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Washing Machine
Model : DWM-161C/162C DWM-171C/172C
Caution
: In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information,please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
ASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASH TO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AU ASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASH TO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AU ASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASH TO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AU ASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASH
Contents
WASHING MACHINE
1. SPECIFICATIONS ..................................................................................................... 2 2. EXTERNAL VIEW ..................................................................................................... 3 3. PRINCIPLES OF OPERATION AND EXPLANATION OF FUNCTIONS ................ 4 4. DIRECTION FOR DISASSEMBLY AND ASSEMBLY ..............................................8 5. TROUBLESHOOTING GUIDE.................................................................................11 6. EXPLODED VIEW AND PARTS LIST.....................................................................16 7. WIRING DIAGRAM ..................................................................................................23
1. SPECIFICATIONS
NO. 1 POWER SOURCE 2 POWER CONSUMPTION 3 DIMENSION 4 MACHINE WEIGHT PUMP NON PUMP ITEM VOLTAGE FREQUENCY PUMP NON PUMP
AC 110V AC 220V
SPECIFICATIONS
AC 127/220V AC 110/220V AC 220V AC 240V
NET : 884X542X1020, PACKED UP : 898X558X1035 (WXDXH) NET : 35kg, PACKED UP : 37kg NET : 34kg, PACKED UP : 36kg STRONG, NORMAL HIGH:80l, MEDIUM:70l, LOW:60l 100 rpm 1700 rpm MAX. 15 min., Manual operation MAX. 5 min., Manual operation PULSATOR TYPE CENTRIFUGALLY SEPARATED TYPE 8.0 kg (DWM-160C) 7.0 kg MANUAL O REAR O 10.0 kg (DWM-170C) 100 rpm 1400 rpm
5 WASHING COURSE 6 WATER LEVEL 7 REVOLUTION WASH PER MINUTE 8 TIMER SPIN WASH SPIN 9 WASHER TYPE 10 SPIN TYPE 11 MAXIMUM MASS WASH OF TEXTILE SPIN
SUFFIX POWER SOURCE AC 100V 50/60Hz AC 110V 60Hz AC220V 50Hz AC 220V 60Hz AC 240V 50Hz AC 110/220V 50Hz AC 127/220V 60Hz NON PUMP J T N L M D S PUMP TP NP LP MP DWM-XXXX N P Power Source Model Name Pump EXPLANATION
2. EXTERNAL VIEW
Structure Of The Washing Machine
1 LEVER WATER SUPPLY SELECTOR Left : water supply in the WASH TUB. Right : water supply in the BASKET SPIN. 2 INLET WATER Connect inlet hose to supply water in the WASH TUB or BASKET SPIN. 3 WASH TIMER Use to select the desired time for washing or rinsing.
4 WASH ACTION Use to select wash action. (STRONG, NORMAL) 5 VALVE SELECTOR Select WASH, RINSE for washing and rinsing, and DRAIN to drain the water. (In case PUMP MODEL turn on the drain pump) OFF to turn off the drain pump. (Only PUMP MODEL) 6 SPIN TIMER Used to select the desired time for spinning.
CIRCUIT DIAGRAM
Spin Timer
FUNCTION
The spin timer is the switch providing power to the SPIN MOTOR(DRAIN PUMP MOTOR) during the set spin dry time, and is a spring-type time switch comes on turning and those contact points comes off after the set time.
1) The main shaft turns due to the unwinding force when the spin timer is turned, the spring wound with that force being delivered through each gear and the spring slowly unwinding at a speed finally controlled by the angle assembly. 2) The contact point Turns ON and the assembly angle is set in motion which is in the CAM groove in the OFF state, comes off the groove when the main shaft is turned to wind the spring. The contact point turns OFF, return to CAM groove when the spring unwind completely.
DOOR SWITCH
When the DOOR SPIN is opened during spinning, the DOOR SWITCH LEVER which sites atopt the DOOR SPIN falls off the contact, and cuts off the power going into the SPIN MOTOR.
BRAKE SYSTEM
When the DOOR SPIN is opened, LINK BRAKE which connect to DOOR SPIN loosens. And then the BRAKE BAND touches the DRUM COUPLING assembly and stops the BASKET SPIN as it is pulled by the SPRING in the BRAKE FIX PLATE assembly.
BASKET SPIN
LINK BRAKE
LINK WIRE
DWM-170C DWM-160C PULLEY PULSATOR PULLEY PULSATOR About 600rpm(60Hz) About 330rpm(60Hz) 600rpm(50Hz) 330rpm(50Hz)
DWM-160C
STRUCTURE (DWM-160C)
DWM-170C
1) The two sides of the GEAR SHAFT UNIT are supported by the OILLESS BEARING in the GEAR HOUSING ASSEMBLY. 2) The GEAR UNIT ASSEMBLY is connected to the GEAR SHAFT 1 and GEAR SHAFT UNIT by the GEAR and GEAR UNIT respectively. 3) The two sides of GEAR SHAFT 1 are supported by the OIL SEAL and OILLESS BEARING in the GEAR HOUSING ASSEMBLY.
STRUCTURE (DWM-170C)
BELLOWS ASSY
The wrinkled rubber device on the botton of the BASKET SPIN is called BELLOWS ASSEMBLY. It has a waterseal and a oilless metal inside to prevent leakage and so that the BASKET SPIN may work smoothly.
Filter
Much lint may be obtained depending upon the kind of clothes to be washed and same of the lint may also be suck to the clothes. To minimize this possibility, a lint filter is provide on the upper part of the FILTER OVERFLOW to filter the wash water. Use of the lint filter during every wash is recommend.
Basket Spin
4. Remove 4 screws on the COVER BACK. 5. Separate LINK BRAKE and ASSEMBLY BRAKE WIRE.
6. Remove 1 bolt and nut on the upper side of the DRUM COUPLING AS.
14. Remove 3 screws on the BRACKET MOTOR, and remove the SPIN MOTOR.
15. Remove 3 bolts on the BASE UNDER, and remove the WASH MOTOR.
16. Remove 1 screw on the FIXTURE PUMP. (In case of pump model)
10
5. TROUBLESHOOTING GUIDE
NOTES Pull out the power plug to repair and make sure that the Washing Machine has been properly grounded.
Concerning Wash
PROBLEM CHECK POINT
Is the Power properly connected?
CAUSE NO
SOLUTION
Reconnect the Power Cord.
YES
Is there a whirring sound from the Wash Motor when turned on?
YES NO
Is the Condeser properly connected? Pulsator does not rotate. Motor does not start due to opening the Condenser circuit Reconnect the Condenser.
NO YES
Is the Motor hot? (In case there is Thermal Protector) Power has been cut off by the Thermal Protector. Wash restart when Motor cools.
NO NO
Is the Wiring good? (Refer to the Wiring Diagram) Improper wiring Reconnect the wiring
YES NO
Is the contact of Wash Timer good? Defective Wash Timer Defective Wash Motor Replace Wash Timer Replace Wash Motor
YES NO
YES NO
Pulsator does not rotate smoothly. Are the Pulsator and Motor Pulleys securely assembled?
The wash load is more than 8.0kg (160C) or 10.0kg (170C) Defect of mechanical assembly
YES
Does the V-Belt slip?
YES
Replace V-Belt
YES YES
Are there impurities between the Pulsator. Revolution obstructed by impurities Remove impurities after disassembling pulsator.
NO
11
PROBLEM
CAUSE
SOLUTION
Does the Gear Housing Shaft rotate properly when the Pulsator has been disassembled?
Replace Pulsator.
NO NO
Is the wiring of Wash condenser properly connected?
YES NO
Is the wiring of Wash Timer properly connected? Improperly Wiring Reconnect the Wash Timer. Replace Wash Timer.
YES YES
Are there strange noise from Tub when the Pulsator rotate?
NO
There is excessive noise during Washing
NO
Pulsator improperly assembled. Tighten the Pulsator fixing screw.
Something is in contact with the Pulsator Pulley or Motor Pulley or other rotating parts.
Adjust the parts so that there are no impurities in contact with rotating parts
Concerning Spin
PROBLEM CHECK POINT YES
The contact Door Switch is open. Keep the Door Spin closed during spin.
CAUSE
SOLUTION
NO
The Basket Spin does not rotate.
Is there a whirring sound from the Spin Motor when turned ON?
NO
YES
12
PROBLEM
CAUSE
SOLUTION
NO
BRAKE SPRING is broken. Replace Brake Spring.
NO YES
Is the Motor hot? (In case there is Thermal Protector) Power has been cut off by the Thermal Protector Power restored when motor cools.
NO
The Basket Spin does not rotate. Is the wiring good? (Refer to Wiring Diagram)
NO
Improper wiring Reconnect wiring
YES
Is the Door Switch Lever properly placed on the Door Spin?
NO
Defective connection Replace Door Switch or reshape the Lever.
YES YES
Is the Door Switch terminal properly connected? Improper wiring Reconnect the terminal.
YES
Is the Contact of Spin Timer good?
NO
Defective Spin Timer Defective Spin Motor Replace the Spin Timer. Replace the Spin Motor.
YES NO
Is the wash load well balanced?
YES
Are clothes or the Safety Cover stick out from Basket Spin? There are strange noise and servere vibration during spinning.
NO
Reload the clothes and press down the Safety Cover into Basket Spin.
YES YES
Is the assembly between the Drum Coupling Assembly and Spin Motor or Basket Spin loose? Improper structural assembly Tighten the Bolt Drum Coupling Assembly.
NO
Is the Basket Spin itself well balanced?
NO
Basket Spin unbalance Replace Basket Spin.
YES
The Waterseal or the oilless metal in the Bellows Assembly worn out. Replace Bellows Assembly.
13
PROBLEM
CHECK POINT NO
Is the Bellows Assembly properly assembled?
CAUSE
Waterproofing not working due to defective assembly.
SOLUTION
Re-assemble Bellows Assembly.
YES
The Waterseal or the Oilless Metal in the Bellows Assembly is worn out.
NO
The Brake Band touches the Drum Coupling when the Door Spin open.
YES
Basket Spin does not stop with the Door Spin open
NO
Defective Door Switch The contact of the Door Switch does not open due to deformity of the lever of Door Switch.
YES
CAUSE YES
The Drain Hose is too high.
SOLUTION
Hang the Drain Hose lower.
NO YES
Are there impurities on the Drain Strainer? Drainage is not satisfactory Impurities are obstructing drainage. Remove out impurities on the drain Strainer
NO YES
Are there impurities in the Valve Housing or Inlet Joint? Impurities are obstructing drainage. Remove impurities or replace Valve Housing or Inlet Joint.
NO
Impurities are blocking the Drain Hose
Remove impurities
14
PROBLEM
CHECK POINT
Is the Drain Selector in the DRAIN position
CAUSE YES
The position is fault.
SOLUTION
Turn the Drain Selector to DRAIN.
NO NO
Is the pump Motor wiring properly connected? Defective wiring Reconnect wiring
YES
Are the wiring of the Spin Timer and the Pump Motor good? Drain does not function during Spinning.
NO Defective wiring
Reconnect wiring
NO
Is the Spin Timers contact good? Defective Spin Timer Replace Spin Timer
YES
Defective Pump motor Replace Pump Motor
CAUSE
SOLUTION
NO
Drainage is not satisfactory. Are there impurities in the Valve Housing or Inlet Joint?
YES
Impurities are obstructing drainage. Remove impurities or replace Valve Housing or Inlet Joint Remove impurities
NO
YES
Is the Drain Selector on the operation Panel at the DRAIN position? Water keeps draining during wash
Mismanupilation
NO
There are impurities between the Valve Housing and Valve Bellows. Remove impurities and replace Valve Housing.
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16
Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
PANNEL ASS'Y
NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 KNOB PANEL B DECORATOR PANEL SCREW TAPPING LEVER W.S SELECT HOSE SPRAY TIMER SPIN TIMER WASH SWITCH DRAIN LEVER CONTROL LINK VALVE BRACKET PANEL SCREW TAPPING SWITCH DRAIN HARNESS DRAIN PART NAME PART CODE 3613403800 3613404000 3614239000 3614274300 3611621800 3611621810 7122401411 3613702300 3613201201 3619911200 3619911100 3619911300 3619043700 3613701400 3617804200 3610606200 7122401411 3619045300 3612790600 DESCRIPTION DWM-160C, ABS ABS HIPS HIPS ABS ABS T2S TRS 4X14 MFZN PP PE-LD S-160CA S-DT15NT S-K16NT VP531A-2H,250VAC/15A POM PP BAND W6 L=784 PP T2S TRS 4X14 MFZN VO, SZM-V15-18FA-91 160CP SW DRAIN L=1100 QTT'Y 4.0 4.0 1.0 1.0 1.0 1.0 3.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 1.0 1.0 3.0 1.0 1.0 PUMP MODEL PUMP MODEL OPTION OPTION 161C/162C/171C/172C 160C/170C 161C/162C/171C/172C 161C/171C 162C/172C REMARKS
ACCESSORY ASS'Y
NO. 1 2 3 PART NAME COVER SAFETY HOSE DRAIN O AS HOSE DRAIN O AS PART CODE 3611419900 3613224310 3613218800 DESCRIPTION LDPE(DIA:286) 820MM, HANGER, NON CLAMP LD-PE/EVA L=1600 PUMP QTT'Y 1.0 1.0 1.0 NON PUMP PUMP MODEL REMARKS
17
Assy Tub
18
Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
assy tub
NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 TUB DOOR WASH PULSATOR AS SPECIAL SCREW BASE WATER SUPPLY FILTER OVERFLOW AS BALANCER AS SCREW TAPPING BASKET SPIN BELLOWS FIXTURE BELLOWS LINK BRAKE SPRING COVER DOOR SPIN PLATE T COVER INNER RING O GEAR HOUSING ASS'Y PART NAME PART CORD 3618819000 3611799600 3619706800 3616002901 3610390900 3611903800 3616105800 7122401211 3619103600 3616402000 3612005800 3617804300 3615108810 3611799500 3614525200 3611419700 4506H05050 3617306201 3617309100 19 20 SCREW TAPPING PULLEY PULSATOR 7122502011 3618432500 3618432600 21 22 23 24 25 26 27 28 29 30 SPECIAL BOLT PROTECTOR F.B VALVE CAP SPRING VALVE ROD VALVE BELLOWS VALVE INLET JOINT CASE VALVE COVER S/W AS SCREW TAPPING 3616008400 3618303500 4505F06013 4505C06022 3618504000 4505C06041 3617504100 3611131600 4507K44031 7122502011 PP HIPS DWM-160C SUS 304(NON SLOCK) PP WITH FILTER AS DWM-160C T2S TRS 4*12 MFZN PP(J-360A) NBR PP PP BAND W6 L=564 HSW3 HIPS PP PP CR 3.3:1 6:1 T2S TRS 5X20 MFZN FRPP FRPP M6 SIDE-FIXING NBR PE-HD SWC WR 1.0D PP NBR PP PP 15A 220VAC 1006FD T2S TRS 4X14 MFZN SPECIFICATION QTY 1.0 1.0 1.0 1.0 1.0 2.0 1.0 4.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 5.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 DWM-160C DWM-170C DWM-160C DWM-170C REMARKS
19
Assy Main
20
Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
assy main
NO. 1 2 3 4 5 6 7 8 9 10 PART NAME ASSY CABINET PLATE UPPER SCREW TAPPING COVER BACK SCREW TAPPING BASE UNDER SCREW TAPPING CUSHION SPOT CUSHION MOTOR MOTOR WASH PART CORD PRCACA6200 3614525100 7122401011 3611419800 7112400811 3610390800 7122401011 450M712010 450M712020 3618961900 3618961600 3618961800 3618962000 11 12 13 14 15 16 17 18 19 20 21 22 23 24 SPECIAL SCREW PULLEY MOTOR AS PULLEY MOTOR AS WASHER PLAIN WASHER SPRING NUT HEX BELT V UNIT DRAIN PUMP AS FIXTURE PUMP SCREW TAPPING UNIT CAPACITOR CAPACITOR WASH CAPACITOR SPIN HARNESS CONDENSER CORD POWER AS 3616003100 3618431700 3618431600 7400108411 7401008011 7392800011 450M700020 3616590700 3618964800 3618964900 3612005700 7112402011 3618948200 3618948600 4505E11000 4509C11020 4509C11010 3612706710 3611332100 3611331700 3611331310 3611331630 3611331650 3611331110 3611331810 3611332100 3611331930 3611331700 3611331700 25 26 COUPLING DRUM AS SPECIAL BOLT AS 3617002100 3616008000 SPECIFICATION DWM-160C 0.6T SGCC 0.6T T2S TRS 4*10 MFZN SECC 0.4T T1 TRS 4*8 MFZN PP T2S TRS 4*10 MFZN PP NR 220~240V/50HZ,W1S35VD060 110V/60HZ,W1S35ED060 220V/60HZ,W1S35UD060 W1S35GD060 M5X35 WASHER PRESS(SGCC1.2T,D31),2.1MM PRESS(SGCC1.2T,D24),4.3MM PW-1-8.4 MFZN SW-8 MFZN M8*P1.25 MFZN M-32 M-24 AC 220~240V, 50HZ,PLASET AC 110V, 60HZ,PLASET PP T1 TRS 4X20 MFZN 9.7/5.2 400/440 CON-4P 45.6/25 200/200 CON-4P 25+25UF 200V 20.8UF*2 MF CAPACITOR 200V 20.8MF CONN A,B T VACTFK 2*0.75 2.3M GY A VACTFK 2*0.75 2.3M GY VCTF 3*0.75 2.3M GY H05VV-F 3*0.75 WH H05VV-F 3*0.75 BK VCTF 3*0.75 2.3M GY H05VV-F 3*0.75 2.3M BK VCTFK 2*0.75 2.3M GY C SJT 3*18AWG 2.3M GY A VCTFK 2*0.75 2.3M GY FH05VV 3*0.75 2.3M BK DWM-160C 6B-1-M8X12 QTY 1.0 1.0 4.0 1.0 4.0 1.0 7.0 1.0 3.0 1.0 1.0 1.0 1.0 3.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0
21
REMARKS
Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
NO. 27 28 29 30 31 32
PART NAME BRAKE FIX PLT AS BOLT HEX SPRING BRAKE ASS'Y BRAKE WIRE BOLT HEX UNIT SPIN MOTOR
PART CORD 4505C54000 7341500811 4507K53010 3619201702 7341501611 3618949601 3618949201 3618949401 3618950101 3618950001
SPECIFICATION 2-WAY 6B-1-5X8 MFZN SWC D1.0 ZN8-C SUS WIRE+PE L260 6B-1-5X16 HS MFZN 110V 60HZ W1D35EF001 220V 60HZ W1D35UF001 220-240V 50HZ W1D35VF001 W1D35FF002 110/220V 50HZ W1D35LF002 120/240V 60HZ PP SPG 1.6T T2 TRS 5X25 MFZN SWC D=3.2 PE - HD PP NBR 7510 800C 7510 UL1015 AWG18 490 NYLON66 DA-5N TT3 TRS 4*8 MFZN
QTY 1.0 3.0 1.0 1.0 3.0 1.0 1.0 1.0 1.0 1.0 3.0 1.0 3.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
REMARKS
33 34 35 36 37 38 39 40
CUSHION MOTOR SPIN BRACKET MOTOR SPIN SCREW TAPPING SPRING CUSHION STOPPER STOPPER LOWER RUBBER DAMPING HARNESS ASS'Y
3611556300 3610606100 7122502511 3615112700 4506H14020 3615200800 4506H14030 3612757300 3612757220 3612756301
41 42 43
22
7. WIRING DIAGRAM
Single Voltage/Normal
Single Voltage/Pump
23
Dual Voltage/Normal
24
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