Milling

M1~M142
M2~M8

Milling Series
Product Lineup

M4

M9~M21

Milling Indexable Inserts

Milling Inserts Identification System
Milling Inserts

M9
M10

M22~M34

Corner Angle 45
MOF45
MOFX45
Easy edge adjustment
MSE45
MSE45-SF
Easy edge adjustment
MSD45
MSO45-S / MSO45 / MSO45-09

M22
M24
M26
M28
M31
M32

M35~M39

Corner Angle 15
MSRS
MSP15 / MSE15

M35
M39

M40~M77

Corner Angle 0
MTE90-SF
Easy edge adjustment
MTE90 / MTP90
MSO90 / MSO90-S / MSO90-09
MEC
MECX
MECH / MECH-BT50 / MECH-SK40 / MECH-SK50
MSR / MSR-BT50
MHD
Plus Mill

M40
M41
M42
M44
M52
M55
M61
M67

M78~M85

Endmill for Shouldering

DMC / DMC-H / DMC-SX
MEAL
Endmill for Aluminum Machining
MTPS / MTES
MEA / MEB

M78
M80
M81
M82

M86~M93

Multi-Function Machining Endmill

MEY
MEZ-G

M86
M90

Ultra Drill Mill

M94~M119

Slot Mill (Slotting)

MSTA
MSTB
MSTC

Slot width1.6, 2.2, 3, 4 mm fixed

Slot width6 - 13 mm Semi-Adjustable
Slot width14 - 23.3 mm Full-Adjustable

Ball-Nose Endmill / Radius Series (Face Mill + Endmill)

MRF / MRFW
MRP / MRP-S
MHD-R

Magic Ball
Radius Mill
Radius Plus Mill

Other Applications
MGI
MCSE
MEF
METS
MVG

Grooving Endmill for M/C

Chamfering Endmill
Bolt Countersink Endmill
T-Slot Mill
Ring Grooving Endmill for M/C

M96
M100
M105

M120~M131
M120
M122
M129

M132~M140
M132
M134
M136
M138
M140

M1

Ball-Nose Endmill
Finishing

Finishing

Contouring / Profiling

Pocketing

MRF / MRFW (Carbide Shank)

E

Fig.1

E

Fig.2

E

Fig.3

E

E




Top Face Mark

Fig.4
(Carbide
Shank)

-
-

S

-
-

MRF Standard Neck

E




Top Face Mark

-

S

-
-

MRF Long Neck

E




Top Face Mark

-

S

-

-
-

MRFW Carbide Standard Neck

E




Top Face Mark

-

S

-
-

MRFW Carbide Long Neck Top Face Mark Shown

Description

08-S12
10-S12
12-S12
16-S20
20-S25
25-S32
MRF 08-S12-130
10-S16-150
12-S16-160
16-S20-160
20-S25-180
25-S32-200
MRFW 08-S08
10-S10
12-S12
MRFW 08-S08-130
10-S10-140
12-S12-150

Milling

MRF
Standard
Neck

Long
Neck

Carbide
Standard
Neck
Carbide
Long
Neck

Spare Parts

Dimension (mm)
r

D d1 d2

L1

L2

L3

Drawing

Std.
No. of Insert

Toolholder Dimensions
Clamp Screw Wrench

Anti-seize
Compound

DT
MP-1

Applicable
Inserts
M20

TT

4
5
6
8
10
12.5
4
5
6
8
10
12.5
4
5
6
4
5
6

8
10
12
16
20
25
8
10
12
16
20
25
8
10
12
8
10
12

12
20
25
32
12
16
20
25
32
8
10
12
8
10
12

7.5
9.5
11.5
14
17
22
7.5
9.5
11.5
14
17
22
7.4
9.5
11.5
7.4
9.5
11.5

100
110
130
140
150
130
150
160
160
180
200
100
100
110
130
140
150

10
13
20
25
31
10
15
16
20
25
31
-

22
25
30
50
60
70
50
60
65
80
90
30
35
45
65
75
85

620'
3
250'
80
3
330'
80 230'
350'
100
210'
2
95
100 210'
110 240'
70
65
65
78
75

Fig.1
Fig.2
Fig.1
Fig.3

Fig.1

Fig.3

Fig.4

Fig.4

SC-30067
SC-35085
SC-40100
SC-50130
SC-60160
SC-60210
SC-30067
SC-35085
SC-40100
SC-50130
SC-60160
SC-60210
SC-30067
SC-35085
SC-40100
SC-30067
SC-35085
SC-40100

DT-8
DT-10
DT-15
DT-20
TT-25
TT-30
DT-8
DT-10
DT-15
DT-20
TT-25
TT-30
DT-8
DT-10
DT-15
DT-8
DT-10
DT-15

MP-1

MP-1

MP-1

MP-1

RDFG08FR
RDFG10FR
RDFG12FR
RDFG16FR
RDFG20FR
RDFG25FR
RDFG08FR
RDFG10FR
RDFG12FR
RDFG16FR
RDFG20FR
RDFG25FR
RDFG08FR
RDFG10FR
RDFG12FR
RDFG08FR
RDFG10FR
RDFG12FR

(Toolholder's interference angle) is the angle formed by the tangential line from insert dia. to toolholder's shank dia.
-1

MP

Coat Anti-seize Compound (MP-1) thinly on clamp screw when insert is fixed.

: Std. Item : Check Availability

M120

R : Std. Item (R-hand Only)

L : Std. Item (L-hand Only)

Magic Ball

Applicable Inserts
Shape

Description
Top Face Mark

Top Face Shown

RDFG 08FR
10FR
12FR
16FR
20FR
25FR

Check the Top Face Mark of both insert and toolholder.

Recommended ap
Description
MRF08-S12
MRF10-S12
Standard MRF12-S12
Neck MRF16-S20
MRF20-S25
MRF25-S32
MRF08-S12-130
MRF10-S12-150
Long MRF12-S12-160
Neck MRF16-S20-160
MRF20-S25-180
MRF25-S32-200
Carbide MRFW08-S08
Standard MRFW10-S10
Neck MRFW12-S12
Carbide MRFW08-S08-130
Long MRFW10-S10-140
Neck MRFW12-S12-150

ap
0.2 (Max0.3)
0.2
0.5
0.5
1
1
0.2 (Max0.3)
0.2
0.5
0.5
1
1
0.2 (Max0.3)
0.2
0.5
0.2 (Max0.3)
0.2
0.5

Pf

Application
0.8
1
1.2
1.6
2
2.5
0.8
1
1.2
1.6
2
2.5
0.8
1
1.2
0.8
1
1.2

For 8, Holder may be broken because of over load if ap exceeds 0.3mm.

Recommended Cutting Conditions (At Cutting Dia. D)

Insert
Vc
fz (mm/t)
Grade (m/min)
0.1~0.2

Stainless Steel

PR915 50~150

Carbon Steel

PR915 100~200 0.1~0.3

Alloy Steel

PR915 80~180

0.1~0.3

Mold Steel

PR915 50~150

0.1~0.2

Cast Iron

PR915 100~200 0.2~0.4

Workpiece Material

Insert
Vc
fz (mm/t)
Grade (m/min)

Stainless Steel

PR915 50~150

Carbon Steel

PR915 100~200 0.1~0.3

0.1~0.2

Alloy Steel

PR915 80~180

0.1~0.3

Mold Steel

PR915 50~150

0.1~0.2

Cast Iron

PR915 100~200 0.2~0.4

10

Vc (m/min)
(n: min-1)

fz (mm/t)
(Vf: mm/min)

100
(3980)
150
(5970)
130
(5170)
100
(3980)
150
(5970)

0.15
(1190)
0.2
(2930)
0.2
(2070)
0.15
(1190)
0.3
(3580)

Vc (m/min)
(n: min-1)

100
(3180)
150
(4770)
130
(4140)
100
(3180)
150
(4770)

12
fz (mm/t)
(Vf: mm/min)

Vc (m/min)
(n: min-1)

0.15
(950)
0.2
(1190)
0.2
(1660)
0.15
(950)
0.3
(2860)

16

100
(2650)
150
(3980)
130
(3450)
100
(2650)
150
(3980)

20

fz (mm/t)
(Vf: mm/min)

0.15
(800)
0.2
(1590)
0.2
(1380)
0.15
(800)
0.3
(2390)
25

Vc (m/min)
(n: min-1)

fz (mm/t)
(Vf: mm/min)

Vc (m/min)
(n: min-1)

fz (mm/t)
(Vf: mm/min)

100
(1990)
150
(2980)
130
(2950)
100
(1990)
150
(2980)

0.15
(600)
0.2
(1190)
0.2
(1030)
0.15
(600)
0.3
(1790)

100
(1590)
150
(2390)
130
(2070)
100
(1590)
150
(2390)

0.15
(480)
0.2
(950)
0.2
(830)
0.15
(480)
0.3
(1430)

Vc (m/min)
(n: min-1)

100
(1270)
150
(1910)
130
(1660)
100
(1270)
150
(1910)

fz (mm/t)
(Vf: mm/min)

0.15
(380)
0.2
(760)
0.2
(660)
0.15
(380)
0.3
(1150)

Milling

Workpiece Material

Actual Cutting Speed (Vd) Conversion Coefficient Table

The actual Vc varies depending on ap and slant face angle.
Vd can be obtained by dividing the conversion coefficient into the recommended cutting speed.
Model
D(Cutting Dia.)
e)

gl

ce

nt

An

Fa

a
Sl

t (a

p)

(Act. Cutting Dia.)

Tool Dia.(D)
ap(t:mm)
15
30
Slant Face
45
Angle
60
()
75
90(Horizontal Plane)
Tool Dia.(D)
ap(t:mm)
15
30
Slant Face
45
Angle
60
()
75
90(Horizontal Plane)

10

0.1
1.00
1.05
1.18
1.47
2.15
4.48

0.2
1.00
1.02
1.12
1.34
1.82
3.22

0.1
1.00
1.05
1.20
1.51
2.24
5.06

0.5
1.00
1.01
1.10
1.30
1.73
2.87

0.5
1.00
1.02
1.12
1.34
1.83
3.20

16
0.2
1.00
1.05
1.18
1.47
2.14
4.48

12
0.2
1.00
1.03
1.14
1.38
1.92
3.57

0.2
1.00
1.04
1.16
1.42
2.02
3.92

1
1.02
1.00
1.06
1.21
1.53
2.29

0.5
1.00
1.03
1.14
1.38
1.93
3.57

20

0.5
1.00
1.01
1.07
1.24
1.60
2.50
25
1
1.01
1.00
1.08
1.25
1.62
2.55

E.g.: Suppose tool dia. 8mm, ap=0.1mm, slant face angle 90:The actual cutting speed Vd for carbon steel machining,
when Vc is 150m/min at the biggest diameter, Vd can be obtained as Vd=150 4.48=33.5m/min

M121

MRP Radius Mill

Radius Milling / Profiling

Pocketing

d1

MRP-S End Mill

d h7

Fig.2

L
Standard (Weldon)

Fig.1

d1

d h7

Fig.4

Fig.3

Standard (Straight)

d1

d h7

Fig.5

Long Shank (Straight)

d1

d h7

Fig.6

Fig.7

Fig.8

Milling

d h7

d1

Fig.9

d1

d h7

Fig.10

d h7

d1

Fig.11

M122

Facing

MRP-S

MRP 012-W16-1T042-90
012-W16-1T042-130
016-W16-2T042-90
016-W20-2T042-132
016-W25-2T042-183
020-W20-2T042-92
020-W25-2T082-138
020-W25-2T082-183
MRP 025-W32-3T082-142
025-W32-3T127-187
032-W32-4T082-142
032-W32-4T127-187
MRP 012-S16-08
016-S16-08
020-S20-08
MRP 025-S25-10-3T
032-S32-10-4T
MRP 032-S25-12
040-S32-12
040-S32-12-4T
050-S42-12
MRP 040-S32-16
050-S42-16
063-S42-16
MRP 012-S16-08-160
016-S16-08-160
020-S20-08-180
MRP 025-S25-10-3T-180
032-S32-10-4T-200
MRP 032-S25-12-300
040-S32-12-300
040-S32-12-4T-200
050-S42-12-300
MRP 040-S32-16-300
050-S42-16-300
063-S42-16-300

4
1
2
2
3
4
2
3
4
4
2
3
4
1
2
2
3
4
2
3
4
4
2
3
4

90
130
90
14.4 132
183
92
17 138
183
142
21
187
142
28
187
10.4
110
14.4
17 120
21 120
28 140
24.4 140
160
31.4
140
41.4 170
31.4 160
41.4
170
54.4
10.4
160
14.4
17 180
21 180
28 200
24.4
300
31.4
200
41.4
31.4
300
41.4
54.4

12 16 10.4
16
16 20
25
20
20 25
25
25 32
32 32
12
16
20
25
32
32

16
20
25
32
25

40 32
50
40
50
63
12
16
20
25
32
32

42
32
42
16
20
25
32
25

40 32
50
40
50
63

42
32
42
42

Spare Parts
Drawing

No. of Insert

r D d d1 L

Rake Angle
()

Dimension (mm)

Wrench

Applicable
Inserts
M20

DT-10

RDMT08T2M0-H

SB-3080TR

DT-10

RPMT10T3M0

+2

-8.5
Fig.1
-5.5
SB-3060TR
0
Fig.3
+5 -4

DT-10

RDMT08T2M0-H

+2

-6 Fig.3 SB-3080TR

DT-10

RPMT10T3M0

DT-15

RPMT1204M0-H
RPMT1204M0

DT-20

RPMT1606M0-H

DT-10

RDMT08T2M0-H

DT-10

RPMT10T3M0

DT-15

RPMT1204M0-H
RPMT1204M0

DT-20

RPMT1606M0-H

Pd

42

4 -8.5 -5.5 Fig.2

42

42
82 3 2
82
82
3.5 2.5
127
82
3.5 2.5
127
N.A.
3 0.5
2
3.5 2.5
40

7
50

A.R. R.R.

Fig.4
0 -5.5 Fig.7
SB-3060TR
Fig.8
Fig.4
+5 -4
Fig.9
+2

-6 Fig.9
-6 Fig.5

-4
6

-5

Fig.10

SB-40115TR

+5
8

SB-4085TR

-3

Fig.10

SB-50120TR

Fig.11
N.A.
-8.5
Fig.1
-5.5
SB-3060TR
0
3 0.5 4
Fig.3
2
+5 -4
3.5 2.5

40

4.5 3.5
5 4

Clamp Screw

+2

50

-6 Fig.3 SB-3080TR
-4

4.5 3.5
5 4
7

-5

Fig.10

SB-40115TR

+5
8

SB-4085TR

-3

Fig.10

SB-50120TR

Milling

Cylindrical Long Shank

Cylindrical

Weldon

Description

Std.

Toolholder Dimensions

Fig.11

Pd: Max. Plunging Depth

: Std. Item : Check Availability

R : Std. Item (R-hand Only)

L : Std. Item (L-hand Only)

M123

MRP Radius Mill

Radius Milling / Profiling

MRP Face Mill

D1
D2
d
b

Pocketing

d2
d1
D
Fig.1

d1
D
Fig.2

S
H1

H1

D1
D2
d
b

Facing

MRP 050R-10-6T
063R-10-7T
MRP 050R-12
063R-12
080R-12
080R-12-7T
MRP 080R-16
100R-16
100R-16-7T
125R-16
125R-16-8T
MRP 080R-20
100R-20
MRP 052R-10E-6T
066R-10E-7T
MRP 080R-12E-7T
MRP 100R-16E-7T
125R-16E-8T

r D D1 D2 d d1 d2 H

6
50 45.0 38 22.0 18
5
7
63 57.9 50 25.4 20
4
50 41.4 38 22.0 18
5
63 54.4 50
6
6
71.4 55 25.4 20
80
7
74.4 59
5
80 70.6 55 25.4 20
6
90.5
100
70 31.75 48
7 8
93.0
6
115.5
125
80 38.10 58
8
118.0
4
80 67.3 55 25.4 20
10
5
100 87.3 70 31.75 48
6
52 47.0 41 22 18
5
7
66 60.9 49 27 20
7 6 80 74.4 59 27 20
7
100 93.0 70 32 45
8
8
125 118.0 80 40 60

12
14
12

H1
13

50
15

14
14 50
-

63

19

14
11.0
13.5
13.5

50
23
63

55 18.4

50 13.0
50 14.0

20 6.3 10.4
3.5
26 6.0 9.5
20 6.3 10.4
5.0
26 6.0 9.5
4.5
26 6.0 9.5
7.0
32 8.0 12.7
6.0
7.0
38 10.0 15.9
6.0
24 6.0 9.5
8.5
32 8.0 12.7
20 6.3 10.4
3.5
22 7.0 12.4
22 7.0 12.4 4.6
8.0 14.4
30
6.0
9.0 16.4

Pd

S A.R. R.R.

2.5 5.0 +5
4.0

-5 Fig.1
-5

6.0 +5

3.5
6.0
5.0 8.0 +5
6.0
5.0
N.A. 10.0 +5

-3
-5
-3
-5
-6
-5
-6
-3
-5

Fig.1

Weight (kg)

Rake Angle
()

Dimension (mm)

Drawing

Description

Std.
No. of Insert

Toolholder Dimensions

0.4
0.5
0.4
0.5
0.7

Fig.1

0.8
1.0

Fig.2
1.7
Fig.1
Fig.2

2.5 5.0 +5

-5 Fig.1

3.6 6.0 +5

-5 Fig.1

5.0 8.0 +5

-6 Fig.2

0.8
1.0
0.4
0.5
0.8
1.0
1.7

Pd: Max. Plunging Depth

Use BT -FMC22 (TMT Standard in the market) for MRP050R-10-6T and MRP050R-12.

Spare Parts

Milling

Clamp Screw

Wrench

Applicable Inserts
M20

Description
MRP 050R-10-6T
063R-10-7T
MRP 050R-12
063R-12
080R-12
080R-12-7T
MRP 080R-16
100R-16
100R-16-7T
125R-16
125R-16-8T
MRP 080R-20
100R-20
MRP 052R-10E-6T
066R-10E-7T

SB-3080TR

DT-10

RPMT10T3M0

DT-15

RPMT1204M0-H
RPMT1204M0

SB-50120TR

DT-20

RPMT1606M0-H

SB-60120TR

DT-25

RPMT2006M0-H

SB-3080TR

DT-10

RPMT10T3M0

MRP 080R-12E-7T

SB-4085TR

DT-15

RPMT1204M0-H
RPMT1204M0

MRP 100R-16E-7T
125R-16E-8T

SB-50120TR

DT-20

RPMT1606M0-H

SB-40115TR
SB-4085TR

Mounting Bolt (HH10X30) is included for MRP050R.

Mounting Bolt (HH12X25) is included for MRP063R and MRP066R-10E-7T.
Mounting Bolt (HH12X25) is included for MRP080R and MRP080R-12E-7T.
Mounting Bolt (HH10X25) is included for MRP052R-10E-6T.

: Std. Item : Check Availability

M124

R : Std. Item (R-hand Only)

L : Std. Item (L-hand Only)

 Applicable Inserts
M20

Applicable Inserts
Toolholder

Tough Edge

MRP

-08
-10
-12
-16
-20

Tough Edge

RDMT08T2M0-H

RPMT10T3M0
RPMT1204M0

RPMT1204M0-H
RPMT1606M0-H
RPMT2006M0-H

Top Face
Low cutting force and good chip
evacuation by new chipbreaker
design.
-H type insert has a land at the
cutting edge which adds edge
strength.

Flexible Curved Facing

Insert

RPMT10T3M0
RPMT1204M0
RPMT08T2M0-H
RPMT1204M0-H
RPMT1606M0-H
RPMT2006M0-H

New ratchet design prevents the

insert's movement and holds the
insert firmly in the insert pocket
even when the heavy machining.
(Only RPMT)

Bottom Face

Land at Edge

Features

Remarks

No

Low Cutting
Force

Even if the workpiece clamp is

weak, or if the workpiece is thin,
sharp cutting performance and less
chattering is demonstrated.

Parallel Land
0.2mm Width

Tough Edge

Used in General Roughing.

Recommended Cutting Conditions

Recommended Insert Grade (Cutting Speed Vc: m/min)

~0.5

100~180

Cast Iron

~0.6

Non-ferrous Metals

~0.6

100~180

80~150

Note) Reduce the ap by 20-50% when machining with long overhang length or using long shank types.

100~180

Milling

Mold Steel

KPD010

100~180

PCD

KPD001

~0.6

120~200

KW10

Alloy Steel

PW30

120~200

PR905

~0.6

120~200

Carbide

PR660

Carbon Steel

PR830

120~200

PR730

~0.4

PVD Coated Carbide

PR630

Stainless Steel

TN100M

fz
(mm/t)

TN60

Workpiece Material

TC60

Cermet

100~180

80~150

60~130

100~180

80~150

100~300
: 1st Recommendation : 2nd Recommendation

M125

MRP Radius Mill

Cutting Performance of Radius Mill (Standard-type)

Workpiece
Material

Slotting
D(Cutting Dia.)

Cutting Conditions
Tooholder: Standard
Vc=120 ~ 150m/min (See below table)
ap = varied fz= varied Dry
Overhang Length = L1 (See below table)

ap

$
4$

Description
.314
MRP012-S16-08

ONJO
min-1 7D
(Vc=150NNJO
m/min
)
n=3980
NN
mm
L1=42
ap (mm)

1
0.1 0.2 0.3 0.4 0.5

2
0.1 0.2 0.3 0.4 0.5

ap (mm)

ap (mm)

.314
MRP050-S42-12

ONJO
min-1 7D
(Vc=120NNJO
m/min
)
n=765
NN
mm
L1=80

ap (mm)

7
6

ap

6
ap

0.2 0.3 0.4 0.5 0.6

Feed Rate (mm/t

.314
MRP040-S32-16

ONJO
n=1195
min-1 7D
(Vc=150NNJO
m/min
)
=90NN
mm
L1
8

0.2 0.3 0.4 0.5 0.6

Feed Rate (mm/t

Feed Rate (mm/t

.314
MRP050-S42-16

ONJO
n=765
min-1 7D
(Vc=120NNJO
m/min
)
-1
=90NN
mm
L

.314
MRP063-S42-16

ONJO
n=605
min-1 7D
(Vc=120NNJO
m/min
)
-1
=90NN
mm
L

ap (mm)

ap (mm)

ap

7
ap

ap

.3145
MRP040-S32-12-4T

ONJO
min-1 7D
(Vc=150NNJO
m/min
)
n=1195
NN
-1=80
mm
L

6
ap

ap

Milling

Feed Rate (mm/t

.314
MRP040-S32-12

ONJO
min-1 7D
(Vc=150NNJO
m/min
)
n=1195
NN
-1=80
mm
L

0.2 0.3 0.4 0.5 0.6

0.2 0.3 0.4 0.5 0.6

Feed Rate (mm/t

M126

ap (mm)

0.1 0.2 0.3 0.4 0.5

Feed Rate (mm/t

Feed Rate (mm/t

.3145
MRP032-S32-10-4T

ONJO
min-1 7D
(Vc=150NNJO
m/min
)
n=1490
-1
=80NN
mm
L

ap (mm)

.314
MRP032-S25-12

ONJO
min-1 7D
(Vc=150NNJO
m/min
)
n=1490
NN
mm
L1=80

ap (mm)

0.1 0.2 0.3 0.4 0.5

Feed Rate (mm/t

ap

ap

16 type
(RPMT1606M0-H)

ap

.3145
MRP025-S25-10-3T

ONJO
min-1 7D
(Vc=150NNJO
m/min
)
n=1910
=60NN
mm
L1

12 type
(RPMT1204M0-H)

5
4

Feed Rate (mm/t

ap (mm)

0.1 0.2 0.3 0.4 0.5

10 type
(RPMT10T3M0)

.314
MRP020-S20-08

ONJO
min-1 7D
(Vc=150NNJO
m/min
)
n=2390
NN
-1=42
mm
L

4
ap

08 type
(RDMT08T2M0-H)

ap

.314
MRP016-S16-08

ONJO
min-1 7D
(Vc=150NNJO
m/min
)
n=2980
NN
-1=42
mm
L

0.2 0.3 0.4 0.5 0.6

Feed Rate (mm/t

ap (mm)

0.2 0.3 0.4 0.5 0.6

Feed Rate (mm/t

ap (mm)

0.2 0.3 0.4 0.5 0.6

Feed Rate (mm/t

 Cutting Performance of Radius Mill (Long Shank type)

Workpiece
Material

Slotting
D(Cutting Dia.)

Cutting Conditions
Tooholder: Standard
Vc=120 150m/min (See below table)
ap = varied fz= varied Dry
Overhang Length = L (See below table)

ap

$
4$

Description

ap (mm)













    

Feed Rate (mm/t)

Feed Rate (mm/t)

.314
ONJO
7DNNJO

-NN

ap (mm)

.3145
ONJO
7DNNJO

-NN

ap (mm)

.314
ONJO
7DNNJO

-NN

ap (mm)

ap


ap


ap

    

    

Feed Rate (mm/t)

.314
ONJO
7DNNJO

-NN


    

Feed Rate (mm/t)

.314
ONJO
7DNNJO

-NN

ap (mm)

Feed Rate (mm/t)

ap (mm)

ap

    

Feed Rate (mm/t)

    

Feed Rate (mm/t)

ap (mm)

    

Feed Rate (mm/t)

.314
ONJO
7DNNJO

-NN

ap

ap

ap (mm)

    

    

Feed Rate (mm/t)

.3145
ONJO
7DNNJO

-NN

ap (mm)

.314
ONJO
7DNNJO

-NN

ap (mm)

    

Feed Rate (mm/t)

ap

ap

ap

ap



.3145
ONJO
7DNNJO

-NN

16 type
(RPMT1606M0-H)




Feed Rate (mm/t)

12 type
(RPMT1204M0-H)

ap (mm)



    

10 type
(RPMT10T3M0)

.314
ONJO
7DNNJO

-NN


ap

08 type
(RDMT08T2M0-H)

ap



.314
ONJO
7DNNJO

-NN

Milling

.314
ONJO
7DNNJO

-NN

ap (mm)

    

Feed Rate (mm/t)

M127

MRP Radius Mill

Guide for Drilling
Depth of Drilling
See Pd value of Toolholder Dimension Table in page M127, M128.
(Pd Shows the maximum plunge depth.)

Traversing after Drilling

When Traversing after Drilling
Reduce the table feed by 50% until the center core part
(reminder of grinding) is completely cut off.
(The internal cutting edge's radial rake angle is larger in
the negative direction)
The Min. transfer length L to make the flat face is as
follows.
Insert
RDMT08T2M0-H
RPMT10T3M0
RPMT1204M0
RPMT1204M0-H
RPMT1606M0-H

L (mm)
D-7
D-9

Center Core

D-11
D-15

Guide for Ramping (Slant Milling)

The transfer length L at the maximum slant angle in the
ramping operation depends on the ap.

Milling

Toolholder
MRP 012-S16-08(-160)
016-S16-08(-160)
020-S20-08(-180)
MRP 025-S25-10-3T(-180)
032-S32-10-4T(-200)
MRP 032-S25-12(-300)
040-S32-12(-300)
040-S32-12-4T(-200)
050-S42-12(-300)
MRP 040-S32-16(-300)
050-S42-16(-300)
063-S42-16(-300)
MRP 050R-10-6T
063R-10-7T
MRP 050R-12
063R-12
080R-12
080R-12-7T
MRP 080R-16
100R-16
100R-16-7T
125R-16
125R-16-8T
MRP 080R-20
100R-20

Angle ()
tan
Ramping is not available
4
0.070
14
0.249
14
0.249
8
0.141
15
0.268
10
0.176
9
0.158
7
0.123
20
0.364
13
0.231
8
0.141
4
0.070
3
0.052
7
0.123
5
0.087
3
0.052
3
0.052
6
0.105
4
0.070
3
0.052
3
0.052
2
0.035
8
0.141
6
0.105

* Above is the value considering the clearance 1mm between the tool body and the workpiece.

M128

Formula of the Transfer Length L at Max.

Slant Angle

ap
tan

L=

ap

Radius Helical Endmill

Radius Milling / Profiling

Pocketing

Facing

E I

MHD-RSASeparate-type (Base Unit A + Front Piece + Radius Front Piece)

$

4

.)%

.)%
.)%

4
r

4

Toolholder Dimensions

MHD

32-S32-4RSA
40-S32-5RSA
40-S42-5RSA
50-S42-6RSA

Dimension (mm)

No. of
Flute

Edge

Edge

Middle

Std.

Bottom

No. of Insert

Description

4
5
5
6

32
40
40
50

32
32
42
42

133
143
149
150

50
58
58
59

S1

Rake Angle ()
R.R.
S3 A.R. Bottom Edge Middle Edge

S2

3.0 8.3 24.7 42.0

4.0
+9
4.0 10.9 31.9 48.2
5.0

-5
-3
-3
0

-7
-3
-3
-1

When using -T Insert, the finished diameter (D) will be approx. 0.2mm smaller.

Applicable Inserts and Composition of Toolholder

MHD

Endmill
32-S32-4RSA
40-S32-5RSA
40-S42-5RSA
50-S42-6RSA

Applicable Inserts

M67
Base Unit
MHD32-S32-A
MHD40-S32-A
MHD40-S42-A
MHD50-S42-A

M18~M20

FPMT090340ER,NDKT090304ER-V / N1 / N2
RPMT10T3M0,NDMM12T308ER-T / N2 / N3
RPMT1204M0(-H),NDMM12T308ER-T / N2 / N3

Front Piece (Middle) M69 Front Piece (End) M129

MHD32-F
MHD32-4RF
MHD40-F

MHD40-5RF

MHD50-F

MHD50-6RF

MHD-RFRadius Front Piece

MHD32-4RF
E

I

MHD40-5RF
50-6RF

I

Milling

MHD

32-4RF

40-5RF

50-6RF

Edge

Middle

Edge

Std.

Bottom

No. of Insert

Description

No. of
Flute

Toolholder Dimensions

Dimension (mm)

r D d

Rake Angle ()
R.R.
S A.R. Bottom Edge Middle Edge

32 14.4 28.8 17.3

9.2

40

19 29.3 16.3

50

27 31.3 17.3

-5
+9

-3
0

Applicable Inserts
M18~M20

FPMT090340ER
NDKT090304ER-V / N1 / N2
RPMT10T3M0
-3
NDMM12T308ER-T / N2 / N3
RPMT1204M0(-H)
-1
NDMM12T308ER-T / N2 / N3
-7

When using -T Insert, the finished diameter (D) will be approx. 0.2mm smaller.

: Std. Item : Check Availability

R : Std. Item (R-hand Only)

L : Std. Item (L-hand Only)

M129

Radius Helical Endmill

Radius Milling / Profiling

Facing

Pocketing

Spare Parts
Spare Parts
Clamp Screw
For End Insert

Description

Wrench

Clamp Bolt

For Middle Insert For End Insert For Middle Insert For 1 Front Piece For 2 Front Piece

Wrench

Anti-seize
Compound
MP-1

MHD
Separate
Type
MHD
Base Unit

Front
Piece
Radius
Front Piece

MHD

MHD

32-S32-4RSA
40-S32-5RSA
40-S42-5RSA
50-S42-6RSA
32-S32-A
40-S32-A
40-S42-A
50-S42-A
32-F
40-F
50-F
32-4RF
40-5RF
50-6RF

SB-2560TR

SB-2560TR

DT-8

DT-8

HH8X50

LW-6

SB-3080TR

SB-3080TR

DT-10

DT-10

HH8X55

LW-6

SB-4085TR SB-3080TR
SB-2560TR

DT-15
DT-10
DT-8

HH12X55 LW-10
HH8X50 LW-6

SB-3080TR

DT-10

HH8X65

SB-3080TR
SB-2560TR

DT-10
DT-8

HH12X65 LW-10

SB-3080TR

DT-10

SB-2560TR
SB-3080TR
SB-4085TR

SB-2560TR
SB-3080TR
SB-3080TR

DT-8
DT-10
DT-15

DT-8
DT-10
DT-10

MP-1

LW-6

MP-1

When purchasing the front piece separately, the wrench (DT-8 or DT-10 or DT-15)is not included.
When purchasing the base unit and front pieces separately, the clamp bolt and wrench are not included.
Various clamp bolts for front pieces are available.
M77
The clamp bolt for the front piece (MHD...-F) is included with separate-type (MHD...-SA/SB) and base unit (MHD...-A/-B).
If replacing the end with the radius-type front piece (MHD-RF), a different type of clamp bolt may be required.
M77
-1

MP

Coat Anti-seize Compound (MP-1) thinly on clamp screw when insert is fixed.

Applicable Inserts
ND 09 Insert
Applicable Inserts

M18, M19

Applicable Inserts

Description

1-Notched

2-Notched

MHD 32-S32-4RSA NDKW 090304ER NDKT 090304ER-V NDKT 090304ER-N1 NDKT 090304ER-N2
Milling

M20

FPMT090340ER

ND 12 Insert
Applicable Inserts

M19

Applicable Inserts

M20

Description

2-Notched

MHD 40-S32-5RSA
40-S42-5RSA

Tough Edge

RPMT 10T3M0

NDMM 12T308ER-T NDMM 12T308ER-N2 NDMM 12T308ER-N3

MHD 50-S42-6RSA
For installation of notched insert, make sure to see page M76.

M130

3-Notched

RPMT 1204M0
RPMT 1204M0-H

Radius Plus Mill

Recommended Cutting Conditions (MHD-RSA)

Workpiece Material: C50 (S50C)
Cutting Speed Vc
Application
Description
Max. Condition
fz (mm/t)
(m/min)
Depth ap (mm) Width ae (mm)
1/2 of Cutting Dia.
100
0.1
40
MHD 32-S32-4RSA
40-S32-5RSA
1/2 of Cutting
Shouldering
100
0.1
45
40-S42-5RSA
Dia.
50-S42-6RSA
MHD 32-S32-4RSA
1/2 of Cutting
40-S32-5RSA
80
0.1
Slotting
Dia.
40-S42-5RSA
50-S42-6RSA
1/2 of Cutting Dia.
80
0.1
40
MHD 32-S32-4RSA
40-S32-5RSA
Ramping
1/2 of Cutting
Shouldering
80
0.1
45
40-S42-5RSA
Dia.
50-S42-6RSA
MHD 32-S32-4RSA
1/2 of Cutting
40-S32-5RSA
Ramping
80
0.1
Dia.
Slotting
40-S42-5RSA
50-S42-6RSA

Workpiece Material: Cast Iron

Max. Condition
fz (mm/t)
Depth ap (mm) Width ae (mm)

Cutting Speed Vc
(m/min)

120

0.15

45

100

0.15

1/2 of Cutting
Dia.

80

0.1

45

80

0.1

1/2 of Cutting
Dia.

1/2 of Cutting
Dia.

1/2 of Cutting
Dia.

MHD32-S32-4RSA is not suitable for slotting and slant slotting of carbon steel / alloy steel.

Guide for Drilling

Depth of Drilling
Radius Helical Endmill MHD-RSA / MHD-RC
Description

3mm
4mm

Recommended ap
when Drilling
2mm
3mm

5mm

4mm

C-Dimension
(Distance from body bottom to insert end: mm)

FPMT090340ER
RPMT10T3M0
RPMT1204M0
RPMT1204M0-H

The ap should have approx. 1mm clearance from C-dimension when Drilling.

Traversing after Drilling

When Traversing after Drilling

Reduce the table feed by 50% until the center core part is
completely cut off.
(The internal cutting edge's radial rake angle is large in the
negative direction)
The Min. transfer length L to make the flat face is as follows.
Insert
FPMT090340ER
RPMT10T3M0
RPMT1204M0
RPMT1204M0-H

L (mm)
D-7
D-9

Milling

Center Core

D-11

Guide for Ramping (Slant Milling)

The transfer length L at the maximum slant angle in the
ramping operation depends on the ap.

Formula of the Transfer Length L at Max.

Slant Angle

ap
tan

L=
Toolholder

Angle ()

tan

MHD32-S32-4RSA(MHD32-4R)
MHD40-S32-5RSA(MHD40-5R)
MHD40-S42-5RSA(MHD40-5R)
MHD50-S42-6RSA(MHD50-6R)

6
8
8
8

0.105
0.141
0.141
0.141

* Above is the value considering the clearance 1mm between the tool body and the workpiece.

BQ

M131

MGI Grooving Endmill

Internal Grooving

MGI

Fig1

'

EI

"

-

Fig2

'

EI

"

-

8
-
-

Edge
Width

Dimension (mm)

A d L1 L2

Spare Parts
Drawing

Description

Std.

Min. Bore
Dia.

Toolholder Dimensions
Clamp Set

1420-1SS
1620-1S

14
16

2020-1A

20

2220-1B

22

3225-1C

32

100 20
25
20

110

11

SB-4065TR
SB-4085TR

FT-15
FT-15

CPS-5F

FT-15

CPS-6F

LW-3

2.8 1.45~4.0
Fig.2

35

16

40

20

25 120

4025-1C

40

5.5
2.8~4.25
(4.5)

Applicable Inserts
M133

LW

6F

1.0~3.0
6.8
2.2
Fig.1
7.8
1.0~3.4
9.8 2.2

30

Wrench
FT

5F

MGI

Clamp Screw

GVR100SS~GVR300SS
GVR100S~GVR340S
GVR100A~GVR340A
GVR100AR~150AR
GVR145B~GVR400B
GVR100BR~150BR

GVR280C~GVR425C

Dimension T: shows available grooving depth.

GVR280C, GVR300C is available to the groove depth up to 4.5mm.
GVR430C~500C can be installed to MGI3225-1C and 4025-1C, but not recommended for steel machining because of toolholder's rigidity.

Recommended Cutting Conditions

120~200

Alloy Steel

0.05~0.15

120~200

Mold Steel

0.03~0.12

100~180

Cast Iron

0.05~0.2

100~150

Non-ferrous Metals

0.05~0.2

Use down-cut machining.

120~200

120~200

100~180

80~150

100~180

100~180

80~150

60~130

80~150

80~150

60~130

60~130

80~150

80~150

60~130

100~150

80~150

100~300
: 1st Recommendation : 2nd Recommendation

: Std. Item : Check Availability

M132

KW10

0.05~0.15

100~180

PR930

Carbon Steel

PVD Coated Carbide Carbide

CR9025

100~180

TC60

0.03~0.12

TC40

Stainless Steel

TN90

Workpiece Material

CVD Coated Carbide

PR630

Cermet

fz
(mm/t)

TN60

Milling

Recommended Insert Grade (Cutting Speed Vc: m/min)

R : Std. Item (R-hand Only)

L : Std. Item (L-hand Only)

 Applicable Inserts

R
R

Right-hand Shown

GVR

B
A

2 r

W0.03
L

GVR

1-edge

GVR

GVR
B
A

2 r
L

W0.03

GVR

2-edge

GVR

B
A

2-edge
Full-R

r
W0.03

GVR

100SS
125SS
145SS
200SS
250SS
300SS
100S
125S
145S
185S
200S
250S
340S
100A
120A
125A
140A
145A
170A
185A
195A
200A
225A
250A
275A
300A
340A
145B
185B
200B
225B
230B
250B
275B
280B
300B
325B
340B
400B
280C
300C
325C
340C
400C
425C
(430C)
(460C)
(500C)
100AR

1.00
1.25
1.45
2.00
2.50
3.00
1.00
1.25
1.45
1.85
2.00
2.50
3.40
1.00
1.20
1.25
1.40
1.45
1.70
1.85
1.95
2.00
2.25
2.50
2.75
3.00
3.40
1.45
1.85
2.00
2.25
2.30
2.50
2.75
2.80
3.00
3.25
3.40
4.00
2.80
3.00
3.25
3.40
4.00
4.25
4.30
4.60
5.00
2.00

250-125AR

125AR

2.50 2.3 1.25 4.0 12 5.0

R R R R

300-150AR

150AR

3.00

R R R R

100-020SS
125-020SS
145-020SS
200-020SS
250-020SS
300-020SS
100-020S
125-020S
145-020S
185-020S
200-020S
250-020S
340-020S
100-020A
120-020A
125-020A
140-020A
145-020A
170-020A
185-020A
195-020A
200-020A
225-020A
250-020A
275-020A
300-020A
340-020A
145-020B
185-020B
200-020B
225-020B
230-020B
250-020B
275-020B
280-020B
300-020B
325-020B
340-020B
400-020B
280-020C
300-020C
325-020C
340-020C
400-020C
425-020C
(430-020C)
(460-020C)
(500-020C)
200-100AR

GVR

GVR

GVR

GVR

GVR

GVR

2.3 0.2 3.6 9 3.0

2.3 0.2 4.0 11 4.0

2.3 0.2 4.0 12 5.0

2.8

3.2
0.2 4.5 15 5.5

4.2

4.5
5.5
0.2 5.8 21 6.5

6.3
1.00

100BR

2.00 3.2 1.00

300-150BR

150BR

3.00 4.2 1.50

R
R
R

R

R
R

R

R

R R

R R
R
R

R
R

R R

1.50

200-100BR GVR

R
R


R
R
R

R
R

Milling

Carbide

KW10

PR930

PR630

TC40

(Previous
Description)

TN90

Description

Cermet

TN60

Insert

PVD
Coated
Carbide

TC60

Insert Grade
Dimension (mm)

4.5 15 5.5

R R R

R R R R

Only R-hand insert is applicable.

: Std. Item : Check Availability

R : Std. Item (R-hand Only)

L : Std. Item (L-hand Only)

M133

MCSE Chamfering Endmill

Chamfering

Back Chamfering V Shape Slotting

Countersinking

d h7

D
DL
DS

d1

MCSE

Fig.1
d h7

D
DL
DS

d1

Standard (Straight)

Fig.3
L

h7

Fig.5

D
DL
DS

d1

Fig.2

Fig.4

Fig.6

d1

Fig.8

d1

d h7

D
DL
DS
S

Fig.7

DS

DL

Std. Corner-R(r)

h7

D
DL
DS

d1

Standard (Weldon)

d h7

D
DL
DS

Cylindrical

Weldon

Cylindrical

MCSE 104
106
115
227
336
MCSE 106-W
115-W
227-W
336-W
MCSE 104-30D
108-30D
110-30D
MCSE 108-60D
120-60D

Angle Rake Angle

()
()

85 30 6.5 0.5 0.4

3.0
6.5
120 40 8.6
0.8
6.5
7.0
3.0
92
40
6.5
8.6
0.8
120
6.5
105 45
7.0
85 30 4.7 2.0 0.4
110
4.5
40 6.3
0.8
120
6.0
110
0.25
40 10
0.8
120
6.5

-4.5
-1
+5
+8
+10
-1
+5
+8
+10
-4
-2.5
0
-3.5
0

Dimension (mm)
D DLDS d d1 L

16
1 22
31
2 43
3 52
22
1
31
2 43
3 52
19
28
1 30
19.5
31

15
21
30
42
51
21
30
42
51
18
27
28
19
30

4
6
15
27
36
6
15
27
36
4
8
10
8
20

16 15
16
20
18
30
32
38
16
20
18
30
32
38
16 15
19
20
18
19
20
18

A.R. R.R.

45

45

30

60

Spare Parts
Drawing

Toolholder Dimensions

Std. Corner-R(r)

Toolholder Dimensions
Std.
No. of Insert

Milling

Fig.9

Clamp Screw

Wrench

Fig.1 SB-3060TR DT-10

Fig.2
Fig.4
Fig.6

SB-5090TR LTW-20

Fig.3
Fig.5
Fig.7

SB-5090TR LTW-20

SB-3060TR

Fig.8
Fig.9

DT-10

SB-5090TR LTW-20
SB-5070TR
LTW-20
SB-5090TR

Dimension T indicates available back chamfering dimension.

: Std. Item : Check Availability

M134

R : Std. Item (R-hand Only)

L : Std. Item (L-hand Only)

 Applicable Inserts
Applicable Inserts

M13

Description

MCSE 104
104-30D
MCSE 106 (-W)
115 (-W)
227 (-W)
336 (-W)
MCSE 108-30D
110-30D
MCSE 108-60D
120-60D

SDKW 09T204TN

SDKW 09T204FN

SDMT 09T204C

SEKW 120304TN
120308TN

SEKW 120304FN
120308FN

SEMT 120304C

Recommended Cutting Conditions

Recommended Insert Grade (Cutting Speed Vc: m/min)

KW10

PW30

PR730

PR905

PR630

Carbide

PR660

TC60

PVD Coated Carbide

TN100M

Ds
Ds
(4~20) (27~36)

TN60

Workpiece
Material

Cermet

PR830

fz
(mm/t)

Stainless Steel

0.05~0.2

0.1~0.3

100~180 80~160 100~180 100~180

Carbon Steel

0.05~0.25

0.2~0.4

100~180 80~160 100~180 100~180

Alloy Steel

0.05~0.25

0.2~0.4

100~180 80~160 80~150 80~150

Mold Steel

0.05~0.25

0.2~0.4

100~150 80~130 60~130 60~130

Cast Iron

0.1~0.3

0.3~0.5

80~150

Non-ferrous Metals

0.1~0.3

0.3~0.5

100~300

: 1st Recommendation : 2nd Recommendation

M
Cutting Performance of low resistance C breaker
(N)

Machining resistance 27% down

1200
1000
800

Machining resistance
is reduced 27% by low
resistance C breaker.
30

45

60

Cutting Conditions
C55 (S55C)
n = 1900min-1
f = 0.2mm/rev
(Vf = 380mm/min)
C3 Chamfering
Dry
MCSE106

Milling

1400

600
400
200
0
Low resistance C breaker
(SEMT120304C)

No Chipbreaker

M135

MEF Bolt Countersink Endmill

Bolt Countersinking

Shouldering

Facing

dh7

+0

DL -0.2
Ds

MEF
Fig.1

Standard (Straight)
Fig.2

Fig.3

Standard (Weldon)

Cylindrical
Weldon

Milling

MEF 11-S10
14-S12
17-S16
18-S16
20-S16
22-S20
23-S20
24-S20
25-S20
25-S25
26-S25
27-S25
28-S25
29-S25
30-S25
32-S25
35-S32
39-S32
43-S32
48-S32
MEF 15-S12-80W
18-S16-90W
20-S16-90W
26-S25-120W
33-S25-140W
40-S32-160W

DL Ds d

11 3.0
14 4.5
17.5 7.3
2
18 7.7
20 9.5
22 11.4
23 12.4
24 13.4
1

25 14.4
3 26
27
28
29
30
32
35
39
4 43
48
1 15
2 18
20
3 26
33
4 40

9.8
10.6
11.5
12.6
13.5
15.5
18.4
22.5
26.2
31.3
4.6
7.5
8.3
9.8
16.5
23.3

Rake Angle
()
A.R. R.R.

10 103 23
12 108 28
115 35
16 117 38
120 0.4
0.4
124 44
126 46
20
128 48
25

Spare Parts
Drawing

Description

Dimension (mm)

Std. Corner-R(r)

Std.
No. of Insert

Toolholder Dimensions
Objective
Bolt Size

-13

-12

130 50

Fig.1
52
54
56
+5
58
-13
60
64
70
78
0.8
86
-12
96
30
-13
Fig.2
36
16 90
40
-12
120 52
25
-13 Fig.3
140 66
32 160 80
132
134
136
25
138
140
144
150
158
32
166
176
12 80

M6
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M8
M10
M12
M16
M20
M24

Clamp Screw

Wrench

Applicable Inserts
M15

SB-2250TR

DT-7

SPMT060204E-Z
060208E-Z

SB-3080TR

DT-10

SPMT090304E-Z
090308E-Z

SB-2260TR

DT-7

SPMT060204E-Z
060208E-Z

SB-3080TR

DT-10

SPMT090304E-Z
090308E-Z

SB-2260TR

Before machining, the workpiece must have a hole with diameter larger than Ds.
Although Corner R(r) pertains to MEF11-S10, Ds=3.0mm.

Applicable Inserts
Insert

Description
SPMT 060204E-Z
060208E-Z
SPMT 090304E-Z
090308E-Z

Bolt Counter Sink (Hexagon Socket Head Cap Screw)

Nominal
Screw Size

M6

M8

M10

M12

M14

M16

M18

M20

M22

M24

M27

M30

D (mm)

11

14

17.5

20

23

26

29

32

35

39

43

48

H (mm)

6.5

8.6

10.8

13

15.2

17.5

19.5

21.5

23.5

25.5

29

32

d (mm)

6.6

11

14

16

18

20

22

24

25

30

33

Applicable Endmill MEF11 MEF14 MEF17 MEF20 MEF23 MEF26 MEF29 MEF32 MEF35 MEF39 MEF43 MEF48

: Std. Item : Check Availability

M136

R : Std. Item (R-hand Only)

L : Std. Item (L-hand Only)

 Recommended Cutting Conditions

Recommended Insert Grade (Cutting Speed Vc: m/min)

Alloy Steel

0.1~0.15

80~150

Mold Steel

0.05~0.1

70~120

Cast Iron

0.1~0.2

Non-ferrous Metals

0.1~0.2

TC60

KW10

80~150

PW30

0.1~0.15

PR905

Carbon Steel

PR730
60~120

PR630

0.05~0.1

TN100M

Stainless Steel

TN60

Workpiece Material

Carbide
PR660

PVD Coated Carbide

fz
(mm/t)

PR830

Cermet

60~120

60~130

60~130

70~120

100~180

80~120

100~300
: 1st Recommendation : 2nd Recommendation

Points at Bolt Counter Sink Milling

Carbon Steel
Increase the feed rate to fz=0.1~0.15 mm/t for preventing long chips at low feed rates.
Chip control is good when setting Vc=80m/min for MEF11~MEF25, and Vc=120m/min for MEF26~MEF48.

Description
Cutting Speed Vc (m/min) Feed Rate fz (mm/t)
MEF11~MEF25
80
0.1~0.15
MEF26~MEF48
120
0.1~0.15
Sticky Materials
Step feed is recommended for good chip control
Increase the feed rate to fz=0.1~0.15 mm/t for preventing long chips at low feed rate (fz=0.05mm/t).
Use cover to prevent accidents or injury by thick chips at higher feed rates.

Description
Cutting Speed Vc (m/min) Feed Rate fz (mm/t)
MEF11~MEF48
80~150
0.1~0.15

Step Feed (mm)

0.5~1.5

Stainless Steel
Use a lower Cutting Speed. High Cutting Speeds cause chattering.

Cutting Performance when Shouldering

Description

MEF Bolt Countersink Endmill is also recommended

of shouldering.
AE

Vc=80~120m/min

MEF11-S12
MEF14-S12
MEF17-S16
MEF18-S16
Milling

AP

C55

Cutting Range

DRY
Overhang Length: Same as in the
dimension table

MEF20-S16
MEF22-S20

When shouldering, both side edge and bottom edges function.

Both edges wear at the same time depending on ap.
The insert uses 2 edges instead of 4. (See Fig.1)
MEF type's side edge is designed to have a slight clearance for the
countersink milling.
Therefore, worked side wall is approx. 1 inclined against the vertical face.
(Fig.2)

MEF25-S25

MEF26-S25
MEF32-S25
MEF35-S32

approx. 1

MEF39-S32
MEF43-S32
MEF48-S32

2 edges function
Fig.1

Fig.2

M137

METS Slot Mill

T-Slotting

Back side milling

E

EI

METS

 


-

-



-

Fig.1

-




-

Fig.2

METS

METS

21-S25
25-S25
32-S32
40-S32
50-S32
21-S25-H
25-S25-H
32-S32-H
40-S32-H
50-S32-H

Dimension (mm)

L1

L2 L3 L4 L5 A.R. R.R.

9
11
14
18
22
9
11
14
18
22

109
112
120
130
140
109
112
120
130
140

29
32
38
50
60
29
32
38
50
60

D d d1

2 1 21
4 2 25
32
4 2 40
50
2 1 21
4 2 25
32
4 2 40
50

10.5
12.5
15.5
32 20.5
26.5
10.5
25
12.5
15.5
32 20.5
26.5
25

Rake Angle ()

32 12 17

-10
+9

36 14 19

-12

32 12 17

-10
+9

36 14 19

-12

Spare Parts
Drawing

Description

Std.
No. of Insert
No. of Edge Line

Toolholder Dimensions
Clamp Screw

Wrench

Applicable
Inserts
M13

SB-2560TR

DT-8

SDMT060304E-K

Fig.1 SB-3060TR

DT-10

SDMT080308E-K

SB-4085TR

DT-15

SDMT120408E-K

SB-2560TR

DT-8

SDMT060304E-K

Fig.2 SB-3060TR

DT-10

SDMT080308E-K

SB-4085TR

DT-15

SDMT120408E-K

METS-H type has air holes

JIS Standard of T-Slot (Extracted from B0952)

Applicable Inserts
Applicable Inserts

A
(Nominal Size)

12

19 +20

14
18

30

22
28

Max.

Min.

8 +10

25

20

23 +20

9 +20

28

23

+2
0

+2
0

36

30

37 +30

16 +30

45

38

46 +40

20 +40

56

48

Toolholder

METS
METS

21-S25
21-S25-H
25-S25
25-S25-H
32-S32
32-S32-H
40-S32
40-S32-H
50-S32
50-S32-H

12

SDMT 060304E-K

SDMT 080308E-K

SDMT 120408E-K

A
H

METS

Milling

M13

(Unit: mm)

Previous milling groove does not affect.

: Std. Item : Check Availability

M138

R : Std. Item (R-hand Only)

L : Std. Item (L-hand Only)

 Recommended Cutting Conditions

Recommended Insert Grade (Cutting Speed Vc: m/min)

0.08~0.12

80~150

Mold Steel

0.05~0.1

60~100

Cast Iron

0.1~0.15

Non-ferrous Metals

0.1~0.15

TC60

KW10

Alloy Steel

PW30

80~150

PR905

0.1~0.15

PR730

Carbon Steel

PR630

TN100M

Stainless Steel

TN60

Workpiece Material

Carbide

PR660

PVD Coated Carbide

fz
(mm/t)

PR830

Cermet

60~130

60~130

60~100

80~150

80~120

100~300
: 1st Recommendation : 2nd Recommendation

(Nominal Size 14)

C1~3mm
C

METS32-S32(-H)
(Nominal Size 18)

C9mm
C

METS40-S32(-H)
(Nominal Size 22)

(n= 920)
(Vf= 137)

Vc= 120
fz= 0.1

Vc= 60
fz= 0.15

(n= 1530)
(Vf= 306)

(n= 760)
(Vf= 228)

Vc= 100
fz= 0.1

Vc= 60
fz= 0.15

(n= 1000)
(Vf= 200)

(n= 600)
(Vf= 180)

Vc= 80
fz= 0.15
Chattering is likely
when set to shallower
than C=9mm.

Vz= 60
fz= 0.15

(n= 1820)
(Vf= 182)

C over 1mm

C over 1mm

C over 1mm

C over 9mm

(n= 480)
(Vf= 144)

METS50-S32(-H)
Not recommended for steel because of chattering
(Nominal Size 28)

Vc= 120
fz= 0.12

Vc= 80
fz= 0.15

(n= 1820)
(Vf= 218)

(n= 1210)
(Vf= 182)

Vc= 120
fz= 0.12

Vc= 80
fz= 0.15

(n= 1530)
(Vf= 367)

(n= 1020)
(Vf= 306)

Vc= 120
fz= 0.12

Vc= 80
fz= 0.15

(n= 1190)
(Vf= 286)

(n= 800)
(Vf= 240)

Vc= 120
fz= 0.15

Vc= 80
fz= 0.15

(n= 960)
(Vf= 228)

(n= 640)
(Vf= 192)

Vc= 120
fz= 0.15

Vc= 80
fz= 0.15

(n= 760)
(Vf= 228)

(n= 510)
(Vf= 153)

Milling

C1~3mm
C

METS25-S25(-H)

Vc= 60
fz= 0.15

(Nominal Size 12)

Vc= 120
fz= 0.1

C1~3mm

Cast Iron

Recommended
Recommended conditions Recommended Groove
Recommended
Recommended conditions to
T-Slotting Conditions
to prevent chattering
Shape at Pre-process T-Slotting Conditions
prevent chattering

METS21-S25(-H)

Steel
Recommended Groove
Shape at Pre-process

Toolholder Description
(T Slot Nominal Size)

[Cutting Speed: Vc (m/min), Spindle Revolution: n (min-1), Feed Rate fz (mm/t), Table Feed Vf (mm/min)]
Chattering is likely when f is less than fz=0.1mm/t. Keep feed rate between fz=0.1~0.15mm/t.
For cast iron machining, the bigger the C-dimension becomes, the less chattering occurs.

How to prevent damaging Chips when Steel machining

Before Improvement
(Deep Groove at Pre-Process)

After Improvement
(Shallow Groove at Pre-Process)

Shallow

Deep
Improvement
of chip biting

Chips stay in the pre-process groove.

Chips are evacuated backward and

chances of damaging chips are less.

Make pre-process groove shallower to prevent the tool damage from chips.
Use compressed air to aid in chip evacuation.

M139

MVG Ring Grooving Endmill

Ring Grooving

MVG
D0.1

d h7

Toolholder Dimensions
Std.

Description

MVG

30
35
40
45
50
55
60
65
70
75

32

120

40

5.2

Clamp Set

Wrench

CPS-6V

LW-3

4.00
~

3032
3532
4032
4532
5032
5532
6032
6532
7032
7532

Spare Parts

Edge
Width

Dimension (mm)

4.90

Dimension T shows available grooving depth.

Applicable Inserts

GVFR

R

Milling

"

GVFR 400B

4.00

430-020B

430B

4.30
5.3 0.2 5.8 20 5.0

7

460-020B

460B

4.60

490-020B

490B

4.90

R

400-020B

KW10

PR930

TC60

Handed Insert shows Right-hand

PR630

TC40

TN90

TN60

(Previous
Description)

Description

Insert

PVD
Coated
Carbide

Cermet

Carbide

Insert Grade
Dimension (mm)

GVFR430B is applicable for sealing groove of G-series

For other ring grooving, GVFR400B~490B are applicable.
Only right-hand insert is applicable.

Recommended Cutting Conditions

Recommended Insert Grade (Cutting Speed Vc: m/min)
Cermet

PVD Coated Carbide Carbide

120~200

Alloy Steel

0.05~0.15

120~200

Mold Steel

0.03~0.12

100~180

Cast Iron

0.05~0.2

80~150

Non-ferrous Metals

0.05~0.2

100~300

100~180

100~180

80~150

60~130

80~150

80~150

60~130

KW10

0.05~0.15

80~150

PR930

Carbon Steel

PR630

100~180

TC60

0.03~0.12

TC40

Stainless Steel

TN90

fz
(mm/t)

TN60

Workpiece Material

60~130

80~150

80~150

60~130

: 1st Recommendation : 2nd Recommendation

: Std. Item : Check Availability

M140

R : Std. Item (R-hand Only)

L : Std. Item (L-hand Only)

Recommended Cutting Conditions

Cutting Conditions Table
M31, MSP15 M39)
Recommended Insert Grade (Cutting Speed Vc: m/min)

Mold Steel

~0.25

120~200 100~180 100~180 80~150 80~150

Cast Iron

~0.3

Non-ferrous Metals

~0.2

TN60

KPD010

120~200 100~180 100~180 100~180 100~180

KPD001

~0.3

PCD

KW10

Alloy Steel

120~200 120~200 120~200 120~200

PW30

150~220 120~200 120~200 120~200 120~200

PR730

~0.3

PR630

Carbon Steel

TC60

~0.25

TN100M

Stainless Steel

Carbide

PR905

PVD Coated Carbide

fz
(mm/t)

PR660

Cermet

Workpiece Material

PR830

Recommended Cutting Conditions

(MSD45

100~200

80~120

100~180

80~150

80~150

80~150

60~130

80~150

100~200

80~150

100~300 300~800 300~800

: 1st Recommendation : 2nd Recommendation

Recommended Cutting Conditions

(MSO4509

M34)
Recommended Insert Grade (Cutting Speed Vc: m/min)

100~180

Mold Steel

~0.25

100~180

Cast Iron

~0.3

Non-ferrous Metals

~0.2

TC60

TN60

100~200

120~200 120~200

100~180

100~180 100~180

KPD010

~0.3

KPD001

Alloy Steel

120~200 120~200

PCD

KW10

120~200

PW30

~0.3

PR905

Carbon Steel

Carbide

PR660

120~200

PR830

~0.25

PVD Coated Carbide

PR730

Stainless Steel

TN100M

fz
(mm/t)

PR630

Cermet

Workpiece Material

80~150

80~150 80~150

60~130

100~200

80~150

100~300
: 1st Recommendation : 2nd Recommendation

Recommended Cutting Conditions (MSE15

M39)
Recommended Insert Grade (Cutting Speed Vc: m/min)

Mold Steel

~0.25

100~180 100~180 80~150 80~150

Cast Iron

Non-ferrous Metals

TN60

Milling

100~180 100~180 100~180 100~180

KPD010

~0.25

KPD001

Alloy Steel

PCD

KW10

120~200 120~200 120~200 120~200

PW30

~0.25

Carbide

PR905

Carbon Steel

PR730

120~200 120~200 120~200 120~200

PR630

~0.25

TC60

Stainless Steel

TN100M

fz
(mm/t)

PR660

PVD Coated Carbide

Workpiece Material

PR830

Cermet

: 1st Recommendation : 2nd Recommendation

Recommended Cutting Conditions (DMC / DMC-SX

M78)

Recommended Insert Grade (Cutting Speed Vc: m/min)

Cermet

Carbide

Mold Steel

~0.15

100~180 100~180 80~150 80~150

Cast Iron

~0.2

80~150

Non-ferrous Metals

~0.2

100~300

Use DMC8 with d = 6mm Max. for shouldering.

KW10

100~180 100~180 100~180 100~180

PW30

~0.2

PR905

Alloy Steel

PR660

120~200 120~200 100~200 120~200

PR830

~0.2

PR730

Carbon Steel

PR630

120~200 120~200 100~200 120~200

TC60

~0.15

TN100M

Stainless Steel

TN60

Workpiece Material

fz
(mm/t)

PVDCoated Carbide

Max. ap (mm)
Cutting
Slotting Shouldering
Dia.
(apae)
(ap)
(D)
~12
14~
~12
14~
~12
14~
~12
14~
~12
14~
~12
14~

1.5
2
2
3
2
3
2
3
2
3
2
3

42
62
62
93
62
93
62
93
62
93
62
93

: 1st Recommendation : 2nd Recommendation

M141

Milling

M142