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Contents
Metsec: Investing in quality and service 4-5
Sustainability
Certification
Metsec and voestalpine both regard the issue of sustainability as a core social, as well as corporate, responsibility. This has been recognised by the award of BS EN ISO 14001:2004 for our Environmental Management System. Metsec were the first cold roll-forming company to be awarded the prestigious gold standard under the Steel Construction Sustainability Charter. Additionally, Metsec recognise that environmental responsibility is both a local as well as a global issue. We were therefore pleased to be awarded the Sandwell Borough Platinum Environmental Charter Award following an audit of our Environmental management procedures and award of BS EN ISO 14001:2004.
Design
materials. According to the British Constructional Steelwork Association (BCSA), recovery rates for steel components from building demolition sites are 84% for recycling and 10% for re-use*. This gives a total potential recovery and re-use factor of steel from buildings of an incredible 94%.
* BCSA publication no. 35/03
SPeAR
Independently, as well as with voestalpine, Metsec will continue to pursue sustainability as a key business objective. The cornerstone of this is the very thorough and detailed societal, economic and environmental sustainability review of our operations carried out in the SPeAR (Sustainable Project Appraisal Routine) Report from Arup. This report gives us both an assessment of our current environmental position as well as identifying key areas for improvement in the future. To quote from the report:
Our market-leading LatticeSPEC design software provides cost effective solutions to maximise the design efficiency of structures. Comprehensive technical support is provided by our design office. The latest version of LatticeSPEC offers the unique advantage of producing complete profiles/sections of joists and trusses in .dxf format, saving the professional team valuable time when specifying our products. For full details on our technical support service and how to obtain a free copy of LatticeSPEC please refer to page 39.
Re-use and recycling
The baseline SPeAR diagram shows a well balanced performance in terms of sustainability, and that Metsec is already meeting legislation or best practice in the large majority of areas. In some cases Metsec is starting to move beyond best practice.
Product range
Long span - light weight A typical Metsec lattice beam can weigh up to 50% less than its hot rolled counterpart and yet still achieve spans of up to 40m without the need for intermediate support columns - which can allow designers greater flexibility when working to optimise internal space. Internal space can also be optimised by passing services through the web of the lattice rather than having to suspend them underneath causing a significant loss of headroom.
Services - excellent head height The open web configuration of Metsec lattice beams allows for the simple passage of services through the web lacings. However, the web lacings will not necessarily align unless this is specifically requested. Where special duct openings are required these should be positioned near the centre of the beam where shear is less critical. Please consult the Metsec Lattice Beam Technical Department for further information.
Product range
Optimised wall/ceiling junctions Due to the slim profile offered by Metsec lattice beams excellent strength to weight ratio, beams can be incorporated at the head of partitioning and drylining systems without any requirement for separate boxing in or encasement. This allows continuous and parallel studwork to full ceiling height, simplifying and accelerating installation, maximising use of space and optimising aesthetics.
Pre-engineered offsite - to ease site access Where site access is a consideration, bolted joints can be used. The joists are then assembled on site using H.T. grade 8.8 bolts to join the sections. Flush site joints to the top and/or bottom chords are also available. Factory joints may occasionally be incorporated into joists. They will always consist of an appropriate jointing arrangement with a full profile fillet weld.
Finish as flexible as your design All Metsec lattice beams are supplied shot blasted and factory finished with a Zinc Phosphate primer as standard. Other painted finishes, including any standard RAL colour, are available upon request. This feature is particularly important if it is desired to leave the lattice members exposed as part of a feature internal roof structure. A hot-dipped galvanised finish is also available. This is recommended for cold roofs and roofs with limited access or exposed locations.
Timber - for rapid, secure fixings Flush fitting standard Vac-Vac WR treated timber can be supplied if required in the top and/or bottom chords of all beams. The timber is rigidly attached to the chords by shot-fired pins at 600mm staggered centres. This offers a simple fixing medium for certain floor/roof finishes, timber firrings and/or plasterboard ceilings.
Product range
Product range
Parallel beam
Roofs suitable for use with flat roofs or sloping roofs where the lattice beams can be laid to falls. They can also be used as long span purlins and are suitable for use with most external finishes from lightweight metal sheeting through to heavier constructions with tiles on battens or decking. Floors suitable for use as joists in all types of flooring including timber, pre-cast concrete slabs or profiled metal decking with in-situ poured concrete.
Pitched truss
Pitched trusses are suitable for all types of duo-pitch roof construction and can be used with most external finishes from lightweight metal sheeting through to heavier constructions with tiles on battens or decking.
Tapered truss
Tapered trusses are suitable for all types of mono-pitch roof construction. They can be used with most external finishes from lightweight metal sheeting through to heavier constructions with tiles on battens or decking.
Inverted truss
Inverted trusses are generally used on low pitched roofing with timber or metal decking and built up finishes. When used in conjunction with Metsec Z-section purlins the design of deep valley gutters can be simplified.
Product range
Curved truss
Curved trusses can provide an aesthetically enhanced roof profile. When used with a standing seam roof this type of construction is easy to detail and install giving a very low maintenance roof.
Curved beam
Curved beams provide an aesthetically enhanced roof profile construction providing extra headroom over that afforded by the curved truss. When used with a standing seam roof this type of construction is easy to detail and install giving a very low maintenance roof.
In many of the applications listed above Metsec Z-section purlins provide an excellent design solution to carry the external finish. Similarly the wide range of Metsec mezzanine floor C-sections can provide a range of system solutions for the designer.
Roof beams
Curved truss with structural deck Metsec curved trusses can be used to support structural decks with a suspended ceiling. The natural open web of the truss allows for the simple passage of services.
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Roof beams
Parallel beam laid to fall Metsec parallel beams can be used to support Z-section purlins bolted to cleats pre-welded to the top chord of the beam. Liner tray, insulation and metal deck provide the weather-proof layer and are fixed to the Z-section purlins.
Pitched truss with flush-fitting Z-section purlins Metsec pitched trusses are supported on a hot rolled steel structural frame. Z-section purlins are fitted flush to the top chord of the pitched trusses to support standing seam roof, or similar. Flush fitting Z-section purlins are often used to minimise the overall construction depth of the roof.
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Roof beams
Firrings by others
Pitched truss used to support timber purlins Traditional timber purlins can be supported on a Metsec pitched truss. Ply or similar sheathing is then used to support weatherproofing layers of battens, underlay and roof tiles or slates.
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Roof beams
Parallel beams used to support steel decking with green roof surfacing Metsec parallel beams can be used to support a structural deck, membrane, substrate and Sedum roof. These beams can be up to 50% lighter than hot rolled beams and use far less steel with considerably less environmental impact than other systems.
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Roof beams
Metsec double curve roof system Metsec lightweight trusses and Z-section purlins can also be combined with stand alone, light gauge, cold rolled Steel Framing Systems (SFS) to provide complete one-source building solutions.
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Roof beams
Over-roof systems
Building services
Ring beams
Where existing flat roofs are starting to fail or require upgrading, one option to consider is the creation of a new pitched, or curved, over-roof which can be constructed quickly and cost effectively using lattice trusses. The lightweight lattice over-roofing system avoids the need to strengthen the existing roof structure and can give an existing building a much needed facelift - typically at a fraction of new build costs. The new trusses can be spaced at much wider centres than other over-roof systems, which results in fewer penetrations and fixings into the existing structure. The new lattice trusses are installed to span across
the building and provide a range of benefits for the building owner, including improved water run-off and enhanced building insulation. The additional space created under the new structure can also be used to house building services making usable space available elsewhere in the structure. The Metsec lattice team have gained considerable expertise in the design of trusses for use in overroofing projects both large and small.
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Roof beams
Cantilever bolted to welded stub-post This detail can be used for medium span cantilevers of up to 2m. The cantilever arm is bolted to the end post which is supplied welded into the end of the lattice. Since the cantilever roof element does not require an insulation layer the line of the supporting cantilever eaves structure is correspondingly raised to support the top sheet.
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Roof beams
Loose, bolt-on cantilever This detail can be used for large span cantilevers of over 2m. The cantilever arm extends into the building to provide an adequate backing span and is bolted on to the top chord of the lattice.
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Service support/pipebridge Metsec provide an economic system to form pipebridge and service supports. Lightweight lattice joists are provided in pairs and braced together to form spans of up to 40m. The majority of pipebridges are supplied with a galvanised finish for external applications. However, various paint specifications are also available where required.
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Metsec lattice beams are frequently used to create a support structure for walk-on ceilings in which an interlocking system of steel faced planks is used to create a load bearing ceiling construction. These systems are particularly popular in the creation of clean rooms where sealing the joints of these planks creates a closed ceiling void in which the high level mechanical and electrical services can be installed without the need for secondary floors or complex support systems. These systems provide an excellent solution to the location of services and are specifically designed to allow maintenance engineers to walk on top of the ceiling system. This facilitates the easy access to services and components without the need for the access equipment normally associated with more basic ceiling installations. The two photographs to the left show projects where Metsec lattice beams are employed in walk on ceiling constructions.
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Floor beams
Traditional floors Metsec parallel floor joists at 600mm centres with the floor decking nailed to the top chord and two layers of plasterboard to the bottom chord.
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Floor beams
Mezzanine floors Metsec parallel floor joists with C-sections supporting floor decking. The photograph below shows a project where 17m span lattice joists were designed to carry storage loadings.
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Floor beams
cross-over services
Innovation Long clear column free spans can be achieved with the lightweight lattice design to offer clients present and future layout flexibility. Factory fitted shear connector plates eliminate the need to stud weld on site and guarantees composite action. Standard open web design allows for the easy passage of services with larger bespoke openings available on request. Single span metal deck with the option of crushed ends formed during the roll forming process eliminates the need to fit end caps on site and gives improved composite action. Productivity Bespoke precision engineered off-site manufacture of intumescent painted beams available within 4-5 weeks from order. One hour fire rating Metsec composite beams have been analysed using Vulcan software from FEDRA and a full fire test has been carried out at Warringtonfire in accordance with BS476-21:1987 to achieve a one hour fire certification. The beams have off-site applied intumescent fire protection as required. Quality, performance and predictability Purpose designed lattice beams with quality controlled factory applied intumescent fire protection eliminating web buckling issues. Pre welded shear connector plates offer a guaranteed composite action which is further improved when using crushed ends on single span decking.
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Floor beams
Cost reductions By designing a lighter Metsec composite beam and utilising the improved single spanning capability of modern 60mm and 80mm decking profiles with crushed ends, a value engineered solution can be achieved. Additional savings can be gained in other areas from potential programme savings within the M&E package, and the installed cost savings achieved through removing on site stud welding. Main contractors also have the option to package beams and decking together to improve coordination and offer single contractual responsibility. Enhanced Health and Safety Lighter beams with pre-welded shear connector plates guaranteeing the composite action, eliminates the need to stud weld on site, removing all hot works. Lighter and easy to handle, single span decking with crushed ends eliminate the need to cut and fix end caps on site. Removal of stud welding from site also avoids the need to site test stud weld performance, saving time and allowing concrete pours to progress safely shortly after the deck has been installed. M&E flexibility Like all of Metsecs beams, joists and trusses, the new composite beam is purpose-designed to suit customer requirements. Whilst the standard open web configuration provides unprecedented flexibility for the routing of M&E services, including the ability to cross over services within the depth of the beam, bespoke, over sized, rectangular openings can be designed to offer even more flexibility, maintaining minimum floor zones to maximise floor to ceiling heights, or reduce the overall height of the building.
Programme savings Lightweight and easy to handle with simple site connections the composite beams can improve the speed of erection over hot rolled alternatives. Steel floor decking with factory crushed ends speeds up the installation of single span decking and unlike stud welded decking it is not affected by the weather. Sustainability Up to 10% lighter than cellular or castellated alternatives, the Metsec lattice composite beam uses less steel in manufacture and, taking weight out of the structure as a whole, will significantly contribute towards reducing the buildings overall carbon footprint. Steel is one of the worlds most recycled materials with a potential recovery and re-use factor of up to 94%*.
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Fixing details
24
Fixing details
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Fixing details
Note F and T details illustrate a typical range of connections that are available. Other connections can be fabricated to suit site conditions.
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Fixing details
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Chord details
Nominal dimensions Chord type y mm Area cm
2
rxx cm
ryy cm
Ixx cm
4
Iyy cm
4
Zxx cm
3
Zyy cm3
120 35 50 35 y x
MB
50
2.5 x
23.27
5.16
1.97
3.14
19.96
50.90
7.47
8.48
MD
50 4 x
24.25
8.53
1.93
3.66
31.84
114.12
12.36
16.91
40
155 75
40 y
MG
75
5 x
38.13
13.89
2.84
4.27
112.13
253.58
29.41
32.72
210 65 80 65 y x x
MJ
100
45.04
19.14
3.85
5.32
283.15
542.17
51.52
51.64
230 70 90 70 y x x
ML
100
45.51
23.84
3.85
5.94
353.90
840.11
64.94
73.05
250 75 5 100 75 y x x
MC
100
45.50
21.14
3.94
6.48
328.76
889.42
60.33
71.15
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Bridging details
Bridging Bridging is recommended during the construction period to enable the beams to support the construction loads, and to hold the beams at the centres and positions indicated on the plans. However, when construction loads are deemed to be light, bridging can be omitted at the discretion of the Metsec Lattice Beam Technical Department. Bridging consists of steel angles connected to the top chord of the lattice. Bridging may also be required to the bottom chords depending on design considerations. The slenderness ratio l/r of the bridging angle must not exceed 250.
Bridging
Maximum spacing of bridging for chord sections (m) Type MB 3.8 MD 4.4 MG 5.2 MJ 6.4 ML 7.5 MC 7.5
Sizes of bridging angle for various joists centres Centres of joists (m) 0 2.4 2.4 3.0 3.0 3.9 3.9 4.9 Standard bridging angle (mm) 50 x 50 x 3 60 x 60 x 5 80 x 80 x 6 100 x 100 x 8
Wind reversal Where construction loads are light the bottom chords should be checked for compression due to the wind reversal forces. Please contact Metsec Lattice Beam Technical Department for further advice.
Knee bracing
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Design examples
Parallel beam - span/depth ratio As a guide, depths of roof beam, conform approximately to the following: Approximate depth = span/20 i.e. 10m span/20 = 500mm deep
Design example Joist span Joist spacing Roof loading: Decking and insulation Ceiling and services Allow S.Wt steelwork Dead load Imposed load Total load 0.20kN/m2 0.30kN/m2 0.10kN/m2 0.60kN/m2 x 1.4 = 0.84kN/m2 0.60kN/m2 x 1.6 = 0.96kN/m2 1.20kN/m2 1.80kN/m2 Example 2 MJ Thus MD50 comprises MD type chord sections with an overall beam depth of 500mm without pitch or taper. Example 1 MD 50 10,000mm 4,500mm
Designation The designation of beam configurations and depths is given by a simple letter and number code, as follows:
Chord type MB ML Depth at shallow end (cm) Configuration Pitch or radius Gradient (o) Radius (m)
Total load requirement = 1.80 x 4.5 = 8.10kN/m Imposed load requirements = 0.6 x 4.5 = 2.70kN/m Refer to load tables. Use Metsec lattice beams ref: MD50 Total load capacity Imposed load capacity Important The lighter the beam, the more cost effective the solution. 8.83kN/m (>8.10) 3.83kN/m (>2.70)
60
TRW
100
Thus MJ60TRW(100) comprises MJ type chord sections with an overall truss depth at the shallow end of 600mm rising to a central ridge with a Warren type web pattern and a 100 slope.
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Warren type truss with vertical posts Additional members are introduced to the basic warren type joist or truss to support loads which do not occur at node positions.
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Lattice beam, in steel frame construction Lattice beam The Metsec lattice beam can provide a very attractive, lightweight, economical solution when used as a main support to the roof structure, being able to meet short, medium or long span requirements. The beam can be provided with fully fixed end connections determined by simple frame analysis if required. Alternatively, they can be simply supported to carry vertical applied dead and imposed loads and fixed for horizontal wind as a common design assumption. Purlins The most economic section used for supporting the roof cladding is a cold rolled purlin.
Metsec eaves beam Gable posts Metsec lattice beam Vertical brace Vertical brace
Metsec cold rolled Z-section purlins provide adequate lateral restraint to the top (compression) chord of the lattice beams. Bracing The longitudinal tensile forces in the Metsec Z-section purlins resulting from lateral restraint to the lattice beams are transmitted to the diagonal rafter bracing system provided at each end of the building. In addition to providing stability to the lattice beams, bracing also resists wind loading at the gable ends (i.e. gable posts propped at bracing node points) and acts as stability bracing during erection. For longer buildings additional bracing may be required to intermediate bays. Vertical bracing as shown on the roof plan ensures that all forces are transmitted to the foundations.
C L Ridge
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Lattice truss in load bearing wall construction Lattice truss The Metsec lattice truss provides a lightweight, economic solution when used as the roof lid main support member on load bearing wall construction. The lattice form provides a more flexible service zone within the ceiling void. Large spans of up to 40m are easily accommodated. Purlins Metsec cold rolled Z-section purlins are used as economic support to the roof cladding and provide adequate lateral restraint to the top (compression) chord of the lattice truss. Rafter bracing The longitudinal forces in the Metsec Z-section purlins resulting from lateral restraint to the lattice truss are transmitted to the diagonal rafter bracing system. Bottom tie bracing The wind loading on vertical spanning side walls is resisted by a horizontal bracing system utilising a steel or concrete ring beam at bottom chord (eaves) level. This ring beam may be returned on the gable ends to provide intermediate lateral support to the walls.
Metsec truss Horizontal span of ring beam
Metsec truss
Metsec Z purlins
Metsec truss
Longitudinal tie
Metsec truss
Ring beam
Longitudinal tie
Eaves bracing
The longitudinal ties also serve as lateral restraint members to the bottom chord of lattice truss in compression from wind uplift.
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5
6.58 2.86 6.42 4.01 11.32 5.94 13.33 8.33 13.56 8.45 17.08 10.68 37.01 18.99 15.79 9.87 17.17 10.73 40.28 25.17 18.03 11.27 22.15 13.85 42.82 26.76 42.18 26.36 20.26 12.66 21.45 13.41 44.82 28.01 44.31 27.70 55.94 34.96 20.38 12.74 20.42 12.76 46.39 29.00 45.99 28.75 58.07 36.29 19.15 11.97 19.20 12.00 47.65 29.78 41.17 25.73 51.98 32.48 26.96 16.85 36.08 22.55 48.66 30.41 42.38 26.49 53.64 33.52 29.20 18.25 33.18 20.73 43.44 27.15 43.24 27.03 54.89 34.30 34.59 21.62 44.35 27.72 44.27 27.67 56.53 35.33 35.65 22.28 44.57 27.85 44.57 27.86 57.32 35.83 44.29 27.68 44.35 27.72 57.50
35.94 5 3
6
3.81 1.65 5.35 2.69 7.86 3.44 11.11 5.59 9.42 4.89 14.24 7.98 25.33 10.99 10.97 6.61 14.31 8.95 30.87 15.19 12.52 7.82 18.46 11.54 35.63 20.10 35.15 21.97 14.07 8.79 17.88 11.17 37.35 23.34 36.93 23.08 46.62 29.14 15.62 9.76 17.02 10.64 38.66 24.16 38.33 23.95 48.39 30.25 15.96 9.97 16.00 10.00 39.71 24.82 34.31 21.44 43.31 27.07 18.72 11.70 30.07 18.79 40.55 25.34 35.31 22.07 44.70 27.94 20.27 12.67 27.65 17.28 36.20 22.62 36.04 22.52 45.74 28.59 28.83 18.02 36.96 23.10 36.89 23.06 47.11 29.44 29.71 18.57 37.14 23.21 37.14 23.21 47.77 29.86 36.91 23.07 36.96 23.10 47.92
29.95 6 4
7
2.40 1.04 3.90 1.69 4.99 2.16 8.11 3.52 6.92 3.08 11.58 5.03 15.95 6.92 8.06 4.16 12.27 6.80 22.04 9.57 9.20 5.41 15.82 8.85 26.18 12.66 30.13 16.53 10.34 6.46 15.32 9.58 29.68 16.19 31.65 19.78 39.96 24.97 11.48 7.17 14.59 9.12 33.14 20.16 32.85 20.53 41.48 25.92 12.62 7.88 13.71 8.57 34.03 21.27 29.41 18.38 37.13 23.20 13.76 8.60 24.31 15.19 34.76 21.72 30.27 18.92 38.31 23.94 14.90 9.31 23.70 14.81 31.03 19.39 30.89 19.31 39.20 24.50 24.71 15.44 31.68 19.80 31.62 19.76 40.38 25.24 25.46 15.91 31.83 19.90 31.84 19.90 40.94 25.59 31.63 19.77 31.68 19.80 41.07
25.67 7 6
8
2.61 1.13 3.34 1.45 5.44 2.36 4.75 2.06 7.76 3.37 10.68 4.64 6.17 2.79 10.50 4.56 14.77 6.41 7.04 3.62 12.42 5.93 19.53 8.48 25.52 11.07 7.91 4.57 13.41 7.48 22.72 10.84 27.70 14.22 34.96 17.64 8.79 5.49 12.76 7.98 25.41 13.51 28.75 17.78 36.29 22.06 9.66 6.04 12.00 7.50 28.09 16.47 25.73 16.08 32.48 20.30 10.53 6.58 18.61 11.63 30.41 19.01 26.49 16.55 33.52 20.95 11.40 7.13 20.16 12.60 27.15 16.97 27.03 16.89 34.30 21.44 21.62 13.51 27.72 17.32 27.67 17.29 35.33 22.08 22.28 13.93 27.85 17.41 27.86 17.41 35.83 22.39 27.68 17.30 27.72 17.32 35.94
22.46 8 7
Span (m) 10
11
12
13
14
15
16
17
2.35 1.02 3.82 1.66 3.34 1.45 5.45 2.36 7.50 3.26 4.51 1.96 7.37 3.20 10.37 4.50 5.56 2.54 9.59 4.16 13.72 5.95 17.92 7.78 6.25 3.21 11.04 5.25 17.55 7.62 23.01 9.99 28.54 12.39 6.94 3.95 11.35 6.47 20.07 9.49 25.55 12.49 32.26 15.49 7.63 4.77 10.67 6.67 22.19 11.56 22.87 14.30 28.88 18.05 8.32 5.20 14.71 9.19 24.31 13.85 23.54 14.71 29.80 18.62 9.01 5.63 15.93 9.96 24.13 15.08 24.02 15.02 30.49 19.06 18.37 11.48 24.64 15.40 24.59 15.37 31.41 19.63 19.80 12.38 24.76 15.47 24.76 15.48 31.85 19.90 24.60 15.38 24.64 15.40 31.94
19.97 9 9
2.78 1.21 2.43 1.06 3.97 1.72 5.47 2.37 3.29 1.43 5.37 2.33 7.56 3.28 4.27 1.85 6.99 3.04 10.00 4.34 13.06 5.67 5.06 2.34 8.83 3.83 12.79 5.55 16.78 7.28 20.81 9.03 5.62 2.88 9.93 4.72 15.93 6.92 20.97 9.10 26.02 11.29 6.18 3.47 9.60 5.70 17.98 8.43 20.59 11.13 25.99 13.82 6.74 4.13 11.91 6.78 19.69 10.10 21.19 13.24 26.82 16.60 7.30 4.56 12.90 7.95 21.41 11.92 21.62 13.51 27.44 17.15 14.88 9.30 22.17 13.86 22.13 13.83 28.27 17.67 16.86 10.54 22.28 13.93 22.29 13.93 28.66 17.91 22.14 13.84 22.18 13.86 28.75
17.97 10 12
2.98 1.29 4.11 1.78 2.47 1.07 4.04 1.75 5.68 2.47 3.21 1.39 5.25 2.28 7.51 3.26 9.81 4.26 4.05 1.76 6.63 2.88 9.61 4.17 12.60 5.47 15.63 6.79 4.65 2.16 8.17 3.55 11.97 5.20 15.76 6.84 19.55 8.49 5.11 2.61 8.73 4.28 14.59 6.33 18.71 8.36 23.63 10.38 5.57 3.10 9.84 5.09 16.27 7.59 19.26 10.05 24.38 12.47 6.03 3.63 10.66 5.97 17.69 8.95 19.66 11.88 24.95 14.76 12.30 7.69 20.16 12.03 20.12 12.58 25.70 16.06 13.94 8.71 20.26 12.66 20.26 12.66 26.06 16.28 20.13 12.58 20.16 12.60 26.14
16.34 11 14
3.17 1.37
2.49 1.08
3.44 1.49
2.76 1.20
4.05 1.76 5.79 2.51 7.56 3.28 3.12 1.35 5.11 2.22 7.40 3.21 9.71 4.21 12.04 5.23 3.84 1.67 6.29 2.73 9.22 4.00 12.14 5.27 15.06 6.54 4.29 2.01 7.58 3.30 11.24 4.88 14.84 6.44 18.42 8.00 4.68 2.39 8.27 3.92 13.46 5.84 17.66 7.74 22.13 9.61 5.07 2.80 8.96 4.60 14.87 6.90 18.02 9.15 22.87 11.37 10.34 6.11 17.25 9.26 18.44 11.53 23.55 14.72 11.71 7.32 18.57 11.61 18.57 11.61 23.88 14.93 18.45 11.53 18.48 11.55 23.96
14.97 12 16
3.18 1.38 4.55 1.98 5.95 2.58 2.45 1.06 4.02 1.74 5.82 2.53 7.64 3.31 9.47 4.11 3.02 1.31 4.95 2.15 7.25 3.15 9.54 4.14 11.84 5.14 3.64 1.58 5.98 2.60 8.84 3.84 11.67 5.07 14.49 6.29 3.99 1.88 7.05 3.08 10.59 4.60 14.02 6.09 17.41 7.56 4.32 2.20 7.63 3.62 12.50 5.42 16.59 7.20 20.60 8.94 8.81 4.81 14.70 7.29 17.03 9.71 21.74 12.07 9.98 6.17 16.73 9.43 17.14 10.71 22.05 13.78 17.03 10.65 17.06 10.66 22.12
13.82 13 19
2.66 1.15
3.22 1.40 4.66 2.02 6.11 2.65 7.58 3.29 2.42 1.05 3.96 1.72 5.81 2.52 7.64 3.32 9.48 4.12 2.92 1.27 4.79 2.08 7.08 3.07 9.35 4.06 11.60 5.04 3.44 1.50 5.69 2.47 8.48 3.68 11.23 4.87 13.94 6.05 3.72 1.76 6.58 2.90 10.01 4.34 13.28 5.76 16.50 7.16 7.59 3.85 12.67 5.83 15.81 7.78 20.19 9.66 8.60 4.94 14.42 7.55 15.92 9.95 20.47 12.55 15.82 9.48 15.84 9.90 20.54
12.83 14 22
3.89 1.69 5.76 2.50 7.60 3.30 9.43 4.09 2.82 1.22 4.63 2.01 6.89 2.99 9.13 3.96 11.33 4.92 3.24 1.43 5.42 2.35 8.13 3.53 10.80 4.69 13.41 5.82 6.61 3.13 10.93 4.74 14.57 6.32 18.10 7.86 7.49 4.02 12.57 6.14 14.86 8.21 19.11 10.20 14.09 7.71 14.78 9.24 19.17
11.98 15 26
3.81 1.65 5.68 2.47 7.52 3.26 9.34 4.05 2.72 1.18 4.47 1.94 6.70 2.91 8.90 3.86 11.05 4.80 5.81 2.58 9.01 3.91 12.01 5.21 14.92 6.47 6.59 3.31 11.04 5.06 13.93 6.76 17.91 8.41 12.38 6.35 13.86 8.52 17.97
10.59 16 29
3.73 1.62 5.59 2.43 7.42 3.22 9.21 4.00 4.95 2.15 7.51 3.26 10.01 4.34 12.44 5.40 5.83 2.76 9.71 4.22 12.99 5.64 16.15 7.01 10.97 5.30 13.04 7.10 16.91
8.83 17 33
34
18
19
20
21
22
23
24
25
Span (m) 26 27
28
29
30
31
32
33
34
Notes on load tables 1. All loads are in kilo Newtons per metre per (kN/m), and are calculated in accordance with metre (kN/m),calculated in accordance with BS 5950-1 and 5: 1998. BS 5950-1: 2000and 5:1998. Figures in black type ultimate total 2. Figures in black type are Ultimatetotal loads loads per per metre.metre. 3. BS 5950-1: 2000 and 5: 1998that 5950: 1998 recommends recommends that Unfactored imposed load are limited to imposed load deflections deflections are limited to where applicable. Therefore safe span/360 span/360 where applicable. Therefore safe working loads type are red working loads shown in red shown in type are calculated with a deflectionspan/360. calculated with a deflection limit of limit of span/360. 4. By calculating Unfactored imposed loads and 4. By calculatingloads in kilo imposed loads and ultimate total Unfactored Newtons per linear Ultimate total and referringNewtons per linear metre (kN/m) loads in kilo to the appropriate metrea suitable selection can be made by table (kN/m) and referring to the appropriate table a suitable imposed load and total by satisfying both selection can be made load criteria. satisfying both imposed load and total load criteria. 5. Tables are based on: 5. Tables are based on: 5.1 The top (compression) chord of the beam is provided with adequate lateral restraints at 5.1 The top (compression) chord of the beam is spacings not greater than 1.8m. provided with adequate lateral restraints at spacings not greater than 1.8m. 5.2 The load is uniformly distributed on the full span. 5.2 The load is uniformly distributed on the full span. 6. Roof beams are fabricated with an upward camber. The approximate with an upward 6. Roof beams are fabricated camber for various spans is shown in the tables. camber. The approximate camber for various spans is shown in the tables. Floor joists are supplied straight unless a camber is are supplied straight Floor joistsspecifically requested.unless a camber is specifically requested. 7. When design requirements are for depths greater than requirements curved, pitched 7. When design2.0m, or when are for depths or tapered profiles are required, please refer to greater than 2.0m, or when curved, pitched or LatticeSPEC design software please refer to tapered profiles are required, or consult the Metsec Lattice Beam Technical consult the LatticeSPEC design software or Department. Metsec Lattice Beam Technical Department.
2.24 0.97
3.03 1.32
2.60 1.13
2.81 1.22
2.99 1.30
2.77 1.20
3.14 1.36 4.71 2.04 6.25 2.71 7.76 3.37 4.17 1.81 6.32 2.75 8.43 3.66 10.48 4.55 5.20 2.32 8.18 3.55 10.95 4.75 13.60 5.90 9.79 4.46 12.32 5.98 15.97
7.44 18 37
2.67 1.16 4.00 1.74 5.31 2.31 6.60 2.86 3.55 1.54 5.38 2.33 7.17 3.11 8.91 3.87 4.55 1.98 6.96 3.02 9.31 4.04 11.57 5.02 8.74 3.79 11.67 5.09 14.57
6.33 19 41
3.43 1.49 4.56 1.98 5.66 2.46 3.04 1.32 4.61 2.00 6.15 2.67 7.64 3.31 3.90 1.69 5.96 2.59 7.98 3.46 9.92 4.30 7.49 3.25 10.05 4.36 12.50
5.42 20 45
2.96 1.29 3.94 1.71 4.89 2.12 2.63 1.14 3.98 1.73 5.31 2.30 6.60 2.86 3.37 1.46 5.15 2.24 6.89 2.99 8.57 3.72 6.47 2.81 8.68 3.77 10.79
4.69 21 50
2.90 1.26
3.46 1.50 4.62 2.00 5.74 2.49 2.93 1.27 4.48 1.94 5.99 2.60 7.45 3.23 5.63 2.44 7.55 3.28 9.39
4.07 22 55
3.03 1.32 4.04 1.75 5.02 2.18 2.57 1.11 3.92 1.70 5.25 2.28 6.52 2.83 4.93 2.14 6.61 2.87 8.22
3.57 23 60
3.10 1.35
2.78 1.21
3.45 1.50 4.62 2.00 5.74 2.49 4.34 1.88 5.82 2.52 7.23
3.14 24 65
3.05 1.33 4.09 1.77 5.08 2.20 3.84 1.67 5.15 2.23 6.40
2.78 25 71
2.71 1.18 3.63 1.58 4.51 1.96 3.41 1.48 4.58 1.99 5.69
2.47 26 77
2.94 1.28
2.66 1.16
3.36
1.46 31 109
3.05
1.32 32 116
2.78
1.21 33 124
2.54
1.10 34 131
35
10
21.81 13.63 21.87 13.67 28.61 17.88 19.76 12.35 19.70 12.32 26.38 16.49 19.42 12.14 26.16 16.35 18.91 11.82 25.80 16.13 18.32 11.45 25.33 15.83 17.67 11.04 24.77 15.48 16.97 10.61 24.13 15.08 16.24 10.15 23.43 14.65 15.51 9.69 22.69 14.18 14.77 9.23 21.92 13.70 10 12
12
18.18 11.36 18.22 11.39 23.85 14.90 16.47 10.29 16.42 10.26 21.98 13.74 16.18 10.11 21.80 13.62 15.76 9.85 21.50 13.44 15.27 9.54 21.11 13.19 14.72 9.20 20.64 12.90 14.14 8.84 20.11 12.57 13.54 8.46 19.53 12.21 12.92 8.08 18.91 11.82 12.31 7.69 18.27 11.42 12 16
14
15.58 9.74 15.62 9.76 20.44 12.77 14.11 8.82 14.07 8.80 18.84 11.78 13.87 8.67 18.69 11.68 13.51 8.44 18.43 11.52 13.09 8.18 18.09 11.31 12.62 7.89 17.69 11.06 12.12 7.58 17.24 10.77 11.60 7.25 16.74 10.46 11.08 6.92 16.21 10.13 10.55 6.59 15.66 9.79 14 22
16
13.63 7.80 13.67 8.54 17.88 11.18 12.35 7.72 12.32 7.70 16.49 10.30 12.14 7.58 16.35 10.22 11.82 7.39 16.13 10.08 11.45 7.16 15.83 9.89 11.04 6.90 15.48 9.67 10.61 6.63 15.08 9.43 10.15 6.35 14.65 9.15 9.69 6.06 14.18 8.87 9.23 5.77 13.70 8.56 16 29
18
10.84 5.48 12.15 7.36 15.90 9.15 10.98 6.59 10.95 6.84 14.66 9.16 10.79 6.74 14.53 9.08 10.51 6.57 14.33 8.96 10.18 6.36 14.07 8.80 9.82 6.14 13.76 8.60 9.43 5.89 13.41 8.38 9.02 5.64 13.02 8.14 8.62 5.38 12.61 7.88 8.21 5.13 12.18 7.61 18 37
20
8.78 3.99 10.93 5.37 14.31 6.67 9.64 4.81 9.85 6.16 13.19 8.05 9.71 6.07 13.08 8.17 9.46 5.91 12.90 8.06 9.16 5.73 12.67 7.92 8.83 5.52 12.38 7.74 8.48 5.30 12.07 7.54 8.12 5.08 11.72 7.32 7.75 4.85 11.35 7.09 7.39 4.62 10.96 6.85 20 45
22
6.91 3.00 9.29 4.03 11.55 5.01 7.97 3.61 8.96 4.87 11.99 6.05 8.83 5.52 11.89 7.19 8.60 5.37 11.73 7.33 8.33 5.21 11.51 7.20 8.03 5.02 11.26 7.04 7.71 4.82 10.97 6.86 7.38 4.61 10.65 6.66 7.05 4.41 10.32 6.45 6.71 4.20 9.96 6.23 22 55
24
5.32 2.31 7.16 3.11 8.90 3.86 6.41 2.78 8.21 3.75 10.74 4.66 8.09 4.45 10.90 5.54 7.88 4.93 10.75 6.48 7.63 4.77 10.55 6.60 7.36 4.60 10.32 6.45 7.07 4.42 10.05 6.28 6.77 4.23 9.76 6.10 6.46 4.04 9.46 5.91 6.15 3.85 9.13 5.71 24 65
26
5.63 2.44 7.00 3.04 5.04 2.19 6.79 2.95 8.45 3.67 7.47 3.50 10.03 4.35 7.27 4.10 9.92 5.10 7.05 4.40 9.74 5.91 6.80 4.25 9.53 5.95 6.53 4.08 9.28 5.80 6.25 3.90 9.01 5.63 5.96 3.73 8.73 5.46 5.68 3.55 8.43 5.27 26 77
28
4.51 1.96 5.60 2.43 5.44 2.36 6.76 2.94 6.46 2.80 8.03 3.49 6.76 3.28 9.21 4.08 6.54 3.80 9.05 4.73 6.31 3.94 8.85 5.42 6.06 3.79 8.62 5.39 5.80 3.63 8.37 5.23 5.54 3.46 8.11 5.07 5.28 3.30 7.83 4.89 28 89
30
3.66 1.59 4.56 1.98 4.42 1.92 5.50 2.39 5.25 2.28 6.53 2.83 6.15 2.67 7.65 3.32 6.11 3.09 8.44 3.85 5.89 3.54 8.26 4.41 5.66 3.54 8.04 5.01 5.41 3.38 7.81 4.88 5.17 3.23 7.56 4.73 4.92 3.08 7.31 4.57 30 100
32
34
122080 87935 118472 147330 140675 174965 164792 204984 190823 237388 218769 272176 248628 309348 280402 348905 314089 390846 349691 435172
3.75 1.63
3.13 1.36
4.53 1.97 5.38 2.34 5.07 2.20 6.30 2.74 5.73 2.55 7.30 3.17 5.52 2.92 7.74 3.63 5.30 3.31 7.54 4.13 5.08 3.17 7.32 4.58 4.85 3.03 7.09 4.43 4.62 2.89 6.85 4.28 32 116
3.78 1.64 4.49 1.95 5.26 2.28 6.09 2.64 5.20 2.43 6.98 3.03 4.99 2.77 7.10 3.44 4.78 2.99 6.89 3.88 4.56 2.85 6.67 4.17 4.34 2.72 6.45 4.03 34 131
Notes on load tables 1. All loads are in kilo Newtons per metre (kN/m), and are calculated in accordance with BS 5950-1: 2000 and 5: 1998. 2. Figures in black type are Ultimate total loads per metre. 3. BS 5950-1: 2000 and 5: 1998 recommends that Unfactored imposed load deflections are limited to span/360 where applicable. Therefore safe working loads shown in red type are calculated with a deflection limit of span/360. 4. By calculating Unfactored imposed loads and Ultimate total loads in kilo Newtons per linear metre (kN/m) and referring to the appropriate table a suitable selection can be made by satisfying both imposed load and total load criteria. 5. Tables are based on: 5.1 The top (compression) chord of the beam is provided with adequate lateral restraints at spacings not greater than 1.8m. 5.2 The load is uniformly distributed on the full span.
6. Roof beams are fabricated with an upward camber. The approximate camber for various spans is shown in the tables. Floor joists are supplied straight unless a camber is specifically requested. 7. When design requirements are for depths greater than 2.0m, or when curved, pitched or tapered profiles are required, please refer to LatticeSPEC design software or consult the Metsec Lattice Beam Technical Department.
36
9
38.00 29.66 41.66 36.00 55.55 51.66 55.55 60.66 55.55 82.77 55.55 95.11 55.55 108.22
10
30.80 21.90 33.80 26.60 45.50 38.20 49.20 44.90 50.00 61.40 50.00 70.60 50.00 80.40
11
12
13
14
15
37.63 28.72 40.63 33.72 45.45 46.09 45.45 53.00 45.45 60.36
31.58 22.08 34.16 26.00 41.66 35.50 41.66 40.83 41.66 46.50
Notes on composite floor beam load tables 1. All loads are in kilo Newtons per metre (kN/m) 2. Loads shown in black type are Ultimate total loads/m 3. Loads shown in red type are Unfactored total loads/m calculated with a deflection limit of span/360 4. Pre-camber available For spans in excess of 15m or design parameters not covered in these load tables, please contact Metsec Lattice Beam Technical Department.
Designation The designation of a composite beam is given by a simple letter and number code, as follows: MC 60 (56) Thus MC60(56) comprises MC type chord section with an overall beam depth of 600mm and a weight of 56kg per metre.
Parameters assumed for load tables Beam spacing: 2.5m. Concrete: Grade 40. Modular ratio of 10. Construction load: 0.5kN/m2 construction load is taken into account, in accordance with BS5950: Part 3. No allowance is made for heaping of concrete during casting. Frequency: 4.0Hz (min). Fire limit: 60 minutes.
37
38
Software
Design software
Metsec are pioneers when it comes to the provision of design software packages. Our first package for lattice design was produced in 1989, since when we have been continually updating and improving the packages that we offer. Today, Metsec produce a number of stand-alone design software packages including LatticeSPEC for our complete range of lattice beam solutions. This package enables the quick and easy design of all types of lattice beams. It also includes an option to export the profile of the lattice with its end section in .dxf format, enabling specifiers to import direct to their working drawings and to quickly and efficiently complete their detailing. For a free copy of the latest LatticeSPEC software please contact Metsec on 0121 601 6000 or visit our website: www.metsec.com
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Lattice Beam Division Lightweight Lattice Joists and Trusses Tel: +44(0) 121 601 6000 Fax: +44(0) 121 601 6109 lattice@metsec.com Purlin Division Z and C-Sections for Building Shell Applications C-Sections for Mezzanine Floors Tel: +44(0) 121 601 6000 Fax: +44(0) 121 601 6065 purlin@metsec.com Framing Division Fast-Track Steel Building Systems Tel: +44(0) 121 601 6000 Fax: +44(0) 121 601 6021 metsecframing@metsec.com Metstrut Division Cable Ladder and Metal Framing Systems for M&E Support Tel: +44(0) 121 601 6085 Fax: +44(0) 121 601 6177 metstrut@metsec.com Hepsec Division Dry Linings, Partitioning and Ceiling Support Systems Tel: +44(0) 2476 585600 Fax: +44(0) 2476 585649 hep@metsec.com
Metsec plc is a member of the Profilform Division of the voestalpine group with companies in Austria, Belgium, Brazil, Czech Republic, France, Germany, Russia and the U.S.A.
Copyright METSEC plc 2008 In the interests of a policy of continuous research and development, Metsec Building Products Ltd reserve the right to change the specifications in this publication without prior notice.
Metsec plc Broadwell Road, Oldbury, West Midlands, B69 4HF Tel: 44+ (0) 121 601 6000 Fax: 44+ (0) 121 601 6109 email: lattice@metsec.com www.metsec.com