MARTIN BULL DAWG Belt Cleaner

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Operators Manual
M3660

Important
MARTIN ENGINEERING HEREBY DISCLAIMS ANY LIABILITY FOR: DAMAGE DUE TO CONTAMINATION OF THE MATERIAL; USERS FAILURE TO INSPECT, MAINTAIN AND TAKE REASONABLE CARE OF THE EQUIPMENT; INJURIES OR DAMAGE RESULTING FROM USE OR APPLICATION OF THIS PRODUCT CONTRARY TO INSTRUCTIONS AND SPECIFICATIONS CONTAINED HEREIN. MARTIN ENGINEERINGS LIABILITY SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF EQUIPMENT SHOWN TO BE DEFECTIVE. Observe all safety rules given herein along with owner and Government standards and regulations. Know and understand lockout/tagout procedures as defined by American National Standards Institute (ANSI) z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources Minimum Safety Requirements and Occupational Safety and Health Administration (OSHA) Federal Register, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule. The following symbols may be used in this manual:

DANGER

Danger: Immediate hazards that will result in severe personal injury or death.

WARNING

Warning: Hazards or unsafe practices that could result in personal injury.

CAUTION

Caution: Hazards or unsafe practices that could result in product or property damages.

IMPORTANT
Important: Instructions that must be followed to ensure proper installation/operation of equipment.

NOTE
Note: General statements to assist the reader.

Section

Page

List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installations without chutework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Materials required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 2 2 2

Before Installing Belt Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing Belt Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 4

Locating belt cleaner on chute walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Installing belt cleaner on inside chute walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Installing mounting clamps and mainframe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Adjusting and setting operating tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Installing Cover Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

After Installing Belt Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weekly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12 13 15 16

Martin Engineering M3660-07/09

MARTIN BULL DAWG Belt Cleaner

Table of Contents

Table of Contents

List of Figures

List of Figures
Figure
1-8 9 10 11 12 13 14

Title

Page

Installing Belt Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Weekly Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 MARTIN BULL DAWG Belt Cleaner Assembly, P/N BD3S-XXXXXXXXX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Standard MARTIN BULL DAWG Clamp Mount Assembly, P/N 37672-XX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Conveyor Products Warning Label, P/N 23395 . . . . . . . . . . . . . . . . . . . . . . . 20 Pinch Point Warning Label, P/N 30528 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Inside Installation Label, P/N 34881 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

List of Tables
Table
I II

Title

Page

MARTIN BULL DAWG Part Numbers and Quantities . . . . . . . . . . . . . . . . . . 18 MARTIN BULL DAWG Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Martin Engineering M3660-07/09

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MARTIN BULL DAWG Belt Cleaner

Introduction
General
The MARTIN BULL DAWG Belt Cleaner is a dual-purpose cleaner. It can function as a pre-cleaner or a secondary cleaner. Traditionally, a precleaner is located on the discharge pulley and one or more secondary cleaners are located after the belt leaves the pulley. The MARTIN BULL DAWG can be located on the face of the pulley or after the tangent point. The MARTIN BULL DAWG Belt Cleaner Blades have independent suspension and are uniquely free to move in an infinite number of axes, including a linear axis of motion. The blades have aggressive (positive rake) peeling-angled tungsten carbide tips, which increase efficiency, while reducing the required cleaning pressure.

IMPORTANT
The MARTIN BULL DAWG Belt Cleaner with MARTIN SHOCK BLOK Shock Absorber can be used with mechanical fasteners, provided these are in good condition and installed using best practices, such as leading edges which are flush with the belt cover, and bolts and nuts which are ground flush with the plates. !

CAUTION

The MARTIN BULL DAWG Belt Cleaner assemblies with springs should NOT be used on belts with mechanical fasteners. They are intended to be used only on Vulcanized Belts. When used on belts with mechanical fasteners, damage may occur to both the belt and the cleaner assembly. The cleaner should NOT be used on a belt that contains gouges, holes, or other belt imperfections, as the cleaner may cause further damage to the belt.

Installations without chutework

These procedures were written for equipment that is being installed on enclosed pulley chute work. If the pulley is not enclosed, the equipment should be installed using the best available field resources and methods to ensure that the critical dimensions are followed for proper installation. The MARTIN Hanger Mount Assembly can be used for installations without chute work. See Part Numbers for a list of mounts and part numbers.

References

The following documents are referenced in this manual: American National Standards Institute (ANSI) z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources - Minimum Safety Requirements, American National Standards Institute, Inc., 1430 Broadway, New York, NY 10018. Federal Register, Volume 54, Number 169, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule, Department of Labor, Occupational Safety and Health Administration (OSHA), 32nd Floor, Room 3244, 230 South Dearborn Street, Chicago, IL 60604.

Martin Engineering M3660-07/09

MARTIN BULL DAWG Belt Cleaner

Introduction

Introduction

Safety

All safety rules defined in the above documents and all owner/employer safety rules must be strictly followed when working on the belt cleaner. !

DANGER

Do not touch or go near the conveyor belt or conveyor accessories when the belt is running. Your body or clothing can get caught and you can be pulled into the conveyor, resulting in severe injury or death.

DANGER

Before installing, servicing, or adjusting the belt cleaner, turn off and lock out/tag out all energy sources to the conveyor and conveyor accessories according to ANSI standards. Failure to do so could result in serious injury or death.

DANGER

If this equipment will be installed in an enclosed area, test the gas level or dust content before using a cutting torch or welding. Using a torch or welding in an area with gas or dust may cause an explosion resulting in serious injury or death.

WARNING

Before using a cutting torch or welding the chute wall, cover the conveyor belt with a fire retardant cover. Failure to do so can allow the belt to catch fire.

WARNING

Remove all tools from the installation area and conveyor belt before turning on the conveyor. Failure to do so can cause serious injury to personnel or damage to the belt and conveyor.

WARNING

Mainframe with blade can be heavy and may require two people to lift. Attempting to lift the belt cleaner without assistance could result in injury.

Martin Engineering M3660-07/09

MARTIN BULL DAWG Belt Cleaner

IMPORTANT
The delivery service is responsible for damage occurring in transit. Martin Engineering CANNOT enter claims for damages. Contact your transportation agent for more information. 1. Inspect shipping container for damage. Report damage to delivery service immediately and fill out delivery services claim form. Keep any damaged goods subject to examination. 2. Remove belt cleaner assembly from shipping container. 3. If anything is missing contact Martin Engineering or a representative. !

WARNING

Before installing equipment, turn off and lock out/ tag out all energy sources to the conveyor and conveyor accessories according to ANSI standards. Failure to do so could result in serious injury or death. 4. Turn off and lock out/tag out energy source according to ANSI standards (see References). !

DANGER

If this equipment will be installed in an enclosed area, test the gas level or dust content before using a cutting torch or welding. Using a torch or welding in an area with gas or dust may cause an explosion resulting in serious injury or death. 5. If using a cutting torch or welding, test atmosphere for gas level or dust content. Cover conveyor belt with fire retardant cover.

IMPORTANT
Center the belt cleaner blades to clean an area narrower than the conveyor belt width. This allows for side-to-side movement of the belt and prevents damage to the belt edge.

NOTE
The chute wall that the tensioner will be located on is referred to as the operator side. The other side of the chute is referred to as the far side. (If installing dual tensioners, side that is most accessible is operator side.) 6. Determine which side of chute is easiest to access. Locate the tensioner on the most accessible chute wall.

Martin Engineering M3660-07/09

MARTIN BULL DAWG Belt Cleaner

Before Installation

Before Installing Belt Cleaner

Installation

Installing Belt Cleaner IMPORTANT

Read entire section before beginning work. To install the belt cleaner, follow the procedures corresponding to the following steps: 1. Locate belt cleaner on chute walls. 2. Install mount brackets and mainframe assembly (inside or outside chute walls). 3. Install cover door (if using).

IMPORTANT
For belts with mechanical fasteners, Martin Engineering recommends mounting cleaner off the head pulley. Ensure the cleaner is placed within 2 to 4 inches (50 to 100 mm) of head pulley or hold-down roll for most effective cleaning.

2.004.00 (50100)

2.004.00 (50100)

Off Hold-down Roll

Off Head Pulley

Figure 1.

Martin Engineering M3660-07/09

MARTIN BULL DAWG Belt Cleaner

WARNING

The MARTIN BULL DAWG Belt Cleaner should not be located on the pulley face where blade contact point is more than 30 before the vertical centerline. The MARTIN BULL DAWG Belt Cleaner must never be located where belt slopes upwards, over the cleaner, as blades could become locked in place.

30 Max.

Figure 2.

Locating belt cleaner on chute walls

1. Determine whether belt cleaner will be mounted onto outside chute walls or inside chute walls.

NOTE
Martin Engineering recommends installing MARTIN BULL DAWG Cleaner outside the chute. 2. Determine where you want blades to contact belt and mark point on outside or inside chute wall, as applicable. Do not mount in path of material flow. Make sure belt is adequately supported at blade-to-belt contact point. Install belt support if necessary. 3. After choosing blade-to-belt contact point, mark point level with belt surface (Point A).

Martin Engineering M3660-07/09

MARTIN BULL DAWG Belt Cleaner

Installation

Installation

4. See Figure 3 and perform the following: a. If Point A is on head pulley, find head pulley center and mark line (Line A) from head pulley center through Point A and extend line minimum of 12 in. (300 mm) below Point A. If Point A is behind head pulley, mark line (Line A) through Point A and perpendicular (90) to the belt. Extend Line A 12 in. (300 mm) below Point A. b. Mark another line (Line B) 4 in. (100 mm) on the upstream side (towards the discharge) and parallel to Line A. Extend Line B at least 12 in. (300 mm) below the belt. Line B sets centerline of the jackscrew of the clamp assembly.

IMPORTANT
Line B must be on upstream side of Line A. Clamps and mainframe assembly must be on downstream side of threaded jackscrew. This is to avoid rotational overturning forces being applied to clamps and jackscrews. Clamps are designed to tilt mainframe 10 back when installed as described in these instructions. c. Draw Line C perpendicular (90) from Point A on Line A to a point on Line B. Line C is tangent to belt at Point A.

4.00 (100) Point A

Point A 4.00 (100)

Line C 90 90 Line B

Line A

Line B

Line A On Head Pulley

On Hold-down Roll

Figure 3.
d. Hold clamp assembly centered over Line B with center of mount plate approximately 2 in. (50 mm) above Line C and mark mounting holes.
Martin Engineering M3660-07/09

MARTIN BULL DAWG Belt Cleaner

2.00 (50)

Line B

Top Mount Position

Figure 4.
e. If obstructions will not allow for top mount, clamp may be used in bottom mount position. Locate center of mount plate approximately 18.50 in. (470 mm) below Line C (Figure 3) on Line B with clamp centered on Line B and mark hole locations.

18.50 (470)

Line B

Bottom Mount Position

Figure 5.

Martin Engineering M3660-07/09

MARTIN BULL DAWG Belt Cleaner

Installation

Installation

IMPORTANT
Clamp assemblies are pre-assembled for top mounting. The adjustable sliding clamps have two supporting posts angled at 10 from perpendicular. When clamp assemblies are bottommounted the sliding clamps must be removed from threaded jackscrews and turned over so supporting posts are angled towards pillow blocks. This will set the mainframe tilted back 10. Double jack nuts with spring lock washer between them must be replaced on jackscrew to lift sliding clamp and prevent cleaner from losing belt contact. 5. When mounting to outside of chute, it will be necessary to provide access windows for cleaner assembly to pass through. Window should be 6 in. wide by 12 in. high (150 mm by 300 mm), centered on Line A and extending below Line C. Mark two parallel lines 3 in. (75 mm) to each side of Line A. On these two lines, mark top corners of window approximately 3 in. (75 mm) below the marked hole locations (for top mount position). Mark bottom corners 12 in. (300 mm) below top corners. For bottom mount position, mark bottom corner of window approximately 3 in. (75 mm) above the marked hole locations. Mark top corners 12 in. (300 mm) above lower.

Top Position Holes

Top Position Holes

0 3.0 5) 7 (

3.00 (75)
3.00 (75)

Line C Line A Bottom Position Holes

Line A Bottom Position Holes

3.00 (75)

12.00 (300) 3.00 (75)

0 3.0 5) (7 0 3.05) (7

.0 0 12 00) (3

0 3.0 ) (75

Window on Hold-down Roll

Window on Head Pulley

Figure 6.
6. Repeat markings on opposite side of conveyor using reference measurements taken from first side to ensure accurate alignment.

Martin Engineering M3660-07/09

MARTIN BULL DAWG Belt Cleaner

Installing cleaner on inside chute

1. Follow same instruction for mounting cleaner on outside of chute wall, except ensure clamp does not interfere with head pulley. Also, there is no need to cut an access window.

NOTE
When installing cleaner inside chute walls, mainframe tube must be cut at both ends. Measure from center of pulley to each chute wall. Mark each measurement, minus 1/2 in. (13 mm) for clearance, from center of mainframe, then cut off excess. Remove burrs and sharp edges.

1/2 in. (13 mm)

1/2 in. (13 mm)

X - 1/2 in. (13 mm)

Y - 1/2 in. (13 mm)

Figure 7.
!

CAUTION

When mounting MARTIN BULL DAWG Belt Cleaner on inside chute walls, mainframe must be secured with safety cables. Without cables, belt cleaner could break loose and cause damage to conveyor. 2. Install MARTIN BULL DAWG Cable Kit (P/N 34883) or equivalent onto belt cleaner mainframe as follows: a. Drill 1/2-in. (13-mm) hole (A) 3/4 in. (19 mm) from each end of mainframe blade cavity plate. b. Weld D-rings (C) onto chutework parallel to Clamp Mounts. c. Install shackles (D) through holes in ends of mainframe. d. Lift mainframe into position inside chute and insert into clamps.

Martin Engineering M3660-07/09

MARTIN BULL DAWG Belt Cleaner

Installation

Installation

(front view)

3/4 (19)

A. Hole B. Mainframe C. D-ring

D. Shackle E. Wire cable F. Cable clamps A C E E F D B

(top view)

1/2 (13)

(front and top views shown for clarity)

Figure 8.
!

CAUTION

Make sure safety cables are out of material flow and away from machinery. Cables could become entangled and cause damage to equipment. e. Loop 1/4-in. wire cable (E) through each shackle and D-ring on chute walls. Take up slack so cables are taut. f. Apply thread-sealing compound to nuts on cable clamps (F). Install eight cable clamps (two on each cable end) to secure cables to belt cleaner mainframe and D-rings. Torque nuts on cable clamps between 15 and 30 ft-lb (2 to 4 kgm). g. Trim loose ends of wire cables. 3. Secure mainframe and tighten bolts.

Installing mounting clamps and mainframe

1. Bolt each clamp assembly in place with two hex head cap screws, flat washers, compression washers and hex nuts, with threaded jackscrew aligned directly over Line B. Slotted holes in pillow blocks will allow 5 rotation in each direction to enable proper alignment. 2. Install cleaner assembly in the clamps which must be on downstream side of jackscrew and with scraping tips of blades facing toward discharge. Center blades on belt. 3. Swing clamp gates up behind mainframe tube and hold in place with bolts and spring lock washers. Tighten bolt on one side only, leaving other side snug, but not tight. Tighten second bolt after tensioning is completed.

Martin Engineering M3660-07/09

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MARTIN BULL DAWG Belt Cleaner

IMPORTANT
Follow these steps carefully to ensure proper tensioning.

Adjusting and setting operating tension

1. Turn the single, upper jack nut towards belt to allow room to adjust cleaner height. 2. Raise mainframe by hand, working evenly on both sides, to avoid binding. Support slide clamp at each lifting stage with the upper of double jack nuts. Do this until blades are approximately 1/8 in. (3 mm) from belt all the way across. 3. Lift one side by hand until you feel it lightly contact belt. Support this position with jack nut. Repeat this on other side. Blades should now be in even, light contact with belt, across full width. 4. Raise jack nuts on each side by two full turns towards belt. Cleaner is now correctly tensioned for normal conditions. If belt is worn hollow and some blades are not making contact or if uneven cleaning is observed during test run, one additional turn can be applied. This extra turn should not be applied with belts traveling faster than 500 fpm (2.5 m/s) with mechanical fasteners. 5. Lock down upper jack nut on both sides. 6. Tighten bottom jack nut on both sides. 7. Tighten bolt on clamp gate. 8. Check that all fasteners are now fully tight. !

WARNING

Threaded parts of clamp assembly may have been coated with anti-seize compound, which may be harmful through skin contact or ingestion. Wash your hands thoroughly after handling these components.

Installing Cover Door

1. Install and tension MARTIN BULL DAWG Belt Cleaner. 2. Push cover door onto MARTIN BULL DAWG Mainframe so bushing fits around square tubing. 3. Slide door against chute wall, covering cutout. 4. Secure door in place with hex head cap screw.

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MARTIN BULL DAWG Belt Cleaner

Installation

After Installation

After Installing Belt Cleaner

1. Thoroughly wipe chute wall clean above tensioner. 2. Place Conveyor Products Warning Label (P/N 23395) on outside chute wall visible to belt cleaner operator. !

WARNING

Failure to remove tools from installation area and conveyor belt before turning on energy source can cause serious injury to personnel and damage to belt. !

DANGER

Do not touch or go near conveyor belt or conveyor accessories when conveyor belt is running. Body or clothing can get caught and pull body into conveyor belt, causing severe injury or death. 3. Turn on conveyor belt for 1 hour, then turn off. !

DANGER

Before installing, servicing, or adjusting the belt cleaner/ tensioner, turn off and lock out/tag out all energy sources to the conveyor and conveyor accessories according to ANSI standards. Failure to do so could result in serious injury or death. 4. Make sure all fasteners are tight. Tighten if necessary. 5. Make sure cleaner is not changing belt line. If it is, install belt support ahead of blade-to-belt contact point (Secondary Cleaner). 6. Inspect belt cleaner for the following: Wear. (A small amount of break-in wear may be found. This will stop once blades wear to conveyor belt contour.) Material buildup. (No material between blades and return side of conveyor belt should be found.) 7. If wear, material buildup, or some other problem exists, see Troubleshooting.
Martin Engineering M3660-07/09

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MARTIN BULL DAWG Belt Cleaner

Weekly Maintenance
!

WARNING

Before servicing belt cleaner, turn off and lock out/tag out energy source to conveyor belt and conveyor accessories. 1. Turn off and lock out/tag out energy source according to ANSI Standards (see References). 2. Make sure all fasteners are tight. Tighten if necessary. 3. Check belt cleaner for proper alignment. 4. Check blades for wear. If blades are worn, replace as follows: a. Lower blades from belt and remove mainframe. Release mainframe from clamp on both sides. b. Pull hairpin cotter pins and remove cover plate. c. Grasp blade arm and twist blade from mainframe. d. Remove and inspect urethane blocks or springs. Replace if necessary. e. Compress urethane block or spring under blade and insert into mainframe cavity.

Blade Urethane Block Blade Spring For use with vulcanized splice only.

Figure 9.
f. Insert tabs of cover plate into slots at top of mainframe. Push plate down over tabs on mainframe. g. Insert hairpin cotter pins into tabs to lock cover plate in place. h. Insert mainframe into mainframe clamp. i. Swing clamp gates up behind mainframe tube and hold in place with bolts and spring lock washers. Tighten bolt on one side only, leaving other side snug, but not tight. Tighten second bolt after tensioning is completed. j. Repeat adjusting and setting operating tension. 5. Wipe warning labels clean. If labels are missing or not readable, contact Martin Engineering or representative for replacements.
Martin Engineering M3660-07/09

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MARTIN BULL DAWG Belt Cleaner

Weekly Maintenance

Weekly Maintenance

WARNING

Failure to remove tools from maintenance area and conveyor belt before turning on energy source can cause serious injury to personnel and damage to belt. 6. Remove all tools from maintenance area. !

DANGER

Do not touch or go near conveyor belt or conveyor accessories when conveyor belt is running. Body or clothing can get caught and pull body into conveyor belt, causing severe injury or death. 7. Start conveyor belt. !

CAUTION

The MARTIN BULL DAWG Belt Cleaner assemblies with springs should NOT be used on belts with mechanical fasteners. They are intended to be used only on Vulcanized Belts. When used on belts with mechanical fasteners, damage may occur to both the belt and the cleaner assembly.The cleaner should NOT be used on a belt that contains gouges, holes, or other belt imperfections, as the cleaner may cause further damage to the belt.

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MARTIN BULL DAWG Belt Cleaner

Troubleshooting
Symptom

If you are experiencing problems with belt cleaner, see below:

Corrective Action Blades are angled improperly. Check installation. Blades contact belt where belt is not supported. (Belt does not have sufficient tension or weight.) Install belt support 2-4 in. (50-100 mm) before blade-to-belt contact point. Blades are worn. Check blades for excessive wear and replace if necessary. Check for belt cup. Remove 1 or more outside blades and reposition cleaner. Tighten bolts on clamps. Ensure spring lock washers are in place. Check for proper installation. Ensure all hardware is tight. Check for belt cup. Remove 1 or more outside blades and reposition cleaner.

Insufficient cleaning and carryback.

Clamp on mount bracket loose. Blades vibrating or breaking.

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MARTIN BULL DAWG Belt Cleaner

Troubleshooting

Troubleshooting

Part Numbers Part Numbers

This section provides product names and corresponding part numbers for MARTIN BULL DAWG Belt Cleaners and related equipment. Please reference part numbers when ordering parts.

MARTIN BULL DAWG Belt Cleaner MARTIN BULL DAWG Clamp Mounts

P/N BD3S-XXXXX(XX)XX. BK = Urethane Blocks SP = Springs Standard MARTIN BULL DAWG Clamp Mount Assembly (pair): P/N 37672-IP (inch version); 37672-MP (metric version). Corrosion-Resistant MARTIN BULL DAWG Clamp Mount Assembly (pair): P/N 37672-IC (inch version); 37672-MC (metric version). MARTIN Inspection Door (9 x 12): P/N CYA-0912XXXXX. Hanger Mount Assembly: P/N 37687. Use to mount MARTIN BULL DAWG Belt Cleaner onto stringer instead of onto chute wall. Roller Bracket Assembly: P/N 37688-X. Use to ensure belt has proper support at MARTIN BULL DAWG Cleaner installation point. Replace X with first letter of name of support-roll manufacturer. MARTIN BULL DAWG Cover Door (pair): P/N 37678. MARTIN BULL DAWG Safety Cable Kit: P/N 34883. Use to secure MARTIN BULL DAWG Cleaner to chutework when Clamp Mounts are inside chute.

Miscellaneous

Martin Engineering M3660-07/09

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MARTIN BULL DAWG Belt Cleaner

Dim. A Dim. B 1 6

3 3 2 Assembly with spring Assembly with urethane block 2

Item 1 2 2 3 4 5 6 NS Fig. 11 Fig. 12 Mainframe

Description

Part No. Table I 37669 38016 37671 Table II Table II 34896-02 37678 37672-XX 38048

Qty. 1 Table I Table I Table I Table I Table I 2 1 1 2

Urethane Block Spring Blade/Arm Assembly Mainframe Finger Hairpin Cotter, 1/8 x 2-3/8 Plug Door Standard BULL DAWG Clamp Mount Assembly Label Conveyor Products Warning

Figure 10. MARTIN BULL DAWG Belt Cleaner Assembly, P/N BD3S-XXXXXXXXX*
*First XX indicates belt width in inches (see Table I); third X indicates blade type (T for tungsten carbide); fourth and fifth XX indicate blade coverage; sixth and seventh XX indicate urethane block or spring (BK for block and SP for spring); eighth X indicates mainframe type (P for Painted, C for corrosion-resistant, or S for Stainless Steel); last X indicates accessory options (T for with clamp assembly, D for with clamp assembly and doors, 0 for no clamp assembly or door). **Not required for assemblies with springs. XX can be IP for standard inch version or MP for standard metric version.

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MARTIN BULL DAWG Belt Cleaner

Part Numbers

Part Numbers

Table I. MARTIN BULL DAWG Part Numbers and Quantities

Part No. BD3S-18X12XXXX BD3S-24X18XXXX BD3S-30X24XXXX BD3S-36X31XXXX BD3S-42X37XXXX BD3S-48X43XXXX BD3S-54X49XXXX BD3S-60X55XXXX BD3S-66X61XXXX BD3S-72X64XXXX BD3S-84X76XXXX BD3S-96X89XXXX Dim. A Mainframe Length 48.00 (1219) 54.00 (1372) 60.00 (1524) 66.00 (1676) 72.00 (1829) 78.00 (1981) 84.00 (2134) 90.00 (2286) 96.00 (2438) 102.00 (2591) 114.00 (2896) 126.00 (3200) Dim. B Blade Width 12.19 (310) 18.31 (465) 24.44 (621) 30.56 (776) 36.69 (932) 42.81 (1087) 48.94 (1243) 55.06 (1399) 61.19 (1554) 64.25 (1632) 76.50 (1943) 88.75 (2254) Part No. Item 1 Steel Mainframe 37668-18 37668-24 37668-30 37668-36 37668-42 37668-48 37668-54 37668-60 37668-66 37668-72 37668-84 37668-96 Part No. Item 1 Stainless Steel Mainframe 37668-18316SS 37668-24316SS 37668-30316SS 37668-36316SS 37668-42316SS 37668-48316SS 37668-54316SS 37668-60316SS 37668-66316SS 37668-72316SS 37668-84316SS 37668-96316SS Item 2, 3, 4&5 Quantity 4 6 8 10 12 14 16 18 20 21 25 29

Table II. MARTIN BULL DAWG Part Numbers

Part No. BD3S-XXXXXXXPX BD3S-XXXXXXXSX Mainframe Material Mild Steel Stainless Steel Part No. Item 4 37670 37670-316SS Part No. Item 5 33891 35413

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6 11 7 3 10

8 1 9

Item 1 2 3 4 5 6 7 8 9 10 11 *NS

Description Rod Weldment Pillow Block Mount Roll Pin 3/8 x 2 Clamp Block Clamp Gate Adjustment Jam Nut Adjustment Flat Washer Adjustment Spring Lock Washer Hairpin Cotter Pin Clamp Gate Bolt Clamp Spring Lock Washer Mounting Hardware

P/N 37672-IP Std In. 37683-IO 37684-O 32314 37686-O 37685-O 32694 34672 37693 32327 11746-04 27543 37694-IO

P/N 37672-MP Metric 37683-MO 37684-O 32314 37686-O 37685-O 37691 34672 37693 32327-S 35110 27543 37694-MO

Qty. 2 2 2 2 2 6 4 2 2 2 2

Figure 11. Standard MARTIN BULL DAWG Clamp Mount Assembly, P/N 37672-XX
XX can be IP for standard inch version or MP for standard metric version. *NS = Not Shown.

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Part Numbers

Part Numbers

ADVERTENCIA
!

WARNING

Lock out and/or tag out all energy sources to conveyor system and loading system before performing any work on conveyor or conveyor accessories. Failure to do so could result in severe injury or death. Cierre y/o rotule todas las fuentes de energa al sistema transportador y al sistema de carga antes de realizar cualquier trabajo en el transportador o sus accesorios. El no hacerlo puede resultar en heridas serias o muerte.
Label P/N 23395

Figure 12. Conveyor Products Warning Label, P/N 23395

ADVERTENCIA !
!

WARNING

Pinch point! Usted se puede pellizcar!

Label P/N 30528

Figure 13. Pinch Point Warning Label, P/N 30528

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MARTIN BULL DAWG Belt Cleaner

CUIDADO ! CAUTION

Belt cleaner/tensioner installed inside this chute. Perform maintenance according to operators manual and after any operational problem with belt or conveyor system. Failure to do so can damage belt and belt cleaner. Limpiador de correa y tensionador estn instalados por dentro de la canaleta. Haga mantenimiento segun el manual del operador y despus de cualquier problema de operacin con la correa o sistema de correa. Si no se procede asi, puede causar dao a la correa y limpiador de correa.
Label P/N 34881

Figure 14. Inside Installation Label, P/N 34881

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Part Numbers

Notes

Any product, process, or technology described here may be the subject of intellectual property rights reserved by Martin Engineering Company. Trademarks or service marks designated with the symbol are registered with the U.S. Patent and Trademark Office and may be proprietary in one or more countries or regions. Other trademarks and service marks belonging to Martin Engineering Company in the United States and/or other countries or regions may be designated with the TM and SM symbols. Brands, trademarks, and names of other parties, who may or may not be affiliated with, connected to, or endorsed by Martin Engineering Company, are identified wherever possible. Additional information regarding Martin Engineering Companys intellectual property can be obtained at www.martin-eng.com/trademarks.

We Make Your Bulk Materials Handling Cleaner, Safer and More Productive Through Personalized Performance.

Form No. M3660-07/09 2003, 2009 MARTIN ENGINEERING COMPANY. All rights reserved.

One Martin Place Neponset, IL 61345-9766 USA 800-544-2947 or 309-594-2384 FAX: 309-594-2432 www.martin-eng.com