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Theintelligentdrivechoiceforwaterandwastewaterapplications
ABBindustrialdrivemodulesaretheidealchoiceforwater andwastewaterapplications.Speciallydesignedtomeetthe demandingneedsofsquaredtorquepumpcontrol,these highlyadvanceddrivesmaximizeuptimeandminimizeenergy costsinpumpingsystems. Specificallydesignedmodulesforwaterandwastewater applicationsfeaturetailor-madepumpcontrolfunctionsfor singleandmulti-pumpsystems.Thesefunctionsensure smooth,disturbance-freeoperationofwaterandwastewater processes,maximizingenergyefficiencywhilereducing unnecessarydowntime.Thedrivespump-specificfunctions decreasethelifecyclecostofthepumpingsystem,helping tosavetimeandmoney. Themodulesaredesignedforcabinetassemblyandareeasily mountedside-by-side.Intelligentstart-upassistantensures thatdrivecommissioningisstraightforward,andthefunctions neededformostpumpingsystemscanbeeasilyimplemented withthepre-programmedmacros.Startingupapumping systemandoptimizingitsperformanceisextremelyeasy. ABBindustrialdrivemodulesincludeeverythingneededfor reliableandefficientpumpcontrolinwaterandwastewater applications. Optimal pump control for various applications Rawwaterpumps,boosterpumps,wastewaterpumps Rainwaterpumps,irrigationpumps,slurrypumps Submersiblepumps,dry-installedpumps
Intelligent solution for controlling pump performance Tailor-madepumpcontrolfunctionsforsingleandmultipumpapplications Clear,easy-to-understanddocumentationandsoftware CompliancewithmandatoryEN61000-3-12standardon harmoniccurrents Advancedenergysavingfunctions
Easy and cost-effective cabinet assembly Fastandeasyinstallation Narrow,compactdesign Side-by-sideinstallationsavesspace Modularstructureprovidesflexibilityinsystemdesignand configuration
Rapid and simple pumping system start-up Intelligentstart-upassistantensuressimplepumping systemcommissioning Easy-to-usedocumentationbasedonrealpumping applications Pre-programmedandpre-configuredmacrosfortypical pumpapplications
ABBindustrialdrivemodules-perfectpartnersforpumps!
Advanced energy efficiency in pumping systems Energysavingsupto50percentinspeedcontrolled pumpapplicationssaveenergyandreducecarbon dioxideemissions Advancedfunctionssuchasenergyoptimizertoimprove energyefficiency Optimizedenergyconsumptioninparallelpumping systems Easyenergyefficiencymanagement-built-incalculator monitorsusedandsavedenergyanddisplaysthemin kWh,currency($or)orvolumeofCO2emission What is an AC drive? AnACdriveisanelectronicdevicethatisusedtoadjustthe rotatingspeedandtorqueofastandard,electricACmotor. Theelectricmotor,inturn,drivesaloadsuchasapump. AnACdrivechangesthefrequencyofthealternatingcurrent andvoltage.Adriveconsistsofthreeparts.Regular50Hz 3-phasecurrentisfedintotherectifierpart,whichconverts theinputlinepower,whichhasanominallyfixedvoltageand frequency,tofixedvoltageDCpower.ThisfixedvoltageDC powerisfedintotheDCbuscircuit,whichfiltersthepulsating voltage.Theinverterunitthenchangesthefixedvoltage DCpowertoACoutputpowerwithadjustablevoltageand frequency.
Maximized process uptime Maintenanceassistanthandlespreventivemaintenance fordriveandpump,remindingusersaboutplanned maintenancebasedonrunninghours Diagnosticassistanthelpstolocateproblemsorreasons forperformancechangesinpumpingsystemand suggestsremedies Redundancyinparallelpumpingsystemskeeps processrunningevenifonepumpfails Preventionofdryrunningandcavitation Coatedboardsforlongerdrivelifetime
L1 L2 L3
U1 V1 W1
Uline
UDC
U out
Built-inpumpfunctionsmaximizeprocessuptime
ABBindustrialdrivemodulesforwaterandwastewater applicationsincorporateallthefunctionsmostcommonly requiredbypumpusers.Thedrivespumpspecificfeatures ensureaccuratecontrolofwaterflowthroughoutthe processingcyclefromrawwater,throughutilization,to wastewatertreatment. Themodulesincludepre-programmedpumpcontrol functions.Thesefunctionsareeasytoselectandimplement usingpre-configuredmacrosforsingleandmulti-pump applications.Inaddition,aneasy-to-useprogrammingutilityis provided,enablinguserstofurthercustomizetheirdrives. Flow calculationprovidesthedrivewithaflowmeter routinethatveryaccuratelydeterminestheflowratewithin aprocess.Thisfunctionavoidstheneedforcostlyexternal flowmetersandissuitableforapplicationswheretheflow dataisnotneededforinvoicingpurposes.
Desalination plant
Irrigation system
Limewater
Coagulation
Remote monitoring and diagnosticsforpumpingstations canbeeasilyimplementedwithABBsSREA-01Ethernet adapter.Thisoptionalremoteinterfacemodulecansend processdata,logsandeventmessagesindependently, withoutadditionalon-sitedevices.Theadapterswebserver functionalitybringsremotemonitoringinterfacetostandard Internetbrowser.Routinesitevisitscanbereducedhelping tosavecosts.
Pumping station
Membrane treatment
UV light treatment
Active carbon filtration Ozone treatment Contact basin Sand filtration Clarification Preliminary sedimentation Aeration
Screening
Pre-aeration
Final sedimentation
Gas storage tank Biological afterfiltration Sludge digestion Humus Sludge drying Gas-fired power plant
Catalyst
Pump priorityisintendedforsystemswherethe consumptionratevariesbasedondemand.Forexample, thedrivecanbeprogrammedtooperatehighercapacity pumpsduringdaytimeandsmallerunitsatnight.This allowsforbettermaintenanceplanningandcanboost energyefficiencybyoperatingpumpsclosertotheirbest efficiencypoint. Sleep & boostissuitableforcleanwaterpumpingsystem, duringnightwhenwaterconsumptionfalls.Thedrivessleep &boostfunctiondetectspressuredropsinthepipesand runsthepumptoboostpressurepriortoshutdown.Pumping restartwhenthepressurefallsbelowtheminimumlevel. Thisfunctionextendsthepumpssleeptimeandhelpssave energy.Alsothelifetimeofthepumpandmotorincreasewhen non-productiverunningtimeisavoided. Level controlisusedtocontrolthefillingoremptyingof wastewaterstoragetanks.Fast-rampstartingcreatesa flusheffecttokeeppipesclear.Inaddition,userscandefine theefficiencyspeedbasedonthepumpsbestefficiency point.Thishelpstominimizeoverallenergyconsumption. Levelcontrolcanbeusedwithinastationcontrollingupto eightpumps. Pump cleaningoranti-jamisusedinwastewaterpumping stationstopreventpumpandpipeclogging.Asequence offorwardandreverserunsofthepumpcleantheimpeller. Ifthepumpcleaningfunctionrunstoooften,analarm israised.Thefunctioncanbetimedtooccurwithout interruptingthepumpingdutycyclehelpingtomaximize processuptime.
Smaller carbon footprint through improved energy efficiency OneofthebiggestbenefitsofusingABBindustrialdrive modulesforwaterandwastewaterapplicationsistheenergy savingopportunityoverfixedspeedorconventionalflow controlmethods.Ratherthanhaveanelectricmotorrunning continuouslyatfullspeed,anACdriveallowstheuserto variablycontrolthemotorspeed,dependingonthedemand. ABBoffersenergyappraisalsandenergysavingtoolsfor easilyassessingenergysavingsinwaterandwastewater applications.Energyappraisalsrapidlydeterminewhereand howmuchenergycanbesaved.Powersavingsofupto50 percentcanbereachedbyreducingthemotorspeedbyjust 20percent.Inaddition,ABBindustrialdrivemodulesoffera returnoninvestmentusuallywithintwoyearsbasedonenergy savingalone. A clean standard against polluted networks IEC/EN 61000-3-12 TheABBindustrialdrivemodulesforwaterandwastewater applicationsfulfillIEC/EN61000-3-12andcarrymanufacturers writtenstatementofcompliance.Thismeanssecurityand simplicityforspecifyingengineersandfacilitymanagers. ThenewEuropeanstandardsetsstrictlimitsforharmonic currentsproducedbyproductsconnectedtotheelectrical network. Harmoniccurrentsareformsofpollutionontheelectrical network.Theharmonicscancauseseveralundesiredeffects- flickeringlights,failingcomputers,andoverheatingofelectrical equipment.
Inputsandoutputs
Mainsconnection 24VDCinput Relayoutputs(2xRO) Analoganddigital extensions Digitalinputs(6xDI) Digitalinputs/outputs (2xDI/O) Analoginputs(2xAI) Analogoutputs(2xAO) Modbus/drive-to-drivelink Safetorque-off(STO) Userinterface (PCtools,controlpanel) Motorconnection Removablememoryunit Communication options ACQ810 drive modules|ABBindustrialdrives6
Technicaldataandtypes
Technical specification
Mains connection Voltageandpower range Frequency Motor connection Motortypes Voltage Outputfrequency Motorcontrol Environmental limits Degreeofprotection Ambienttemperature Installationaltitude Relativehumidity Contaminationlevels IP20accordingtoEN60529(GframeIP00); OpentypeaccordingtoUL508 -10to+55C(Gframe+50C),deratingabove 40C,nofrostallowed 0to4000m(ITnetwork:2000m),derating above1000m:1%/100m Max.95%,nocondensationallowed AccordingtoIEC60721-3-3:Chemicalgases: Class3C2,Solidparticles:Class3S2, Noconductivedustallowed Selectableforcurrentandvoltage 0to10V 0to20mA AsynchronousACinductionmotors 3-phase,from0toUN 0to500Hz ABBsDTC(directtorquecontrol) 3-phase,380to480V,+10/-15%(1.1to400kW) 3-phase,200to240V,+10/-10%(0.37to22kW) 50to60Hz5%
2analogoutputs 0to20mA 2bidirectionaldigitalI/Os 24Vlogiclevels,maximum200mAtotaloutput current 6digitalinputs 24Vlogiclevels 2relayoutputs Modbus/Drivetodrive link I/Oextensions Maximumswitchingvoltage250VAC/30VDC, maximumcontinuouscurrent2Arms Selectable,RS-485seriallink AnalogI/Oextension,FIO-11 AnaloganddigitalI/Oextension,FIO-21 Relayextension,FIO-31
PN= Typicalmotorpower I2N = 110%overloadallowedfor1minuteevery5minutesthroughtheentirespeed range Icont= Continuousoutputcurrentwithnooverloadcapacity Imax = Maximumoutputcurrent.Availablefor10satstart,otherwiseaslongas allowedbydrivetemperature. *Thelastnumberintypecode(4or2)refersnominalsupplyvoltageUN. Selectnumber4whenUNis400Vandnumber2whenUNis230V. Note:Theratingsapplyat40Cambienttemperature
Communicationoptions DeviceNetadapter,FDNA-01 PROFIBUSDPadapter,FPBA-01 Ethernet(EtherNet/IPTM,Modbus/TCP),FENA-01 Modbusadapter,FSCA-01 LonWorks adapter,FLON-01 Remotemonitoring Protection functions Over/undervoltagecontroller Motorshort-circuitprotection Inputphase-lossdetection(bothmotorandline) Overcurrentprotection Drivetemperature/overloadcontroller Powerlimits Motorthermalprotection Product compliance Conformitytostandards CE,cUL,UL,CSA,GOST-R,C-Tick Harmonics IEC/EN61000-3-12 EMC(accordingto EN61800-3) Functionalsafety CategoryC3(C2withoptionalfilter) IEC61508:SIL3 EN954-1:Category4 IEC62061:SILCL3 ENISO13849-1:PLe CertifiedbyTUV Start-upandmaintenancetool Programmingtool Ethernetadapter,SREA-01
Dimensions
Frame size A B C D E0 E G Dimensions and weights Height
1)
2)
Contactus
3AUA0000055685REVDEN20.12.2010#15383
www.abb.com/drives www.abb.com/drivespartners
Copyright2010ABB.Allrightsreserved. Specificationssubjecttochangewithoutnotice.