handling of the
motorcycle. Do not start the engine in closed places.
Exhaust gases are toxic and can quickly saturate
When refuelling, switch off the engine and
the air and cause fainting or even death.
refrain from smoking.
Before starting the engine in a closed place,
When refuelling, avoid spilling the fuel onto the
ensure that the area is well ventilated.
tank and the exhaust pipes.

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SAFETY INFORMATION 2

While the vehicle is in motion, always rest the 2.1.7 VEHICLE LOAD
feet on the specially designed supports. The F4 S version is designed for use by the rider
only, whereas the F4 S 1+1 version can also seat
While riding, always keep both hands on the a passenger. To use the vehicle in complete safe-
handlebars.
ty and in compliance with the Highway Code, it is 2
Maximum performance of the standard brake essential that the following maximum load condi-
pads is obtained on dry roads. Also available on tions are never exceeded:
request are pads that ensure optimum perfor-
mance even on wet roads (for further information F4 S 325 kg (717 lbs)
contact an authorized service centre). F4 S 1+1 405 kg (893 lbs)

These values are also shown on the plate fixed to


2.1.6 INSTALLING ACCESSORIES the left side of the steering head tube.
MV Agusta provides a range of accessories spe-
cially designed for your vehicle. It is essential that
these accessories are installed by an authorized
service centre. The use of non-genuine acces-
sories can make the vehicle unsafe by reducing
its handling, stability and the effectiveness of the
braking system. For this reason, the installation of
any non-genuine accessory makes the warranty
null and void and relieves MV Agusta of all
responsibility.

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SAFETY INFORMATION 2

2.1.8 MODIFICATIONS Highway Code for which MV Agusta cannot be


held responsible.
Any modifications made to the vehicle (e.g. alter-
ation and/or removal of components) can make
2 the vehicle unsafe or unlawful. Modifying the vehi-
cle immediately voids the warranty and relieves
MV Agusta of all responsibility.

2.1.9 COMPETITIONS

WARNING
Riding the vehicle in competitions
requires considerable skill and experi-
ence as well as an accurate setup of the
motorcycle.

MV Agusta has designed a number of special


components for use in competitions and/or sport-
ing events. The use of such components is strict-
ly limited to areas closed to traffic. Failure to
observe this restriction constitutes a breach of the

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SAFETY INFORMATION 2

2.1.10 RECOMMENDATIONS FOR SAFE RID- become familiar with the vehicle and its controls.
ING Remember: practice leads to perfection.
Besides being a means of transport, your motor-
cycle is a source of recreation and excitement. Being aware of one’s limits
However, the configuration of the vehicle does not When riding, never exceed your limits nor those 2
exclude a certain amount of risk. To ensure maxi- imposed by law. Being aware of your limits and
mum safety, in addition to scrupulously observing acting accordingly will help you avoid accidents.
the indications provided in the previous para-
graphs, it is essential to take a few additional pre- Adverse weather conditions
cautions. Be very careful when riding in adverse weather
In particular: conditions. On wet roads, for example, the brak-
ing distance doubles as a result of reduced tyre
Before starting off traction. It is therefore necessary to travel at mod-
Follow all the directions given in the section “PRE- erate speed and avoid abrupt braking and accel-
DELIVERY CHECKS”. Conduct an overall check eration. Pay particular attention when riding on
of all safety-related aspects of the motorcycle. slippery surfaces such as road markings, man-
holes, level crossings, bridges, gratings, etc.
Considering that a motorcycle cannot provide the
Familiarizing with the vehicle same degree of shock protection as a motor vehi-
The rider’s ability and his mechanical skills form cle, it is essential to adopt a “defensive” riding atti-
the basis of riding safety. It is advisable to practise tude, particularly in the adverse weather condi-
riding in areas without traffic until you have tions described above.

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SAFETY INFORMATION 2

Before changing lanes, besides using the tly and gradually to both wheels, an ability that
rearview mirror, turn your head slightly and glance can only be learned from experience.
back to make sure that the road is clear. Performing this operation and, more in general,
riding the vehicle always requires the utmost care.
2 Relying on the rearview mirror alone puts the rider
at risk of misjudging the distance and speed of the Therefore, caution should be exercised by all
vehicles at the back or not seeing them at all. users, and in particular by inexperienced riders.
Change gears as necessary to ensure that the When covering long distances downhill,
proper gear ratio is chosen in all riding conditions, reduce the speed of the vehicle by closing the
allowing the engine to revolve at optimum speed throttle and using a low gear ratio to take advan-
at all times. tage of the exhaust brake. The front and rear
Avoid high gear ratios when travelling at reduced brakes should also be used with moderation, in
speed (excessively low rpm) as well as low gear order to prevent them from overheating and
ratios when travelling at high speed (excessively reduce their effectiveness.
high rpm). When rapid acceleration is required (e.g. when
Special attention should be given to the brak- overtaking), change down to obtain better pickup.
ing system, which plays a key role in ensuring When the engine is running at high speed,
safety. When braking, always take account of the gearing down several times in rapid succession
speed of the vehicle and the condition of the road can cause the engine to race. As a result, the rear
surface. driving wheel may lock, making the vehicle diffi-
The braking action should always be applied gen- cult to control and causing damage to the engine.

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SAFETY INFORMATION 2

Keep at a safe distance from the preceding A strong, close-fitting and easy-to-fasten vest.
vehicles and adjust the speed to the weather and A collar for protecting the throat from the air
traffic conditions. Remember that, as the vehicle flow.
picks up speed, the stopping distance increases
and the motorcycle becomes more difficult to con-
Supple, reinforced gloves providing both sen-
sitivity and protection.
2
trol. In any case, never exceed the speed limits Strong, close-fitting trousers covering the legs
imposed by the Highway Code. completely.
It is strictly forbidden to drink alcoholic bever- Soft, reinforced boots providing both sensitivi-
ages or take drugs before riding. Even very small ty and protection.
amounts of these substances adversely affect the
rider’s ability to control the vehicle.
The items mentioned above are available from
any specialized shop.
2.1.11 PROTECTIVE CLOTHING We recommend buying brightly coloured clothes,
Helmet wearing is compulsory under the Highway as they make the rider easier to see at night and
Code. The helmet must be securely fastened and, in the fog.
if it is of the open-face type, specially designed In any case, the clothes must allow complete free-
glasses are also required. dom of movement and not hamper the rider in any
Suitable protective clothing, though not required way. In addition, they must have no loose parts
by law, is strongly recommended. capable of catching in the control levers, the
In particular, the following items should be worn: footrests, the wheels, the drive chain, etc.

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SAFETY INFORMATION 2

WARNING
Protective clothes do not afford com-
plete protection against the risk of per-
sonal injury in case of accident.
2 It is therefore essential not to be
deceived by the false sense of security
that is provided by motorcycle clothing.
When riding, always adopt a cautious
attitude and follow the recommenda-
tions given in the previous paragraphs.

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SAFETY INFORMATION 2

2.2 Safety signs - Location

1 -Windscreen function
8-9 12 1 12
2 -Battery warning
3 -Unleaded petrol 2
4 -Chain adjustment 3 2 7
5
5 -Information on gas emissions, 6
LH and RH exhausts
6 - Information on emission con-
trol
7 - Emission control 5
8 - Tyre pressure, single-seat F4
9 - Tyre pressure, two-seat F4
10 - Manufacturer’s data, two-seat
F4 10 - 11
11 - Manufacturer’s data, single- 4
seat F4 13
12 - Rearview mirrors
13 - Rear shock absorber

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SAFETY INFORMATION 2

ADHESIVE LABEL – WINDSCREEN WARNING

2 CUPOLINO CON FUNZIONE AERODINAMICA, NON GUARDARE ATTRAVERSO IL VETRINO DURANTE


LA MARCIA. LA NON OSSERVANZA DI QUESTO AVVISO POTREBBE CAUSARE SERIE CONSEGUENZE ALLE PERSONE.
PER LA PULIZIA DEL PLEXIGLASS UTILIZZARE SOLAMENTE ACQUA E SAPONE , NON UTILIZZARE SOLVENTI.
WINDSCREEN HAS AERODYNAMIC FUNCTION ONLY, DO NOT LOOK THROUGH IT WHILE RIDING.
FAILURE TO RESPECT THIS COULD CAUSE SERIOUS BODILY HARM. USE ONLY SOAP AND WATER
FOR CLEANING SCREEN - NO SOLVENTS. SEE OWNER'S MANUAL.

ADHESIVE LABEL – BATTERY WARNING

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SAFETY INFORMATION 2

ADHESIVE LABEL – UNLEADED PETROL

ADHESIVE LABEL – CHAIN ADJUSTMENT

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SAFETY INFORMATION 2

STAMPING ON LH SILENCER – GAS EMIS-


SION INFORMATION, LH EXHAUST

MOTORCYCLE EXHAUST SYSTEM NOISE EMISSION CONTROL INFORMATION


2 THIS CAGIVA EXHAUST SYSTEM, 800090377 MEETS US EPA NOISE EMISSION
REQUIREMENT OF 80 dBA FOR THE FOLLOWING
MOTORCYCLES: CAG44F0750.INSTALLATION OF THIS EXHAUST SYSTEM ON
MOTORCYCLE MODELS NOT SPECIFIED MAY VIOLATE FEDERAL LAW

STAMPING ON RH SILENCER – GAS EMIS-


SION INFORMATION, RH EXHAUST

MOTORCYCLE EXHAUST SYSTEM NOISE EMISSION CONTROL INFORMATION


THIS CAGIVA EXHAUST SYSTEM, 800090376 MEETS US EPA NOISE EMISSION
REQUIREMENT OF 80 dBA FOR THE FOLLOWING
MOTORCYCLES: CAG44F0750.INSTALLATION OF THIS EXHAUST SYSTEM ON
MOTORCYCLE MODELS NOT SPECIFIED MAY VIOLATE FEDERAL LAW

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SAFETY INFORMATION 2

ADHESIVE LABEL – EMISSION CONTROL

ADHESIVE LABEL – TYRE PRESSURE, SIN-


GLE-SEAT F4

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SAFETY INFORMATION 2

ADHESIVE LABEL – TYRE PRESSURE, TWO-


SEAT F4

ADHESIVE LABEL – MANUFACTURER’S


DATA, SINGLE-SEAT F4
MANUFACTURED by CAGIVA Motor s.p.a. DATE :
GVWR 717 Ibs / 325 kg.
GAWR F 331 Ibs - 150 kg. - GAWR R 386 Ibs / 175 kg.
This vehicle conforms to all applicable Federal Motor Vehicle Safety
Standards in effect on the date of manufacture shown above
Vehicle Type : MOTORCYCLE VIN :

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SAFETY INFORMATION 2

ADHESIVE LABEL – MANUFACTURER’S


DATA, TWO-SEAT F4 S
MANUFACTURED by CAGIVA Motor s.p.a. DATE :
GVWR 893 Ibs / 405 kg.
GAWR F 342 Ibs - 155 kg. - GAWR R 551 Ibs / 250 kg.
This vehicle conforms to all applicable Federal Motor Vehicle Safety
2
Standards in effect on the date of manufacture shown above
Vehicle Type : MOTORCYCLE VIN :

ADHESIVE LABEL – REARVIEW MIRRORS

OBJECTS IN MIRROR ARE CLOSER


THAN THEY APPEAR

- 33 -
SAFETY INFORMATION 2

ADHESIVE LABEL – REAR SHOCK


ABSORBER

WARNING
2 CONTAINS HIGHLY COMPRESSED GAS
USE ONLY PERFECTLY DRY NITROGEN GAS
OTHER GASES MAY CAUSE EXPLOSION
DO NOT INCINERATE REFER TO OWNER S
MANUAL FOR REGULATING GAS
SACHS

- 34 -
SAFETY INFORMATION 2

2.3 Safety - Visual and acoustic Turn indicators (§ 3.3)


signals
Parking light, low and high
Before each ride, it is essential to beams (§ 3.3)
verify the operation of the visual Parking light (§ 3.3) and brake light 2
and acoustic signals. (lights up operating the brakes)

Horn (§ 3.3)

Turn indicators (§ 3.3)

Plate light (lights up when parking


lights are turned on)
Rear reflector
Front side reflector
Rear side reflector

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CONTROLS AND INSTRUMENTS 3

3.1 Location of controls and instruments

Instruments and warning lights (§ 3.7)

Rearview mirror (§ 5.1)

Clutch lever (§ 5.1) Front brake lever (§ 5.1)


3 Left handlebar electrical controls (§ 3.3)

Ignition switch and steering lock (§ 3.5) Throttle twist grip (§ 3.4)

Right handlebar
Fuel tank cap (§ 4.6)
electrical controls (§ 3.4)

Gear lever (§ 3.6 and § 5.1) Rear brake lever (§ 5.1)

Footrest (§ 5.1) Footrest (§ 5.1)

Sidestand (§ 3.2)

Left side Right side

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CONTROLS AND INSTRUMENTS 3

3.2 Sidestand

3.2.1 AUTO RETURN SIDESTAND


The sidestand is equipped with a
safety switch that prevents the
motorcycle from moving off while
the stand is down.
If the rider attempts to engage the 3
gears while the engine is running
and the stand is down, the switch Safety switch
automatically turns off the engine Sidestand
by cutting the current supply.
If the motorcycle is parked (side-
stand down) and the gears are
engaged, the switch prevents the
engine from being started, thereby
avoiding the risk of accidentally top-
Dual return spring
pling the vehicle.
Some versions of the motorcycle fit
a device that automatically pulls up
the sidestand as soon as the vehi-
cle is lifted from the parking posi-
tion.

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CONTROLS AND INSTRUMENTS 3

This system is specially designed to


save the rider having to lift the side-
stand with the foot before starting
off.
In any case, the automatic return
device does not exclude the func-
tion of the safety switch mentioned
3 above.

Safety switch
Sidestand
3.2.2 NON-AUTO RETURN SIDE-
STAND
Some versions of the motorcycle do
not fit an automatic return device
for the sidestand, which must then
be lifted with the foot before starting
off. These versions, however, fit the Dual return spring
same sidestand safety switch that
makes it necessary to follow the
starting procedures described in
paragraph 3.2.1.

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CONTROLS AND INSTRUMENTS 3

3.3 Handlebar controls, left side

High beam flasher button


Press the button repeatedly

3
Low/high beam button
Button not pressed in : low beam
Button pressed in : high beam

Turn indicator switch


Shifting the lever to the left or right switches on the left
or right turn indicators. The switch then returns to the
central position. Press to turn off the indicators.

Horn button
Press to operate the warning horn.
Clutch lever
Move towards/away from the handgrip to
release/engage the clutch.

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CONTROLS AND INSTRUMENTS 3

High beam flasher button


It is used to attract the attention of other road users in case of danger. When the high beam is on, the func-
tion is inactive.

Low/high beam button


Under normal conditions, the low beam is on. The high beam can be switched on by pressing the button
when allowed by the traffic and road conditions.
3
Turn indicator switch
It is used to show the rider’s intention to change direction or lane.

WARNING
Failure to switch the turn indicators on or off at the right time may cause an accident in that
the other road users may draw incorrect conclusions as to direction of motion the vehicle.
Always switch on the indicators before turning or changing lanes. Then be sure to switch off
the indicators after completing the operation.

Horn button
It is used to attract the attention of other road users in case of danger.

Clutch lever
It engages/disengages the clutch through a hydraulically controlled device.

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CONTROLS AND INSTRUMENTS 3

3.4 Handlebar controls, right side

Engine stop switch


Stops the engine and prevents it from being restarted.

Engine start button


Starts the engine. To be released as soon as the engine starts. 3
When the engine is running, pressing the button selects the dis-
play functions.

Cold start (choke) lever


Rotate clockwise when cold starting. After a few seconds, bring
the lever back to the home position.

Throttle twist grip


Rotate to control the engine fuel supply.

Front brake lever


Pull to the handgrip to operate the front brake.

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CONTROLS AND INSTRUMENTS 3

Engine stop switch


It is used to switch off the engine in an emergency. The ignition circuit is disabled, preventing the engine
from being restarted. To be able to restart the engine, bring the switch back to the home position.

NOTE
Under normal conditions, do not use this switch to shut off the engine.

3 Engine start button


It is used to start the engine and, when the engine is running, to select the different functions of the dis-
play installed on the instrument panel.

DANGER
To avoid damaging the electrical equipment, be sure not to hold down the button for longer
than 5 consecutive seconds.
If, after several attempts, the engine does not start, refer to the chapter “TROUBLESHOOT-
ING” later in this manual.

Cold start (choke) lever


It facilitates cold starts by acting on the fuel supply.

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CONTROLS AND INSTRUMENTS 3

NOTE
This function must remain active only for a short time depending on the engine and outside tem-
peratures. As soon as the idle speed keeps the engine running, it is advisable to disable the con-
trol.

Throttle twist grip


It controls the fuel supply, making it possible to change the speed of the engine. To operate the device,
rotate the handgrip from the home position, corresponding to the idle speed. 3
When cold starting (choke on), rotating the handgrip towards the throttle closing position brings the
choke lever back to the home position.

Front brake lever


It controls a hydraulic circuit that operates the front wheel braking system.

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CONTROLS AND INSTRUMENTS 3

3.5 Ignition switch and steering lock


Danger - Warning: Do not attach a ring or any
other object to the ignition key as they may
hinder the steering action.
The ignition switch enables and disables the electrical
circuit and the steering lock. The four positions of the
switch are described below.
3 OFF position
All electrical circuits are deactivated. The key can be
extracted.
ON position
All electrical circuits are activated. The instruments and
warning lights perform the self-diagnostic cycle. The
engine can be started. The key cannot be extracted.
WARNING
Never attempt to change the switch functions
while riding, as you may lose control of the
vehicle.
LOCK position
Turn the handlebar to the left or right. Press the key in
gently while rotating it to the LOCK position.
All electrical circuits are deactivated and the steering is
locked. The key can be extracted.

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CONTROLS AND INSTRUMENTS 3

P (PARKING) position
Turn the key from the LOCK position to the P position.
All electrical circuits are deactivated except the parking
lights. The steering is locked. The key can be extracted.

3.6 Gear lever

The N (neutral) position is indicated by the related warn-


ing light on the instrument panel.
To change into first gear, shift the lever down.
To change into second gear, shift the lever up. Shifting
the lever up repeatedly engages all the other gears in
succession up to the sixth speed.

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CONTROLS AND INSTRUMENTS 3

3.7 Instruments and warning lights

The instruments and warning lights are activated by turning


the ignition switch to the ON position. After a preliminary check
(approx. 7 seconds) the displayed information reflects the cur-
rent general condition of the motorcycle.

3
Warning lights
(§3.7.1.)

Warning light
SET button (§3.7.2.) (§3.7.1.)

Tachometer

Multifunction display (§3.7.2.)

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CONTROLS AND INSTRUMENTS 3

3.7.1 Warning lights


High beam warning light (blue) Battery charge indicator (red)
Lights up when the high beam is activated. Lights up when the alternator does not supply enough
current to charge the battery.
If the indicator comes on while rid-
Low beam warning light ing, contact an authorized service
(green) centre.
Comes on when the low beam
is activated.
Sidestand down warning light
(red)
3
Lights up when the sidestand is
down.
Neutral indicator (green)
Lights up when the gears are in Rev limiter warning light (red)
neutral. Lights up when the engine
speed exceeds 12,700 rpm. The
rev limiter trips at 13,100 rpm.

Turn indicator light (green) Engine oil pressure warning light (red)
Lights up when the turn indica- Lights up when the oil pressure is insufficient.
tors are activated.
Danger - Warning: If the warning light comes
on while riding, stop the motorcycle immediate-
ly. Check and if necessary restore the oil level.
Reserve fuel indicator (amber) If the warning light comes on even if the oil
Comes on when approximately level is correct, do not resume riding and con-
4 litres of fuel are left.. tact an authorized service centre.

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CONTROLS AND INSTRUMENTS 3

3.7.2 Multifunction display


Speedometer Thermometer
Measures the speed of the vehicle. The speed Displays the coolant temperature in degrees centigrade
can be displayed in kilometres per hour (km/h) (° C) or Fahrenheit (° F).
or miles per hour (mph). The full-scale value is The display range is 40° to 140° C (104° to 284° F):
320 km/h (200 mph).
- Below 40° C (104° F) no tem-
perature is displayed but three
3 SET button blinking lines denote a very low
temperature.
Pressing the button allows the
- Between 40° and 49° C (104°
setting of the different display
and 120° F) the temperature read-
functions. Pressing the button
ing blinks to indicate a low temper-
again confirms the entered val-
ature.
ues. - Between 50° and 105° C (122°
and 221° F) the temperature read-
ing is fixed.
- Between 106° and 140° C (223°
TOTAL mileage counter and 284° F) the temperature reading blinks to indicate a
Displays the total distance covered: from 0 to 999,000 high temperature.
(km or mi)
TRIP 1 mileage counter Danger - Warning: If the temperature exceeds
Displays a first trip mileage count: from 0 to 9,999.9 (km or mi) 115° C (239° F), stop the motorcycle, check and
TRIP 2 mileage counter if necessary restore the coolant level. If the high
Displays a second trip mileage count: from 0 to 9,999.9 temperature indication is given even when the
(km or mi) coolant level is correct, do not resume riding and
Clock contact an authorized service centre.
Displays the time (0÷24)

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OPERATION 4

4.1 Using the motorcycle

This section provides the basic information needed to correctly operate the motorcycle:

- Running-in (§ 4.2)
- Starting the engine (§ 4.3)
- Setting the display functions (§ 4.4)
- Selecting the display functions (§ 4.5)
- Refuelling (§ 4.6)
- Glove compartment (§ 4.7) 4
- Parking the motorcycle (§ 4.8)
- Preriding checks (§ 4.9)
- Riding (§ 4.10)

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OPERATION 4

4.2 Running-in

Caution: Failure to observe the indications


provided below can reduce performance and
shorten the life of the motorcycle.

Running-in is generally considered to apply only to the


engine. In fact, it should be regarded as an essential
phase for other important parts such as the tyres, the
brakes and the drive chain. During the very first kilome-
4 tres, adopt a relaxed riding style.

❏ 0 to 500 km (0 to 300 mi) (A)


Frequently change the engine speed. If possible, prefer
hilly routes with gentle slopes and many bends. Avoid
long straight stretches.

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OPERATION 4

❏ 500 to 1000 km (300 to 600 mi)


Avoid subjecting the engine to prolonged strain.

4
❏ 1000 to 2500 km (600 to 1600 mi)
Higher engine performance can be demanded, but it is
advisable not to exceed the engine speed shown in the
figure..

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OPERATION 4

4.3 Starting the engine


Caution: Avoid warming up the engine while CHOKE lever
the vehicle is stationary. It is advisable to bring
the engine to the working temperature by rid-
ing at reduced speed.

Turn the ignition switch to the ON position. The


instruments and the warning lights will go through the
self-diagnostic cycle. Make sure the gears are in neutral.
❏ Cold starting
4 Rotate the CHOKE lever without turning the throttle
twist grip and then press the start button.
As soon as the engine starts, release the button and,
after warming up the engine for a short time, bring back
the CHOKE lever to the home position.

❏ Hot starting
Press the start button without turning the throttle twist
grip.
As soon as the engine starts, release the button.
Caution: Do not press the start button for
longer than 5 consecutive seconds.

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OPERATION 4

4.4 Setting the display functions


The following functions can be set: clock, speedometer
and thermometer units.

WARNING
The operation must be performed while the
engine is running, the gears are in neutral, the
motorcycle is stationary, and with the feet on
the ground. Do not set the display functions
while riding.
4

❏ Clock (hours and minutes)


Repeatedly press the button until the time is dis-
played.

Press the SET button – the first hour digit will start
blinking.

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OPERATION 4

Hold down the button and release it as soon as the


desired figure is displayed.
Repeat the procedure to set the second hour digit
and the first and second minute digits.

NOTE
To quickly cycle through the selected digit, hold the
start button depressed for longer than two seconds.

4 NOTE
The instrument panel has an integrated memory
which retains all the parameters even when the
engine is not running. Except for the clock, which is
reset, all the parameters are retained even when the
battery is disconnected.

Press SET to confirm the time and exit the set (blink-
ing) mode.

- 54 -
OPERATION 4

❏ Speedometer (km/h - mph)


Repeatedly press the button until the TOTAL counter
function is displayed.

4
Press the SET button. The speedometer unit will
start blinking.

- 55 -
OPERATION 4

Press the button to toggle between km/h and mph.


Changing the speedometer unit also changes the units
for the total and trip mileage counters.

4
Press SET to confirm the speedometer unit. The
thermometer unit will start blinking, indicating that the
display is ready for the next setting.

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OPERATION 4

❏ Thermometer (° C - ° F)
Press the button to toggle between ° C and ° F.

4
Press SET to confirm the temperature unit.

- 57 -
OPERATION 4

4.5 Selecting the display func-


tions

Selectable functions include the


TOTAL, TRIP 1 and TRIP 2 mileage
counters, and the clock.
The selection must be performed
while the engine is running.

4 Pressing the button repeatedly


cycles through the different func-
tions.

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OPERATION 4

❏ Resetting the trip mileage counters


The TRIP 1 and TRIP 2 counters can be reset as fol-
lows:

Press the button for longer than four seconds. The


mileage will start blinking.

4
Pressing the button for less than four seconds sets
the mileage to zero. If, on the other hand, the button is
pressed for longer than four seconds the entire resetting
procedure is cancelled.

- 59 -
OPERATION 4

4.6 Refuelling

Danger - Warning: When refuelling, switch off


the engine, avoid smoking, and keep away
from flames, sparks and heat sources.

WARNING
Petrol and its fumes are highly toxic and flam-
mable. Avoid contact and inhalation.

4
Caution: Only use high-octane unleaded
petrol. A green dot on the lower side of the
tank cap serves as a reminder of this.

Lift the dust cover.


Insert the key into the lock, rotate it clockwise and lift
the tank cap.
After refuelling, press down the tank cap while rotat-
ing the key clockwise to facilitate the locking. Then
release the key and extract it.

- 60 -
OPERATION 4

WARNING
Overfilling the tank may cause the fuel to
overflow as a result of the expansion due to
the heat from the engine or to exposure to
sunlight. Fuel spills can catch fire. The level
of the fuel in the tank must never be higher
than the base of the filler.

4
4.7 Glove compartment
Insert the key into the lock.
Press down the tail section end while turning the
key clockwise.
Slightly lift the tail section off the rear end. Slide the
tail section backwards and overturn it onto the fuel
tank .

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OPERATION 4

4.8 Parking the motorcycle


❑ Using the sidestand
Care - Caution: Park the motorcycle safely
on solid ground.
On slopes, engage the bottom gear and park
the vehicle so that the front wheel faces
uphill. Remember to put the gear lever in the
neutral position before restarting the engine.
Never leave the vehicle unattended while the
4 ignition key is in the dashboard.
In versions equipped with an auto return
sidestand, even a light blow can accidentally
operate the return device and cause the WARNING
vehicle to topple over. Do not sit on the vehicle when it is
parked on the sidestand, as your
Using a foot, lower the sidestand to travel end and
full weight would rest on the vehi-
then slowly tip the motorcycle to bring the stand sup- cle’s only support.
port foot into contact with the ground.
WARNING
NOTE Before moving off, ensure that the
When parking a vehicle equipped with an auto sidestand warning light on the
return sidestand, be sure to bring the stand all the instrument panel goes out. In any
way down with the foot and to keep it in position case, make sure that the stand has
until the vehicle is stable. been retracted.

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OPERATION 4

❏ Using the rear stand

Insert the stand pin into the rear wheel axle hole
on the left side of the motorcycle. Rest the stand
on the ground and, pressing down on the stand,
lift the vehicle until it reaches a stable condition.

- 63 -
OPERATION 4

4.9 Preriding checks Steering damper


A motorcycle can be in good running order and Always check adjustment (§ 5.6).
then become unexpectedly unreliable even if Engine start button / stop switch
unused (e.g. deflation of the tyres). It is therefore Check operation (§ 3.4).
important to carry out the checks described in the Lights, visual and acoustic signals
table below before each ride. A few moments Check operation.
Tyres
taken to carry out these checks will help you
Check inflating pressure and wear (§ 6.10).
maintain your motorcycle safe and in perfect
working order.
Suspensions
4 Brakes
Check fluid level (§ 6.8).
Check adjustment (§ 5.7 and § 5.8).
Drive chain
Check for fluid leakages. Check adjustment and lubrication (§ 6.11).
Pull lever and press pedal to check brake operation.
Check pads for wear (§ 6.7) Coolant
Check level (§6.6).
Clutch lever Check for leakages.
Check fluid level (§ 6.9). Engine oil
Check for fluid leakages. Check level (§ 6.5).
Pull lever and check that it moves smoothly and gradu- Check for leakages.
ally. Sidestand
Throttle twist grip Check return to home position.
Check that grip rotates smoothly and returns to closed ★ Magnesium components
position when released. Check condition of surface coating (§ 1.5).

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OPERATION 4

4.10 Riding
Riding a motorcycle requires experience and concentration.
Inexperienced riders should undergo a period of training and attend an introductory course consisting of
theoretical lessons as well as practical riding sessions in areas closed to traffic.
The instructor’s advice will help the novice rider become familiar with the basics of riding safety.
Relying on the advice of persons other than a qualified riding instructor, even if possessing specific
knowledge, may prove to be useless or even dangerous, especially if the practical training takes place
in an area open to traffic.

4
WARNING
While riding, always observe the safety prescriptions described in paragraph 2.1.10 of this
manual.

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ADJUSTMENTS 5

5.1 List of adjustments

There are many adjustments that can significantly


improve the ergonomics, geometry and safety of the
motorcycle.
Some of these can only be performed by skilled per-
sonnel at authorized service centres.

WARNING
To avoid losing control of the vehicle while
riding, be sure to always keep both hands on
the handlebars. All adjustments must be per-
formed when the vehicle is stationary.
5

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ADJUSTMENTS 5

(F) Rearview mirror adjustment (§ 5.5) (G) Steering damper adjustment


(§ 5.6)
(A) Clutch lever adjustment (§ 5.4)
(D) Gear lever adjustment (§ 5.2)
(F) Rearview mirror adjustment (§ 5.5)

★ (C) Right-hand footrest (L) Rear suspension adjustment


adjustment (§5.2.) (§ 5.8)

5
(N) Headlight
adjustment (§ 5.2) (M) Drive chain
(E) Rear brake lever adjust-
adjustment (§ 5.2)
ment (§ 5.2)
★ (C) Left-hand footrest
(B) Front brake lever adjust-
adjustment (§ 5.2)
ment (§ 5.3)
(H) Front suspension
adjustment (§ 5.2)

- 67 -
ADJUSTMENTS 5

5.2 Table of adjustments

A - Clutch lever adjustment: Optimizes the grip H - Front suspension adjustment: The follow-
to suit the rider’s needs (§ 5.4). ing can be adjusted to adapt the response of the
suspension to the rider’s preference:
- spring preload (§ 5.7)
B - Front brake lever adjustment: Optimizes - rebound damping hydraulic device (§ 5.7)
the grip to suit the rider’s needs (§ 5.3). - compression damping hydraulic device (§ 5.7)

C - LH and RH footrest adjustment: Optimizes L - Rear suspension adjustment: The following


the position of the feet to suit the rider’s needs ★. can be adjusted to adapt the response of the sus-
pension to the rider’s preference:

D - Gear lever adjustment: Optimizes the move- - spring preload


5 ment of the lever to suit the rider’s needs. - geometry height

- rebound damping hydraulic device (§ 5.8)


E - Rear brake lever adjustment: Optimizes the - compression damping hydraulic device (§ 5.8)
movement of the lever to suit the rider’s needs.

M - Drive chain adjustment: To ensure safe and


F - Rearview mirror adjustment: Optimizes the effective transmission of power.
orientation of the rearview mirrors (§ 5.5).
N - Headlight adjustment: To adjust the range of
G - Steering damper adjustment: Adjusts the the light beam to the geometry of the motorcycle.
steering stiffness to the rider’s preference (§ 5.6).

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ADJUSTMENTS 5

5.3 Adjusting the front brake lever 5.4 Adjusting the clutch lever

Danger - Warning: Never perform the Danger - Warning: Never perform the
adjustment while riding. adjustment while riding.

While pulling the lever to counter the action of the While pulling the lever to counter the action of the
spring, turn the ring clockwise or anticlockwise to spring, turn the ring clockwise or anticlockwise to
move the lever away or towards the handgrip move the lever away or towards the handgrip
respectively. respectively.

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ADJUSTMENTS 5

5.5 Adjusting the rearview mirrors

Press the mirror at the points shown in the figure to


adjust its position in the four directions.

5.6 Adjusting the steering damper


Danger - Warning: Never perform the adjust-
ment while riding.
The standard adjustment is obtained by fully rotating the
knob anticlockwise. In this position the damper offers
the least resistance to the rotation of the steering.
5 To suit the rider’s needs, the action of the damper can
be gradually increased by rotating the knob clockwise.
Adjusting knob
WARNING
The knob should never be rotated more than
10 clicks from the end position. Beyond that
limit, the action of the steering damper
becomes very strong, making the steering stiff
at low speeds, which could cause the rider to
lose control of the vehicle.

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ADJUSTMENTS 5

5.7 Adjusting the front suspension


Rebound damping hydraulic device

WARNING
It is essential that the adjusters of
both fork rods are adjusted to the
same position.

Type of geometry

Soft Standard Stiff


Spring
6 notches 5 notches 4 notches
preload Spring preload

Rebound
7 clicks 5 clicks 3 clicks
5
damping

Compression
7 clicks 5 clicks 3 clicks Compression damping
damping
hydraulic device

- 71 -
ADJUSTMENTS 5

5.7.1 Spring preload 5.7.2 Rebound damping hydraulic device


(front suspension)
The adjustment is performed by referring to the The adjustment is obtained from the standard
notches. The minimum preload corresponds to position, which is found by fully turning clockwise
the position where seven notches are in view. The and then anticlockwise (see table). Rotate clock-
maximum preload is obtained when one notch is wise to increase the damping action or anticlock-
visible. wise to decrease it.

Notches

- 72 -
ADJUSTMENTS 5

5.7.3 Compression damping hydraulic device (front


suspension)

The adjustment is obtained from the standard position,


which is found by fully turning the screw clockwise and
then anticlockwise (see table). Rotate clockwise to
increase the damping action or anticlockwise to
decrease it.

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ADJUSTMENTS 5

5.8 Adjusting the rear suspension Compression damping


Danger - Warning: The high tempera- hydraulic device
ture of the exhaust pipes can cause
burns.
Type of geometry
F4 750 ORO-S
Soft Standard Stiff
Rebound damping
18 clicks 16 clicks 14 clicks
(§ 5.8.1)
Compression damping 16 clicks 14 clicks 12 clicks
(§ 5.8.2)

F4 750 S 1+1 Type of geometry


(rider only) Soft Standard Stiff
5 Rebound damping
(§ 5.8.1) 20 clicks 18 clicks 12 clicks
Compression damping 22 clicks 20 clicks 15 clicks
(§ 5.8.2)

F4 750 S 1+1 Type of geometry Rebound damping


(with passenger) Soft Standard Stiff hydraulic device
Rebound damping
14 clicks 12 clicks 9 clicks
(§ 5.8.1)
Compression damping 17 clicks 15 clicks 12 clicks
(§ 5.8.2)

- 74 -
ADJUSTMENTS 5

5.8.1 Rebound damping hydraulic device (rear sus-


pension)
anticlockwise

The adjustment is obtained from the standard position,


which is found by fully rotating the ring clockwise and
then anticlockwise (see table). Rotate clockwise to clockwise
increase the damping action or anticlockwise to
decrease it.

5.8.2 Compression damping hydraulic device (rear


suspension)
5
The adjustment is obtained from the standard position,
which is found by fully rotating the screw clockwise and
then anticlockwise (see table). Rotate clockwise to
increase the damping action or anticlockwise to
decrease it.

- 75 -
MAINTENANCE 6

6.1 Tables of scheduled maintenance and checks

The main periodic checks and maintenance operations are


shown in the following tables. These operations are necessary
to keep the motorcycle safe and in perfect running order.

Some of the operations can be carried out by the user, provid-


ing he or she possesses the requisite skills. If unskilled, have
the operations performed by an authorized service centre.

Failure to perform the recommended operations makes the


warranty null and void.

As a rule maintenance operations must be performed while


the motorcycle is on the rear stand after switching off the
engine and setting the start switch to OFF. This does not apply
6 to the verification of the fluid levels.

When necessary, top up or renew the lubricants and the fluids


using the prescribed products (see § 6.3).

After the first 36,000 km (22,400 mi) the operations must be


performed at the same intervals shown in the tables.

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MAINTENANCE 6

Tables of scheduled maintenance


0 1000 6000 12000 18000 24000 30000 36000
km (mi) covered
(600) (3800) (7500) (11200) (14900) (18600) (22400)
Pre-
Service coupon A B C D E F G
delivery
Description Operation

Check level ● Every 1000 km (600 mi)

Engine oil Renew ● ● ● ● ● ● ●

At least once a year

Replace ● ● ● ● ● ● ●
Engine oil filter
Every time engine oil is changed

Magnet on oil drain screw Clean Every time engine oil is changed

Oil pipes
Verify fitting and
check for leakages ● ● ● ● ● ● ● ● 6
Check level ● Every 1000 km (600 mi)
Coolant
Renew Every two years

Cooling system Check for leakages ● ● ● ● ● ● ● ●

Electric fans Check ● ● ● ● ● ● ● ●

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Tables of scheduled maintenance


km (mi) covered 0 1000 6000 12000 18000 24000 30000 36000
(600) (3800) (7500) (11200) (14900) (18600) (22400)
Pre-
Service coupon delivery A B C D E F G

Description Operation

Valves Check/Adjust ● ● ● ●

Timing chain Replace ●


Timing movable shoe Check/Replace ● ● ●
Timing chain stretcher Check/Replace ● ● ●
Spark plugs Check/Replace ● ● ●
Fuel filter Check/Replace ● ● ● ● ● ●
Fuel lines and connections Check for leakages ● ● ● ● ● ● ● ●

Check idle speed


Throttle body ● ● ● ● ● ● ●
6 Timing
Check CO concentration
Air filter Check/Replace ● ● ● ● ● ●
Check fluid level Every 1000 km (600 mi)
Check for leakages ● ● ● ● ● ● ● ●
Brakes/clutch ●
Renew fluid
At least every two years
Check controls ● ● ● ● ● ● ● ●

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Tables of scheduled maintenance


km (mi) covered 0 1000 6000 12000 18000 24000 30000 36000
(600) (3800) (7500) (11200) (14900) (18600) (22400)
Pre-
Service coupon delivery A B C D E F G

Description Operation

Brake pads Check wear Every 1000 km (600 mi)

Brake caliper pins/dust rings Check ● ● ●


Throttle control Check operation
Check play ● ● ● ● ● ● ●
Lubricate
Locks Check ● ● ● ● ● ● ● ●
Steering bearings Check/Adjust ● ● ● ●
Steering head tube ring Check ● ● ● ●
Check Every time vehicle is used

Drive chain
Lubricate Every 500 km (300 mi) 6
Adjust
● ● ● ● ● ● ● ●
Lubricate
Replace ● ● ●

Front sprocket/tab washer Replace ● ● ●

Rear sprocket Replace ● ● ●

Chain guide shoe Check wear ● ● ●

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Tables of scheduled maintenance


km (mi) covered 0 1000 6000 12000 18000 24000 30000 36000
(600) (3800) (7500) (11200) (14900) (18600) (22400)
Pre-
Service coupon A B C D E F G
delivery

Description Operation
Tyres Check pressure ● Every
Ogni 10 10 days
giorni
Check wear Every 500 km (300 mi)
Front wheel bearings Check Every time tyre is replaced
Replace ●

Wheel rims Inspect visually ★● ★● ★● ★● ★● ★● ★●

★In any case, every time tyres are replaced

Magnesium parts Inspect visually ★● ★● ★● ★● ★● ★● ★●

★At least every six months


● ● ●
6 Rear wheel hub
Check bearings
Lubricate

Replace ●
Swingarm bearings Check ● ●

Rear shock absorber Check ● ● ● ● ● ● ●

Sidestand Check operation ● ● ● ● ● ● ● ●

Front fork Renew oil ● ● ●

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Tables of scheduled maintenance


km (mi) covered 0 1000 6000 12000 18000 24000 30000 36000
(600) (3800) (7500) (11200) (14900) (18600) (22400)
Pre-
Service coupon delivery A B C D E F G

Description Operation

Fork seal rings Check for leakages ● ● ● ● ● ●

Screws and nuts Check tightening ● ● ● ● ● ● ● ●

Manifold and cylinder


Check
head bolts ● ● ● ● ● ● ● ●

Hose clamps Check ● ● ● ● ● ● ●

Electrical equipment Check operation ● ● ● ● ● ● ● ●

Battery Check connections ● ● ● ● ● ● ● ●


Instrument panel Check ● ● ● ● ● ● ● ●
Lights/Visual signals Check Every time vehicle is used 6
Headlight Check/Adjust ● Every time geometry is changed
Horn Check Every time vehicle is used
Ignition switch Check ● ● ● ● ● ● ● ●
Choke Check ● ● ● ● ● ● ● ●
Exhaust system Check noise level ● ● ●

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Tables of scheduled maintenance


km (mi) covered 0 1000 6000 12000 18000 24000 30000 36000
(600) (3800) (7500) (11200) (14900) (18600) (22400)
Pre-
Service coupon delivery A B C D E F G

Description Operation

Silencer brackets Check tightening ● ● ● ● ● ● ●

General cleaning ● ● ● ● ● ● ●

General lubrication ● ● ● ● ● ● ●

General test ● ● ● ● ● ● ● ●

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6.2 Tools and accessories supplied


A bag in the glove compartment contains the following
tools:
- 1 hexagonal bar (10 mm hexagon);
- 6 Allen keys (2.5 - 3 - 4 - 5 - 6 - 8 mm hexagons);
- 1 spanner for rear wheel eccentric with extension;
- 2 fuses (7.5 A and 15 A).

The following accessories are also supplied:


- 1 rear stand;
- 1 ignition spanner (16 mm hexagon);
★ 1 motorcycle canvas cover;
★ 2 handgrip covers;
- 1 document holder.

6.3 Table of lubricants and fluids


Description Specifications Recommended product 6
Engine lubrication oil API SJ SAE 10W/60 AGIP RACING 4T 10W/60
Coolant Ethylene glycol diluted
with 40 percent AGIP ECO - PERMANENT
distilled water
Brake and clutch fluid DOT4 AGIP BRAKE FLUID DOT4
Drive chain lubrication oil AGIP CHAIN AND DRIVE SPRAY

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6.4 Removing/fitting the right-hand side fairing

Pull off the quick fastenings and then remove the side
fairing.

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Fit the side fairing, taking care to position the front


Radiator
profile as shown in figure A.
Fasten the panel by positioning the tab in the
lower part of the fairing as shown in figure B.

Side fairing front


profile

A B
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6.5 Checking the engine oil level

Check the oil level while the engine is off and cold. In
any case, the engine must have been off for at least ten
minutes.

The check must be performed after placing the motor-


cycle in an upright position on a horizontal surface.

The level must be between the MAX and MIN marks on


the crankcase.
If the oil level is below the MIN mark, top up as
described in § 6.5.1. Never exceed the MAX level.
6 Danger - Warning: Do not start the engine if the
oil level is below the MIN mark.

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6.5.1 Restoring the engine oil level

To restore the engine oil level, first remove the Oil filler plug
right-hand side fairing (see § 6.4) to expose the oil
filler plug.

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6.6 Checking the coolant level

Check the coolant level while the engine is off and cold.

The check must be performed after placing the motor-


cycle in an upright position on a horizontal surface.

The coolant level must be between the MAX and MIN


marks.

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6.6.1 Restoring the coolant level

To gain access to the coolant filler Damper fixing screw


cap, remove the left steering
damper screw and the cover.
Use the product specified in the
table in § 6.3.
Water can be used in case of need,
taking care to replace it with the
recommended product as soon as
possible.
After topping up, carefully replace
the previously removed parts.

Danger - Warning: The


coolant circuit is under
pressure. To avoid the risk
6
of burns, top up when the Cover
engine is cold.

Coolant filler cap

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Front brake caliper Rear brake caliper

6.7 Checking the wear of the brake pads


The brake pads have grooves that provide an
Disc indication of the wear condition. Periodically
check the width of the grooves, making sure it
never falls below the wear limit (1 mm).
Pads
6 Danger - Warning: If the pads have
Groove almost worn down to the wear limit,
have them replaced by an authorized
service centre.
Allow the new pads a suitable period of
Wear limit 1 mm running-in (see § 4.2).

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Rear brake fluid reservoir Front brake fluid reservoir

Max

Min

6.8 Checking the brake fluid level Danger - Warning: Do not use the motor-
cycle if the fluid level is below the MIN
The level of the brake fluid decreases as the mark because the brakes may fail to
brake pads wear down. Ensure that the fluid level operate properly.
is always between the MAX and MIN marks. If the 6
level falls below the MIN mark, contact an autho-
rized service centre and have the braking system
overhauled.

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6.9 Checking the clutch fluid level

The fluid level must be between the MAX and MIN


marks.
If the level falls below the MIN mark, contact an autho-
rized service centre and have the clutch control system
overhauled.

Danger - Warning: Do not use the motorcycle if


the fluid level is below the MIN mark because
the clutch may fail to operate properly.

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6.10 Checking the tyres

Danger - Warning: Before


using the motorcycle,
always check the pressure
and wear of the tyres.

Measure the tyre pressure at room


temperature. Refer to the pressures
given in § 8.2 or on the label
applied to the steering head tube.

Check the wear of the tyres. The


tread depth must not be less than
specified in the Highway Code.
Danger - Attention: When necessary, replace the tyres
only with others of the type specified in § 8.2. New
6
tyres require a short running-in period before attain-
ing their full performance. During this period exercise
extreme caution.

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6.11 Checking and lubricating the drive chain

Put the motorcycle on the rear stand.

Checking the chain adjustment


The axis of the chain lower portion must be 6 mm from
the lower chain guard. Manually turn the rear wheel and
carry out the check at several points along the chain.
If necessary, have the chain adjusted by an authorized
service centre.

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Lubrication
To ensure proper operation, the drive chain needs
to be properly lubricated.
Preliminary cleaning - Before lubrication the
dirt accumulated on the chain must be dissolved
using specific products. The dirt must then be
removed with a clean rag and/or an air jet.
Caution - The chain is of the O-ring type.
Be sure to use cleaning products specif-
ically designed for chains of this type.
Lubrication - Apply a film of lubricant over the
whole of the drive chain, taking care not to smear
the surrounding parts, and in particular the tyres.
Caution - Only use the recommended
lubricant or an equivalent product (see § 6
6.3).
WARNING
Riding when the drive chain is in poor
condition or improperly adjusted can
cause accidents.

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6.12 Checking the idle speed

Check the idle speed when the engine has reached the
operating temperature. Ensure that the choke control
has not been activated.

The idle speed should range from 1,150 to 1,250 rpm.

If a tune-up is necessary, contact an authorized service


centre.

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6.13 Periodic emission check


To ensure that your new MV Agusta F4 maintains compliance with emission regulations, have the fol-
lowing operations performed by an authorized service centre at the specified intervals.
1.000 km Check and if necessary adjust:
Idle speed
Injection system throttle body
Renew
Engine oil
Oil filter
6.000 km Check and if necessary adjust:
Injection system throttle body
Renew
Engine oil
Oil filter
12.000 km Check and if necessary adjust (or renew):
Injection system throttle body
Play of valves
Timing chain slide
Idle speed 6
Timing chain tension adjuster
Air filter
Spark plugs
Renew
Engine oil
Oil filter
Fuel filter

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The operations mentioned for 6,000 km and 12,000 km should then be performed every 12,000 km.
NOTE
Failure to observe the maintenance program indicated voids the emission control system war-
ranty.

6.14 EMISSION CONTROL SYSTEM WARRANTY OBLIGATIONS

6.14.1 YOUR WARRANTY RIGHTS AND OBLIGATIONS


The California Air Resources Board and MV Agusta Motor S.p.A., (hereinafter “MV Agusta”); are pleased
to explain the emission control system warranty on your 2000 and later motorcycle. In California new
motor vehicles must be designed, built and equipped to meet the State's stringent anti-smog standards.
MV Agusta must warrant the emission control system on your motorcycle for the periods of time listed
below provided there has been no abuse, neglect or improper maintenance of your motorcycle.

Your emission control system may include parts such as the carburetor or fuel-injection system, the igni-
6 tion system, catalytic converter and engine computer. Also included may be hoses, belts, connectors and
other emission-related assemblies.
Where a warrantable condition exists, MV Agusta will repair your motorcycle at no cost to you, including
diagnosis, parts and labour.

6.14.2 MANUFACTURER'S WARRANTY COVERAGE


Class I motorcycles (50-169 cc): for a period of use of five (5) years or 12,000 kilometers (7,456 miles),

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MAINTENANCE 6

whichever first occurs.


Class II motorcycles (170 to 279 cc): for a period of use of five (5) years or 18,000 kilometers (11,185
miles), whichever first occurs.
Class III motorcycles (280 cc and larger): for a period of use of five (5) years or 30,000 kilometers
(18,641 miles), whichever first occurs.
If an emission-related part on your motorcycle is defective, the part will be repaired or replaced by MV
Agusta. This is your emission control system DEFECTS WARRANTY.

6.14.3 OWNER'S WARRANTY RESPONSIBILITIES


As the motorcycle owner, you are responsible for the performance of the required maintenance listed in
your owner's manual. MV Agusta recommends that you retain all receipts covering maintenance on your
motorcycle, but MV Agusta cannot deny warranty solely for the lack of receipts or for your failure to
ensure the performance of all scheduled maintenance.
You are responsible for presenting your motorcycle to an MV Agusta dealer as soon as a problem exists.
The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
As the motorcycle owner, you should be aware that MV Agusta may deny your warranty coverage if your
motorcycle or a part has failed due to abuse, neglect, improper maintenance or unapproved modifica-
6
tions.
If you have any question regarding your warranty rights and responsibilities, you should contact Cagiva
U.S.A., 1901 Davisville Road, Willow Grove, PA 19090-4193 (215) 830-3300, or the California Air
Resources Board at P.O. Box 8001, 9528 Telstar Avenue, El Monte, CA 91734-8001.

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6.15 LIMITED WARRANTY ON EMISSION CONTROL SYSTEM


MV Agusta Motor S.p.A. Via G. Macchi 144 - 21100 Varese, Italy (hereinafter MV Agusta) warrants that
each new 2000 and later MV Agusta motorcycle, which includes as standard equipment a headlight, tail-
light and stoplight, and is street legal:
A. is designed, built and equipped so as to conform at the time of initial retail purchase with all applica-
ble regulations of the United States Environmental Protection Agency, and the California Air
Resources Board; and
B. is free from defects in material and workmanship which cause such motorcycle to fail to conform with
applicable regulations of the United States Environmental Protection Agency or the California Air
Resources Board for a period of use, depending on the engine displacement, of 12,000 kilometers
(7,456 miles), if the motorcycle's engine displacement is less than 170 cubic centimeters; of 18,000
kilometers (11,185 miles), if the motorcycle's engine displacement is equal to or greater than 170
cubic centimeters but less than 280 cubic centimeters; or of 30,000 kilometers (18,641 miles), if the
motorcycle's engine displacement is 280 cubic centimeters or greater; or 5 (five) years from the date
of initial retail delivery, whichever first occurs.
6 6.15.1 COVERAGE
Warranty defects shall be remedied during customary business hours at any authorized MV Agusta
motorcycle dealer located within the United States of America in compliance with the Clean Air Act and
applicable regulations of the United States Environmental Protection Agency and the California Air
Resources Board. Any part or parts replaced under this warranty shall become the property of MV
Agusta.

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MAINTENANCE 6

In the State of California only, emission related warranted parts are specifically defined by the state's
Emission Warranty Parts List. These warranted parts are: carburetor and internal parts; intake manifold;
fuel tank; fuel injection system; spark advance mechanism; crankcase breather; air cutoff valves; fuel
tank cap for evaporative emission controlled vehicles; oil filler cap; pressure control valve; fuel/vapour
separator; canister; igniters; breaker governors; ignition coils; ignition wires; ignition points; condensers,
and spark plugs if failure occurs prior to the first scheduled replacement; and hoses, clamps, fittings and
tubing used directly in these parts. Since emission related parts may vary from model to model, certain
models may not contain all of these parts and certain models may contain functionally equivalent parts.
In the State of California only, Emission Control System emergency repairs, as provided for in the
California Administrative Code, may be performed by other than an authorized MV Agusta dealer. An
emergency situation occurs when authorized MV Agusta dealer is not reasonably available, a part is not
available within 30 days, or a repair is not complete within 30 days. Any replacement part can be used
in an emergency repair. MV Agusta will reimburse the owner for the expenses, including diagnosis, not
exceeding MV Agusta's suggested retail price for all warranted parts replaced and labour charges based
on MV Agusta's recommended time allowance for the warranty repair and the geographically appropri-
ate hourly labour rate. The owner may be required to keep receipts and failed parts in order to receive
compensation.
6
6.15.2 LIMITATIONS
This Emission Control System warranty shall not cover any of the following:
A. Repair or replacement required as a result of
(1) accident

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MAINTENANCE 6

(2) misuse,
(3) repairs improperly performed or replacements improperly installed
(4) use of replacement parts or accessories not conforming to MV Agusta specifications which
adversely affect performance and/or
(5) use in competitive racing or related events.
B. Inspections, replacement of parts and other services and adjustments needed for required mainte-
nance.
C. Any motorcycle on which the odometer mileage has been changed so that actual mileage cannot be
readily determined.

6.15.3 LIMITED LIABILITY


A. The liability of MV Agusta under this Emission Control System Warranty is limited solely to the rem-
edying of defects in material or workmanship by an authorized MV Agusta motorcycle dealer at its
place of business during customary business hours. This warranty does not cover inconvenience or
loss of use of the motorcycle or transportation of the motorcycle to or from the MV Agusta dealer. MV
6 Agusta shall not be liable for any other expenses, loss or damage, whether direct, incidental, conse-
quential or exemplary arising in connection with the sale or use of or inability to use the MV Agusta
motorcycle for any purpose. Some states do not allow the exclusion or limitation of any incidental or
consequential damages, so the above limitations may not apply to you.
B. No express emission control system warranty is given by MV Agusta except as specifically set forth
herein. Any emission control system warranty implied by law, including any warranty of mer-
chantability or fitness for a particular purpose, is limited to the express emission control system war-

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MAINTENANCE 6

ranty terms stated in this warranty.


The foregoing statements of warranty are exclusive and in lieu of all other remedies. Some states do
not allow limitations on how long an implied warranty lasts so the above limitations may not apply to
you.
C. No dealer is authorized to modify this MV Agusta Limited Emission Control System Warranty.

6.15.4 LEGAL RIGHTS


This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state.
This warranty is in addition to the MV Agusta limited motorcycle warranty.

6.15.5 ADDITIONAL INFORMATION


Any replacement part that is equivalent in performance and durability may be used in the performance
of any maintenance or repairs. However, MV Agusta is not liable for these parts. The owner is respon-
sible for the performance of all required maintenance. Such maintenance may be performed at a service
establishment or by any individual. The warranty period begins on the date the motorcycle is delivered
to an ultimate purchaser.
6
MV Agusta Motor S.p.A. Cagiva U.S.A.
Via G. Macchi, 144 1901 Davisville Road
21100 Varese, Italy Willow Grove, PA 19090-4193

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6.16 Replacing parts - General information 6.16.1. Replacing the fuses


The replacement of the fuses (except for the bat- The recharge fuse is located on the left side of
tery recharge fuse) and the light bulbs (excepting the motorcycle, in the position shown in the figure.
the front parking light bulbs) can be carried out by
the user according to the indications provided
below.

Battery recharge fuse - Replacement (§


6.16.1)
Service fuses - Replacement (§ 6.16.1)
Low beam bulb - Replacement
(§6.16.2.)
High beam bulb - Replacement
(§6.16.3.)
Front parking light bulbs - Spare fuse
Replacement
6 Front turn indicator bulbs - Replacement (§
6.16.4)
Rear turn indicator bulbs - Replacement (§
6.16.5)
Rear light and brake light bulb - Replacement
(§ 6.16.6) Fuse

Number-plate light bulb - Replacement (§ 6.16.7)

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MAINTENANCE 6

The service fuses are located on the right side.


To expose them, remove the side fairing (see §
6.4).
Remove the fuse box cover.

Replace the blown fuse and refit the cover. To H FD B


identify the position and function of the fuses,
refer to the information shown on the adhesive
label and in the enclosed electrical diagram. The 6
reference letters in the figure correspond to those
shown in the diagram.
Remember that the tool bag contains two spare
fuses.

G EC A

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6.16.2 Replacing the low beam bulb

Remove the cover.

Release the retaining spring.


Extract the bulb.
Detach the connector.
6 Caution: Do not touch the bulb glass with
bare hands. If necessary, clean the bulb with
a degreasing product.
Attach the connector.
Fit the new bulb.
Reattach the spring.
Replace the cover.

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6.16.3 Replacing the high beam bulb

Remove the cover.

Detach the connector.


To remove the bulb, rotate it anticlockwise.
Caution: Do not touch the bulb glass with bare
hands. If necessary, clean the bulb with a 6
degreasing product.
Insert and lock the new bulb in place by rotating it
clockwise.
Reattach the connector.
Replace the cover.

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MAINTENANCE 6

6.16.4 Replacing the front turn indicator bulbs

Remove the lens.

Pull out the burnt-out bulb.


Insert the new bulb.
Replace the lens.
6

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MAINTENANCE 6

6.16.5 Replacing the rear turn indicator bulbs

Remove the lens.

To remove the burnt-out bulb, press it and rotate it


anticlockwise.
To fit the new bulb, press it and rotate it clockwise.
Replace the lens. 6

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MAINTENANCE 6

6.16.6 Replacing the rear light and brake light bulb

Lift the seat (§ 4.7).


Remove the bulb holder by turning it anticlockwise.

To remove the bulb, press it and rotate it anticlock-


wise.
To fit the new bulb, press it and rotate it clockwise.
6 Replace the bulb holder and lock it in place by rotat-
ing it clockwise.

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6.16.7 Replacing the number-plate light bulb

Pull out the bulb holder.

Extract the burnt-out bulb.


Fit the new bulb.
Replace the bulb holder.
6

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6.17 Battery

The battery is of the maintenance-free type and is installed under the tail section.

WARNING
If the battery casing is damaged, there may be a leakage of sulphuric acid, a HIGHLY COR-
ROSIVE substance.
This would result in the formation of hydrogen gas which, if ignited by a spark or a flame,
would cause an explosion.
To replace the battery, wear protective clothes and a face shield, or have the operation per-
formed by an authorized service centre.

Prolonged inactivity
If the motorcycle is to remain unused for a long time (a month or longer), it is advisable to remove the
6 battery or disconnect the battery cables. In case of prolonged inactivity, to avoid shortening the life of the
battery, it is essential to recharge it every 4-5 months.

DANGER
When removing the battery, disconnect the negative terminal FIRST and then the positive
terminal. When reinstalling the battery, use the reverse procedure.

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6.18 Cleaning the motorcycle


Periodic careful cleaning is a key
factor in preserving the value of the
motorcycle.
Caution: Before washing
the vehicle, stop up the
exhaust pipes and protect
the electrical parts. After
completing the washing,
run the engine for a few
minutes and start off at
reduced speed. Carefully
apply the brakes a few
times so as to dry the brake
pads and discs.
Wash the motorcycle with water, a
mild detergent and a sponge. Wipe
the vehicle with a soft cloth. Use an DANGER
air jet to dry difficult-to-reach areas. To avoid irreparable damage to the windscreen, never
6
Periodically treat the paintwork with use alkaline or strongly acid detergents, petrol, brake
specific products. After riding on
roads treated with corrosive sub- fluid or other solvents. Clean the windscreen only with
stances (salt), wash the vehicle as a soft cloth, warm water and a neutral detergent.
soon as possible with cold water.
Do not use hot water as it enhances
the corrosive action.

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MAINTENANCE 6

6.19 Prolonged inactivity


If the motorcycle is to remain unused for a long time, it is
advisable to carry out the following operations:

Clean the motorcycle and treat the paintwork with specific products (§ 6.18).

Park the motorcycle in a suitable place and place it on the rear stand (§ 4.8).

Empty the fuel tank.

Remove the battery and store it in a suitable place.

6 ★ Cover the vehicle with the canvas cover supplied.

When first reusing the motorcycle, remember to carry out a


comprehensive check (§ 4.9) and, if necessary, to have the
vehicle serviced (§ 6.1).

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TROUBLESHOOTING 7

7.1. Engine problems: ENGINE DOES NOT START

Start “enable” NO Press start “enable” YES


switch Engine starts Problem solved
switch
depressed

YES NO

Gears engaged YES Disengage gears or lift YES


and side stand stand and pull clutch Engine starts Problem solved
down lever

NO NO

Starting procedure NO Correctly perform starting YES


correctly per- Engine starts Problem solved
formed
procedure (§ 4.3)
7
YES NO
continued on next page

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TROUBLESHOOTING 7

continued from previous page

YES YES
Fuel tank empty Refuel (§ 4.6) Engine starts Problem solved

NO NO

NO Replace fuse(s) (§ YES


Fuses are OK Engine starts Problem solved
6.16.1)

YES NO

Contact an authorized
service centre
7

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TROUBLESHOOTING 7

ENGINE IS DIFFICULT TO START

Starting procedure NO Correctly perform starting YES


correctly per- Engine starts Problem solved
procedure (§ 4.3)
formed

YES NO

Contact an authorized
service centre

- 117 -
TROUBLESHOOTING 7

ENGINE OVERHEATS

Coolant level is NO Engine cools YES


Restore level (§ 6.6.1) down to operat- Problem solved
correct (§ 6.6)
ing temperature

YES NO

NO Engine cools YES


Cooling fan fuse Replace fuse (§ 6.16.1) down to operat- Problem solved
is OK ing temperature

YES NO

Contact an authorized
service centre

- 118 -
TROUBLESHOOTING 7

OIL PRESSURE IS TOO LOW

NO YES
Oil level is correct Restore oil level (§ 6.5.1) Oil pressure is Problem solved
(§ 6.5) optimal

YES NO

Contact an authorized
service centre

- 119 -
TROUBLESHOOTING 7

7.2 Electrical equipment problems: LIGHTS DO NOT WORK

NO Replace fuse(s) (§ YES


Fuses are OK Lights work Problem solved
6.16.1)

YES NO

NO Replace bulb(s) YES


Bulbs are OK Lights work Problem solved
(§ 6.16)

YES NO

Contact an authorized
service centre

- 120 -
TROUBLESHOOTING 7

HORN DOES NOT WORK

NO YES
Fuse is OK Replace fuse (§ 6.16.1) Horn works Problem solved

YES NO
Contact an authorized
service centre

SPEEDOMETER DOES NOT WORK

NO YES
Replace fuse (§ 6.16.1) Speedometer Problem solved
Fuse is OK
works

YES NO
7
Contact an authorized
service centre

- 121 -
TROUBLESHOOTING 7

RESERVE FUEL WARNING LIGHT DOES NOT WORK

NO Reserve fuel YES


Fuse is OK Replace fuse (§ 6.16.1) warning light Problem solved
works

YES NO
Contact an authorized
service centre

ALTERNATOR DOES NOT CHARGE BATTERY

Contact an authorized
service centre

- 122 -
TECHNICAL INFORMATION 8

8.1. Motorcycle overview

(N) Instrument panel

(B) Ignition - Power supply

(F) Frame

(E) Cooling system

(G) Front suspension


Right side
(L) Front brake

(A) Engine
(M) Rear brake
(C) Gearbox

(H) Rear suspension


(D) Final drive
Left side
8
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TECHNICAL INFORMATION 8

A - Engine: four-stroke, inline four-cylinder. G - Front suspension: inverted hydraulic fork


Double-overhead camshaft valve train with with external adjusting system.
radial valves. Wet sump lubrication.
H - Rear suspension: progressive, with single-
B - Ignition - Power supply: integrated ignition- sided swingarm and single shock absorber
injection system. Inductive-discharge elec- with external adjusting system.
tronic ignition. “Multipoint” electronic injec-
tion. L - Front brake: dual semi-floating disc with six-
piston calipers.
C - Gearbox: removable, six-speed, with con-
stant-mesh gears. M - Rear brake: single disc with four-piston
caliper.
D - Final drive: consisting of drive sprocket, rear
sprocket and chain. N - Instrument panel: with warning lights and
analogue and digital instruments.
E - Cooling system: liquid cooling with water-oil
heat exchanger.

F - Frame: tubular steel trellis with aluminum


(magnesium ★) side plates.

8
- 124 -
TECHNICAL INFORMATION 8

8.1.1 Front brake circuit

1
2

1 Brake pump assembly


4
2 Brake lever
3 Brake line
5 4 Brake caliper
5 Brake discs 8
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TECHNICAL INFORMATION 8

8.1.2. Rear brake circuit

6
3

1 Brake lever
2 Brake pump
3 Brake line
5 1 2 4 Brake fluid reservoir
5 Brake caliper
8 6 Brake disc

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TECHNICAL INFORMATION 8

8.1.3. Clutch circuit

4 1 Clutch lever
2 Clutch pump assembly
3 Clutch line
4 Clutch cylinder assembly 8
- 127 -
TECHNICAL INFORMATION 8

8.1.4. Engine lubrication

3 1 1 Oil sump
2 Oil filter
2 3 Cylinder head oil feed
8 pipe

- 128 -
TECHNICAL INFORMATION 8

8.1.5. Coolant circuit

1 Expansion tank
3 4
2 Upper radiator
3 Lower radiator
2
4 Coolant pump 8
- 129 -
TECHNICAL INFORMATION 8

8.1.6. Fuel system

2 1

3
1 Throttle bodies
2 Fuel pump
8 3 Fuel line

- 130 -
TECHNICAL INFORMATION 8

8.2. Specifications

Description F4 750 ORO F4 750 S F4 750 S (1+1)


SPECIFICATIONS
Wheelbase (mm) 1398 1398 1398
Overall length (mm) 2007 2007 2007
Max. width (mm) 685 685 685
Seat height (mm) 790 790 790
Min. ground clearance (mm)
Trail (mm)
130
98.5
130
98.5
130
98.5
8
- 131 -
TECHNICAL INFORMATION 8

Specifications

Description F4 750 ORO F4 750 S F4 750 S (1+1)


Dry weight (kg) 184 191 192
Fuel tank capacity (l) 20 20 20
Reserve fuel (l) 4 4 4
Oil in crankcase (kg) 3.5 3.5 3.5
PERFORMANCE
Top speed (km/h), over 281 281 281
Average fuel consumption (km/l) 13 13 13
Max. horsepower at rpm (on shaft) kW 93/12,500 kW 93/12,500 kW 93/12,500
cv 126/12,500 cv 126/12,500 cv 126/12,500
Nm 74/10,500 Nm 74/10,500 Nm 74/10,500
Max. torque at rpm Kgm 7.5/10,500 Kgm 7.5/10,500 Kgm 7.5/10,500
ft lb 54.5/10,500 ft lb 54.5/10,500 ft lb 54.5/10,500
ENGINE
Type Four-cylinder, four-stroke
Bore (mm) 73.8 73.8 73.8
Stroke (mm) 43.8 43.8 43.8
Total displacement (cm3) 749.4 749.4 749.4
Compression ratio 12 : 1 12 : 1 12 : 1
8 Starting
Cooling system
Electric starter
Liquid cooling with water-oil heat exchanger

- 132 -
TECHNICAL INFORMATION 8

Specifications

Description F4 750 ORO F4 750 S F4 750 S (1+1)


Crankcase and covers sand-cast die-cast die-cast
Head and cylinders sand-cast chill-cast chill-cast
Valves bimetal - bimetal/ bimetal/
Nimonic head single-metal single-metal
VALVE TRAIN
Type Double-overhead camshaft, radial valves
LUBRICATION
Type Wet sump
IGNITION - POWER SUPPLY
Type “Weber-Marelli” 1.6 M integrated ignition-injection system
Inductive-discharge electronic ignition, "Multipoint” electronic injection
Spark plugs Champion G59C Champion G59C Champion G59C
or NGK CR8E or NGK CR8E or NGK CR8E
Spark gap (mm) 0.5 ÷ 0.6 0.5 ÷ 0.6 0.5 ÷ 0.6
CLUTCH
Type Multiple-disc in oil bath
PRIMARY DRIVE
Number of teeth on crankshaft gear Z = 50 Z = 50 Z = 50
Number of teeth on clutch gear
Transmission ratio
Z = 79
1.58
Z = 79
1.58
Z = 79
1.58
8
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TECHNICAL INFORMATION 8

Specifications

Description F4 750 ORO F4 750 S F4 750 S (1+1)


SECONDARY DRIVE
Number of teeth on front sprocket Z = 14 Z = 14 Z = 14
Number of teeth on rear sprocket Z = 41 Z = 41 Z = 41
Transmission ratio 2.93 2.93 2.93
TRANSMISSION
Type Removable, six-speed gearbox with constant-mesh gears
Gear ratios (overall ratios)
First gear 2.92 (13.53) 2.92 (13.53) 2.92 (13.53)
Second gear 2.21 (10.25) 2.21 (10.25) 2.21 (10.25)
Third gear 1.78 (8.23) 1.78 (8.23) 1.78 (8.23)
Fourth gear 1.50 (6.94) 1.50 (6.94) 1.50 (6.94)
Fifth gear 1.32 (6.10) 1.32 (6.10) 1.32 (6.10)
Sixth gear 1.19 (5.51) 1.19 (5.51) 1.19 (5.51)
FRAME
Type Trellis made up of drawn CrMo 25 steel tubes
Swingarm pivot plates Magnesium alloy Aluminum alloy Aluminum alloy
FRONT SUSPENSION
Type Hydraulic fork with inverted rods and external adjustment
of rebound and compression damping and of spring preload
8 Ø Rod (mm)
Travel on leg axis (mm)
49
118
49
118
49
118

- 134 -
TECHNICAL INFORMATION 8

Specifications

Description F4 750 ORO F4 750 S F4 750 S (1+1)


REAR SUSPENSION
Type Progressive, with single-sided swingarm and single shock absorber
adjustable for rebound, compression and spring preload
Swingarm Magnesium alloy Aluminum alloy Aluminum alloy
Wheel travel (mm) 120 120 120
FRONT BRAKE
Type Dual floating disc with steel braking band
Ø Disc (mm) 310 310 310
Disc flange Aluminium Steel Steel
Calipers, piston diameters (mm) 6-piston, Ø 22.65; Ø 25.4; Ø 30.23
REAR BRAKE
Type Steel disc
Ø Disc (mm) 210 210 210
Caliper, piston diameter (mm) 4-piston, Ø 25.4 mm
FRONT RIM
Material Magnesium alloy Aluminum alloy Aluminum alloy
Dimensions 3.50” x 17” 3.50” x 17” 3.50” x 17”
REAR RIM
Material Magnesium alloy Aluminum alloy Aluminum alloy
8
- 135 -
TECHNICAL INFORMATION 8

Specifications

Description F4 750 ORO F4 750 S F4 750 S (1+1)


Dimensions Standard Optional
6.00” x 17” 5.75” x 17” 6.00” x 17” 6.00” x 17”
TYRES
Front 120/65-ZR 17 120/65-ZR 17 120/65-ZR 17
Rear 190/50-ZR 17 o 190/50-ZR 17 o 190/50-ZR 17 o
180/50-ZR 17 180/50-ZR 17 180/50-ZR 17
PIRELLI - Dragon Evo PIRELLI - Dragon Evo PIRELLI - Dragon Evo
Brand and type MTR21 Corsa MTR21 Corsa MTR21 Corsa
METZELER - MEZ3 Racing METZELER - MEZ3 Racing METZELER - MEZ3 Racing
MICHELIN - Pilot Sport MICHELIN - Pilot Sport MICHELIN - Pilot Sport
Inflating pressure
Front PIRELLI-METZELER 2.5 bar (36 psi), MICHELIN 2.2 bar (32 psi)
Rear PIRELLI-METZELER 2.3 bar (33 psi), MICHELIN 2.4 bar (35 psi)
ELECTRICAL EQUIPMENT
Equipment voltage 12V 12V 12V
Low beam 12V 55W 12V 55W 12V 55W
High beam 12V 60W 12V 60W 12V 60W
Dual-bulb front parking light 12V 5W 12V 5W 12V 5W
Rear light 12V 5W 12V 5W 12V 5W
8 Brake light
Turn indicators
12V 21W
12V 10W
12V 21W
12V 10W
12V 21W
12V 10W

- 136 -
TECHNICAL INFORMATION 8

Specifications

Description F4 750 ORO F4 750 S F4 750 S (1+1)


Battery 12V - 9Ah 12V - 9Ah 12V - 9Ah
Alternator 650 W at 5000 rpm 650 W at 5000 rpm 650 W at 5000 rpm
BODYWORK
Fairing Carbon fibre Thermoplastic material Thermoplastic material
Windscreen Carbon fibre Thermoplastic material Thermoplastic material
Tail section Carbon fibre Thermoplastic material Thermoplastic material
Fuel tank Carbon fibre Steel Steel
Air box Carbon fibre Thermoplastic material Thermoplastic material
Air scoops Carbon fibre Thermoplastic material Thermoplastic material
Air box side panels Carbon fibre Thermoplastic material Thermoplastic material
Front mudguard Carbon fibre Thermoplastic material Thermoplastic material
Electrical equipment covers Carbon fibre Aluminum Aluminum
Chain guards Carbon fibre Thermoplastic material Thermoplastic material
Battery support Carbon fibre Steel Steel
Exhaust pipe guard Carbon fibre Aluminum Aluminum
Heat shield Carbon fibre Thermoplastic material Thermoplastic material
Number-plate holder Carbon fibre Thermoplastic material Thermoplastic material
8
- 137 -
TECHNICAL INFORMATION 8

8.3. Carbon components ★ 5 6 12 7 14 10

1 - Windscreen
2 - Right-hand side fairing 1
3 - Left-hand side fairing
4 - Undercowl 8
5 - Tail section
6 - Fuel tank 15
7 - Filter box
8 - Right-hand air scoop
9 - Left-hand air scoop
10 - Electrical equipment cover (right side) 17 2 4
11 - Electrical equipment cover (left side)
12 - Right-hand side panel 11 9 13 18 19
13 - Left-hand side panel
14 - Ignition switch and steering lock cover
15 - Front mudguard
22
16 - Cooling fan duct
17 - Exhaust pipe guard
21
18 - Battery support
19 - Heat shield
20 - Lower chain guard
21 - Upper chain guard
8 22 - Number-plate holder
16 3 20

- 138 -
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- 139 -
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NOTES

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- 141 -
NOTES

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