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Background R&D highlights within HPHT The HPHT Laboratory HPHT Integrated Studies How can an R&D Institute contribute ?
Serious Well Control Problems during drilling of HPHT Wells Need for understanding dynamic Pressures as well as Temperature effects in HPHT wells HPHT Fields under development require solutions to production and reservoir related problems as well
From 1990 R&D within drilling and well technology start at RF 1991 - 93
Accurate Pressure Conditions in Deep, Hot Wells JIP with 5 participants Development of an Advanced Model for Accurate Pressure a Temperature Calculations
1991 - 94
Strategic Technology Programme from NFR Well Technology in Deep, Hot Wells Productions Problems related to HPHT reservoirs Drilling related problems was further studied Needs for Laboratories to study these phenomena was
1990 - 94: Understanding Pressures and Temperatures during drilling under extreme conditions (DEA-E-33 project)
Focus on:
Field Measurements of P and T from 2 HPHT Wells Fluid Properties at HPHT (Rheology and Density) Verification of Pressure and Temperature models Development of recommendations for safer Tripping and Drilling
Laboratory experiments
10 HPHT mud samples collected and analysed Mud density at HPHT Mud rheology at HPHT Correlation based models developed
Case 1:
2.1 s.g. WBM Vertical, 5000 m Gel tests inside 9 5/8 casing Tests at bottom inside 7 liner
Case 2:
2.2 s.g. OBM Deviated, up to 27 5100 m MD Tests inside 9 7/8 casing
Pressure (bar) 1000 1100 1200 400 15 Gel tests w. rotation Gel tests w.o. rotation 20 Reaming cement Pressure test Dress off cement plug 25 Time (hours) 30 35 Circ. and cond. mud Surge and swab Circulation sweeps, 200-1000 l/min Static period 500 600 700 800 900
18.3
18.4
18.7
18.8
27.4
27.5
27.7
27.8
Mud properties
Rheology and gel strength are very temperature dependent HPHT laboratory measurements are recommended
1992 - 1995
Drilling Programme Production Programme HPHT Laboratory
RF-ROGALAND RESEARCH
HPHT Fluids Laboratory
Testing of fluids at: Pressures up to 1500 bar Temperatures up to 200 C
APPLICATION IN RESERVOIRS
Phase behaviour of fluid mixtures Retrograde condensate evaluation Dew point determination Formation blocking Emulsion stability Foam properties
APPLICATION IN PRODUCTION
Scale formation studies and inhibition Wax and asphaltene formation Corrosion evaluation Chemical stability Emulsion stability Supercritical properties of gases Solvent properties in fluids
APPLICATIONS IN COMPLETION
Well control Completion fluid characterization Gas / condensate solubility in completion fluids Thermal properties of packer fluids Salt solubility in brines Kill pill stability Fluid compatibilities Precipitation in the formation Emulsion stability
APPLICATIONS IN DRILLING
Well control Kick control
Gas, condensate and oil influx in oil and water based mud
Robust tubing and valves allow handling fluids weig with solid agents
Technical data Pressure range: 0 to 1.370 bar Temperature limit: 200 C Volume: 500 ml ( + 0.2% ) Material: Solid Hastelloy
HPHT-laboratory PVT-cell
Principle
Similar to two big yolumetric pumps placed vertically within a large thermostat; with the pump cylinders utilized as cells Pistons can compress sample or displace it back and forth to display interesting phenomena in windows
Advanced PVT-apparatus
Two interconnected variabl volume chambers with moto driven pistons working direc into cells
Technical data
1.500 bar maximum working pressure (20.000 psi) -30 to 230o C temperature range Volume: 700 cc (cell1), 100 cc (cell 2) Accuracy: L-Level Solid Hastelloy Vespel (seals) Al2O3 (windows)
Interchangable end-sections a variety of sapphire window video-monitor or fiber-optic interface detection Applications All standard PVT with unprecedented accuracy
Material:
Minimal dead volumes (valves integrated in cell bodies) Flush-mounted pressure transducers
Visual (full-view colour vide monitor) and quantitative stud all phase transition phenomen L1,L2, Solid precipitation,...)
Conclusion
HPHT Fluids laboratory is highly relevant for drilling ,completion and reservoir related studies Application in
Drilling and completion fluid characterization Well control / kick control Gas / condensate solubility Baryte sag Fluid stability Fluid properties vs. Pressure and Temperature
HPHT Drilling Research: Kick Modelling and Control A GENERAL TOOL FOR WELL CONTROL ENGINEERING AND ANALYSIS A JIP for development of RF Kick Simulator
Dissolved gas transport PVT-experiments in OBM Multilateral well control Blow-out kill model Shallow gas kicks Special kill procedures
Full scale kick experime in horizontal wells (DEA-E-50) HPHT Condensate kicks Gas slip analysis Full scale kick tests for SHD (DEA-E-55) Deep water kick module
KICK
Kick with lost circulation Kill of underground flow
Uniqueness of RF Kick
Can model gas, condensate and oil kicks (advanced PVT module) Well suited for HPHT conditions Verified for ultra-deep conditions Can model complex scenarios (with lost circulstion etc.) Realistic gas transport model enable degasser design evaluations Less conservative (more realistic) than other models Special wellsite version for kick tolerance evaluations on critical wells available A necessary tool in the operators tool-kit for special wells and operations
HPHT Research ; Critical pressure effects Transient surge and swab pressure
Compressibility Friction Hole and casing elasticity
KickRisk Overview
Norsk Agip Oljedirektoratet Statoil (upgrade) Norsk Agip Norsk Hydro Norsk Agip Norsk Hydro Oljedirektoratet
Kick Analysis
Completed In use Evaluation Further development
Methodology:
Data gathering via expert team Interviews Analysis using KickRisk: Risk Analysis module
Example of application
BP UK Marnock
Post analysis of well control problems
BP UK Devonick
theoretical evaluations laboratory investigations computer simulations and scenario developments with advanced modeling tools; drilling & completions implementing learning's in procedures and operations training operational support
Well control & transient hydraulics evaluations Gas diffusion Operational support
Kvitebjrn ; Statoil
Computer simulations and scenar developments; advanced hydraul Kick Risk studies
Kristin ; Statoil
theoretical evaluations; gas diffus computer simulations and scenar developments with advanced modeling tools; drilling & complet implementing learning's in proced and operations training Kick Risk studies
Hydraulic calculations (ECD, swab pressures, temperature effects) Kick Tolerances (swabbed, drilled and pressured fault kicks) Undetected Kicks (in oil based Mud) Gas Migration (free gas migration in brine) Gas diffusion Kill Methods Surface Flow parameters/ Mud Gas Separator Comparing kick behavior in brine vs. oil based Mud.
Well control and hydraulic studies using advanced transient modelling tools
Planning, operation, and training Development of procedures