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Abstract—AC voltage controllers are used as induction motor The main sections of the paper are organized as follows. In
starters in fan or pump drives and the crane hoist drives. This Section II, the soft-start and the optimization techniques fol-
paper presents a method of identifying the end of soft start of lowed are explained. The simulation of “whole drive system”
an ac voltage-controller-fed induction motor (IM) drive based
on the voltage across the nonconducting thyristor through a dy- is discussed in Section III. The various modules developed in
namic simulation of the whole drive system. A two point current SABER simulator are also briefly explained. In Section IV, the
minimization technique is adopted to operate the drive system simulation results are presented and discussed. In Section V,
at the required optimal voltage under all operating conditions. the experimental setup used for its validation is discussed.
This minimizes the motor losses. Graphic modeling of the whole In Section VI, the experimental results of the proposed drive
drive system is done in a modular format using Design Star
and dynamic simulation is done using SABER. The dynamic system are compared with that of the dynamic simulation
simulation results of the whole drive system are supported with results.
experimental data.
II. SOFT START AND OPTIMIZATION
Manuscript received June 7, 1996; revised October 24, 1996. This work B. Optimization
was supported in part by Prof. D. Schroder of T. U. Munich and by the
Volkswagen Foundation, Germany. Recommended by Associate Editor, D. A. After identifying the end of an optimal soft start, a delay
Torrey. of 30 cycles is provided to allow the flux to settle. Then
The authors are with the Department of Electrical Engineering, Indian
Institute of Technology, Madras 600 036, India. the process of optimization is activated by incrementing
Publisher Item Identifier S 0885-8993(97)06408-9. by 0.10 /cycle. A two-point current minimization technique is
0885–8993/97$10.00 1997 IEEE
1042 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 12, NO. 6, NOVEMBER 1997
In the present case, ALPSTP1 is 0.50 and ALPSTP2 is 0.10 . IV. SIMULATION RESULTS
If current is more than current limit CURLIM, then The simulation results of ac voltage-controller-fed IM drive
(4) are shown in Fig. 7. Fig. 7(a) shows the variation of rectified
component of the fundamental current and the flags used for
The values of ALPSTP1 and ALPSTP2 are chosen based on identifying end of soft start and optimization. From Fig. 7(a),
various parameters like rating of the motor, machine parameter the different stages of soft start and optimization can be seen.
values, load on the motor, and chosen soft-start time. During During the period “A,” soft start is carried out. This is clearly
optimization the new value of is calculated as given in (1). seen with an initial rise and fall of current and as well as fall
The netlist for this module (in MAST language) is given of voltage across the nonconducting thyristor [c.f. Fig. 7(b)].
in Appendix C. During this period it can also be seen from Fig. 7(c) that alpha
FIR: This module generates the necessary gate pulses is decremented initially at 0.50 /cycle and then at 0.10 /cycle.
of 120 pulse width according to the value of it gets At time , the voltage across the thyristor falls below 75%
from the module ACCON. The module generates six sawtooth of VREF and, hence, it is identified as end of soft start. The
waveforms (one for each thyristor), each wave phase shifted flag EOST is set to “one” to indicate the end of soft start.
by 60 . The firing pulse at for each thyristor is generated Period “B” indicates the 30 cycles of delay time provided
by comparing with a corresponding sawtooth waveform. to allow the flux to settle down. During this period alpha
Whenever sawtooth wave is greater than , a positive pulse remains constant [vide Fig. 7(c)]. The end of the delay is
1044 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 12, NO. 6, NOVEMBER 1997
Fig. 3. The graphic modeling of the drive system using Design Star.
V. EXPERIMENTAL SETUP
The whole drive system was developed based on an 8-b
single-chip controller 8751, which consists of built-in timers,
ports, and memory. The whole dedicated system used for the
control of induction machine drive is shown in Fig. 8. A 3-
hp motor is used as a test machine. The nameplate data and
parameters of the test machine are given in Appendix D. Two
Fig. 5. The firing module.
ports of the microcontroller are configured as input ports.
One port is used to read the analogue to digital converter.
indicated by setting the flag EOST to “two.” During the period The other port is used to read the user set parameters like
“C,” optimization is carried out. This is very clearly seen current limit (CURLIM), (through dual in-line package
with a decrease in current and as well with an increment switches) and also end of conversion signal from ADC. The
in alpha [c.f. Fig. 7(c)]. At time , the end of optimization pins T0 and T1 are used for ADC channel selection. Voltage
is identified and it is indicated by setting the flag FOPT to across the nonconducting thyristor was stepped down using
“one.” Fig. 7(d) shows the rectified component of the motor a potential divider and read through an ADC. The volt-
terminal voltage and the supply voltage. From this figure, it age across the nonconducting thyristor measurement circuit
can be clearly seen that the full voltage need not be applied is shown in Fig. 9. Line current was measured through a
to the motor at the end of soft starting. Hence, this method of current transformer. Fundamental component of the current
soft starting is identified as “optimal” soft starting. Fig. 7(e) was rectified, filtered, and read through the same ADC. The
SASTRY et al.: OPTIMAL SOFT STARTING OF VOLTAGE-CONTROLLER-FED IM DRIVE 1045
Fig. 6. The interaction between various software modules under SABER simulator.
interrupt INT0 is used to inhibit the firing pulses under VII. CONCLUSIONS
abnormal conditions. The interrupt INT1 is used for R-phase In this paper, a novel method of identifying the end of soft
zero-crossing detection. start of a voltage-controller-fed IM drive using a “new” param-
eter, namely the voltage across the nonconducting thyristor,
is presented. This method is speed feedback less detection
of the end of acceleration of the drive system. Dynamic
VI. EXPERIMENTAL RESULTS
simulation and experimental results for the whole drive are
The experimental results are as shown in Fig. 10. Fig. 10(a) presented. Simulation of the whole drive system is done
shows the variation of the rectified component of the funda- in Design Star-SABER environment. The various modules
mental current during various stages of soft start and optimiza- are developed in MAST language in a modular format. The
tion. Fig. 10(b) shows the variation of the rectified component newness of this paper lies in identifying the end of soft
of the voltage across the nonconducting thyristor. Fig. 10(c) start based on the voltage across the nonconducting thyris-
shows the variation of speed with time. From Fig. 10(a), it tor through a dynamic simulation of the whole drive sys-
can be seen that when the motor is accelerating, the current tem with modularity in mind using a versatile simulator.
is also increasing. Once the motor accelerates to the rated These ideas are also verified experimentally using an 8-
speed, the current falls [period “A” in Fig. 10(a)]. The voltage b single-chip microcontroller-based voltage-controller-fed IM
across the nonconducting thyristor also falls [c.f. Fig. 10(b)]. drive system.
Then the process of optimization is activated. The period of
optimization is associated with a fall in the current [period
“B” in Fig. 10(a)] and a rise in the voltage across the noncon- APPENDIX A
ducting thyristor. Fig. 10(d) shows the variation of the rectified THE DYNAMIC - MODEL OF INDUCTION
component of fundamental current without optimization. Com- MACHINE IN A STATIONARY REFERENCE FRAME
paring Fig. 10(a) with Fig. 10(d), it can be clearly seen that the
current drawn by the motor with real-time optimization is less
than that without optimization. Fig. 10(e) shows the variation
of the rectified component of the source voltage and the motor
terminal voltage during various stages of soft starting and
optimization. From this figure, it is seen that the full voltage
has not been applied to the motor at the end of soft starting.
Hence, this method of soft starting is called “optimal” soft
starting. where stands for derivative, stands for flux linkages,
From Figs. 7 and 10, it can be observed that simulation and stands for number of pole pairs, and stands for speed in
experimental results are the same except for the difference in rad/s. The relation between flux linkages and currents are as
their time scales. This has been intentional to minimize the follows:
simulation time with reduced moment of inertia on the load.
The motor terminal voltage rise, just before the end of soft
start during simulation [c.f. Fig. 7(f)] is not so fast as it is
observed experimentally [c.f. Fig. 10(e)]. This is mainly due
to the fact that the induction machine model does not include
saturation effect.
1046 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 12, NO. 6, NOVEMBER 1997
(a) (b)
(c) (d)
(e) (f)
Fig. 7. Simulation results for IM drive during soft-start and optimization intervals. (a) Variation of the rectified component of the fundamental current. (b)
Variation of speed and voltage across the nonconducting thyristor. (c) Variation of alpha. (d) Variation of motor voltage and source voltage through various
stages of soft starting and optimization. (e) Variation of rectified component of the fundamental current with and without optimization. (f) Variation of
motor terminal voltage with and without optimization.
(a) (b)
(c) (d)
(e)
Fig. 10. Experimental results for IM drive during soft-start and optimization intervals. (a) Variation of the rectified component of the fundamental current with
optimization. (b) Variation of the voltage across the nonconducting thyristor. (c) Variation of speed with optimization. (d) Variation of the rectified component
of the fundamental current without optimization. (e) Variation of motor voltage and source voltage through various stages of soft starting and optimization.
SASTRY et al.: OPTIMAL SOFT STARTING OF VOLTAGE-CONTROLLER-FED IM DRIVE 1049
electrical cin1,cin2,csam,cout1,neg
number
#INITIAL SECTION
imax 7.50,alpmax 112,alpmin 90,
alpstp 0.50,fac 0.75,fac1 1.00,tmin 0.07, when(time tmin & fsamp )
tset 0.60,del 20m,dif 0.05,dif1 0.10 volt abs(vc1)
alp alpold dalp
number fact,alpstp1 alpold alp
state nu eost 0,alp,alpold,tst1 eost 0
state nu newcur 0,
oldcur 0,flagalp 0,volt 0
state nu fopt 0,fcur 0,flim 0,ldch 0 #SOFT-START SECTION
state nu flag 0,told 0,fsamp,del1,vref
var i iout1 when(ti me step done & (time tmin) &
val nu dalp eost 0)
parameters if(abs(vc1) abs(fac*volt)) eost 0
fact (1.0-fac)*fac1 else eost 1
alpstp1 alpstp/5.00 if((newcur imax) & eost 0 & fcur 0)
fcur 1
branch vc1 v(cin1,neg) if((newcur imax) & eost 0)
branch vc2 v(cin2,neg) flagalp 0
branch vc3 v(csam,neg) if((newcur imax) & eost 0)
flagalp 1
if(flagalp 0)
#DECEREMENT OF ALPHA SETTING
if( (abs(vc1) abs((1-fact)*volt)))
if(fsamp 1 & flim 0)
when(ti me step done)
alp alpold dalp
del1 del
alpold alp
flim 1
#DELAY (FOR ALPHA) BLOCK
if(alp alpmin) alp alpmin
when(time step done)
if(time told del1 & flag 0) else
schedule event(time 2u, fsamp, 1) alp alpold
schedule event(time 25u, fsamp,0) alpold alp
flag 1
told time if(flagalp 1) alp alpold
if(eost 0)
vref alp
if(fsamp 1) flag 0
tst1 time
if(fsamp 0) flim 0
1050 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 12, NO. 6, NOVEMBER 1997
#OPTIMISATION BLOCK
M. Rajendra Prasad was born in Vidyanagar T. V. Sivakumar (S’97) was born in Karaimadai
(A.P.), India. He received the B.E. degree from Sri (T.N.), India. He received the B.E. degree from
Venkateswara University, Tirupati, India, in 1993. Bharathiar University, Coimbatore, India, and the
He is currently pursuing the M.S. degree from the M.Tech. degree from Anna University, Madras, In-
Indian Institute of Technology, Madras, India. dia, in 1993 and 1995, respectively. He is currently
Since 1994 he has been with the Indian Institute pursuing the Ph.D. degree from the Indian Institute
of Technology, Madras, India, as a Research of Technology, Madras.
Scholar. His research interests are in power Since 1995, he has been with the Indian Institute
electronic systems and hardware systems design of Technology, Madras as a Research Scholar. His
for the real-time control applications. research interests are in power electronic systems,
modeling, and simulation and real-time computer
control.