Professional Documents
Culture Documents
Regional Office, 1st Floor, Shankar Shopping Complex,Krishna Nagar Main Road, Kurnool – 518 002
To
The Senior Environmental Engineer (CFO), The Joint Chief Environmental Scientist (HWM),
A.P. Pollution Control Board, A.P. Pollution Control Board,
Board Office, Hyderabad. Board Office, Hyderabad
Sir ,
Sub: PCB – RO – KNL – CDCC - CFO application of M/s SPY Agro Industries Ltd,
APIIC Industrial Estate, Udumulapuram(V), Nandyal(M), Kurnool Dist.
– Verification report – Regarding.
General Details:
1 Name and Address of the industry M/s SPY Agro Industries Ltd, APIIC
Industrial Estate, Udumulapuram(V),
Nandyal(M), Kurnool Dist
Corresponding Address:
701, 7th Floor Paigah Plaza, Basheerbagh,
Hyderabad – 500 063,
CFO Details
7 Raw materials / Fuels required for production at Consented capacity per Day / Month.
Note : Should not be mentioned as “ enclosed with the application “
S.No Name of the Major Raw material / (Per / Month ) for each product
material used in the Activity
1 Grain flour @ 60% starch content (Maize, 339 TPD
Sorghum, Bajra and Rice)
2 Enzymes 0.5 TPD
3 Bio Mass (Rice husk) 150 TPD
9 Water consumption.
I Source of water supply River Kundu
(River / Bore wells / Public supply)
S. Purpose Quantity in KLD
no
1. Process 1132
2. Washings ---
3. Boiler Feed (make up) 242.0
4 Industrial Cooling (Makeup) / 1615.0
Humidification / Water spraying).
5 DM Plant and softner regeneration 100.0
6 Others (to be specified) ---
7 Domestic 10.0
Total: 3099.0
II. Status of Functioning of Water Meters Not provided
I. Outlet No. 1
a. Stream Details: Primary treatment
b. Treatment units details. Bio Digestor – 28.5mtΦ X 15mts Height
De-gasing pond – 3mtΦ X 10.5mt height
Gas holder floating drum – 7.2mt. Φ X 3.75mt height
Thin slope holding tank – 7.5mt X 12.5mt X 3mt
Parallel Plate – Lamella clarifier – 38m3
Secondary treatment
The secondary ETP is under construction
Pre aeration – 8.0 mtΦ X 3.5mt height
Pre clarifier – 8.0 mtΦ X 3.5mt height
Aeration tank I 45.mt x 15mt x 4.75mt height
Clarifier I 9.0 mtΦ X 3.5mt height
Aeration tank II – 36mt X 12mt X 4.25 mt height
Clarifer II 9.0 mtΦ X 3.50mt height
Treated effluent sump 5mtΦ X 5mt height
iii. For Domestic waste water: Septic tank followed by soak pit
14 Air pollution:
2 D.G set
Air:
5 The proponent shall comply with the following for : Earlier the industry has proposed
controlling air pollution 25TPH boiler. But now erected 16 TPH
boilers – 2 Nos. for which the industry
Sl. Details of Stack Stack 1 has provided multi-cyclone dust collector
No. and also erected ESP but it was not
a Attached to: FBC Boiler connected to the boiler. The industry has
b Capacity of Boiler 25 TPH provided stack height of 30mts. The
c Fuel Bio gas – 588 – industry has provided scrubber for CO2
719 m3/day / and the industry has proposed to pump
Biomass fuels / the CO2 to Ms Nandyala Gases Pvt Ltd,
coal – 120 TPD which is a sister concerned unit.
d Stack height 47m
e Air Pollution Bag filters
Control
Equipment
f Standards to be SPM of 115
complied mg/Nm3)
Other Conditions:
9 The industry should develop 15m width greenbelt : Not complied
around the plant and 25m width around the
compost yard. Greenbelt development shall be
started along with the construction activity
10 Adequate arrangements for spreading and turning : Not complied, the industry has
the material being composted should be ensured dropped the proposal of bio
so as to have aerobic conditions and adequate composting.
temperature to minimize odour and files. The
method of addition of treated distillery effluent to
agro wastes should be accompanied with
thorough mixing rather than open spraying.
12 Industry should have storage capacity for spent : The industry has constructed two
wash for not more than 15 days. The storage tank unlined lagoons size about 100 x 80
should be provided as per CPCB stipulation to x 3.5mts. and 100 x 100 x 3.5mts for
make it leak proof. storage of spent wash.
S.
Condition Compliance
No.
---
---
S.
Condition Compliance
No.
Industry not to operate the unit till CFO
1 : Not complied
of the Board is obtained
S.
CREP Recommendations Compliance
No.
--- ---
20 Hazardous chemicals used and their storage facilities: ENA storage capacity
Common TSDF –
Common HW Incinerator –
For recycle / reused -
viii) Whether industry has submitted annual N.A
returns, date of latest submission.
ix) Whether industry has installed incinerator or Not submitted
sending to common HW Incinerator
x) Particular of own incinerator (if applicable) ---
xi) Whether log books are maintained for ---
incinerator. (if applicable)
xii) Whether industry has taken adequate steps to ---
prevent contaminated runoff from storage
areas of Hazardous Waste.
xiii) Steps taken by industry towards waste ---
minimization and cleaner production.
xiv) Future plan for waste minimization. ---
23 Inspection Officer’s Remarks: M/s SPY Agro Industries Ltd, Industrial Estate,
Udumulapuram(V), Nandyal has been issued CFE to produce total spirit / ENA of 134 KLD
/ 125 KLD and power of 4MW. The industry was inspected on 22-02-2008. in response to
the news item published in Eenadu daily and a Show Cause Notice was issued for starting
the operation of the plant without CFO of the Board, without commissioning of ETP, and
without providing control equipment to the boiler and discharging the waste water in to river
thereby creating surface water pollution. A detailed inspection report was also submitted
to the Member Secretary, Board Office, Hyderabad on 5-03-2008 for taking necessary legal
action against the industry. The industry was again inspected on 15-04-2008 and
observed that the unit was not under operation. The Chief Executive Officer of the unit
informed that the under is under shutdown since 11-04-2008 due lack of Bio-mass fuel.
During the inspection, it was observed that the industry has constructed two unlined
lagoons of size about 100 x 80 x 3.5mts and 100 x 100 x 3.5mts. and stored untreated
effluents in the lagoons and generating pungent odour.
The industry has completed the erection and commissioning of Bio-digestor but the
secondary effluent treatment plant civil works were still under progress as on the date of
inspection. The industry has erected individual multi-cyclone dust collectors for 16 TPH
boilers (2Nos.) The ESP is under erection stage. A legal hearing was held on 25-04-2008
before Board’s task Force Committee and a direction was issued to the industry on 29-04-
2008 “not to operate the unit till CFO of the Board is obtained”.
d) Other if any.
The industry is operating without completion of the construction of ETP, bio digestor
and without connecting the ESP to the boiler and discharged the waste water
indiscriminately in and around the industry and discharged the effluents outside the factory
into the APIIC drains which joins to the stream which is existing under National Highway-18
and Railway bridge, which ultimately joins to Kundu River. The storage of effluents in the
stream at N.H-18 and under the railway bridge which is generating pungent smell and
creating nuisance to the road by-passers.
The unit was again inspected on 15-04-2008 and observed that the unit was not
under operation. The industry has constructed two unlined lagoons of size about 100 x 80
x 3.5mts and 100 x 100 x 3.5mts. and stored untreated effluents in the lagoons. The
discharged effluent is generating pungent odour in the area. The industry has completed the
erection and commissioning of Bio-digestor but the secondary effluent treatment plant civil
works were still under progress as on the date of inspection.
While processing the CFE application the industry was proposed primary treatment
and R.O process and the R.O rejects proposed for bio composting process. Now, the
industry has submitted the primary and secondary treatment facilities for treatment of the
effluents. The treated effluents propose to utilize for ferti-irrigation. The industry has
constructed lagoons without lining and stored huge quantity of spent wash.
As the industry is located at close proximity in the catchment area of the river
Kundu there is possibility of effluent joining the river. Hence, the may be directed
to take measures to avoid discharge of effluents / storm water from the premises of
the plant into the river Kundu. The industry may also be directed that the ferti-
irrigation proposed should be towards the opposite direction of the river and there
should not be any overflow of the water used for ferti-irrigation.
During inspection it was observed that the industry had installed 16TPH
boilers of 2Nos. whereas the industry has taken CFE for only 25TPH boiler. Industry
has proposed to provide ESP as a pollution control equipment to the boiler whereas,
CFE was issued subject to the condition to provide bag filter to the boiler. Whereas
the industry has provided individual multi-cyclone dust collectors for 16 TPH boilers
(2Nos.) The ESP is under erection stage.
During inspection it was observed that lot of odour was observed in around
the industry. There was also press clippings in the daily news papers on the smell
nuisance caused by the industry in and around Nandyal town. The industry may be
directed to take measures to control the smell nuisance caused by the industry.
This is submitted for favour of kind information and taking necessary action.
Yours faithfully,
ENVIRONMENTAL ENGINEER
- Copy submitted to the JCEE (Cess & Planning) APPCB, Board Office, Hyderabad for favour of kind
information and for taking necessary action.
- Copy submitted to the JCEE, APPCB, Zonal Office, Kurnool for favour of kind information and for
taking necessary action.