Timberbear McCulloch 6000

I1lUSTRIITED 11ST PMTS

McCulloch and Eager Beavere chain saws are identified by a model number (in this instance, 600041, 600046, etc. ) followed by a suffix number (01, 02, etc. ) the stamped on identification plate attached to the saw. Suffix letters denote variations in parts or assemblies in the manufacture of the saw. Part numbers listed in this I.P.L. which have a numbers preceding the circled number @ or description, are used only on the model or models identified by a circled number @ or numbers. Part numbers which have one or more dots (.) preceding their descriptions may be ordered individually, but they are also included in the assembly whose description begins kit or directly above the dot(s). The policy of McCul loch Corporation is one of continual improvement in design, manufacturing and engineering advancement wherever possible to still assure finer two-cycle power tools. Hence, specifications, equipment, colors, design and manufacturers suggested list prices are subject to change without notice and McCulloch Corporation reserves the right to make such changes without prior notification or obligation to backfit or supply backfit components for units previously shipped from the factory.

JANUARY
- CONTENTS-

1987

Page FIGURE FIGURE FIGURE 1 - General .. ...... .. .... ...... .. 2 2 - Powerhead and Oiler Asys. ... . 4 Asy. all models 3 - Carburetor except PM 650 ....... .. ...... . 6 FIGURE 4 - Carburetor Asy. for PM 650 .. . 7 FIGURE 5 - Chain Brake Assembly ... .. .... . 8 FIGURE 6 - Fan Housing & Fuel Tank Asys.. 8 FIGURE 7 - Specifications ... ... .. .. .. ... 9 FIGURE 8 - Bar/Chain/lSharpening Tools . .. 9 FIGURE 9 - Tools and Accessories .. .... .. 9 ........ ..10 SERVICE NOTES - Piston Rings

McCULLOCH
CORPORATION
218689-01-E

333

GENERAL ASSEMBLY

28

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334
2

FIGURE 1 GENERAL ASSEMBLY

ITEM
NO. 1 2 3 4 2 7 8 9 10 11 12 13 14 ;: 17 lB 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 ;; 43 44 PART NUMBER 216645 Fig. 2 64325 Fig. 7 Fig. 7 92457 214301 64583 83223 67233 214300 214979 214200 86951 86958 110971 92354 120081 219159 111038 95401 216589 215848 219163 87670 217730 87668 93137 214699 120002 93232 93233 93234 Fig. 3 217651 91991 110565 95216 95214 93261 69597 :%: 214226 120004 UNITS DESCRIPTION Nut-Hex Flange Chain Brake Assembly Plate-Bar Guide Chain Assembly Bar Assembly Nut-Hex Flange MIO x 1.25 (160-170 in. lb. torque) Clutch Assembly Retainer-Clutch Spring I Spring-Clutch Kit-Clutch Shoe I Rotor-Clutch Drum/Sprocket Assy. Drum/Hub Assy. Sprocket-Rim .375P Washer-Shim Bearing-Needle Jacket-Cylinder Screw-Pan Hd M4 x 16 (15-20 in. lb. torque) Starter Assembly .Nut-l/4-20 (25-30 in. lb. torque) . Washer-Starter . Spacer-Starter . Step Bolt-Starter . Drum/Rope Kit-Starter .. Rope-Starter Bushing-Rope ISpring-Starter Rewind Starter Handle Insert Handle Screw-Pan Hd M5 x 14 (30-35 in. lb. torque) Screw-Fan Housing M5 x 40 (45-50 in. lb. torque) Screw-Fan Housing M5 x 35 (45-50 in. lb. torque) Screw-Fan Housing M5 x 30 (45-50 in. lb. torque) Fan Housing/Fuel Tank Assy Cover Assy-Filter . Knob-Air Filter Cover . Ring-Retaining Air Box Assembly Box-Air : Gromnet-Choke . Boot-Control Rod Isolator I Gronrnet-Strut Filter-Air Screw-Hx Hd M5 x 56 (35-40 in. lb. torque) Bracket Assy-Filter/Cover Choke & Rod Kit Choke-Carburetor I Rod-Choke Carburetor Assembly Gasket-Carburetor Grommet-Carburetor Needle PER ASY. 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 : 1 1 1 1 1 1 1 1 1 1 1 1 1 80 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 Y2 83 84 85 86 93460 94018 94017-01 91933 91934 92038 120037

ITEM NO. 51
52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79

PART NU4BER 93458

92067-01 105614 215266 110990 93252-01 93253 111015 92071 92066 102115 111014 92071 111027 93913 94140 94847 @ 111027 91951 214723 110994 93771 93538-01 111013 91955 214504 93459 92161 120037 120039

DESCRIPTION

UNITS PER ASY.

1 ; 2 4 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 ; 2 1 1 1 1 1 1 2

1 z @ @

Clip-Oiler Button Button/Rod Assy-Oiler O Ring Screw-Pan M5 Special (25-30 in. lb. torque) Washer Strut-Handle Gronnnet-Strut Screw-Pan Hd 1/4-14 x 2.5 (70-80 in. lb. torque) Spacer Cup-Isolator Washer-Plain Screw-Pan Hd 1/4-14 x 1.75 (70-80 in. lb. torque) Spacer Washer-Plain Isolator Isolator Isolator Washer-Plain Fra~ Handle Assembly . Pin-Roll Spring-Trigger ; Trigger .. Screw-Set Release-Trigger : Rod-Throttle Boot-Handle Seal-Air Box Screw-Hx Hd M5 x 25 (Sems) (35-40 in. lb. torque) Screw-Hx Hd M5 x 30 (Sems) (35-40 in. lb. torque) Washer-Insulator Gasket-Air Box Insulator-Carburetor Gasket-Air Box Insulator-Air Box Gasket-Insulator Screw-Hx Hd M5 x 25 (Sems) (45-50 in. lb. torque) Washer-Insulator Nut-Hx 15/32-32 (30-35 in. lb. torque) Shroud-Cylinder Switch-Ignition Wire Assembly-Switch Screw-Pan Hd M5 x 14 (45-50 in. lb. torque) Shroud-Bottom Powerhead & Oiler Assy Screw-Pan Hd M5 x 14 Nut-Hx M5 Lock Spike Safety Decal

;; 89 90 ;; 93 94 95 96 97 98

:;:;;0 218561 93B90 92466 120002 214670 Fig. 6 120002 120044 ;;;:;8

; 1 1 ; 1 1 2 2 1 1

~A 46 47 48 49

?41% 94151 94171 Fig. 3,4 91924

@ @ @

50

91995-01

@ @ @

Used

on all models

except

PM 650.

@PM610

Models:

Used on all PM 650 Models. Pm 650 Model 600046-10 uses only one Isolator, p/n 9484.7, in place of two Isolators, one (1) p/n 93913 and one p/n 94140. (1) (2) (1)

PM 650 Models:

41-01, 128-05, 46-02,

-02 -06 -11,

-19

NOTE : PM 650 Models 46-01, -03, -04, -07, -08, -19 use four (4) screws, two (2) nuts and two (2) spikes.

333

Powerhead & Oiler Assembly

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565? ~~ /

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55

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L-

63

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336

FIGURE 2 POWERHEAD & OILER ASSEMBLY

[TEM 10. 1 2 3 4 : 7 8 9 10 11 12 13 14 15 16 ii 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 PART NUMBER 120036 67177 219380 215151 93933 105614 66687 110706 216354 217218 216992 217217 91945 94322 91944 218530 217202 91950 216052 101148 120D06 1oOOo4 218583 110950 102115 91982 94362 92459 92616 92465 120037 84686-01 95553 95270 102556 95266 110995 94500 216739 93144 95362 95361 213253 UNITS DESCRIPTION Screw-Pan Hd M4 x 25 (Sems) (10-15 in. lb. torque) Washer-Insulating Pump Assy-Oiler (Pulse) .Cap-Oil Pump .Plunger-Oil Pump .O Ring .Spring-Plunger .Screw-Pan Hd 8-18 x .50 (10-I5 in. lb. torque) .Gasket Washer .Cover-Diaphragm .Diaphragm-Oiler .Valve-Oiler .Piston Assembly-Pulse .Spring-Return .Sleeve-Oil Pump .Screw-Hex/Slot 6-40 x .875 .Body-Assembly-Oil Pump Gasket-Oil Pump Cap w/Retainer-Oil O Ring Screw-H5 Hd M6.3 x 24 (75-80 in. lb. torque) Washer-Pi. .265 I.D. X .032 Tank Assembly-Oil .Nut-Lock .Washer-Plain .Nut-Bar Adjustment .Screw-Bar Adjustment .Bolt-Bar Hose-Oil Pic<up Pickup-Oil Screw-Hx M5 x 25 (Sems) (55-60 in. lb. torque) Wire Assembly Ignition Assembly-Electronic .Wire Assembly-Spark ..Connector-Spark Plug ..Boot-Spark Plug .Grommet-Spark Plug Wire Nut-Hx Flange M1O (265-325 in. lb. torque) Flywheel /Pawl Assembly .Spring-Starter .Screw-Starter Pawl .Pawl-Starter .Washer-Spri ng PER ASY. 4 4 1 1 1 1 1 3 1 1 1 1 1 1 1 1 i 1 i 4 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 ;TEM to. 44 45 46 47 @ 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 .64 65 66 67 68 69 70 71 72 73 @ @ @ @ @ @ @ PART NUMBER 100106 62106 111025 94536 218814 92096 94130 219269 -- -92514 94132 92517 111021 87710 85352 61627-01 63225 110260 104357 67906 67905 63464 217041 102762 217607 120038 93481 94958 95444 93603 -84007 235593 214304 214765 UNITS DESCRIPTION PER ASY.

1 Key-Woodruff 4 Screw-Wsh. Hd 12-24 x 1 3/4 (70-75 in. lb. torque) 4 Washer-Seal ing 1 Cyl/CCase Assembly 1 Cyl/CCase Assembly 1 .Nipple-Oil Line 1 Piston Assembly 1 Piston Assembly 1 .Pi ston 1 .Piston-l.807 1 .Ring Set-Piston 1 .Ring Set-Piston 2 .Bearing-Needle 1 .Pin-Piston Rod Assembly-Connecting ; .Screw-Con Rod (55-65 in. lb. torque) Roller Bearing-Needle (set of 20)1 Seal-Oil .625 I.D. x .875 ; Bearing-Needle Seal -Oi1 ; Bearing Ball Ririg-Snap : Crankshaft 1 Screw-Hx Hd 10-24 x 1/2 (55-60 in. lb. torque) 1 Deflector-Exhaust 2 Screw-Pan M4 x 8 (34-45 in. lb. torque) 1 Plate-Deflector 1 Screen-Muffler 2 Screw-Muff 1er (65-75 in. lb. torque) 1 Muffler Assembly 1 Gasket-Muff 1er 1 Spark Plug(120 in. lb. Torque) Valve-DSP 1 Washer-DSP Valve 1

; 2 ;

@ @

Useon PM605,6450nly. Oeforeordering piston rirrgset foryour PM610, PM 650,PM655see serviceoteson Page IO. n Used on all PM 650 models equipped with a DSP valve.

3375

-CARBURETOR
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ASSEMBLY

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24

23 8 1

. 5

C-2S

ITEM NO.

PART NIJMBER 95763

UNITS DESCRIPTION Carburetor AsY. (Zama C-2S)

PER ASY.

ITEM NO.

PART NUMBER

UNITS DESCRIPTION

PER ASY.

--

Screw - Pump Cover

- Pump Pump Diaphragm - Filter - Adjustment - Adjustment Screw - Throttle Adjustment ; 1 1 2 2 1

214954 : Cover Kit - @@@. -Screen -Screw 0: -Spring Q. -Screw -Piece

- Friction

93945 ; Screw - Diaphragm Cover 214945 Cap Diaphragm - Main -@@: Gasket - Main $$$. -. Disk

1 4 1 : 1

. Screw Pin Lever . Pln - Ann Ann - Needle Valve Spring - Ann -& -Valve - Needle Q. 93951 . Plug - Welsh Orifice - Main Fuel Screw - Plate Valve - Throttle Screw Lever - Throttle Adjustment Shaft Assembly - Throttle Spring - Throttle Return

91814 93942 --

1 1

1 ; 1 1 ; 1 1 1 1 1

-- -a. -. -.. --.

NOTE: Used on all models except PM 650. @ @ Contained in Repair Kit, P/N 214959. Contained in Gasket/Diaphragm Kit, PIN 218892.

NOTE: Items are listed for identification and disassembly sequence purposes and only those items with part numbers listed or items included in the repair kits are available as service Darts.

338

q
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CARBURETOR ASSEMBLY ~
5

14 12it

13

10

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19

20

/k \
21 22 23
28 26 24 21

WALBRO

HDB-7A

[TEM !0.

PART NUMBER

DESCRIPTION

UNITS PER ASY.

ITEM Uo.

PART NUMBER

DESCRIPTION

UNITS PER ASY.

95631

Carburetor - Walbro HDB-7A (PM 650) Needle - Hi Speed & Idle Spring - Needle Adjustment Screw - Idle Spring -Idle Adjustment Governor Asy. (HDB-7A Only) Screw - Metering Cover Cover - Metering Oiaphragm Diaphragm Asy. - Metering Gasket - Metering Diaphragm Screw - Circuit Plate Plate Assembly - Circuit Gasket - Circuit Plate

H 15
2 2 1 1 1 4 1 1 1 1 1 1 16 17 18 19 20 21 22 23 24 25 26 27 28

------@@:

. . .

J@. -- 8 1a. -@.. ----@.

Valve - Inlet Needle Spring.- Metering Lever Ring - Screen Retaining Screen - Check Valve Retainer - Check Valve Valve - Check Screw - Fuel Pump Cover Cover - Fuel Pump Gasket - Fuel Pump Diaphragm - Fuel Pump Screen - Inlet Screw - Valve stop - Throttle Valve - Throttle Shaft Assembly - Throttle Spring Throttle Return

1 1
1

1
1

1 1 1 ; 1 ? 1
1

Contained in Major Repair Kit, P/N 217075. Contained in Minor Repair Kit, P/N 217077.

Z2C414 z2%1~>

&

NOTE : Items are listed for identification and disassembly sequence purposes and ONLY those items included in the Major and Mi~Repair Kits are available as service replacement parts.

339

CHAIN BRAKEASSEMBLY

15

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765

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PART NUMBER 217235 93082 93081 216687 92178 92086 217698 . . . . . . . DESCRIPTION Latch Pin-Band Anchor Band-Brake Screw-M5 x 14.25 Stop-Chain Snubber-Brake Housing Housing-Brake UNITS PEi ASY, 1 1 1 1 1 1 1

ITEM NO. 1 2 3 4 5 6 7 8

PART NUMBER 217697 216634 216633 217115 214366 93085 91246 91245 94144

DESCRIPTION Brake Assembly . Screw 10 24 x .50 . Washer-Plain . Flag Assembly-Brake .. Pin Assembly-Roller . Spring-Brake . Pin-Lever Pivot Washer-Thrust ~ Pivot-Latch

UNITS PER ASY. i ; 1 1 1 1 1

ITEM NO. 1: 11 12 13 14 15

Fan Housing & Fuel Tank Assemblies .-

ITEM NO. ; : 5 6 8

PART

NUMBER ;%:? 94707 93251 92161 120068

DESCRIPTION

UNITS PER ASY. 1 1 1 1 j

ITEM NO. 7 8 9 10
11

PART NIFIBER 69322 94901 94899 100440

63932

UNITS DESCRIPTION Washer-Hard No. 8 Tank Assembly-Fuel . Hose Assenbly-Fuel . . kJasher-5/16 Fflter-Fuel ;l;g-Push only if your
unit

PER ASY. 2 1 1 1 1 1

Housirig-Fan Cap/Retainer Assembly-Fuel Gasket-Fuel Cap ;eal-Fuel Vent Seal-Air Box Screw-Pan HdM4 x 12 (SEMS)

q
340

12@

216316
@llsed

is so equipped.

SPECIFICATIONS

I
Displacement PM 610\650/E. B. 3.7 . . PM 605; . ; . . . . . . Bore and Stroke PM 610/6501E. B. 3.7. PM 605 . .. . . . . . Ignition . . . . . . . . . . . . . . Lamination Gap . . . . . . . . . . . Timing . . . . . . . . . . . . . . . Spark Plug Gap . . . . . . . . . . . Clutch Engagement Speed. . . . . . . Idle Speed . . . . . . . . . . . . . Fuel Tank Capacity . . . . . . . . . Fuel Type . . . . . . . . . . . . . . Fuel/Oil Mixture . . . . . . . . . . Oil Tank Capacity . . . . Main Bearings . . . . . . Connecting Rod Bearings. Weight (Power Unit Only) . . . . . . . . . . . . . . . . . . All except PM 650 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7 cu. in. (60cc) 3.5 cu. in. (58cc) 1.9 in. x 1.5 in. (4.7nsn to 35~) 1.8 in. x 1.375 in. [40MMX 35nmI) Electronic (C.O. I.) .011 in. to .015 in. (.2811111 to.38nwn) 26 BTDC .025 in. (.63mm) 2800 to 3000 RPM 1800 to 2000 RPM 17.3 Ounces (510cc) Regular Grade Leaded or Unleaded Gas 40:1 Using McCulloch Oil 20:1 Using SAE Two Cycle 14.6 Ounces (430cc) Needle and Ball Needle 14.7 Lbs. 14.8 Lbs.

. . . . . . . . . . . . PM 650 . . . .

Bar/Chain/Chain
PART NUMBER BAR DESCRIPTION , PART NMBER

Sharpening Tools
CNAIN FILE
PART

PLATE
NUMBER

ROUND FILE
PART NUM8ER

DESCRIPTION

214237 217025 214238

Sprocket Tip 16 Sprocket Tip 18 Sprocket Tip 20

218839-12 218062-12 218069-12

PMR370 GLX-60CL PMR370 GLX-66CL PMR370 GLX-70CL

219132 219132 219132

219161* 56698-23** 219161* 56698-2P* 219161*

* 7/32 Round File Twin Pack ** 7/32 Round File 12-Pack

TOOLS & ACCE~

PART

NM8ER 215432 63137 94415 84223 95218 214221 214195 214194 85707

DESCRIPTION
Pressure Test Tool Adaptor - Exhaust Adaptor - Intake Kit - Piston Tools Air Filter - Felt Scrench Gun-Lube (Disposable) Gun-Lube (Deluxe) 40:1 Case - Custom Lubricant Case contains 24 cans 16 ounces

PART NUM8ER

DESCRIPTION Case Custom

Lubricant 40:1 Case Contains 48 cans 6 ounces Allen Wrench - 5mm Locquic R.T.V. Sealant Kit - Carrying Case 20 Inches

93770 95159
69794 110083 94121

214203 214208

Scabbard 20 Inches kit - Spike

3419

SERVICE NOTES
PM 610 PISTONRINGS
Piston rings used on PM 610 Chain saws built before February 1984 are different than piston rings used on PM 610 units built since 1984. The rings are not interchangeable.

BEFORE FEBRUARY 1984 W 610 Piston Rings (lhick)

If PM 610 being serviced is equipped with the thicker piston ring as illustrated in ACTUAL SIZE below, order p/n 94133.

SINCEFEBRUARY1984
PU61O PISTON RINGS (Thin)

If PM 610 being serviced is equipped with the thinner piston ring as illustrated in ACTUAL SIZE below, order p/n 94132.

10

342