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NEURAL NETWORKS
ABSTRACT
This paper summarizes an industrial necessities and study of the application of neural
networks in the area of process monitoring and control. Descriptions of the major
activities undertaken in this programmed, which included the application of neural
networks for fault detection in a nitrification process and the model based predictive
control of a gasoline engine are provided.
The paper also describes some of the practical difficulties that were experienced
while applying neural networks and lists the important lessons that were learned through
the completion of this project. The main conclusion from the work was that neural
networks are capable of improving industrial process monitoring and control systems.
However the level of improvement must be analyzed on a problem specific basis and in
many applications the use of neural networks is essential.
1 INTRODUCTION
1.1 Process monitoring and control systems applications
The pressure on the Process Industries to improve yield, reduce wastage, eliminate toxins
and above all increase profits makes it essential to increase the efficiency of process
operations. One possible approach for achieving this is through the improvement of
existing process monitoring and control systems.
Many process monitoring and control schemes are based upon a representation of
the dynamic relationship between cause and effect variables. In such schemes, this
representation is typically approximated using some form of linear dynamic model, such
as finite impulse response (FIR), autoregressive with exogenous variable (ARX) and auto-
regressive, moving average with exogeneous variable (ARMAX) models. Once
determined, the dynamic process model of the system can be integrated within a variety
of process monitoring and control algorithms. In process control, for example, the model
can be incorporated within a model based predictive control (MBPC) algorithm, such as
Generalised Predictive Control.
Alternatively, for process monitoring, the residuals (prediction errors) from such
models can be analyzed to detect abnormal operation. Such monitoring and control
schemes have found widespread application in industry and have led to significant
improvements in process operations. Unfortunately, the models employed within the
schemes tend to be linear in form. Although linear models can provide acceptable
performance for many systems, they may be unsuitable in the presence of significant non-
linearities. For such systems it may be beneficial to employ a model that reflects the non-
linear relationship between cause and effect variables.
Preliminary studies have indicated that artificial neural networks (ANNs) may
provide a generic, non-linear solution for such systems. As with standard linear modelling
techniques, ANNs are capable of approximating the dynamic relationships between cause
and effect variables. In contrast to linear techniques however, ANNs offer the benefit of
being able to capture non-linear relationships. Since the performance of process
monitoring and control algorithms are dependent upon the precision of the model
embedded within them, ANN models have the potential to provide benefits to these
algorithms when applied to nonlinear systems.
Figure-1 Basic Perceptron Model.
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