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Cold Storage (Fruits & Vegetables)


In India fruits & vegetables are produced in plenty. A large quantity of fruits & vegetables are exported to other countries & even in India itself they are transported from one place to another. Transportation

business takes time. So, it is desirable that fruits & vegetables should be kept at a place where they can remain safe, otherwise a lot of them will be wasted. For the same purpose, cold storage is used. Cold Storages are special kind of room in which very low temperature is maintained. Maintenance of low temperature is with the help of instruments. Scale of cold storage is a factor depending on all the external condition, location, stored object etc. If the scale of plant is large i.e. running cost would generally be less, then automation would become more exact. Once the fruits & vegetables are kept in cold storage, they do not get spoiled even after months & can be made available to consumers very easily. Plant capacity: 3000 MT Fruits 3000 MT Onions Working capital: Rs. 40 Lakhs Return: 37.89% Plant & machinery: Rs. 332 Lakhs T.C.I: Rs. 482 Lakhs Break even: 45.32%

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Cold Storage
Cold storage industry is a very important and essential industry. The temperature is maintained low with the help of precision instruments. Cold storage is used to preserve fruits and vegetables. Once they are kept in the cold storage, they do not get spoiled even after many months. This item, when needed, can be taken from the cold storage and can be made available to consumers very easily. Cold storage is a vital link between the production and consumption of perishable products. Apart from the conservation of perishables, the cold storage also help in increasing the marketing period of these commodities and ensure availability to the consumer over a long period. It is also clear that the cold storage facility available in various states of the country reveals wide variation. A new entrepreneur can well venture into this field by installing a project of cold storage to save the fruits and vegetables from wastage. Plant capacity: 1000 MT / ANNUM Working capital: Return: 37.00% Plant & machinery: Rs. 23 lakhs T.C.I: Rs. 77 lakhs Break even: 48.00%

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GOOD FUTURE PROSPECTS FOR COLD STORAGE

India ranks first in the world in production of fruits and second in vegetables, accounting roughly 10 and 15 per cent, respectively, of total global production. India have a strong and dynamic food processing sector playing a vital role in diversifying the agricultural sector, improving value addition opportunities and creating surplus food for agro-food products. Presently, a mere 2.2 per cent of fruits and vegetables are processed, even as the country ranks second in the world in terms of production. This is comparatively low when compared to other countries like Brazil (30 per cent), USA (70 per cent) and Malaysia (82 per cent). The National policy aims to increase the percentage of food being processed in the country to 10 per cent by 2010 and 25 per cent by 2025. Major vegetables grown are Potato, Onion, Tomato, Cauliflower, Cabbage, Bean, Egg Plants, Cucumber, Gherkin, Peas, Garlic and okra. The major fruits grown in India are Mangos, Grapes, Apple, Apricots, Orange, Banana Fresh, Avocados, Guava, Litchi, Papaya and Water Melons. Mango, accounts for 40 percent of the national fruit production and India is one of the leading exporters of fresh table grapes to the global market. The changing food habits are discernible. There has been a positive growth in ready to-serve beverages, fruit juices and pulps, processed fruits and vegetables products, i.e., dried or preserved and dehydrated vegetables and fruits such as sauces, preserved onions, cucumbers and gherkins, green pepper in brine, dehydrated garlic and ginger powder, dried garlic and ginger, tomato products, pickles and chutneys, processed mushrooms and truffles and curried vegetables. The goal of keeping fruit and vegetables fresh is to preserve vitamins, flavour and crispness. The condition of vegetables and most fruits begins to deteriorate as soon as theyre picked. Nearly one third of our horticultural produce, especially fruits and vegetables are wasted, mainly on account of poor cold storage and other storage facilities. Wastage of fruits and vegetables due to poor postharvest management and lack of cold chain facilities have been estimated to cost up to Rs 500 billion annually. The country also experiences wide fluctuations in prices of horticultural produce, particularly potatoes and onions. The cold storages will help boost exports of agricultural and allied produce, marine produce etc. Other food segments like dairy products, and processed meat, also require cold storage facilities. Freezing is a quick, convenient, and popular way to preserve fruits and vegetables. Freezing is not usually as economical as canning, but it preserves more nutrients in the food if properly done. Built-inplace cold storage can be constructed out of wood pole and post, steel and/or concrete block. The construction cost will depend on labor cost and on the type of materials used for the frame, walls, floor, ceiling and insulation. The cooling process is one of the most important steps in the entire process that

brings fruits and vegetables from the farm to the storage table. Incentives to build cold-storage facilities will bring investment, cut food wastage and smoothen the supply chain in the world's second biggest producer of fruits and vegetables. Government Support for cold storage plants are available in the form of subsidies with consultancy services to help connecting farmers to market & to avoid heavy losses & wastes of food products. With a view to ensuring faster development of cold storage capacity and to encourage entrepreneurs to invest more in this sector, a new credit-linked capital subsidy scheme for construction of cold storages and godowns is being availed from government. The scheme would be implemented by NABARD/NCDC/NHB. National Horticulture Board is providing capital subsidy to entrepreneurs for construction, expansion and modernization of cold storages for horticulture products. This scheme is to promote setting up of cold storages in the country for reducing post harvest losses. A subsidy of 25% of the project cost subject to a maximum of Rs.50 lakh per project will be availed under this scheme. However, for the projects in the northeastern States, maximum subsidy admissible would be Rs.60 lakh @ 33.33% of the project cost. Cold Storages including controlled Atmosphere (CA) and Modified Atmosphere (MA) Stores, pre-cooling units and other Storages for onion etc. Naturally this scheme will attract new investment in this sector. This move is a good decision for agriculture sector which is struggling with food wastage problem. Cold storage facilities are limited and the focus of the recent budget on bringing in more investment will boost warehousing and cold storage sector. Plant capacity: Working capital: Return: N/A Plant & machinery: T.C.I: Break even: N/A

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POTATO POWDER, FLAKES & GRANULES WITH COLD STORAGE


Potato is considered to be one of the traditional food items of India. Potato is the staple food for 2/3rd of the world population. India is presently the 3rd largest potato growing country in the world. Potato is one of the important tuber vegetables, which is consumed throughout the year. Its Botanical name is Solanum tuberosum. The main edible part is its tuber. Potato is one of the most important but perishable groups

known. Unprocessed foods are susceptible to spoilage by biochemical processes, microbial attack and infestation. The right post harvest practices such as good processing techniques, and proper packaging, transportation and storage (of even processed foods) can play a significant role in reducing spoilage and extending shelf life. Among various methods of preservation, dehydration of vegetables is one of the most popular and oldest methods. Dehydration increases the storage period of vegetables and make them available throughout the year and even in off-season, thus supplying the important nutrients in a concentrated form. Dehydrated foods are top-quality biological products and foods, picked in the peak of their ripeness and after cleaning and trimming, dehydrated with 98% of their moisture taken out. Dehydrated foods are more concentrated source of minerals than any other preserved form of foodstuff. Almost all dehydrated potato products like flakes, granulates and powder forms are not new to households & restaurants. It has good potential in food processing industries, defenses, pharmaceutical industries, hotels and restaurants, caterers, etc. Potato powder, Granules and flakes are processed dehydrated potato products. The processing of potatoes increases the shelf life of potatoes. There are various machines which are required for the processing of potatoes. Most of the machines are indigenously available & very few of them may be imported. There are plenty of well varieties of potato available for processing. There are few good technologists available, for supplying process technology. There is environmental pollution problem within this industry but can be solved using proper treatment. As a whole the products have fair market demand. There is a good scope for new entrepreneurs. Few Indian Major Players are as under: Tipsy-Topsy Exports Superveg Agrotech Pvt. Ltd. Sifter International Nile Valley Company Rice, Spice and Paper Inc. Plant capacity: 14400 MT/Annum Potato Powder,14400 MT/Annum Potato Flakes,6000 MT/Annum Potato Granules Working capital: Return: 44.00% T.C.I: Cost of Project : 15800 Lakhs Break even: 34.00% Plant & machinery: 12900 Lakhs

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COLD STORAGE FOR POTATOES & MAHUA


India is the largest producer of fruits and second largest producer of vegetables in the world. In spite of that per capita availability of fruits and vegetables in quite low, because of post harvest losses, which

accounts 25 to 30% of production. Besides, quality of a sizable quantity of produce also deteriorates by the time it reaches the consumers. This is the mainly because of perishable nature of the producer, which requires a cold chain arrangements to maintain the quality and extend the shelf life if consumption is not meant immediately after harvest. In the absence of a cold storage and related cold chain facilities, the farmers are being forced to sell their produce immediately ions and low price realization. To prevent the wastage of fruits and vegetables it is to required to establish a number of cold storage in different rural areas. Central as well as state governments are providing subsidy for setting up new cold storage. A new entrepreneur can well venture in to this field by installing a project of cold storage to save the fruits and vegetables from wastage. Plant capacity: 3000 MT/Annum Cap. 2000 MT Plant & machinery: 70 Lakhs Potatoes/Annum Cap. 1000 MT Mahua/Annum Working capital: Return: 35.00% T.C.I: Total Capital Investment : 170 Lakhs Break even: 44.00%

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