DANIELI AUTOMATION

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Danieli Automation Standard Installation use and maintenance manual FDA 2005 - Fast Data Analyzer
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According to law Danieli Automation Spa considers this document to be a company secret and therefore prohibits any person to reproduce or disclose it in whole or part to third parties, without specific written authorization of Danieli Automation Spa Management

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Table of contents
1 2 3 3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.1.7 3.1.8 3.2 4 4.1 5 5.1 6 INTRODUCTION INTERBASE INSTALLATION 3 4

SERVER INSTALLATION 6 Installation ................................................................................................................................................6 Communication Drivers ..........................................................................................................................12 Parameters of Comunication Drivers .....................................................................................................14 Siemens S5 PLC Configuration..............................................................................................................14 Siemens S7 PLC Configuration..............................................................................................................16 Siemens PROFIBUS PLC Configuration................................................................................................17 Allen Bradley PLC5 Configuration ..........................................................................................................18 Control LOGIX 5000 PLC Configuration ................................................................................................18 GE Fanuc Series 9070 PLC Configuration.............................................................................................19 Install FdaServer as a Windows Service................................................................................................20 FDACLIENT INSTALLATION 23 Software Installation ...............................................................................................................................23 FDAOFFLINE INSTALLATION 25 Software Installation ...............................................................................................................................25 INSTALLATION AND EXPORT OF CONFIGURATION FILE 25

List of Figures
Fig. 1 Licence agreement for Interbase ......................................................................................................................4 Fig. 2 Component selection for Interbase...................................................................................................................5 Fig. 3 Licence agreement for Data Access Components ...........................................................................................6 Fig. 4 End of installation for Data Access Components..............................................................................................7 Fig. 5 DCACom Installation.........................................................................................................................................7 Fig. 6 DCACom destination directory..........................................................................................................................8 Fig. 7 Installation options for DCACom.......................................................................................................................8 Fig. 8 Summary for DCACom installation settings......................................................................................................9 Fig. 9 Confirmation for DCACom succesfully installed .............................................................................................10 Fig. 10 Destionation folder for FdaServer .................................................................................................................10 Fig. 11 Summary for FdaServer Installation settings ................................................................................................11 Fig. 12 Start of Hasp installation ...............................................................................................................................11 Fig. 13 Driver version for hasp installation................................................................................................................12 Fig. 14 Example of messages for communication drivers ........................................................................................13 Fig. 15 Access point configuration for S5 PLC .........................................................................................................15 Fig. 16 Access point configuration for S7 PLC .........................................................................................................16 Fig. 17 Access point configuration for PROFIBUS PLC ...........................................................................................17 Fig. 18 Driver configuration for GE PLC ...................................................................................................................19 Fig. 19 Start panel of Srvcmngr application ..............................................................................................................20 Fig. 20 Service panel of Srvcmngr application.........................................................................................................21 Fig. 21 Windows services panel ...............................................................................................................................21 Fig. 22 Property of Danieli Realtime Database server (DReaD) service ..................................................................22 Fig. 23 Destination folder for FdaClient ....................................................................................................................23 Fig. 24 Installation options for FdaClient...................................................................................................................24 Fig. 25 Summary of FdaClient installation settings...................................................................................................24

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List of Tables
Tab. 1 Parameters of communication drivers 14

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1 INTRODUCTION

This manual is the installation guide for the Fda Fast Data Analyzer system for acquiring data from programmable controllers (PLCs). The FDA product consists of the following packages: Interbase 1. 2. 3. 4. Server : FdaServer FdaConfigurator DCACom drivers Hasp drivers Vers 6.0

Before installing Server applications, uninstall all previous versions of : Interbase FdaServer DcaCom

First InterBase package has to be installed. All other packages will be installed sequently launching the Server package installation included in the CD. At the end of installations and configurations, be sure to have inserted the hardware key in the parallel port or USB of your Pc. . 1. FdaClient FdaClient

FdaOffLine 1. FdaOffLine

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2 INTERBASE INSTALLATION

Remember the following points when installing this software package: For installation always use the program Setup.exe that is situated on the product CD in the directory Server\InterBase. Login as Administrator before performing the installation procedure. This is necessary because the installation procedure modifies several keys in the Windows registry. Uninstall any previous versions of InterBase Server.

Follow these steps to install the product: 1. 2. 3. Start the computer Insert the CD-ROM in the CD drive (this manual assumes it is drive Z) Start the installation program by typing: Z:\FdaServer\InterbaseSETUP.EXE

Fig. 1 Licence agreement for Interbase 4. 5. The license agreement window will appear. Press Next to confirm. A new window will ask you to select the destination directory. Use the default value: D:\Program Files\Borland\InterBase or click the Browse button to select a different directory. To continue the installation, press Next . 6. When selecting components, use the default entries

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Fig. 2 Component selection for Interbase 7. End the installation by following the instructions and reboot the PC, if requested.

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3 SERVER INSTALLATION
The description that follows refers to installing and configuring the Server.

3.1

INSTALLATION
Remember the following points when installing this software package: For installation always use the program Setup.exe that is situated on the product CD in the directory FdaServer. Login as Administrator before performing the installation procedure. This is necessary because the installation procedure modifies several keys in the Windows registry

Follow these steps to install the product: 1. 2. 3. Start the computer Insert the CD-ROM in the CD drive (this manual assumes it is drive Z) Start the installation program by typing: Z:\FdaServer\Setup.exe

Fig. 3 Licence agreement for Data Access Components The installation updates automatically Microsoft components for database access.

Confirm license agreement clicking on the apposite checkbox.

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Fig. 4 End of installation for Data Access Components Press Close button when setup completes Microsoft components installation. The next step is the DCACom installation.

Fig. 5 DCACom Installation Click Next.

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Fig. 6 DCACom destination directory A new window will ask you to select the destination directory. Use the default value: C:\Program Files\DCACom or click on Change button to select a different directory. To continue the installation, press Next.

Fig. 7 Installation options for DCACom A window will appear with installation options.Choose Typical or Custom remembering that:

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Typical/Minimum Setup The following components will be installed: Interface DLL Siemens S5 PLC Driver Siemens S7 PLC Driver Allen Bradley PLC Driver Simulation Program Monitor Program Operator Manual On-Line Help

Customized Setup This is for expert users. The window that appears asks you to specify the components to install. The following components are offered: Interface DLL Siemens S5 PLC Driver Siemens S7 PLC Driver Allen Bradley PLC Driver General Electric PLC Driver Siemens PB PLC Driver VME Native Siemens S7 Simulation Program Monitor Program Operator Manual On-Line Help

Fig. 8 Summary for DCACom installation settings The following window summarizes the selected settings. Press Install to confirm.

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Fig. 9 Confirmation for DCACom succesfully installed At the end of the installation, press the Finish button.

FdaServer installation will be started automatically after DCAcom, without launching other Setup programs.

Fig. 10 Destionation folder for FdaServer A new window will ask you to select the destination directory. Use the default value: C:\Program Files\Fda-2005\Server or click on Change button to select a different one. Press Next to continue the installation.

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Fig. 11 Summary for FdaServer Installation settings Click Install to start the installation. Hasp Drivers installations will be started automatically after the server without launching any SetUp program. HASP Device Driver for Win32s is necessary for hadware Hasp key identification.The absence of drivers installation or of the hardware key doesnt allow FdaServer execution. Installation will start with the following window:

Fig. 12 Start of Hasp installation

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Press Next to continue The next window shows the driver version used in the installation:

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Fig. 13 Driver version for hasp installation Press Next to continue: Press Finish to complete the installation. 3.1.1 COMMUNICATION DRIVERS All the communication drivers in the DCACom system can function in either debug mode or as Windows services. To launch the drivers in Debug mode, specify the option /D on the command line. For example: <InstallDir>:\DCAComXX.exe /FD /SD /D To make the system working properly its necessary to specify the following parameters /FD and /SD. where XX represents the type of driver to launch. Following this command, a window will appear on the screen in which you can see all the log messages written by the communications drivers. Here is a typical example:

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Fig. 14 Example of messages for communication drivers To launch the communications drivers as Windows services, specify the option /INSTALL on the command line. For example: <InstallDir>:\DCAComXX.exe /INSTALL This command adds the following element in the list of Windows services: DA$DCACOMXX Follow these steps to activate the communications driver: 1. 2. Open the Windows Control Panel and select the Services icon Select the communications driver: for example DA$DCACOMS7 and press the Start button

Follow these steps to deactivate the communications driver: 1. 2. Open the Windows Control Panel and select the Services icon Select the communications driver: for example DA$DCACOMS7 and press the Stop button

Follow these steps the make the communications driver active when the PC boots: Open the Windows Control Panel and select the Services icon Select the communications driver: for example DA$DCACOMS7 button 3. Change the options from Manual to Automatic 1. 2. and press the Startup

To remove the communication drivers from the list of Windows services, specify the option /UNINSTALL on the command line. For example: <InstallDir>:\DCAComXX.exe /UNINSTALL

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3.1.2 PARAMETERS OF COMUNICATION DRIVERS The communication drivers accept on the command line the following startup parameters: Parametro /INSTALL /UNINSTALL /D /LE /LW /LI /LD /FD Driver All Drivers All Drivers All Drivers All Drivers All Drivers All Drivers All Drivers DCAComS7 DCAComPB DCAComAB DCAComMOD DCAComS7 DCAComPB DCAComAB DCAComMOD DCAComS7 DCAComPB DCAComAB DCAComMOD DCAComS7 DCAComPB DCAComAB DCAComMOD Descrizione Install the driver as Windows service Uninstall the driver Execute the program in debug mode Save Fatal errors into an external file Save Warning errors into an external file Save Info errors into an external file Save Data into an external file Enable Top/Down mode for Fetch operations

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/FU

Enable Bottom/Up mode for Fetch operations Default Enable Top/Down mode for Send operations

/SD

/SU

Enable Bottom/Down mode for Send Operations Default

Tab. 1 Parameters of communication drivers 3.1.3 SIEMENS S5 PLC CONFIGURATION Using the DCACom system with the Siemens S5 PLC assumes the proper installation of the Siemens Softnet software package, the ISO Industrial Ethernet communications protocol and the definition of the access points used by the application. The DCAComS5 driver uses the access point S7ONLINE. Follow these steps to configure it: 1. 2. Open the Windows Control Panel Select the Setting PG/PC Interface icon

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Fig. 15 Access point configuration for S5 PLC 3. 4. 5. 6. 7. Select S7ONLINE in the field Access point of application Select the protocol ISO Ind. Ethernet in the field Interface parameter assignment used Select the Properties button. Set the value of Max Connections to 40 Select the Diagnostics button Select the SOFTNET IE page and press the Test button to verify the proper installation of the ISO Ind protocol. Ethernet 8. Select the SR Protocol page and press the Test button to verify the proper definition of the access point 9. Press OK two times to end the configuration

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3.1.4

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SIEMENS S7 PLC CONFIGURATION Using the DCACom system with the Siemens S7 PLC assumes the proper installation of the Siemens Softnet software package, the ISO Industrial Ethernet communications protocol or the TCP/IP protocol and the definition of the access points used by the application. As a function of the protocol chosen, the DCAComS7 driver uses the following access points: S7ONLINE_H1 for the H1 protocol or S7ONLINE_TCP for the TCP/IP protocol. Follow these steps to configure them: 1. 2. Open the Windows Control Panel Select the Setting PG/PC Interface icon

Fig. 16 Access point configuration for S7 PLC

3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.

Select <Add / Delete> in the field Access point of application Create the access point S7ONLINE_H1 and associate it to the ISO Ind protocol. Ethernet Create the access point S7ONLINE_TCP and associate it to the TCP/IP protocol. Select S7ONLINE_H1 in the field Access point of application Select the Properties button. Set the value of Max Connections to 40 Select the Diagnostics button Select the SOFTNET IE page and press the Test button to verify the proper installation of the ISO Ind protocol. Ethernet Select the SR Protocol page and press the Test button to verify the proper definition of the access point Select S7ONLINE_TCP in the field Access point of application Select the Properties button. Enable the field Fast Acknowledge Select the Diagnostics button Select the SR Protocol page and press the Test button to verify the proper definition of the access point Press OK two times to end the configuration

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3.1.5

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SIEMENS PROFIBUS PLC CONFIGURATION Using the DCACom system with the Siemens S7 PLC assumes the proper installation of the Siemens Softnet software package, the S7-5412 or S7-5613 card and relative management software and the definition of the access points used by the application. The DCAComPB driver uses the access point CP_L2_1. Follow these steps to configure it: 1. 2. Open the Windows Control Panel Select the Setting PG/PC Interface icon

Fig. 17 Access point configuration for PROFIBUS PLC

3. 4. 5. 6. 7. 8. 9.

Create the access point CP_L2_1 and associate it to the entry CP5412-(PROFIBUS) or CP5613-(PROFIBUS) Select the Properties button. Enter the address of the local station in the Address field. Set the Profile field to Standard Select the S7 Protocol page and enter the name of the file created with the COML S7 utility in the field S7-API Database Attention: in the S7-API Database, always set the value of the VFD Name field to davfd for all connections Select the Mode page; press the Restart button to initialize the card and the Test button to verify that the card is working properly Press OK two times to end the configuration

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3.1.6

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ALLEN BRADLEY PLC5 CONFIGURATION Using the DCACom system with the Allen Bradley PLC5 PLCs assumes the proper installation of the RSLinx OEM software package (version 2.2 or higher) and the Ethernet to PLC-5 driver. The RSLinx software requires not further configuration. You must hold the default name AB_ETH-1 when you add the communication driver Ethernet devices.

3.1.7

CONTROL LOGIX 5000 PLC CONFIGURATION The use of the DCACom system with the Control LOGIX 5000 PLCs assumes the proper installation of the RSLinx OEM software package (version 2.2 or higher) and the Remote Devices via Linx Gateway driver. Follow these steps to configure the above-mentioned driver: 1. 2. 3. Launch the RSLinx control panel From the Configurations menu, select Configure Driver In the field Available Driver Types, select the Driver Remote Devices via Linx Gateway and press the Add New button. In the Name field of the Add New RSLinx Driver window, enter the Driver name, for example: TCP-1. In the field Servers IP Address, enter the TCP address of the PLC you wish to interact with. Press OK to accept the changes. Press Close to the Configure Driver window. From the Configurations menu, select RSWho Expand the node TCP-1, Ethernet and select the element Backplane Using the right mouse key, activate the popup menu and select Create Shortcut In the Name field of the Add New RSLinx Driver window, enter the name of the shortcut, for example: SC-1. Press OK to accept the changes. This ends the RSLinx configuration

4. 5. 6. 7. 8.

Limitations Fetch/Send operations to this type of PLC are subject to the following limitations: Fetch:max 127 words Send: max 121 words

The initial word is always word 0.

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3.1.8

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GE FANUC SERIES 9070 PLC CONFIGURATION Using the DCACom system with the General Electric Fanuc Series 9070 PLCs assumes the proper installation of the HCT Host Communication Toolkit software package (version 2.10 or higher). Follow these steps to configure the above-mentioned driver: 1. Launch the configuration program Comm Config Utility

Fig. 18 Driver configuration for GE PLC

2. 3. 4. 5.

Select the Ports page Press the New button and create a new port of type TCPIP_ETH. For example: port_1 Select the Devices page Press the New button and create a new device: for example, testplc. Enter the PLC type, the port previously used and the PLC's TCP/IP address. 6. The strings testplc and port_1 are the values to specify in the variables PARAM1 and PARAM2 in the DCACom_Connect function. 7. Press OK to confirm.

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3.2 INSTALL FDASERVER AS A WINDOWS SERVICE

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To launch the FdaServer as Windows services, specify the option -INSTALL on the command line. For example: <InstallDir>:\Dread.exe INSTALL To remove the FdaServer from the list of Windows services, specify the option -REMOVE on the command line. For example: <InstallDir>:\ Dread.exe REMOVE Open the Srvcmngr.exe application from installdir directory.

Fig. 19 Start panel of Srvcmngr application Uncheck Read Only property, select Danieli Realtime Database server (DReaD) service and Click Properties button.

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Fig. 20 Service panel of Srvcmngr application

Insert on Dependencies panel the following services : Haspnt and InterBaseServer. Save the changes cliccking Change button. Open Services panel from Control Panel

Fig. 21 Windows services panel

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Select Danieli Realtime Database server (DReaD) service and show Properties.

Fig. 22 Property of Danieli Realtime Database server (DReaD) service On Log On tab sheet check Allow service to interact with desktop. Now you can start the service.

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4 FDACLIENT INSTALLATION
Remember the following points when installing this software package:

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For installation always use the program Setup.exe that is found on the product CD in the directory FdaClient. Login as Administrator before performing the installation procedure. This is necessary because the installation procedure modifies several keys in the Windows registry.

If you install FdaClient in a different PC of the Sever one, install also Interbase.

4.1

SOFTWARE INSTALLATION
Follow these steps to install the product:

1. 2. 3. 4. 5.

Start the computer Insert the CD-ROM in the CD drive (this manual assumes it is drive Z) Start the installation program by typing: Z:FdaClient\ FdaClientSetup.exe The license acceptance window will appear. Press Yes to confirm. A new window will ask you to select the destination directory. Use the default value: D:\Program Files\Fda2\Client or click the Browse button to select a different directory. To continue the installation, press Next .

Fig. 23 Destination folder for FdaClient

6. A window will appear with installation options:

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Fig. 24 Installation options for FdaClient 7. Verify in the following window the installation settings:

Fig. 25 Summary of FdaClient installation settings Start the installation clicking Install.

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5 FDAOFFLINE INSTALLATION
Keep the following points in mind when installing this software package:

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For installation always use the program Setup.exe that is found on the product CD in the directory FdaOffline. Login as Administrator before performing the installation procedure. This is necessary because the installation procedure modifies several keys in the Windows registry

5.1

SOFTWARE INSTALLATION
Follow these steps to install the product: 1. 2. 3. 4. 5. Start the computer Insert the CD-ROM in the CD drive (this manual assumes it is drive Z) Start the installation program by typing: Z:FdaOffline\SETUP.EXE The license acceptance window will appear. Press Yes to confirm. A new window will ask you to select the destination directory. Use the default value: D:\Program Files\FDA or click the Browse button to select a different directory. To continue the installation, press Next . 6. Complete the installation by following the instructions shown in the windows that are displayed.

INSTALLATION AND EXPORT OF CONFIGURATION FILE

Fda Application saves nodes (Plc) and measures (Groups and Tags) configurations into a database (Interbase). This informations are saved into only one file called Fda_db.gdb. You have to overwrite that file when you want to transfer the configuration file into another machine (PC). The Fda application must be already installed. Fda_db.gdb must be copy into the following directory : \\<Application Path>\Fda2\Server\DataBase\Fda_db.gdb.

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