Professional Documents
Culture Documents
Press Forging
Upset Forging
5. Describe the difference between bars of steel finished by Cold working and
8. Compare a Forging Press to a Drop Hammer Press and discuss the energy
12. In Drop Forging why is a breakdown impression sometimes used in the Dies ?
18. Dies. : Die Blocks, Parting Line, Draft, Allowance, Pre-form impression, Die materials,
20. Typical, Railway forging :- (a) Type of Materials –Steel, Alloy steel ……
24 What is the temperature at which component should be located for Forging operation?
25. What is difference Drop Forging and Pressure forging ? What types of forging machine
4. How should the tool head and clapper box be set for shaping a horizontal surface?
24. What are some of the methods and equipment for holding work on a lathe?
25. Name the two most commonly usual lathe chucks and give the use of each one.
28. What is the difference between a dead centre and a live centre?
49. Name two material out of which milling cutters are made.
8. Name the different kinds of Screw threads used, example with neat sketches. Give
12. What are the different methods of cutting taper on Lathe machines. Explain any one
method.
13. What do you understand by CNC machine and state their characteristics.
14. What is the function of Jigs and Fixtures. Explain the difference between them.
1. What are the types of machines used for Wheel turning ? Name them.
2. What types of tests are conducted in CMT/JMP? State the different sections of
centralized laboratory.
5. What type of M/c used for UTS? State the particulars of M/s and its capacity
capacity
7. State the theory of Vickers’s hardness testing method with the specific load
application
8. Why hardness in RB and RC are taken? State its relation with hardness.
10. What are the methods of estimation of Carbon in plain carbon steel?
11. How a Carbon percentage in alloyed steel is determined? Name the apparatus.
15. State the process of microscopic examination, stating the name of instrument used
3. What do you understand by CMT techniques? What are different types of NDT
6. Which components are tested by magnetic particles and Zyglo (dr penetrate ) test
in DPOH Shop
7. How is soundness of bond between babbit metal and outer shell of suspension
testing and carried out for quality checking of incoming raw material and product in
shops
10. What are different test carried out for testing quality of rubber and plastic CMT lab?
11. What are different test carried out in CMT lab for lube oil, FIST oil?
12. What are the parameter of material determine by performing tensile testing ?
RM & BNS
2. What class of steel used for manufacturing the Die for rivet forging? Where it is made?
1. What stands for : IS-3, IS -9 , IS-II, IS-12, IS-16, IS-17, IS-20, IS-24, IS-34
2. What are the salient features of CLW incentive system? What are the points to be
this scheme and what measure are to be taken in eradicating the misuses of
incentive scheme
3. Why production planning is needed? What are the steps in production planning
process?
4. Planning :
6. What steps are taken before a new work order is released? What documents are
7. What are standing work orders? What is the difference between a green work order
9. What is rate fixing? What is the importance of work study, method study, time study
10. What is standard time for a job and how is it arrived at?
11. Incentive
12. What pattern of incentive is followed in the shop you were attached to?
13. What is group incentive and how is it different from individual incentive
16. What is the function of progress section? How is it carried out? What interfaces
17. What documents are generated by this Section what entries are made in which
18. Inspection
20. What happens if some quantity of manufactured item fails in the section ? How is
the raw material used in the defective pieces recouped accounted for ? How the
4. What are the purposes of Case hardening? What are the different processes for case
Hardening?
WHEEL SHOP
1. What are the types of machines used for wheel turning, Name them
8. On what factor does the delivery pressure from the regulator depend
12. What do you understand by the leftward method of working and the rightward
method of working
13. How do you prepare edges for welding [ Straightening , clean and if necessary vee-
ng the edges ]
20. ______________ and __________ coated electrodes have a covering which flux the
weld
21. What purposes does a flux serve?
22. Why is eye protection require both for oxy-acetylene as well as are welding
25. Why pre-heating be dispensed with when welding CI with the electric are process
1. What are main design features of WDM2 Locomotives and its speed potential?
2. Describe Bogie of WDM2 Locomotive. What do you understand by terms Co-Co and
Trimount?
5. What are major differences between 4 Stroke and 2 Stroke Diesel Engine?
10. Which Main Reservoir is used for Braking System of WDM2 Locomotive? Indicate its
Capacity?
12. What is the function of Addl. C2 Relay Valve? In which air circuit is it provided?
13. What are the functions of ‘Emergency Brake Valve’? Where is it located on WDM2
Locomotive?
17. How does Fuel Injection Pump (FIP) function? Name its important components.
19. What is the main function of Regulating Valve in Fuel Oil System?
20. What are important maintenance tests carried out for Fuel Injection Nozzle?
27. What is the function of ‘Bye pass’ valve in Lube oil system?
35. How many Main Bearings are provided on WDM2 Diesel Engine?
48. How is matching of Valve seat with Valve / Undertaken on Cylinder Head
50. What is function of Camshaft? How are Locations of Camshafts identified on Diesel
Engine?
51. What major tests are carried out during Load Box of WDM2 Locomotive?
53. Explain major components of Traction Motor? How is its overhaul carried out?
2. What is the procedure for issuing material against various Work Orders ?
4. How and when are stocked-items recouped/ What forms/Formats are filled up ? How
Analyze the breakdown of Machines in the previous week and comment on the efficacy
of the System.
2. What records are being maintained by the Millwright Shop for predicting failures or
for scheduling the Preventive Maintenance? Do they maintain a History sheet of the
Machines ? What is the information - retrieval system? What use is made of the past
3. What is the structure of Millwright Organization? Who maintains the electrical sub-
4. Describe the process for manufacture of Gear Box and specified Jamalpur jack.
FOURTH SHOP
Tower Car
(i) Hoisting
(ii) Slewing
(iii) Derricking
(iv) Travelling
3. What is the function of ‘A’ frame on older design 140 T Crane? What arrangements
8. What different Counter weights have been provided on 140-T Crane? Explain process
9. What are the various Hydraulic Pumps and Motors provided on 140-T Crane?. Explain
10. What are features of Main Power Rack and Auxiliary Power Pack?
2. How does ‘Safe Low Indicator’ (SLI) System work on 140 T Crane?
3. How does Brake System function on 140 T Crane? What are different types of
5. What are various operations carried out for erection (Rigging) of 140T Crane?
7. What different types of Wire Ropes are used on 140 T Crane? What attention is
9. What are salient features of Bogie of 140-T Crane? How does Travel gear
engagement/disengagement?
10. Explain the working of Recovery wrench including Brake on 140 T Crane?
1. What do you understand by Work Order? How is costing of Work Order undertaken?
3. How are Issue Notes accounted for ? What is paring of issue note ?
1. What is welding?
3. What the function, flux in welding ? What ingredients are used for manufacture
of Welding flux ?
5. What do you understand by MIG, MAG and TIG Welding ? Which process is
6. What is the advantage GMAW (Gas Metal Arc Welding) over Shielded metal
Workshop
welding?
2. How do you classify different Testing procedures carried out in CMT Laboratory?
3. What do you understand by NDT techniques? What are different types of NDT
5. Which components are tested by Magnetic Particle and ZNGLO (Dye Penetrant )
6. How is soundness of bond between Babbitt metal and outer shell of Suspension
Mechanical testing and carried out for Quality checking of incoming raw material
9. What are different Test carried out for testing quality of Rubber and Plastic CMT
Lab?
10. What are different Test carried out in CMT Lab for Lube Oil and HSD ?
12. What you understand by hardness of Material? What are different types of hardness
Tests?
Examination?
15. What is the procedure followed for preparation of Microscopic Sample? Observe
16. Why is micro examination important to ascertain the quality of any Metal?
17. What do you mean by failure of a component? What are different mechanisms of
Failure?
18. How is Failure Investigation carried out in CMT Lab? Observe sequence of Failure
20. How do you different testing procedures carried out in CMT laboratory?
21. What do you understand by CMT techniques? What are different types of NDT
22. What do you understand by Ultrasonic testing? Observe ultrasonic testing of axle
23. What do you understand by Magnetic Katich & Dye Penetrate testing?
24. Which components are tested by magnetic particles and Zyglo (dr penetrate ) test
in DPOH Shop
25. How is soundness of bond between babbit metal and outer shell of suspension
testing and carried out for quality checking of incoming raw material and product in
shops
28. What are different test carried out for testing quality of rubber and plastic CMT lab?
29. What are different test carried out in CMT lab for lube oil, FIST oil?
30. What are the parameter of material determine by performing tensile testing ?
31. What you Gardens by harden a material? What are different type of hardness testing
32. What is significance of impact test? what are the two different types of Impact
tests?
34. What is the procedure followed d for preparation of microscopic sample? Observe
35. Why micro examination is important to ascertain the quality of any metal?
36. What do you mean by failure of a component? What are different mechanism of
failure ?
37. How is failure investigation carried out in CMT Lab? Observe analysis of failure
1. What are the properties of Moulding sand? Describe the different tests conducted to
3. What is the ratio of charge of Metal : Coke : Lime stone maintained in Foundry?
4. What size of Coke, Pig Iron / Scrap and Lime stone is maintained in Charge?
13. What is the name of the Top Box and Bottom box in the Mould?
16. What is the difference between Green sand and Dry sand?
17. What type of sand is used for Heavy castings and Medium castings?
19. Why molten metal is poured in the sand moulds through Runners and not through
Risers?
20. What is the metal recovery (yield) when C.I. is melt in Cupola?
21. What are the parameters to ascertain the melting rate of a Cupola?
22. What is the role of bed height in Cupola operation?
23. In Cupola operation , the first two initial charge are free from flux addition, why?
24. What Metal, Coke and flux ratio is used in Cupola operation for : -
(b) Grade-20
(c) Grade-25
26. Medium phosphorus Brake blocks are preferred over general Cast iron Brake blocks,
why?
27. What are the additives given for manufacture of Medium phosphorus Brake blocks?
29. What is the chemistry and hardness of Medium phosphorus Brake blocks?
30. What should be the temperature of molten C.I. at the mouth of tapping hole in Cupola?
31. Why time factor is essential for a molten C.I. from the time of tapping to the pouring
time?
32. What precautions should be taken to minimize the temperature loss of a molten metal in
a ladle?
33. What mixture should be used in the ladle and spout of a Cupola? Why?
39. In a sample of sand made for mould box preparation, what remedial measure will be
taken :
40. What additional steps are taken to make a mould more permeable?
42. What measures are to be taken to prevent slag inclusion and blow holes?
43. What is the physical nature of the slag and what is your observation based on the nature
of the slag ? If slag wool is coming out during the operation of a cupola, if so, what is
its significance?
44. After the starting of the blower, how much time is given for natural pre-heating of the
charges?
45. What is the relation of the tuyere area and melting zone area?
48. Why the Coke : Metal is 6:1 in India whereas in U.K -10:1 or 12:1?
51. What are the percentage loss of Silicon, Manganese & Iron?
52. What are the two elements picked up during melting in a Cupola?
53. What is pattern? What are the different materials used for making pattern?
57. What are the main ingredients used for making molding sand?
58. What are the additives mixed with molding sand and what is its function?
60. What type of binders are used for making cores? Why the sand in making cores is
61. What are the important characterizes of sand for making cores?
63. What are three different type of contraction during solidification of molten metal?
64. Which contraction is taken into account by pattern maker? Liquid contraction is
65. What are the parameters for molding sand for percentage of water & compressive
strength?
67. What do you mean by sand conditioning and what is the name of the M/C in which
68. What is the method of estimating moisture percentage of molding s is the name of the
M/C
STEEL FOUNDRY
In case when Carbon % in the bath of molten metal comes down, how it is
recouped.
8. What is the function of Iron ore or Mill scale and Lime stone in Steel making?
9. Why Ferro Manganese (Fe-Mn.) and Ferro-silicon (FeSi) are added in Steel melt at
the end?
10. What should be the temp.of steel melt at the time of tapping?
What instrument is used to measure the temp.of the molten Steel? Why?
11. What instrument is used to measure the temp, of the molten steel ? Why
13. What should be added in the ladle before taping the molten Steel?
15. Why a molten metal is supposed to be covered? What type of mixture is used?
16. Why molten metal is poured in the sand moulds through runners not risers?
17. What is the function of a Riser?
18. What tests are carried out to control the chemistry of the bath in Steel melting?
How it is done?
20. What are the sources of heating and process of heating in 4-ton Arc Furnace and
15. What the function, flux in welding >? What ingredients are used for ---------- of
welding
16. What do you understand by GNMAW (Gas shielded metal Arc Welding)
17. What do you understand by MIG, NAG and TIG welding ? Which process is
18. What is the advantage GMAW over shielded metal arc welding
20. What do you understand by Gas welding? In case welding used in Jamalpur
Workshop
Welding?