CIDCO OF MAHARASHTRA LIMITED C.A.NO.

10/CIDCO/SE(ULWE)/EE(B&U-I)/2010-11

Sl.Pg.No.464

TECHNICAL SPECIFICATIONS SEWER LINE

I. Manufacturing of R.C.C. pipe NP2 and NP3 Pipes (NP2 or NP3 class) : Manufacturing of pipe as per IS 458 with the latest amendment as per Clause 6 with amendment, casting pipe by spinning, vibrating the concrete method. Flexible Rubber joints like pipe socket-spigot shall provided. 1) Cement : As per IS 8041, IS 8043 and IS 8112 a latest version for the manufactures of concrete pipes. 2) Steel wire fabric : i) Mild steel grade-I, as per IS:432 Part-I & II structural steel as per IS:2062. ii) As per IS 1566 and IS 1786 and IS 226 of latest amendments. 3) Class of pipe NP2 : Spigot and socket as per Table No.9 of IS code 458 with latest (Rubber Ring Roll on joint) amendment and design as per Table No.2 with amendments. NP3 : Spigot and socket as per Table No.10 and 10A of I.S. code 458 (Rubber Ring Roll on joint) with latest amendment. Design as per Table 3 with amendment. Barrel thickness design should be approved before taking work of manufacturing the pipe for NP3 class pipes. 4) Aggregates : Aggregates used as per I.S.383 latest version and as per Clause No.4.3 of IS 458-1988 with amendment No.2. 5) Concrete : Pipe concrete should conforming to IS:456-1978 code of practice for plain and RCC (fourth revision) as per clause No.4.5 with latest amendment.

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6) Water 7) Testing at factory

8) Marking on pipes

II

Rubber Rings

Tests

: As per IS 456-2000. : Contractor has to make arrangement of testing of pipe at factory before supply at site. Sampling as per IS code as per IS 458 clause 9 with latest amendment/cube test are as per IS 516-1959 and IS 5816-1999 at factory. Test are : i) Hydrostatic test as per IS 35991998. ii) Three-edge bearing test as per IS 3599-1998. iii) Permeability test as per IS 3597-1998. iv) Absorption test as per IS 35991998. v) Straightness test as per IS 3599-1998. Sampling and inspection should be as per clause No.10 of 458 with amendment. : i) Name of manufacture with register trademark. ii) Class of pipe iii) Date of manufacturer iv) I.S.I. mark : Rubber ring chords used for pipes joints shall conform to IS:53821967 with amendment. Gasket shall be made of a properly vulcanized virgin rubber compound of containing no scrap or reclaim. : i) Hardness Test as per IS:3400 ii) Tensile Test of Ring as per IS:3400 iii) Compression Test as per IS:3400.

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Sampling the time lapse testing. Marking on Rings

III Manholes

iv) Accelerated ageing in air as per IS:3400. v) Water absorption Test as per I.S.3400. for : As per IS code 5382 class 6 clause 7 with appendix D. i) The manufactures name and Trade mark if any ii) Month and year of manufacturer iii) The type follower by a word such Gas or Water or Sewer depending on the applications. iv) ISI mark : As per IS:411 (Part-I) 1986 and as per drawing issued by CIDCO for execution purpose and as directed by Engineer.

Type/spacing of manholes and : As per CIDCO drawing and construction of manholes schedule of Rate. : As per Schedule of item and IV Steps drawing note. As per IS:5455-1969. Load Test : One sample of step of 50 samples may be subjected to load test as per Appendix A Marking : ISI mark Manufacture Name V Precast Concrete Manhole cover : As per Tender Schedule and Drawing and IS Code 12592-2002. and frame i) Grade and Type : Heavy duty HD 20 Rectangular or Circular ii) Cement : IS:269, IS:455, IS:8043, IS:8112. iii) Aggregates : IS 383 iv) Concrete : IS : 456-2000. M-30 Grade. v) Steel : As per Clause 4.4 of IS:12592.

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vi)

Test

vii) Marking VI Laying of Sewer Line

Testing

: Load Test as per clause o.9.3 of IS:12592. Sampling and/or testing should be done in accordance with Clause No.11 of IS:12592. : ISI mark, BIS mark. : As per Schedule of rate of Tender and Particular Specifications and IS Code 783. Width of excavation is as per Particular Specification. : As per Clause No.15.5 of IS Code 783-1985. 5% amount against hydraulic testing of sewer line shall be with held from the items 6 to 17 i.e. providing & laying sewer line and the same shall be released after satisfactory testing.

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CIDCO OF MAHARASHTRA LIMITED C.A.NO.10/CIDCO/SE(ULWE)/EE(B&U-I)/2010-11

Sl.Pg.No.468

PARTICULAR SPECIFICATIONS SEWER LINE

1.0 SCOPE OF WORK This specification is intended to provide generally for the following works viz. a) Construction of sewer, b) Construction of manholes on sewer, c) Erection of ventshafts, d) Such other work or works incidental to the construction of the sewer. 2.0 DATUM FOR LEVEL All levels referred to in connection with these works are based on the plane known as G.T.S. 3.0 EXCAVATION Depth of Manhole Upto invert level 1) Size of excavation Remarks

For 1.20 M. dia. M.H. 2.50 M. Square upto 2.30 M. For 1.50 M. dia. M.H. 3.0 M. Square For 2.30 M. to 5.00 M. 3.5 M. x 3.00 M.

Without drop arrangement

Above 5.00 M.

-- do -With drop arrangement on both sides. A. Without drop arrangement I - In ordinary soil 3.4 M. Square 1st stage upto 5.00 M. 3.0 M. Square 2nd stage below 5.0 M. II - In trenches where rock is met with 3.4 M. Square Upto the point where rock is met with 3.0 M. Square Below the point where rock is met with

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Statement showing the proposed widths to be given for excavation of Trenches and paid for in Sewerage works : Size of pipe Excavation in Ordinary soil Shoring in one stage Upto 3 M depth Above 3M& upto 5 M depth Shoring in two stage more than 5 M depth Excavation in rock wherever it is met with Shoring in one stage upto 5 M depth 0.90 M 0.90 M Shoring in two stages More than 5 M depth

150mm S.W. 250mm S.W. 300mm S.W. 350mm R.C. pipe

0.80 M 0.90 M 0.90 M 1.00 M 0.90 M 1.00 M 1.30 M 1.50 M

1.4 M upto 5 M 1.0 M below 5 M 1.4 M upto 5 M 1.0 M below 5 M 1.8 M upto 5 M 1.5 M below 5 M 1.5 M below 5 M

1.00 M 1.0 M

1.30 M

1.50 M

4.0

DEPTH OF EXCAVATION OF TRENCHES The depth for the trenches will be calculated from the surface to the bed of the pipes and in case when a layer of concrete/or precast blocks are required to be placed below the pipeline, the depth of the bottom of the concrete/or the block below the underside of the pipeline will be paid. The depth of excavation for manhole shall be measured from the surface of the existing ground level to the bottom of foundation. No payment will be made for any excavation beyond this width or depth.

5.0

MEASUREMENT LENGTH OF EXCAVATION The lengths of excavation for trenches will be measured from and clear of the settled width allowed for the excavation of trench from which it starts

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on which it come into contact and the centre of the pipe or masonry for which the trench has been excavated shall be considered as the centre of such trench. 6.0 A GRIP TO BE CUT WHERE PIPE SOCKET OCCURS Wherever a pipe socket occurs a grip is to be cut in the bottom of the trench or concrete bed to a depth of atleast 75 mm below the bed of the pipe so that the pipe may have a fair bearing on its shaft and to rest upon its socket. Such grip shall be of sufficient size in every respect to admit the hand all around the socket in order to make the joint, and the grip shall be maintained clear until the joint has been passed by the Engineer. 7.0 CARRYING OUT EXCAVATION AND STACKING THE

EXCAVATED STUFF a) In carrying out excavation, ground shall be broken at such places and in such lengths as shall be sanctioned by the Engineer. Work of excavation shall proceed in such proportion at one time as the Engineer may direct, and no permanent works shall be begun, until the Engineers have approve of the excavation which shall be out to a sufficient depth and width to receive the permanent work and to allow of their being sufficiently placed, built, constructed, laid or erected. The length of trench excavated ahead of the pipe laying and the length of trench which may remain open at one time shall at all times be subject to the approval of the Engineer. It shall be at no time greater than can properly be protected from caving. b) The road metal and also the rubble packing ad khankies (if any) first be stripped off for the whole width of the trench and for the whole extent of the masonry or chamber required and separately deposited in such place or places as may be determined upon by the Engineer. In case of the metal packing or khandkies not being so deposited or being mixed up

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with excavated materials and not available for refilling and making good the excavation the cost of the new metal, packing or khandkies required shall be charged to the Contractors. 8.0 RATES FOR EXCAVATION a) The rates for excavation shall be held to include and cover without extra charge all the stipulations contained in every portion of these present with regard o setting out, provisions for the passage of traffic and for access to premises, arrangement for the continuance of drainage, water supply or lighting if interrupted by the work, arrangements for the efficient protection of the life and property, fencing, lighting, watching, shoring, pumping, shaping the trenches, maintenance of water pipes, gas pipes, drains and other work met with in or about the excavation, watering and ramming foundations, temporary refilling, consolidation and subsequent re-excavation, on account of rain, holidays or special occasions, filling in, ramming, watering and consolidating, surplus excavated material as stipulated, here in and all necessary matters and thing, connected with and rendered necessary or otherwise involved by the excavation. The rate of excavation also includes pumping out any quantity of water from any source by using any number of pumps and for any length of time singly or in combination. Nothing extra will be paid on this account during the excavation of the whole work. b) If, in the opinion of the Engineer, the exigencies of the work require that in any part the whole quantities of excavation shall be done upto the full measurement paid for, the contractors shall have no claim for extra payment on account of the allowance or concessions shall not be applicable to any work, unless it comes completely under one of the above descriptions to which a settled mode of measurement is applied.

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9.0 9.1

SIGHT RAILS AND BONING STAVES In laying the pipe sewers and constructing drains, the centre for each manhole must be marked by a peg, or otherwise, as may be determined by the Engineer. The contractors are then to dig holes for and set up two posts (about 100 mm x 100 mm x 1800 mm) at each manhole at nearly equal distance from the peg and a sufficient distance therefrom to be well clear of all intended excavation, so arranged that a sight-rail when fixed level against the post will cross the centre of the manhole. The posts must also be so set up that the longitudinal direction of the rail may be as clear as possible of the direction of any of the lines of pipes or drains converging to the manhole. If walls of buildings afford suitable means of fixing the sightrail, the post may, however the dispensed with. The sight rails must not in any case be more than 30 M. apart intermediate rails therefore be put up if necessary.

10.0

FOUNDATIONS IN SOFT GROUNDS a) When work of constructing the sewers has to be carried out in soft under ground strata, such as puddle etc. or in a reclaimed land, a good foundations shall be provided for the pipes and manholes. For the former, excavation in the trench shall be taken 75 mm deeper than what is ordinarily required and for this depth the whole of the trenches shall be covered with M-150 concrete slab of the required width, reinforced with BRC fabric No. 9 or any other fabric approved by the Engineer. The foundation concrete of the manholes shall similarly be reinforced with the same fabric, spread to cover the whole area of the foundation. b) The fabric shall be suitably cut to the requirements and securely joined together with adequate laps which should not be less than 200 mm. The fabric in the line and manholes must also be securely jointed together. The rates in both the cases shall be held to include all lapping, joining and also any probable wastage.

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11.0

CONTRACTOR TO OBTAIN PERMISSION BEFORE LAYING PIPES, CONCRETE OR CONSTRUCTION OF MASONRY When any portion of the excavation shall have been carried down to the necessary depth, the contractors shall obtain permission from the Engineer, before commencing the laying of pipes or concrete or the construction of masonry.

12.0

LAYING OF PIPES a) The pipes are to be laid with sockets facing up the gradients beginning at the lower end. No pipe to be laid until the trench has been excavated its required depth for a distance of 20 M in front of the pipe to be laid. (This distance may vary as directed by the Engineer) b) All the pipes are to be laid perfectly true, both in line and on gradient. The pipes in a trench shall be all laid and fitted previous to the jointing being commenced. c) Properly fitted temporary wooden stoppers shall be provided and constantly used to close the ends of all incompleted pipe lines. The stopper are only to be removed when pipes are being and jointed.

13.0 13.1

FOUNDATION FOR PIPE LAYING Concrete bed, haunching and surround to pipes At approximately every four pipes or 7 M whichever is less interval, the contractors shall form a joint in the concrete bed or surround by vertically shuttering the bed.

13.2

Bedding of Stoneware Pipe : The bedding for stoneware pipes shall be of M-200 concrete and has the size and shape as indicated in the plan.

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13.3

Foundation for R.C. Pipes : The foundation for R.C. Pipes drain or sewer if required shall be formed of cradle block or full encasement of M-200 concrete of the shape and dimensions shown on the drawings. The same should be carefully laid on a bed of atleast 25 mm of sand cushion to the required grade and alignment.

14.0

ENCASING a) If pipes are required to be wholly encased concrete in encasement the pipes may be required to be laid in two stages or in one as may be decide by the Engineer. When it is decided to do the work in two stages, the work in the first stage may have to be done either (I) the method described above for laying bed blocks for the foundation or (ii) putting in bed concrete in such lengths as may be required by the Engineer. After the pipes are laid and jointed on those beds and the joints tested, the remaining work of concreting in the 2nd stage will be allowed. b) When it is decided to do the work of encasing in one stage only pipes shall be laid on bricks or stone chips to the required level and joint. After the joints are tested the work of concreting will be done. The contractor shall be not entitled to any extra payment in either case. The contractor shall prepare the necessary form work for the encasement as required by the Engineer. After the pipes are jointed, a period of atleast 24 hours must elapse, before the top concrete over the pipes are laid. c) While encasing of R.C. Pipes of NP 3 class, a clear open space of 25 mm all around shall be left in the encasement at each joint for flexibility without any extra cost.

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Sl.Pg.No.475

15.0 15.1

JOINTING OF PIPES Jointing of stones ware pipes : a) All the pipe joints shall be caulked with tarred gasket (prepared ready for use before being brought on the work) in one length for each joint and sufficiently long to entirely surround the spigot end of the pipe the gasket to be driven as far as possible by means of a suitable instrument. After the pipes are thoroughly cleaned and moistened, mixture of one part of cement and one part of clean fine sand tempered with just sufficient water have a consistency of semi-dry condition should be forced into the joints and well rammed with caulking tools the whole space around the spigot between it and the socket is united full, and the joints shall be finished off with a splayed fillet sloping at 45 degrees to the side of the pipe. The shaft or a pipe entering or leaving a manhole shall have splayed fitlet of neat cement laid around the same extending on the outside plastering of the manhole 75 mm beyond the outside of the pipe and 75 mm beyond the outside plastering of the manhole. Such fillets shall be deemed to be included in the rates for pipe laid complete. b) Great care must be taken after the joints are made that the pipes be not moved or shaken before the cement has thoroughly set. c) The rate for providing, laying and jointing of S.W. or R.C. pipes shall also include the cost of plugging up the mouths of these pipes with brick in cement mortar 1:6 with cement plaster 1:3 wherever directed by the Engineer.

15.2

Jointing concrete Pipes a) Each concrete pipe with the rubber ring accurately positioned on the spigot shall be pushed well home into the socket of the previously laid pipe by means of uniformly applied pressure with the aid of a jack or similar appliance.

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b) Concrete pipes of the spigot and socket type with roll on rubber rings shall be used, and the manufacturers instructions shall be deemed to form a part of this specification. c) Rubber rings shall be lubricated before making the joint and the lubricant shall only be soft soap water or an approved lubricant supplied by the manufacturer. d) In case of R.C. pipe entering or leaving a manhole a flexible joint may be provided atleast within 0.60 M from the outer end of the manhole. e) A drop in water level of not more than 50 mm in one hour shall be permitted, in case of hydraulic test of manhole. 16.0 ALL WORKS TO BE WATER TIGHT a) The drains, manholes and all joints of pipes must be made thoroughly sound and water tight and any joint which may be proved to be leaky at any time during the progress of works or during the contractors subsequent period of maintenance shall be immediately made sound by the contractors at their own expense. The contractors, when required by the Engineer shall at their own cost prove all works to be water tight by filling it with water to such height as the Engineer may determine. Any additional precautionary measures or appliances that may be found necessary to ensure the water tightness of the manholes, flush stains, disc plugs in junctions and the joints of pipes shall be adopted by the contractor without extra charges, the responsibility of making them when completely water tight resting upon the contractor. b) Immediately after the test with the double disc or cylinder as mentioned in Clause No. 41.0 has been completed and any defect hereby disclosed have been made good the contractor shall prove the joints of the stretch of the under ground pipe whether of stoneware, cast iron or R..C. pipes, to be water tight by filling in pipes with water before filling in the trenches to the level of 1.5 M above the top of the highest pipe in the

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stretch and heading the water up for the period of one hour or such further time as the Engineer may direct. The apparatus used for the purpose of testing shall be approved by the Engineer. The contractor, if required by the Engineer, shall pump the excavation dry and keep it so during the period of testing. No test applied to part of a stretch when adding water from a measuring vessel at regular 10 minutes interval, and noting the quantity required to maintain the original water level. For the purpose of this test the average quantity added should not excess 1 litre / hour / 100 linear metres /10 mm of nominal internal diameter). Any leakage including excessive sweating which cause a drop in the test water level will be visible and the defective part of the work should be removed and made good. c) In the case of cast iron rising mains, they shall be tested for a safe pressure as directed by the Engineer. The manholes when they have been raised above the highest subsoil water level expected in the monsoon shall similarly tested for water tightness as for the pipe lines. follows. The mouths of all pipes entering the manholes shall be suitably plugged with brick, or wooden any other type of plug. The manhole under test shall then be filled with water upto the general subsoil water level and observed for a period of one hour. If the level dose not drop by more than 50 mm in one hour, it shall be assumed that the manhole is tight. During the period of the test the out side trench shall be kept free from any accumulation of subsoil water. In case of a drop of more than 50 mm in the water level, the contractor shall note the places from where the leakage is taking places and take step to stop the leakage. The procedure for this shall be as

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Sl.Pg.No.478

17.0

INSPECTION OF THE JOINTS After the joints of any pipes in underground works have thoroughly set the Engineer (or any person whom he may appoint) may inspect the joints and if he has any doubt as to their soundness he may required the contractor to cut open and clean away the cement or lead as the case may be of any joint, that he may select and to make good the same at their expense provided that unless defect to be found, they shall not be required to open more than one joint in 20 M of pipe though if the defect be found the Engineer may direct them to open as many joints as be may seem necessary.

18.0

CLEANING OF THE PIPES a) As soon as a stretch of pipes whether of stoneware or cast iron or R.C. pipes has been laid complete from manhole, the contractor shall run through the pipes both backwards and forwards a double disc or solid or closed cylinder 75 mm less in diameter than the internal diameter of the pipes. The open end of an incomplete stretch of pipe line shall be securely closed as may be directed by the Engineer to prevent entry of mud or silt etc. b) If, as a result of the removal of the obstruction, the Engineer considers that damages may have been caused to the pipe he shall be entitled to order the length to be retested at the expense of the Contractor. Should such retest prove unsatisfactory, the Contractor shall, at his own expense, amend the work and carry out such further tests as are required by the Engineer. c) If shall also be ascertained by the contractors that each stretch from manhole to manhole is absolute clear and without any obstruction visual examination of the interior of the pipe line suitably enlightened by projected sunlight or otherwise.

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19.0

MEASUREMENT OF PIPES a) All pipes be measured according to the works actually done by them, and no allowances will be made for any waste in cutting to the exact length required. An exception to this will be made only in the case of short branches of 100 mm dia stoneware pipes, which be treated in the manner hereafter described with regard to fittings. The contractor shall be under obligation to use the pieces or part of the pieces out of from 100 mm stoneware pipes, if it be deemed by the Engineer practicable to do so and no further payment shall be made for the same to the contractor. A socket attached to a straight pipe will not be measured, but a spigot end of a straight pipe whether such end be free for entering into a socket will be measured to its full length. Pieces of cut pipe not used in the work will become the property of the contractors except pieces of 100 mm dia stoneware pipes, for which they have been or may be paid direct. When a cast iron pipe may have necessary been cut for the exigencies of the work, the contractors will be given credit for the piece not used in work at the rate at which they are charged by the corporation provided that the cuttings have been properly done and the portion used in the work be sound. b) A bend, junction, or any separate piece of fitting which may have necessarily been cut for the exigencies of the work will be taken into account as if whole, provided that the cutting has been done properly and that the portion used in the work is sound. This clause shall not apply to a straight pipe under any circumstances except only to 100 dia stoneware pipes as hereinbefore described. In measuring the lengths of pipes laid, deduction shall be made for the lengths of channels between the inside face of the walls of the manholes. c) The cost of every joint between metal pipes or fittings and stoneware pipes or sockets or masonry shall be held to be included in the rate

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entered in the Bill of quantities and rates for the metal pieces connected with the stoneware pipe, socket or with the masonry. 20.0 MANHOLES/CHAMBERS a) The manholes/chambers on the sewers shall be constructed in the form and of the dimensions shown on the drawings. level of the manholes. b) The manholes/chambers shall be constructed at places shown in the drawings of wherever directed by the Engineer. Type designs for the manholes are shown on the drawings but the actual dimensions shall in each case be determined by the Engineer as the circumstances may require. 20.1 Construction of brick masonry manholes The walls of the manholes shall be built in brickwork in cement mortar and wall and the cap is plastered both from inside and outside with cement plaster 1:1. In the case of conical manholes, the walls shall be brought up to within 475 mm of the road surface over which 30 mm thick concrete cap of M-150 furncated conical shape as shown in the drawing and is cast in situ and shall be covered over with a cast iron frame and cover or cast iron plate with a cast iron frame and cover as may be in each case be required by the Engineer. Whether rectangular manholes are to be constructed the brick walls shall be brought up to with 100 mm to 150 mm as required, of the road surface and shall at this depth be covered over with a reinforced cement concrete slab with an opening of the site and in the position as directed by the Engineer. The opening shall be formed by means of joists of sizes as shown on drawings, resting on the side walls and embedded in the slab. On these joists as support wall of brick in cement shall be erected and brought upto within 475 mm of the road surface where they shall be The depth of the manholes/chambers shall be measured from the top of cover to the invert

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covered with cast iron frame and cover etc. as described above. The work shall be properly added and the courses brought up in regular and uniform manner. 21.0 RATE OF MANHOLE The rate to be quoted in the bill of quantities and the rate for the manholes shall include complete structure, concrete cap, plastered with cement both inside and outside, bottom concrete and channel or channel with the C.I. frame and cover C.I. sheets, etc. everything complete as type design drawing including 3 x 3 (75 mm x 75 mm) vata all round the extended wall at its junction with the hedding and including cutting the pipes flush with the inside plaster of the wall of flush without excavation and rubble soling if required 150 m dia, vertical pipe 150 mm dia, S.W. double tee unction 150 mm dia S.W. right angled bend, etc or branch connection will be paid for separately.

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