ElEctRic RoD-StylE ActuAtoR

PATENT PENDING

ERD

ActuAtoR contRol SolutionS

AcS

StEppER DRivE/ contRollER & motoRS

Sold & Serviced By:

ELECTROMATE
Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

ERD Electric Rod-Style Actuator

WhAt iS thE ERD?
The ERD is an economical rod-style electric actuator designed as an alternate to pneumatic cylinders and an option for automating manual processes. Combined with Tolomatics ACS stepper drive/controller, an extremely easy-to-use and cost effective actuator control solution is created. The ERD, with two different stainless steel options, is the industrys first ever cataloged all stainless-steel electric actuator family intended for washdown environments.

4 sizes, GD2 Guide Option

Actuator Control Solutions, Drive & Motor Options

First Ever Catalog All StainlessSteel Electric Actuators

tolomAticS ElEctRic RoD-StylE ActuAtoRS

ERD ICR
SmartActuator

RSA

GSA

IMA

Rod-Style Actuator

Integrated Control Rod-Style Actuator

Rod-Style Actuator

Guided Rod-Style Actuator

Integrated Motor Rod-Style Actuator

Thrust up to: Speed up to: Stroke Length up to: Screw/Nut Type

Literature Number:

500 lbf [2224 N] 40 in/sec [1016 mm/sec] 24 in [609 mm] Solid & Ball
2190-4000

720 lbf [3202.7 N] 25 in/sec [635 mm/sec] 24 in [609 mm] Ball

2100-4000

7,000 lbf [31,138 N] 123 in/sec [3,124 mm/sec] 60 in [1,524 mm] Solid, Ball & Roller
3600-4609

2,700 lbf [12,010 N] 123 in/sec [3,124 mm/sec] 36 in [914 mm] Solid & Ball
3600-4609

3,300 lbf [14,679 N] 23 in/sec [584 mm/sec] 18 in [457 mm] Ball & Roller
2700-4000
Sold & Serviced By:

For complete information see www.tolomatic.com or literature number:

Toll Free (Not all models deliver maximum values listed, i.e.: Maximum thrust may not be available with maximum speed) Phone

ELECTROMATE

(877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

ERD Applications
press Fit, pick & place, Assembly Gating, Sorting, Diverting

contEntS What is the ERD . . . . . . erd_2 Rod-Style Actuators . . . erd_2 Applications . . . . . . . . . erd_3

Optional all stainlesssteel design for washdown environments

FEATURES ERD . . . . . . . . . . . . . . . erd_4 ERD SS2 . . . . . . . . . . . erd_6 ACS. . . . . . . . . . . . . . . erd_8 SPECIFICATIONS ERD . . . . . . . . . . . . . . erd_10 Motors. . . . . . . . . . . . erd_11 ACS. . . . . . . . . . . . . . erd_11 PERFORmANCE ERD . . . . . . . . . . . . . . erd_12 GD2. . . . . . . . . . . . . . erd_14 ACS & ERD . . . . . . . . erd_15 DImENSIONS ERD . . . . . . . . . . . . . . erd_16 IP67 Option . . . . . . . . erd_16 FM2, TRR, FFG. . . . . . erd_17 GD2, SS2. . . . . . . . . . erd_18 Tolomatic Motors . . . . erd_19 Alternative Motors . . . erd_20 ACS Dimensions. . . . . erd_21 SWITCHES . . . . . . . . . erd_22 Appl. Data Worksheet
erd_24

Aligning

product change over

heat Staking, Sonic Welding

Selection Guidelines . . erd_25 Service Parts . . . . . . . erd_26 Ordering. . . . . . . . . . . erd_27

other Applications: Aligning Animation Assembly Automatic tool changers Automotive Converting Conveyors Diverting Fillers

Formers Gating Heat staking Laser positioning Material handling systems Medical equipment Motion simulators Open / close doors Packaging equipment

Parts clamping Patient lifts Pick & place Plate positioning change Press fit Product changeover Product test simulations Robot manipulator arms Sonic welding

Sorting Table positioning Tension control Test stands Volumetric pumps Web guidance Wire winding

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ERD ElEctRic RoD-StylE ActuAtoR

Endurance Technology features are designed for maximum durability to provide extended service life.

MAXiMuM DuRABility
ERD06: NEMA11 ERD10: NEMA17 ERD15: NEMA23

NEMaMOTORMOUNT YOURMOTORHERE

The ERD is an economical rod-style electric actuator designed as an alternate to pneumatic cylinders and an option for automating manual processes. The ERD is compatible with many NEMA & metric mount stepper and servo motors to create a flexible, powerful electric actuator solution. Built-to-order in stroke lengths up to 24 inches.

300SERIESSTaINLESS- STEELMaINTUBE
300 Series stainless-steel main tube provides high rigidity and corrosion resistance

ERD15 & 20: Over 500 motor mounts available with 5 day delivery.
ERD15: NEMA23 or 60mm metric ERD20: NEMA23 or 60mm metric & NEMA34 or 80mm metric

you cAn chooSE:

MULTIPLESCREWTECHNOLOGIES

Solid nuts of engineered resins offer quiet performance at the lowest cost Ball nuts offer positioning accuracy and repeatability with longer life

METRICMOTORMOUNT (option)
ERD10: 40mm Frame Made of aluminum
Not available for 06,15 & 20 sizes

PaTENTPENdING THREadEdNOSEMOUNT WITHJaMNUT

Oversized for long life Accommodates high thrust load

OvERSIzEdMaINBEaRING

optionS
INTERNaLMaGNET

Metric threads Convenient mounting for many applications

TRR

tRunnion Mount Foot Mount* FRont FlAngE Mount*

For applications that require pivoting, 300 series stainless steel construction

This standard feature accommodates reed and solid state switches anywhere on the main tube

FM2

For applications that require bottom mounting, 300 series stainless steel construction

FFG

Standard metric threads Compatible with many commercially available metric rod end accessories

MaLETHREadEd ROdENd
Engineered resins for smooth operation Provides critical support of thrust rod

Load guidance, tooling plate and anti-rotate

GUIdE (gD2 option)

For front mounting applications, 300 series stainless steel construction

SwitchES* IP6 7 SS1 SS2 GD2

Choose from: Reed, Solid State PNP or NPN, all available in normally open

NOSEBEaRING

ip67

An IP67 upgrade (static rating) for protection against water and dust ingress (see page erd_6) Same ERD actuator made of all 300 series stainless steel for corrosion resistance. Available on all sizes. SS1Sold & plus IP67 and protective motor enclosure option Serviced By: Not available for ERD06 & ERD20 (see page erd_6)

StAinlESS StEEl

300 series stainless-steel thrust tube provides high rigidity and corrosion resistance

STaINLESS-STEEL THRUSTTUBE

Stainless-steel guide rods provide high rigidity and low deflection Four composite bearings support the load for smooth consistent motion

INTEGRaLGUIdEROdS aNdBEaRINGS

StAinlESS StEEl

guiDE

Toll Free Fax (877) SERV099 www.electromate.com *NOTE: Foot Mount, Front Flange Mount and Switches are shipped together with the actuator sales@electromate.com but are not installed by Tolomatic.

For applications that require anti-rotation, or guidance and load bearing. Made of lightweightPhone (877) SERVO98 Toll Free aluminum

ELECTROMATE

ERD ElEctRic RoD-StylE ActuAtoR

Endurance Technology features are designed for maximum durability to provide extended service life.

SS2 All 300 SERiES StAinlESS StEEl, ip67, MotoR pRotEction

Motor enclosure made of 300 series stainless steel designed to protect motor with IP67 rating (static)
*NOTE: Only Tolomatic motors are available with the SS2 option.

MAXiMuM DuRABility
MOTORPROTECTION

The all 300 series stainless-steel ERD has an IP67 rating (static) that includes a protective enclosure for the standard Tolomatic motor. Built-to-order in stroke lengths up to 24 inches.

PaTENTPENdING

you cAn chooSE:

MULTIPLESCREWTECHNOLOGIES

Solid nuts of engineered resins offer quiet performance at the lowest cost Ball nuts offer positioning accuracy and repeatability with longer life

FLExIBLE CONNECTION

Choice of cord grips or industry standard conduit threads SS23

1 or 2 cord grips determined if encoder is selected (polymide plastic)

aLL300SERIESSTaINLESS STEELCONSTRUCTION
Corrosion resistant 300 series stainless steel is ideal for washdown environments

SS21 & SS22

NPT 1/2" conduit thread

For ingress protection and resistance to chemicals, water and dust Used throughout actuator

vITONSEaLS

Oversized for long life Accommodates high thrust load

OvERSIzEdMaINBEaRING

M20x1.5 conduit thread

Standard metric threads Compatible with many commercially available metric rod end accessories

MaLETHREadEd ROdENd

This standard feature accommodates reed and solid state switches anywhere on the main tube

INTERNaLMaGNET

optionS

Engineered resins for smooth operation Provides critical support of thrust rod

NOSEBEaRING

FM2

Foot Mount* FRont FlAngE Mount*

Sold & Serviced By:

For applications that require bottom mounting, 300 series stainless steel construction

FFG

For front mounting applications, 300 series stainless steel construction

IP67 (static rating)

SolIdS, fIrSt dIgIt: 6 Dust tight No ingress of dust; complete protection against solid object intrusion lIquIdS, Second dIgIt 7 Immersion Ingress of water in harmful quantity shall not be possible when the enclosure is immersed up to 1 m in water under defined conditions of pressure and time (up to 1 m of submersion). (See page erd_11 for a complete definition of these IP codes)

SwitchES*

Choose from: Reed, Solid State PNP or NPN, all available in normally open. (not corrosion resistant)

ELECTROMATE

Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 *NOTE: Foot Mount, Front Flange Mount and Switches are shipped www.electromate.com together with the actuator but are not installed by Tolomatic. sales@electromate.com

AcS Actuator control Solutions

WhAt iS thE AcS?
The ACS is an extremely easy-to-use stepper drive & controller developed specifically to be used with electric actuators. Simply select the configured Tolomatic actuator in the software to automatically set-up most of the necessary parameters to create motion in the desired linear units (mm or inch).

AcS DRivE/contRollER (3604-9651) cApABilitiES:

4, 8, or 16 move command modes (absolute, incremental, jog or home with analog output echoing position of actuator from encoder) for infinite positioning capability Analog position mode (0-10 Vdc or 4-20 mA) Adjustable motion profile parameters (velocity, accel/decel, force). Parameters are independently configurable for each move Ability to reduce holding current for energy savings End point correction Zone output based on position Force limiting capability Configurable digital I/O (24 Vdc Opto-Isolated)(NPN or PNP) Compatible with most 24 Vdc stepper motors

AcS DRivE/contRollER (3604-9654, 3604-9655) ADDitionAl cApABilitiES:

Ethernet mode provides infinite positioning using EtherNet/IP and Modbus TCP protocols Dual Ethernet ports with internal switch for daisy chaining Analog output for Analog Position Mode

cApABilitiES cominG Soon!

opERAtinG moDES Stepper mode (pulse/direction) Pneumatic modes nEtWoRkinG cApABilitiES (optionAl) Modbus RTU over RS-485
Sold & Serviced By:

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AcS Actuator control Solutions

Internal switch for daisy chaining up to 255 ACS axes Protocols: EtherNet/IP Modbus TCP Ethernet TCP/IP

dUALETHERNETPORTS (OPTION)

dUALPURPOSEHEATSINk
Removes heat from drive for optimal performance Panel mounting

dIGITALI/0

8 Digital Inputs 4 Digital Outputs 24 Vdc Opto-Isolated NPN or PNP Configurable 0-10 Vdc or 4-20mA 1 Analog Input 1 Analog Output (Optional)

FEEdBACk

ANALOGI/0

For Digital Encoder

MOTORPOWER
24Vdc Stepper Motors

POWER CONNECTION
24Vdc

LEdINdICATORS
Power & Fault indicators

RS485COMPORT
cominG Soon!
Modbus RTU

RS232COMPORT
Drive Configuration Port

EASy to uSE conFiGuRAtion SoFtWARE

Windows compliant

Sold & Serviced By:

ELECTROMATE
Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

ERD Electric Rod-Style Actuator

SIZE:

sizing software available at www. tolomatic.com

All
lEAD AccuRAcy BAcklASh mAXimum thRuSt DynAmic loAD RAtinG WEiGht (GD2 adder)
Base
lb

SPECIFICATIONS (US standard measurement)

mAXimum StRokE* ERD SiZE ScREW DiA. ScREW coDE lEAD
in/rev

inERtiA
Base
lb-in2

WEiGht
Base
lb

WEiGht (SS2 adder)

Base
lb

Per Inch
lb-in2

Per Inch
lb

Per Inch
lb

Per Inch
lb

in 06 0.250 0.375 0.472 0.500 15 0.630 20 0.984

in

in/ft

in

lbf

lbf

10

10

12 24 24

SN02 SN04 SN16 SN01 SN02 SN05 BNM05 SN01 SN02 SN05 BNM05 BNM10 BNM05 BNM10

0.500 0.250 0.063 1.000 0.500 0.200 0.197 1.000 0.500 0.200 0.197 0.394 0.197 0.394

0.005 0.007 0.007 0.004 0.006 0.005 0.006 0.004 0.004 0.005 0.007 0.005 0.005

20 40 100 75 200 500

NA NA 240 NA 450 400 900

0.0018 0.0001 0.263 0.0022 0.0006 0.411 0.0040 0.0014 0.607 0.0104 0.0017 1.079 0.0178 0.0044 1.170 0.0628 0.0263 7.575

0.035 0.069 0.087 0.126

0.579

0.027

0.069 0.087 0.126

1.028

0.061

2.280

2.297 0.159 0.325 6.455

0.095

5.771 0.159

0.256

SPECIFICATIONS (metric measurement)

lEAD AccuRAcy BAcklASh mAXimum StRokE* mAXimum thRuSt DynAmic loAD RAtinG ERD SiZE ScREW DiA. ScREW coDE inERtiA
Base kg-m2 x 10-6 Per 25mm kg-m2 x 10-6

WEiGht
Base kg Per 25mm kg

WEiGht (GD2 adder)

Base kg Per 25mm kg

WEiGht (SS2 adder)

Base kg Per 25mm kg

lEAD
mm/rev

mm

mm

mm/ 300mm

mm

06

6.35 9.53 12.00 12.70

203.2

10

254.0

304.8 609.6 609.6

15 16.00 20 25.00

SN02 SN04 SN16 SN01 SN02 SN05 BNM05 SN01 SN02 SN05 BNM05 BNM10 BNM05 BNM10

12.7 6.35 1.60 25.4 12.7 5.08 5.00 25.4 12.7 5.08 5.00 10.00 5.00 10.00

0.13 0.18 0.18 0.87 0.15 0.13 0.15 0.87 0.87 0.13 0.18 0.13 0.13

89 188 445 334 890 2224

NA NA 1068 NA 2002 1779 4003

0.53 0.64 1.16 3.04 5.18 18.38

0.03 0.18 0.41 0.50 1.28 7.7

0.119 0.186 0.275 0.489 0.531 3.436

0.016 0.031 0.039 0.057

0.263

0.012

0.031 0.039 0.057

0.466

0.028

2.280

1.042 0.072 0.147 2.928

0.043

5.771 0.072

0.116

Temperature range 40 to 130 F (4.4 to 54.4 C) IP rating 40 (static) *longer stroke length modification available upon request.

SiDE loAD conSiDERAtionS

The standard ERD rod-style actuator is not meant to be used in applications where side loading occurs. If side loading exists in the application consider the GD2 guided option. Loads must be guided and supported. Loads should be aligned with the line of motion of the thrust rod.
Sold & Serviced By:

Side loading will affect the life of the actuator.

ELECTROMATE
Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

ERD Electric Rod-Style Actuator

SIZE:

All
nEmA 11 nEmA 17 nEmA 23

MOTOR SPECIFICATIONS
Specifications
Motor Type Bipolar Stepper, 1.8 per Step Encoder Differential; 500 line (2000 count post quad) Resistance 3.5 2.4 1.5 Inductance 2.3 mH 4.5 mH 3.7 mH Rated Current 1 Arms 1.5 Arms 2 Arms Maximum Torque 0.813 in-lbs 0.092 N-m 4.4 in-lbs 0.497 N-m 6.25 in-lbs 0.706 N-m Maximum RPM 1500 RPM 900 RPM 1050 RPM Degree per Step 1.8 1.8 1.8 Rotor Inertia 0.006 lb-in2 17.588 g-cm2 0.028 lb-in2 81.939 g-cm2 0.075 lb-in2 219.481 g-cm2

ACS DRIvE/CONTROllER SPECIFICATIONS

DRivE poWER
Current - Max Voltage Nominal Over Voltage Under Voltage Absolute Maximum Voltage Logic Current Draw (24V) 4A 20 - 28V 30V 18V 35V 100 mA

opERAtinG conDitionS
Ambient Temperature Operating Temperature Storage Temperature Humidity 77F, 25C Nominal 32 - 104F, 0 - 40C 32-158F, 0-70C 0 - 90% non-condensing

See ACS Hardware and Installation Guide #3604-4173 for more details.

What Does IP67 mean? The IP Code (or International Protection Rating) consists of the letters IP followed by two digits and an optional letter. As defined in international standard IEC 60529, it classifies the degrees of protection provided against the intrusion of solid objects (including body parts like hands and fingers), dust, accidental contact, and water in electrical enclosures.
SOLIDS, fIRST DIgIT: 4 >1 mm Most wires, screws, etc. 6 Dust tight No ingress of dust; complete protection against solid object intrusion LIqUIDS, SEcOND DIgIT (static rating) 0 Not protected 7 Immersion up Ingress of water in harmful quantity shall not be possible when to 1 m the enclosure is immersed in water under defined conditions of pressure and time (up to 1 m of submersion).

The first digit indicates the level of protection that the enclosure provides against access to hazardous parts (e.g., electrical conductors, moving parts) and the ingress of solid foreign objects. The second digit indicates the level of protection that the enclosure provides against harmful ingress of water.
Sold & Serviced By:

ELECTROMATE
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ERD Electric Rod-Style Actuator

SIZE:
0

All ACME & BAll SCREW/NUT CRITICAl SPEED CAPACITIES

76

PERFORMANCE

STROKE (mm)

40

152

229

76 40
M M 0 N 10B 05

152

STROKE (mm)
02 0 SN S 10 1

229

305 1,016

0 01 S SN 1 10

N05 N 10 S 10

20

20

508

06

SN

02

10

06 S

N04

10

254

ERD06
0 0 3

06 SN16

ERD10
0 3 6

STROKE (in)

STROKE (in)
457

0 12

76 40

152

STROKE (mm)

SPEED (mm/sec)

30

SPEED (in/sec)

SPEED (in/sec)

30

762

229

305 15 SN01

381

533

610

381 40

457

STROKE (mm)

533

610 1,016

SPEED (in/sec)

30

15
20

15

BN

SN

M1

02

20

508

15B
10

NM0

15 SN

10

20BNM

10

254

05

ERD15
0 3 6

ERD20 STROKE (in)

9 12 15 18 21 24 0 15 18

20BNM05
21 24 0

NOTE: Only ballscrew (BNMxx) units are available to 24" stroke

STROKE (in)

MAXIMUM THRUST vs STROKE

500
0 127

STROKE (mm)
254 381

508

635

20 BN

2224

400

1779

THRUST (lbf)

300

1334

200

15 BN

890

100

10 BN 15 SN 10 SN 06 SN04+ 16 06 SN02 10

445

STROKE (in)

15

20

25

THRUST (N)

Sold & Serviced By:

ELECTROMATE
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SPEED (mm/sec)

SPEED (in/sec)

30

762

ERD Electric Rod-Style Actuator

SIZE:

sizing software available at www. tolomatic.com

All Pv lIMITS (Pressure velocity of Acme Nut)

80
0 254

PERFORMANCE
762 1,016

SPEED (mm/sec)
508

356

1 N0 15 SN0

N 2 N02 5S 15

S 15 1 N0 N0

60

267

THRUST (lbf)

40
N 05 N 5 10 S 10 S
06 SN

10

SN

10

02

SN0 1

178

20
0 06 N SN 6 16

06
04

SN0

89
2

10

SPEED (in/sec)

20

30

40

Pv lIMITS: Any material which carries a sliding load is limited by heat buildup. The factors that affect heat generation rate in an application are the pressure on the nut in pounds per square inch and the surface velocity in feet per minute. The product of these factors provides a measure of the severity of an application.

THRUST (N)
p x

v
Speed (max. Speed Rating)

0.1

thrust (max. thrust Rating)

)x(

) 0.1

BAll SCREW lIFE

100,000
0 222 445 667

890

THRUST (N)
1112

1334

1557

1779

2002

2224

2,540,000 254,000 25,400 2,540

20BN

10,000

1,000

100
20BN
M05

10

10

BN

M0

15B
5
100

NM

15B
10

NM

05

M10

254 25

50

150

200

THRUST (lbf)

250

300

350

400

450

500

NOTE: The l10 expected life of a ball screw linear actuator is expressed as the linear travel distance that 90% of properly maintained ball screw manufactured are expected to meet or exceed. This is not a guarantee and this graph should be used for estimation purposes only.

The underlying formula that defines this value is: c 3 l10 = F l

( )

Use the "Equivalent load" calculation below, when the load is not constant throughout the entire stroke. In cases where there is only minor variation in loading, use greatest load for life calculations. 3 3 3 3 Where:

LIFE (million mm)

LIFE (million in)

Travel life in millions of inches, where: c = Dynamic load rating (lbf) F = Equivalent load (lbf) l = Screw lead (in/rev)

p= e

pe = Equivalent load (lbs) pn = Each increment at different load (lbs) %n = Percentage of stroke at load increment

+%(p %(p ) +%(p )100 ) +%(p )

1 2 3 n

Sold & Serviced By:

ELECTROMATE
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ERD Electric Rod-Style Actuator

OPTION:

GD2 GuiDED ERD

PERFORMANCE
15, 20 Xs STROKE LENGTH (mm)

sizing software available at www. tolomatic.com

loAD vS EXtEnDED lEnGth

06, 10, 15 Xs STROKE LENGTH (mm)
76 102 127 152 178 203 229 254 279 305 102 152 25 51 51 25 11.3 100 203 254 305 356 406 457 508 559 610 24

45

20

9.1

80

36

W LOAD WEIGHT (lbs)

W LOAD WEIGHT (lbs)

W LOAD WEIGHT (kg)

15

6.8

60

27

10

4.5

40

18

ERD15 ERD06 ERD10

(12" to 24" at right)

0

2.3

20

ERD20 ERD15
0 2 4 6 8 10 12 14 16 18 20 22 0

Xs STROKE LENGTH (in)

9 10 11 12

Xs STROKE LENGTH (in)

W

BEnDinG momEntS
06, 10, 15 Xs STROKE LENGTH (mm.)
76 102 127 152 178 203 229 254 279 305 102 152 25 51 51 40 4.5 200 203 254 305

15, 20 Xs STROKE LENGTH (mm.)

356 406

Xs

457

508

559

610 24
508 559 20 22

22.6

Mx MOMENT (in-lbs)

Mx MOMENT (in-lbs)

Mx MOMENT (N-m)

20

2.3

100

11.3

10

1.1

50

5.6

ERD06
1 2 3 4 5 6 7 8

ERD15 (12" to 24" at right) ERD10

9 10 11 12 0 0 2 4 6

ERD20 ERD15
0

Xs STROKE LENGTH (in.)

Xs STROKE LENGTH (in.)

10

12

14

16

18

20

22

GuiDE RoD DEFlEction

06 Xs STROKE LENGTH (mm.)
76 102 127 152 178 203 229 254 279 305 25 51

NOTE: Deflection is measured at the tooling plate. Excessive deflection may impact actuator life. Contact Tolomatic for assistance
15 Xs STROKE LENGTH (mm.)
406 457 508 559 610
102 152 203 254 305 356 102 152 51
16 lbs 3.81

10 Xs STROKE LENGTH (mm.)

76 102 127 152 178 203 229 254 279 305 25 51

20 Xs STROKE LENGTH (mm.)

406 457
203 254 305

0.300

7.62

0.150

0.700

17.78

0.600

356

51

610

15.24

0.250

12 lbs (5.4 kg) 9 lbs (4.1 kg) 6 lbs (2.7 kg) 3 lbs (1.4 kg)

12 lbs

6.35

16 lbs (7.3 kg) 12 lbs (5.4 kg) 8 lbs (3.6 kg) 4 lbs (1.8 kg)

0.600
12 lbs

20 lbs (9.1 kg) 15 lbs (6.8 kg) 10 lbs (4.5 kg) 5 lbs (2.3 kg)

20 lbs

15.24

0.500

80 lbs (36.3 kg) 60 lbs (27.2 kg) 40 lbs (18.1 kg) 20 lbs (9.1 kg)

80 lbs

12.70

9 lbs

0.500 5.08 0.100 2.54

15 lbs

12.70 0.400

0.200

DEFLECTION (mm)

DEFLECTION (mm)

DEFLECTION (mm)

8 lbs

0.400
10 lbs

10.16

0.150

6 lbs

3.81

0.300

40 lbs

7.62

0.300

7.62

4 lbs

0.100

3 lbs

2.54

0.050

1.27 0.200
5 lbs

0.200 5.08
20 lbs

5.08

0.050

1.27

0.100

2.54

0.100

2.54

Sold & Serviced By:

9 10 11 12

9 10 11 12

10

12

14

16

18

20

22

24

10

12

14

16

18

24

ELECTROMATE
0

Xs STROKE LENGTH (in.)

Xs STROKE LENGTH (in.)

Xs STROKE LENGTH (in.)

Xs STROKE LENGTH (in.)

Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

DEFLECTION (mm)

60 lbs

10.16

DEFLECTION (in)

DEFLECTION (in)

DEFLECTION (in)

DEFLECTION (in)

Mx MOMENT (N-m)

30

3.4

150

16.9

W LOAD WEIGHT (kg)

ERD Electric Rod-Style Actuator

PERFORMANCE DATA WITH ACS DRIvE/CONTROllER
20 18 16
SN02 SN04 SN16 0 50 100

sizing software available at www. tolomatic.com

SpEED vs thRuSt - ERD06 ActuAtoR With nEmA11 motoR

SPEED(mm/sec)
150 200 250 300

89 80 71 62 53 44 36 27

SS2 option iS not AvAilABlE FoR thE 06 SiZE

THRUST (lbf)

14 12 10 8 6 4 2 0
0 1

SN0

SN02

18 8.9 0

SPEED(in/sec)

10

11

SpEED vs thRuSt - ERD10 ActuAtoR With nEmA17 motoR

80 70 60
0 50 100

SPEED(mm/sec)
150

THRUST (N)

N SN16
200

250

300

356
SN01 SN02 SN05 BNM05

80 70 60

50

100

SPEED(mm/sec)
150

200

250

300

356
SN01 SN02 SN05 BNM05

311 267

311 267

THRUST (lbf)

THRUST (N)

40 30 20 10 0
0 1

178 133 89 45
3 4
BNM

40 30 20 10
N BNM

178

continuouS With SS2 option (SEE GRAph At lEFt FoR pEAk)

SN 02 4
SN01

133 89 45

SPEED(in/sec)

SN 02 5

SN01

10

11

SPEED(in/sec)

10

11

SpEED vs thRuSt - ERD15 ActuAtoR With nEmA23 motoR

160 140 120
0 50 100

SPEED(mm/sec)
150 200

250

300

350

712
SN01 SN02 SN05 BNM05 BNM10

160 140 120

50

100

SPEED(mm/sec)
150 200

250

300

350

712
SN01 SN02 SN05 BNM05 BNM10

623 534

623 534

THRUST (lbf)

THRUST (N)

80 60 40 20 0
BNM

356 267 178 89

N BN

80 60 40 20 0
0 2 4
B SN0 NM10 2

356

continuouS With SS2 option (SEE GRAph At lEFt FoR pEAk)

05 NM BN 5 SN0

267 178 89
Sold & Serviced By:

10

SN0
6

2
8 10 12

SN01

SPEED(in/sec)

SPEED(in/sec)

10

SN01

12

Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

THRUST (N)

100

THRUST (lbf)

445

100

445

THRUST (N)

50

THRUST (lbf)

222

50

222

N 5 SN0
0 05

5 05 SN0

05

5 S 0 SN0 5 0 M0

ELECTROMATE

ERD Electric Rod-Style Actuator

DIMENSIONS
ActuAtoR
S MAX
(MOTOR SHAFT INTERFACE) R

3D CAD available at www.tolomatic.com

ERD15 A A B C O P E

F + STROKE

ERD06 ERD10 G H I A L K J A

B D

M Q

II

JAM NUT

is by motor *This dimension 27determinedof Your choice. See page for details Motor Here (YM) motor mounting
ERD06 ERD10 ERD15 M6 x 1.0 M8 x 1.25 M12 x 1.75 .443 .686 1.041 11.25 17.42 26.40 M16 x 1.5 M24 x 1.5 M34 x 1.5 0.236 0.236 0.315 6.00 6.00 8.00 .686 1.040 1.638 17.42 26.42 41.61 0.098 0.098 0.098* 2.50 2.50 2.50* 0.512 0.512 0.512 13.00 13.00 13.00 0.264 0.323 0.298* 6.71 8.20 7.57* (2) M4 x 0.7 (2) M6 x 1.0 (2) M6 x 1.0 in .10 .31 .50 (2) M4 x 0.7 (2) M6 x 1.0 (2) M6 x 1.0 mm 2.5 7.9 12.7 in .197 .197 .250* mm 5.00 5.00 6.35* in 1.100 1.100 1.250* mm 27.94 27.94 31.75* ERD20 M18 x 2.0 1.323 33.60 M44 x 1.5 0.315 8.00 2.051 52.20

N (SHCS) CPLR
ERD06 ERD10 1.125 1.580 28.58 STROKE 40.13 V+ 1.287 1.725 32.69 43.82 W .136 .154 3.45 3.91 1.400 0.740 35.56 18.80 X3.88 4.20 98.5 106.7 0.500 0.500 12.70 12.70 0.153 0.153 3.89 3.89 0.375 0.500 9.53 12.70 ERD15 2.220* 56.39* 2.625* 66.68* M4 x 0.7* 0.850* 21.59* 5.40* 137.2* 0.600 15.24 0.153 3.89 0.750 19.05 ERD20

A B c

D E F G h

TI

in P mm in mm in mm in mm in mm in mm in mm in mm in mm

* * * * * * * * * * * * 0.750
18.75 0.153 3.89 0.750 19.05

in J mm in k mm in l mm in II mm in m mm in n mm in o mm in p mm Q R S

* * 0.920
23.37

* * (2) M6 x 1.0 * * * *

.50 (2) M6 x 1.0 12.7

FOOT MOUNT OPTION ip67 option DimEnSionS

F + STROKE G

IP67 OPTION
F G I in mm in mm ERD06 4.59 116.6 1.744 44.30 ERD10 ERD15 ERD20 4.79 6.00* 121.8 152.1* 1.739 2.088 2.853 44.17 53.04 72.48 Surface for mounting options

* *

IP67 (static rating) option replaces the Jam Nut (II in table above)
Sold & Serviced By:

ELECTROMATE
Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

ERD Electric Rod-Style Actuator

N (SHCS) CPLR P P

N (SHCS) CPLR

Fm2 - Foot mount

V + STROKE U W X X T T FOOT MOUNT OPTION P W U V + STROKE
in p mm in t mm in u mm in v mm in W mm in X mm in y mm Z AA BB cc DD EE FF GG hh II in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm

V + STROKE

N (SHCS) CPLR

DIMENSIONS

3D CAD available at www.tolomatic.com

ERD06 0.264 6.71 0.259 6.58 1.750 44.45 2.270 57.66 0.625 15.88 .154 3.91 0.250 6.35 .1878 / .1876 4.770 / 4.765 1.221 31.01 1.750 44.45 1.000 25.40 0.500 12.70 1.250 31.75 .154 3.91 0.709 18.00 0.194 4.93 0.236 6.00 ERD10 0.323 8.20 0.308 7.82 2.00 50.80 2.357 59.87 1.00 25.4 .194 4.93 0.250 6.35 .2503 / .2501 6.358 / 6.353 0.350 8.89 2.250 57.15 1.375 34.93 0.875 22.23 1.750 44.45 .194 4.93 1.102 28.00 0.194 4.93 0.236 6.00 ERD15 ERD20 0.298* 7.57* 0.406 0.569 10.31 14.46 2.600 3.250 66.04 82.55 3.165 3.200 80.39 81.28 1.250 1.25 31.75 31.75 .221 281 5.61 7.14 0.430 0.750 10.92 19.05 .3753 / .6245 / .3751 .6240 9.533 / 15.862 / 9.528 15.850 0.425* 10.80* 2.500 3.500 63.50 88.90 1.750 2.250 44.45 57.15 1.250 1.750 31.75 44.45 2.000 3.000 50.80 76.20 .221 .281 5.61 7.14 1.575 1.890 40.00 48.08 0.194 0.194 4.93 4.93 0.315 0.315 8.00 8.00

* *

NT OPTION

* *

tRR - tRunnion mount

AA Y AA Y Z TRUNNION OPTION

Z Z Y TRUNNION OPTION

is by motor *This dimension 27determinedof Your choice. See page for details Motor Here (YM) motor mounting.

AA

FFG - FRont FlAnGE

HH HH II CC DD FRONT FLANGE MOUNT OPTION II JAM NUT FRONT FLANGE MOUNT OPTION CC DD
JAM NUT

TRUNNION OPTION

GG HH GG GG

EE BB FRONT FLANGE MOUNT OPTION

EE BB FF II JAM NUT

FF CC DD EE BB

FF

Sold & Serviced By:

ELECTROMATE
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ERD Electric Rod-Style Actuator

DIMENSIONS
GD2 GuiDED ERD
A B in mm in mm in mm in mm in E

3D CAD available at www.tolomatic.com

ERD06 ERD10 ERD15 ERD20

N P

U T A B M

GuiDED ERD With ip67 option

ERD STROkE IS REDUCED By DIMENSION V

c D

V
F

mm in mm in G mm in h mm in J mm in k mm in l mm in m mm in n mm in p mm in R mm in S mm in t mm in u mm in v mm

L K + STROKE J+ STROKE

D E F

G H

SS2 StAinlESS-StEEl BoDy With pRotEctivE motoR covER

AnD ip67 upGRADE
M E F A + STROKE

D SS23 G1 M C G + STROKE H

3.000 76.20 1.625 41.28 1.125 28.58 1.000 25.40 0.194 0.31 x 0.19 4.93 7.9 x 4.8 0.250 6.35 1.125 28.58 2.250 57.15 1.000 25.40 3.910 99.31 2.000 50.80 0.500 12.70 1.125 28.58 1.000 25.40 0.625 15.88 M4x0.7 2.625 66.68 1.000 25.40 0.716 18.19

3.500 88.90 2.000 50.80 1.250 31.75 1.000 25.40 0.221 0.38 x 0.22 5.61 9.7 x 5.6 0.375 9.53 1.580 40.13 2.750 69.85 1.000 25.40 4.244 107.80 2.000 50.80 0.625 15.88 1.580 40.13 1.500 38.10 1.000 25.40 M5x0.8 3.000 76.20 1.375 34.93 0.587 14.91

4.500 114.30 2.500 63.50 1.875 47.63 1.000 25.40 0.281 0.44 x 0.28 7.14 11.2 x 7.1 0.500 12.70 2.220* 56.39* 3.500 88.90 1.000 25.40 5.428* 137.87* 2.500 63.50 0.875 22.23 2.220 56.39 2.000 50.80 1.500 38.10 M6x1.0 4.000 101.60 1.750 44.45 0.585 14.86

5.900 149.86 3.250 82.55 2.500 63.50 2.00 50.8 0.344 0.56 x 0.34 8.74 13.5 x 8.6 0.750 19.05 * * 4.625 117.48 1.500 38.10 * * 5.000 127.00 1.000 25.40 2.400 60.96 2.300 58.42 1.500 38.10 M8x1.25 5.000 127.00 2.250 57.15 1.200 30.47

is by motor *This dimension 27determinedof Your choice. See page for details Motor Here (YM) motor mounting.

SS23 E1

K J*

ERD10 A B c D in mm in mm in mm in mm

ERD15

ERD10 in 0.173 mm 4.39 in 3.976 F mm 100.99 in 4.471 G mm 113.56 in 1.739 h mm 44.17 in J* mm M6 x 1.0 E

ERD15

8.03 204.0 1.040 26.42 0.945 24.00 2.563 65.10

9.33 237.0 1.638 41.61 0.945 24.00 3.543 89.99

0.173 4.39 4.192 106.48 5.660 143.76 2.088 53.04 M6 x 1.0

SS2 is not available for the 06 & 20 size ERD10 ERD15 in 0.512 0.512 k mm 13.00 13.00 l Surface for mounting options
Encoder code code Available cable exit options: SS21 G1,E1 no cord grips 1/2" NPT tapped hole m SS22 G1,E1 no cord grips M20 x 1.5 tapped hole Sold & G1 1 cord grip (motor, noServiced By: encoder) SS23 E1 2 cord grips (motor, with encoder) ELECTROMATE *Unit ships standard with hex bolts in these tappedFree Phone (877) SERVO98 Toll holes Toll Free Fax (877) SERV099 NOTE: IP67 is a static rating www.electromate.com
sales@electromate.com

ERD Electric Rod-Style Actuator

TOlOMATIC MOTOR DIMENSIONS
nEmA11 DimEnSionS
1.11 [28.3] 0.906 0.004 [23.01 0.10] 0.557 [14.15] 0.453 [11.51] 0.94 [24.0] M2.5 x 0.45-6H 0.10 [2.5] (4) .1969
+0.000 +0.0000 -0.0005 +0.000 -0.012

3D CAD available at www.tolomatic.com

0.079 0.008 [2.00 0.20]

2.01 [51.0]

0.452 [11.48]

0.557 [14.15] 1.11 [28.3]

0.453 [11.51]

0.906 0.004 .8661 -0.020 [23.01 0.10] +0.000 21.999 -0.052 1.281 [32.54]

OPTIONAL ENCODER

5.000

0.197 [5.00] 0.65 [16.5] HOUSING: AMP 794954-6 TERMINAL: AMP 794958-1 HOUSING: MOLEX 51065-0600 TERMINAL: MOLEX 50212-8000 AWG24 UL3266 5.91 [150.0] 0.37 [9.5]

Description NEMA11 motor no AMS1A1C1 encoder AMS1A1A1 NEMA11 motor with encoder

code

nEmA17 DimEnSionS
1.67 [42.3] 1.220 [31.00] 0.833 [21.15] 0.610 [15.50] 1.726 [43.84] 0.610 [15.50] 1.220 [31.00] 0.94 [24.0] 1.90 [48.3]

.079 0.008 [2.00 0.20]

0.833 [21.15] 1.67 [42.3]

.8661

.1969 0.28 [7.0] M3 x 0.5-6H 0.177 [4.50] (4)

+0.0000 -0.0005 +0.000 5.000 -0.012

OPTIONAL ENCODER
0.43 [11.0] HOUSING: JST PHR-6 TERMINAL: JST SPH-002T-PO.55 AWG24 UL3266 HOUSING: AMP 794954-6 TERMINAL: AMP 794958-1

+0.000 -0.052 +0.000 22.000 -0.020

5.91 [150.0]

code Description AMS1B1C1 NEMA17 motor no AMS1B1G1 encoder AMS1B1A1 NEMA17 motor AMS1B1E1 with encoder

nEmA23 DimEnSionS
1.150 [29.20] 0.928 [23.57] 2.30 [58.4] 1.856 0.008 [47.15 0.08] 0.811 [20.60] 2.625 [66.68] 1.97 [50.0]

0.063 0.008 [1.60 0.20]

1.150 [29.20]

0.928 [23.57] 1.856 0.008 [47.15 0.08] 1.500 0.002 [38.10 0.05]

2.30 [58.4]

.201 0.20 [5.0]

JST S68-XH-A-1(LF)(SN)

+0.008 -0.000 +0.20 5.10 -0.00

.2500
THRU (4)

+0.0000 -0.0005 +0.000 6.350 -0.012

OPTIONAL ENCODER
0.24 [6.2]

0.177 [4.5] HOUSING: JST XHR-6 TERMINAL: JST SXH-001T-PO.6 AWG24 UL3266 HOUSING: AMP 794954-6 TERMINAL: AMP 794958-1 5.91 [150.0]

code Description AMS1C1C1 NEMA23 motor, no AMS1C1G1 encoder

Sold & Serviced By:

AMS1C1A1 NEMA23 motor, ELECTROMATE AMS1C1E1 with encoder Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

ERD Electric Rod-Style Actuator

AlTERNATIvE MOTOR DIMENSIONS
The ERD actuator is designed to accommodate NEMA standard stepper and servo motors.
ActuAtoR SiZE ERD06 NEMA11 ERD10 NEMA17 ERD15 NEMA23

3D CAD available at www.tolomatic.com

motoR DimEnSionS nEmA motoR mount

The only limiting factors are the motor shaft diameter and length. NEMA standard motors from the companies in the table at right have been found to be compatible with the ERD actuator. ( *NOT a complete listing)
ERD compatible nEmA motor Suppliers*

When any motor has been selected for use with the ERD actuator it is important to confirm the motor is compatible with the dimensions in the table below.
motoR ShAFt lEnGth min. A mAX. in mm in mm in mm in mm in mm in ERD06 0.50 12.7 1.100 27.94 0.197 5.00 1.287 33.69 0.910 23.11 0.980 24.90 0.090 2.29 ERD10 0.50 12.7 1.100 27.94 0.197 5.00 1.725 43.82 1.220 30.99 0.980 24.90 0.130 3.30 ERD15 0.50 12.7 1.250 31.75 0.250 6.35 2.625 66.68 1.856 47.14 1.550 39.37 0.130 3.30

MOTOR SHAFT A LENGTH B DIAMETER MOTOR PILOT F HEIGHT

BOLT HOLES C CIRCLE D SPACING E MOTOR PILOT DIAMETER

DiAmEtER B ciRclE c SpAcinG D

motoR pilot Bolt holE

DiAmEtER E mAX. mm in hEiGht F mAX. mm

Anaheim Automation Animatics Applied Motion Products Automation Direct Cool Muscle Electrocraft Fastech IMS / Scheider Electric JVL LIN Engineering Nippon Pulse Motor Omega Oriental Motor Parker Sanyo Denki + Others

motoR DimEnSionS mEtRic motoR mount option

The ERD actuator with metric motor mount option is designed to accommodate metric standard servo motors.
ActuAtoR ERD10 ERD15 SiZE 40mm 60mm

Metric motors from the companies in the table to the right have been found to be compatible with the ERD actuator with the metric motor mount option. ( *NOT a complete listing)

ERD compatible metric motor Suppliers*

When any motor has been selected for use with the ERD actuator it is important to confirm the motor is compatible with the dimensions in the table below.
ERD10 lEnGth motoR ShAFt in A mm in DiAmEtER B mm in mm in SpAcinG D mm ciRclE c DiAmEtER E in mm Bolt holE ERD15

0.98 25.0 IEC1 .31 IEC1 8.0 1.81 46.0 1.28 32.53 1.18 30.0 IEC1 .43 IEC1

1.18 30.0 IEC2 .47 IEC2 2.76 70.0 1.95 49.50 1.97 50.0 IEC3 .55 IEC3

MOTOR SHAFT A LENGTH B DIAMETER MOTOR PILOT F HEIGHT

BOLT HOLES C CIRCLE

Allen Bradley Bosch Rexroth Emerson Lenze Mitsubishi Omron Panasonic yaskawa + Others

D SPACING E MOTOR PILOT DIAMETER

11.0 12.0 14.0

Sold & Serviced By:

motoR pilot

ELECTROMATE
Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

AcS Actuator control Solutions

DIMENSIONS
3D CAD available at www.tolomatic.com

sizing software available at www. tolomatic.com

AcS DRivE/contRollER (3604-9651) DimEnSionS

1.38 [34.9] .17 [4.3] TYP.
Made in U.S.A.

0.88 [22.2] (2) 0.12 [2.9] TYP.

0.80 [20.3] (2)

5.80 [147.3]

www.tolomatic.com

PART #: MODEL #: SERIAL #:

3.55 [90.2] (2)

COMPLIANT

RoHS

4.29 [109.0]

Sold & Serviced By:

ELECTROMATE
Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

ERD Electric Rod-Style Actuator

SIZE:

All

SWITCHES
ERD actuators offer a wide range of sensing choices. There are 6 switch choices: reed, solid state PNP (sourcing) or solid state NPN (sinking); normally open; with flying leads or quick-disconnect. Commonly used for end-of-stroke positioning, these switches allow clamp-on installation anywhere along the entire actuator length. The internal magnet, located on the thrust tube, is a standard feature. Switches can be installed in the field at any time. Switches are used to send digital signals to PLC (programmable logic controller), TTL, CMOS circuit or other controller device. Switches contain reverse polarity protection. Solid state QD cables are shielded; shield should be terminated at flying lead end. All switches are CE rated, IP67 rated and are RoHS compliant. Switches feature bright red or green LED signal indicators.

COMPLIANT

RoHS

Switching current (mA max.)

current consumption

Switching logic

operating voltage

**power Rating (Watts)

REED

R Y 2190-9082

5m

R K 2190-9083 QD* T Y 2190-9088 5m

SPST Normally Open

Red

5 - 240 AC/DC

**10.0

100mA

3.0 V max.

14 to 158F

30 G / 9G

SoliD StAtE

PNP (Sourcing) Normally T K 2190-9089 QD* Open K Y 2190-9090 5m NPN (Sinking) Normally Open

Green 5 - 30 VDC 8 mA @ 24V 1.0 V max. 0.01 mA max.

Shock / vibration 50 G / 9G
Sold & Serviced By:

temp. Range

**3.0

200mA

Red

[-10 to 70C]

K K 2190-9091 QD*

*QD = Quick-disconnect

Enclosure classification IEC 529 IP67 (NEMA 6)

CABLES: Robotic grade, oil resistant polyurethane jacket, PVC insulation

**WARNING: Do not exceed power rating (Watt = Voltage x Amperage). Permanent damage to sensor will occur.

SWitch inStAllAtion - Field replAceMenT inSTrucTionS

STEP 1:

Loosen screw and nut.

STEP 2:

Place sensor and wrap the band around the ERD cylinder. Position the hook with the nearest hole on the band and mark the hole with a permanent marker.

STEP 3:

Remove mounting assembly. Cut the band at the nearest edge of the next hole. (The one that's furthest away from the mounting head.)

STEP 4:

Replace the sensor and mounting assembly. Wrap the band and put the chosen hole on the hook. Position the switch and ELECTROMATE tighten. Tighten nutToll Free Phone (877) SERVO98 for Toll Free Fax (877) SERV099 www.electromate.com steadying.
sales@electromate.com

ip Rating 67

leakage current

part number

voltage Drop

Signal lED

power lED

order code

lead

+ ERD Electric Rod-Style Actuator+ NORMALLY OPEN or BRN BLU BRN BLK

RY, #8100-9082, RK, #8100-9083 REED NORMALLY OPEN

LOAD LOAD

TY, #8100-9088, TK, #8100-9089 SOLID STATE NORMALLY OPEN PNP

NORMALLY OPEN PNP (SOURCING)

KY, #8100-9090, KK, #8100-9091 SOLID STATE NORMALLY OPEN NPN

BRN NORMALLY OPEN NPN (SINKING) BLK BLU LOAD

SIZE:

All

SIGNAL

NORMALLY WiRinG DiAGRAmS BLU OPEN

BRN

+ -

BLU

LOAD

SWITCHES -

SIGNAL

REED NORMALLY OPEN #2190-9082 NY, #8100-9084, NK, #8100-9085 & #2190-9083 REED NORMALLY CLOSED
NORMALLY NORMALLY OPEN CLOSED or or NORMALLY NORMALLY OPEN CLOSED BRN BRN BLU BLU LOAD LOAD LOAD LOAD

+ + + + -

#2190-9088 & PY, #8100-9092, PK, #8100-9093 #2190-9089 PNP SOLID STATE NORMALLY CLOSED
BRN BRN NORMALLY BLK NORMALLY CLOSED PNP BLK OPEN PNP (SOURCING) (SOURCING) BLU BLU

SOLID STATE NORMALLY OPEN PNP

#2190-9090 & HY, #8100-9094, HK, #8100-9095 #2190-9091 NPN SOLID STATE NORMALLY CLOSED
BRN BRN NORMALLY NORMALLY CLOSED NPN BLK OPEN NPN BLK (SINKING) (SINKING) BLU BLU LOAD LOAD SIGNAL SIGNAL

SOLID STATE NORMALLY OPEN NPN

+ +
SIGNAL SIGNAL LOAD LOAD

+ +
--

BRN BRN BLU BLU

--

QUICK DISCONNECT MALE PLUG PINOUT

BLACK (SIGNAL) BROWN (+) BLUE (-)

#8100-9080 QUICK DISCONNECT FEMALE SOCKET PINOUT BLACK BROWN (+) (SIGNAL)
BLUE (-)

SWitch DimEnSionS
_ Y - direct connect
0.276 SWITCH DIMENSIONS [7.00]
DETECTION POINT SOLID STATE 0.291 [7.40] 0.33 [8.4] 0.63 [16.0] 0.83 [21.1] _ Y - direct connect

DETECTION POINT, SOLID STATE DETECTION POINT, REED

MOUNTING DIMENSIONS
A B

1.50 [38.2]

0.138 [3.50] 0.354 [9.00]

DETECTION POINT REED 0.29 [7.4]

0.945 [24.00]
197.33 [5012]

197 [5000]

_ K - QD (Quick-disconnect) _ K - QD (Quick-disconnect) switch

1.50 [38.2]

switch

M8x1

This screw secures switch to bracket This screw secures bracket to actuator

CAUTION: DO NOT OVERTIGHTEN SWITCH HARDWARE WHEN INSTALLING

6 [150]

13.68 [347] 8100-9080 - QD Cable M8x1

.35 [9]

SWitch clAmp
2190-1079

1.26 [32.1] .95 [24.1]

0.53 [13.4] 0.57 [14.5]

0.46 [11.8]

.28 [7]

197 [5000]

Sold & Serviced By:

ELECTROMATE
Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

oRiEntAtion

ERD Electric WoRkShEEt ApplicAtion DAtARod-Style Actuator

SIZE:

Fill in known data. Not all information is required for all applications

sizing software available at www. tolomatic.com

All

SPECIFICATIONS
Incline a _________ Vertical

Horizontal

Load supported by actuator OR

Load supported by other mechanism

movE pRoFilE EXtEnD Move Distance ________________

(US Standard)

StRokE lEnGth _____________ pREciSion

(US Standard)

inch

(Metric)

millimeters

Repeatability __________________ inch millimeters

inch

(Metric)

millimeters

opERAtinG EnviRonmEnt

Move Time __________________sec Max. Speed __________________ in/sec mm/sec Dwell Time After Move __________sec Move Distance ________________ inch millimeters Move Time __________________sec Max. Speed __________________ in/sec mm/sec

Temperature, Contamination, Water, etc. ___________________________________ ___________________________________ ___________________________________

FREE - Windows compatible software, download at www.tolomatic.com
or call 1-800-328-2174 for Excellent customer Service & technical Support

REtRAct

motion pRoFilE ) Dwell Time After Move __________sec + Speed ( no. oF cyclES ______________
per minute per hour

holD poSition?
After Move

During Power Loss

Required Not Required

Graph your most demanding cycle, including accel/decel, velocity and dwell times. You may also want to indicate load variations and I/O changes during the cycle. Label axes with proper scale and units.

Time or Distance (

NOTE: If load or force changes during cycle use the highest numbers for calculations

EXtEnD REtRAct loAD _______ loAD _______

(U.S. Standard)

lb.

(Metric)

kg.

(U.S. Standard)

lb.

(Metric)

kg.

FoRcE ______ FoRcE ______

(U.S. Standard)

contAct

lb.

(Metric)

kg.

(U.S. Standard)

lb.

kg. inFoRmAtion (Metric) Name, Phone, Email Co. Name, Etc.

assistance needed to determine the proper actuator for the job.

uSE thE tolomAtic SiZinG AnD SElEction SoFtWARE AvAilABlE on-linE At www.tolomatic.com oR... cAll tolomAtic At 1-800-328-2174. We will provide any
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EmAil help@tolomatic.com

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ERD Electric Rod-Style Actuator

Selection Guidelines
Using the application stroke length, desired cycle time, loads and forces, establish the motion profile details including linear velocity and thrust in each of its segments.

sizing software sizing software available at www. available at www. tolomatic.com tolomatic.com

1 2 3
40 0 30

EStABliSh motion pRoFilE

vERiFy pv vAluE (iF AcmE)

Verify that the PV value does not exceed the PV value for the size of the screw selected.
80
0 254

SPEED (mm/sec)
508

762

1,016

356

15 SN05

15

5 15

THRUST (lbf)

Based on the required velocities and thrust select a size and screw type and lead of the ERD actuator.

40
0 N05 10 S

10

SN

10

02

SN0 1

178

20
S 06

06

SN

06
04

SN0

89
2

vERiFy cRiticAl SpEED oF thE ScREW

Verify that the applications peak linear velocity does not exceed the critical speed value for the size and lead of the screw selected.
76

10

SPEED (in/sec)

20

30

40

STROKE (mm)

152

229

76 40
1 10B NM 05

152
0 N05 10 S

STROKE (mm)
2 02 SN 10 1

229
0 01 SN 10

305 1,016

cAlculAtE liFE (iF BAll ScREW)

Determine the practical load of the system to calculate the L10 estimated life.
100,000
0 222 445 667 890

THRUST (N)
1112

1334

1557

1779

2002

2224

SPEED (mm/sec)

30

762

2,540,000 254,000 25,400 2,540

20BN
20BN

SPEED (in/sec)

SPEED (in/sec)

20
06 SN 02

20

508

10,000

THRUST (N)
LIFE (million mm)

SElEct ActuAtoR SiZE AnD ScREW typE

N SN

N S N0

60

267

01

6 N1

10

06 SN

10

254

04

ERD06
0 0 3

06 SN16

ERD10
0 3 6

STROKE (in)

STROKE (in)
457

0 12

LIFE (million in)

1,000

100
M05

76 40

152

STROKE (mm)

229

305 15 SN01

381

533

610

381 40

457

STROKE (mm)

533

610 1,016

10
SPEED (mm/sec)
30 762

10

30

BN

SPEED (in/sec)

15

15
BN

SPEED (in/sec)

M0

15B

NM

15B
10

NM

05

M10

254 25

SN

20

M1

02

20

508

50

100

150

200

15B
10

NM05

15 SN

10

20BNM1

254

05

ERD15
0 3 6

ERD20 STROKE (in)

9 12 15 18 21 24 0 15 18

20BNM05

Verify that the peak thrust does not exceed the critical buckling force for the size of the screw selected.
500
0 127

4
THRUST (lbf)

STROKE (in)

21

24

vERiFy AXiAl BucklinG StREnGth oF thE ScREW

STROKE (mm)
254 381

If application requires carrying a load, anti-rotate, a tooling plate or there is risk of side loading the rod, choose the guided option. (GD2)

508

635

20 BN

2224

If actuator is in contact with dust particulate, water or washdown environment choose the IP67 option. (IP67)

400

1779

300

1334

200

15 BN

890

If corrosion resistance is required, choose from two options of stainless steel components (SS1) ERD with all stainless steel components (SS2) ERD with all stainless steel components and protective motor enclosure.

THRUST (N)

8 9 10 11 12

THRUST (lbf)

250

300

350

400

450

500

DEtERminE iF loAD GuiDAncE iS nEEDED

DEtERminE iF inGRESS pRotEction AGAinSt DuSt AnD WAtER iS nEEDED. DEtERminE iF EnviRonmEnt iS coRRoSivE oR WASh DoWn

100

10 BN 15 SN 10 SN 06 SN04+1 6 06 SN02 10

445

STROKE (in)

15

20

25

EStABliSh totAl toRQuE REQuiREmEntS

Mounting options include: TRN trunnion mount, FFG front flange mount, FM2 foot mount. 6 sensor choices include: reed, solid state PNP or NPN, all in normally open, with flying leads or quick-disconnect couplers.

SElEct mountinG AnD SEnSoR choicES

Calculate total system inertia. The peak and RMS torque required from the motor to overcome internal friction, external forces and accelerate/decelerate the load.

SElEct ActuAtoR contRol Solution

Add an extremely easy to use drive and motor combination to power the actuator.
Sold & Serviced By:

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ERD Electric Rod-Style Actuator

SERvICE PARTS ORDERING
code FFG FM2 TRR IP67 Description Front Flange Mount kit Foot Mount kit Trunnion Mount *IP67 kit

sizing software available at www. tolomatic.com

ERD ActuAtoR REplAcEmEnt kitS

06 2190-1025 2190-9001 1820-1003 (order 2) 2190-9201 10 2191-1025 2191-9001 0610-1044 (order 2) 2191-9201 ERD SiZE 15 2192-1025 2192-9001 6000-1785 (order 2) 2192-9201 20 2193-1025 2193-9001 2193-1018 (order 2) 2193-9201

* REPLACEMENT ONLy: If used on an actuator that was not originally built with the IP67 option the thrust rod will retract below the Cap/Seal and may damage the seal GD2 Guide kit Order via configurator code: GD2ERD_ _ SM _ _ . _ _

To order switch kits use configuration code for switch preceded by SW and actuator code. EXAMPLE: SWERD15KK kIT ACTUATOR SIZE SWITCH CODE

ERD SWitchES

code RY RK TY TK KY KK

Switch only part no. 2190-9082 2190-9083 2190-9088 2190-9089 2190-9090 2190-9091

lead 5m (197 in) Quick-disconnect 5m (197 in) Quick-disconnect 5m (197 in) Quick-disconnect

normally Open Open Open

Sensor type Reed Solid State PNP Solid State NPN

The example is for 3 Solid State NPN, Normally Open Switches with Quick-disconnect couplers. Each switch is complete with Bracket, Set Screw, Switch and mating QD cable. To order switch ONLY see part number in table

Also order clamp assembly #2190-1079 Also order mating QD cable #8100-9080

AcS DRivE/contRollER, cABlES & motoR REplAcEmEnt pARtS

part no. Description 3604-9651 ACS Stepper Drive/Controller 3604-9654 ACS Stepper Drive/Controller, EtherNet/IP (Analog Output) 3604-9655 ACS Stepper Drive/Controller, Modbus TCP (Analog Output) 3604-1766 Motor Power Cable (3 m) 3604-1767 Motor Power Cable (5 m) 3604-1768 Encoder Cable (3 meter length) 3604-1769 Encoder Cable (5 meter length) 3604-1770 I/O Cable (3 meter length) 3604-1771 I/O Cable (5 meter length) 2190-1304 Input Power Connector 3604-9044 Starter kit (includes RJ 12 cable; D-Sub to RJ converter; USB to RS232 Converter and Tolomatic Motion Interface CD) code part no. Description AMS1A1C1 3604-1779 NEMA11 motor no encoder (ERD06) AMS1A1A1 3604-1780 NEMA11 motor with encoder (ERD06) AMS1B1C1 3604-1775 NEMA17 motor no encoder (ERD10) AMS1B1G1 AMS1B1A1 3604-1776 NEMA17 motor with encoder (ERD10) AMS1B1E1 AMS1C1C1 3604-1777 NEMA23 motor, no encoder (ERD15) AMS1C1G1 AMS1C1A1 3604-1778 NEMA23 motor, with encoder (ERD15) AMS1C1E1

3604-9526 Tolomatic Motion Interface CD 3604-1795 USB to RS232 Converter 3604-9043 RJ cable and D-Sub to RJ Converter Combo
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ERD Electric Rod-Style Actuator

ERD ORDERING MOTOR ORDERING OPTIONS BASE MODEl ERD 10 SN02 SM152.4 LMI SS2 IP67 FFG KK2 AM S1 B1 E1
moDEl
ERD Rod-Style Actuator

mEtRic motoR mount option

SPST loGic REED typE iEc1 iEc1 iEc2 iEc3 06 size (not available) 10 size (40mm B.C., 7mm shaft dia.) 15 size (60mm B.C., 11mm shaft dia.) 15 size (60mm B.C., 12mm shaft dia.) 15 size (60mm B.C., 14mm shaft dia.)
(see page erd_20)

SWitchES**
noRmAlly QuickDiSconnEct coDE QuAntity After code enter quantity desired 5 m (16.4 feet) lEAD 6 in (152mm) to QD lEnGth connector w/ 5m lead
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SiZE
06 10 15 20

nut/ScREW comBinAtionS
SiZE 06 10 10 15 15 20 coDE SN SN BNM SN BNM BNM tuRnS/in (TPI) 02, 04, 16 01, 02, 05 05 mm lead 01, 02, 05 05, 10 mm lead 05, 10 mm lead

ActuAtoR GuiDE
GD2 Guided unit with 2 guide shafts & tooling plate

No yes No PNP Open yes No NPN Open yes Open

Ry Rk ty tk ky kk

SOLID STATE

EnviRonmEntAl pRotEction
SS1 Stainless steel actuator SS2_* Stainless steel actuator with protective motor enclosure SS21 NPT 1/2" conduit thread SS22 M20x1.5 conduit thread SS23 Cord grip(s), 1 or 2 grips
determined by encoder choice

**NOTE: Foot Mount, Front Flange Mount and Switches are shipped together with the actuator but are not installed by Tolomatic.

motoR oRDER coDE

Am Tolomatic Motor
NOTE: Your Motor Here (YM) is available on ERD15 & ERD20 sizes for nonTolomatic motors

StRokE lEnGth
Sm _ _._ Enter desired stroke length in millimeters (25.4mm = 1 inch) mAXimum StRokE ERD SiZE mm in 06 203.2 8 10 254.0 10 15 609.6 24 20 609.6 24 Contact Tolomatic with requests for longer strokes

ip67 Ingress protection rating (static), dust protection, temporary immersion in water
*NOTE: Only Tolomatic motors are available with the SS2 option SS2 requires IP67 option *SS2 is not available for the 06 & 20 size IEC is not available in stainless steel GD2 is always aluminum even when ordered with SS1

motoR typE
S1 Stepper Motor

FRAmE SiZE
A1 11 Frame Motor (ERD06) B1 17 Frame Motor (ERD10) c1 23 Frame Motor (ERD15)
NOTE: Each ERD size has only one motor size choice

ActuAtoR mountinG
Front Flange Mount tRR Trunnion Mounting, Rear Fm2** Foot Mount
**NOTE: Foot Mount, Front Flange Mount and Switches are shipped together with the actuator but are not installed by Tolomatic.

FFG**

motoR optionS
A1 c1 E1 G1 Encoder No Encoder Encoder with SS2 option No Encoder SS2 option

motoR mountinG
lmi In-line motor mount

AcS DRivE/contRollER & cABlES oRDERinG

item no. 1. 2. 3. 4. 5. part no. 3604-9651 3604-9654 3604-9655 3604-1766 3604-1767 3604-1768 3604-1769 3604-1770 3604-1771 Description ACS Stepper Drive/Controller (Model ST0324SD) ACS Stepper Drive/Controller, EtherNet/IP (Analog Output) ACS Stepper Drive/Controller, Modbus TCP (Analog Output) Motor Power Cable (3 m) Motor Power Cable (5 m) Encoder Cable (3 meter length) Encoder Cable (5 meter length) I/O Cable (3 meter length) I/O Cable (5 meter length) Starter kit (includes RJ 12 cable; D-Sub to RJ converter; 3604-9044 USB to RS232 Converter and Tolomatic Motion Interface CD)
NOTE: All 5 items from table at left are recommended for complete ACS system. Order items 1-5 by part numbers

sizing software available at www. tolomatic.com

Not all codes listed are compatible with all options. Contact Tolomatic with any questions.

ELECTROMATE
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thE tolomAtic DiFFEREncE What you expect from the industry leader:
EXcEllEnt cuStomER SERvicE & tEchnicAl SuppoRt inDuStRy lEADinG DElivERiES
Standard catalog products are built to order and ready-to-ship in 5 days or less. Modified and custom products ship weeks ahead of the competition. Our people make the difference! Expect prompt, courteous replies to all of your application and product questions.

innovAtivE pRoDuctS
From standard catalog products... to modified products... to completely unique custom products, Tolomatic designs and builds the best solutions for your challenging applications.

SiZinG & SElEction SoFtWARE

Windows compatible, downloadable from our website FREE the best tool of its kind on the market! Product selection has never been easier.

3D moDElS & 2D DRAWinGS AvAilABlE on thE WEB

Easy to access CAD files are available in many popular formats.

AlSo conSiDER thESE othER tolomAtic pRoDuctS:

PNEUmATIC PRODUCTS
RODLESS CYLINDERS: Band Cylinders, Cable Cylinders, MAGNETICALLY COUPLED CYLINDERS/SLIDES; GUIDED ROD CYLINDER SLIDES FOLDOUT BROCHURE #9900-9075 PRODUCTS BROCHURE #9900-4028

ELECTRIC PRODUCTS

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GEARBOXES: Float-A-Shaft, Slide-Rite; DISC CONE CLUTCH; CALIPER DISC BRAKES FOLDOUT BROCHURE #9900-9076 PRODUCTS BROCHURE #9900-4029

ROD & GUIDED ROD STYLE ACTUATORS, HIGH THRUST ACTUATORS, SCREW & BELT DRIVE RODLESS ACTUATORS, MOTORS, DRIVES AND CONTROLLERS FOLDOUT BROCHURE #9900-9074 PRODUCTS BROCHURE #9900-4016

3800 county Road 116 hamel, mn 55340 u.S.A. phone: (763) 478-8000 Fax: (763) 478-8080

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All brand and product names are trademarks or registered trademarks of their respective owners. Information in this document is believed accurate at time of printing. However, Tolomatic assumes no responsibility for its use or for any errors that may appear in this document. Tolomatic reserves the right to change the design or operation of the equipment described herein and any associated motion products without notice. Information in this document is subject to change without notice.

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