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Titel Title Nr. No.

Adjustment of Bently Nevada probes at the GT THM1304 (Axial position, keyphaser, shaft vibration)

SP060784E0000E99

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TPO2 TPO24 TPO TPO1 TPO12 TG TG2 TG4 RFD3 TTD RSD22

Diese Anweisung besteht aus This Procedure consists of

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Datum Date

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00

18.12.03

TG2 / Brinkmann

19.12.03

TG2 / Aschenbruck

Issued after translation from original

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Adjustment of Bently Nevada probes at the GT THM1304 (Axial position, keyphaser, shaft vibration)

Index 1. Purpose.......... 2. Scope.......... 3. Responsibilities............. 2 2

4. Description of adjustment....... 2 4.1 Adjustment of axial probes at gas generator and at power turbine........................

4.2 Adjustment of shaft vibration probes at gas generator and at power turbine....... 3 4.3 Adjustment of keyphaser at gas generator............................................................... 3 4.4 Adjustment of keyphaser at power turbine ................ 3 5. Hints and remarks......................................................................................................... 4 5.1 General......... 5.2 Qualification of personnel........... 4 4

6. Revisions/Updating Service......................................................................................... 4 7. Distributor .......................................... 4

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Adjustment of Bently Nevada probes at the GT THM1304 (Axial position, keyphaser, shaft vibration) 1. Purpose In these instructions the procedure is stipulated to be followed for the adjustment of Bently Nevada probes series 3300 for the assembly of the gas turbine THM 1304 (gas generator [GG] and power turbine [PT]). 2. Field of application This procedure is mandatory for the adjustment of the Bently Nevada probe series 3300 (axial position, shaft vibration) for assembly of the gas turbineTHM 1304 (gas generator [GG] and power turbine [PT]), as far as they are shown on the corresponding drawings or in the work sheets. 3. Responsibilities The shop (e.g. TPO24, RFD3, etc) assembling the gas turbine has to ensure that the instructions for adjustment are adhered to. 4. Description of adjustment

4.1 Adjustment of axial probes at GG and at PT The rotor is to be shifted into the axial operating condition, i.e., the rotor will be pushed backward (in direction of flow) so that it has contact in the thrust bearing. The cable length of the axial probes proper is 1m. For adjustment of the axial probes the following proximitors are to be used depending on the length of the additional extension cables: Proximitor P/N 330100-50-00 with 4 m extension cable (Total length 4 m +1 m = 5 m) Proximitor P/N 330100-90-05 with 8 m extension cable (Total length 8 m +1 m = 9 m) The proximitor chosen for this purpose and the entire measuring chain is to be provided with a voltage of -24 volt. Afterwards, the axial probes will be adjusted as long as a direct voltage of 9.75 volt ( 0.1 volt) is applied between the terminals COM und OUTPUT with the probe being tightened firmly. This will then correspond to an axial probe distance of approx. 1.24 mm.

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Adjustment of Bently Nevada probes at the GT THM1304 (Axial position, keyphaser, shaft vibration) 4.2 Adjustment of shaft vibration probes at GG and at PT The rotor rests in the original bearings in the machine. The cable length of the shaft vibration probes is 1 m. For adjustment of the shaft vibration probes the following proximitors are to be used depending on the length of the additional extension cables: Proximitor P/N 330100-50-00 with 4 m extension cable (Total length 4 m +1 m = 5 m) Proximitor P/N 330100-90-05 with 8 m extension cable (Total length 8 m +1 m = 9 m) The proximitor chosen for this purpose and the entire measuring chain is to be provided with a voltage of -24 volt. Afterwards, the shaft vibration probes will be adjusted radially as long as a direct voltage of 8.5 volt ( 0.1 volt) is applied between the terminals COM und OUTPUT with the probe being tightened firmly. This corresponds to an axial probe distance of approx. 1.08 mm. 4.3 Adjustment of keyphaser at GG The GG rotor is to be shifted into the axial operating condition, i.e. the GG rotor is to be pushed backward (in direction of flow) so that it makes contact in the thrust bearing. The GG-rotor is to be turned such that the axial keyphaser pin is standing axially directly in front of the keyphaser probe. In this position the keyphaser probe is to be adjusted as described below. The cable length of the keyphaser proper is 1m. For adjustment of the keyphaser the following proximitors are to be used depending on the length of the additional extension cables: Proximitor P/N 330100-50-00 with 4 m extension cable (Total length 4 m +1 m = 5 m) Proximitor P/N 330100-90-05 with 8 m extension cable (Total length 8 m +1 m = 9 m) The proximitor chosen for this purpose and the entire measuring chain is to be provided with a voltage of -24 volt.

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Adjustment of Bently Nevada probes at the GT THM1304 (Axial position, keyphaser, shaft vibration) Afterwards, the axial probes will be adjusted as long as a direct voltage of 10.0 volt ( 0.1 volt) is applied between the terminals COM and OUTPUT with the probe being tightened firmly. This corresponds then to an axial probe distance of approx. 1.27 mm. 4.4 Adjustment of keyphaser at PT The LP-rotor is to be turned such that the axial keyphaser screw is standing radially directly in front of the keyphaser probe. In this position the keyphaser probe is to adjusted as described below. The cable length of the keyphaser proper is 1 m. For adjustment of the keyphasers the following proximitors are to be used depending on the length of the additional extension cables: Proximitor P/N 330100-50-00 with 4m extension cable (Total length 4 m +1 m = 5 m) Proximitor P/N 330100-90-05 with 8m extension cable (Total length 8 m +1 m = 9 m) The proximitor chosen for this purpose and the entire measuring chain is to be provided with a voltage of -24 volt. Afterwards, the keyphaser will be adjusted radially as long as a direct voltage of 10.0 volt ( 0.1 volt) is applied between the terminals COM and OUTPUT with the probe being tightened firmly. This will then correspond to an axial probe distance of approx. 1.27 mm. 5. Hints and explanatory notes

5.1 General Because of the different voltage levels (radially 8.5 V, axially 9.75 V, keyphaser -10.0 V) the assignment of the probes can be checked by means of the voltages measured with a completely cabled machine. 5.2 Qualification of personnel Only trained personnel may be used. 6. Revisions and updating service

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Adjustment of Bently Nevada probes at the GT THM1304 (Axial position, keyphaser, shaft vibration) The procedures prepared may only be revised/updated by TG2.

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Adjustment of Bently Nevada probes at the GT THM1304 (Axial position, keyphaser, shaft vibration)

7.

Distributor This procedure shall be distributed as shown on the distributor list on the cover sheet.

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