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INSTRUCTION MANUAL

7475H
Hydraulic Hand Pump
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
99937735

2010 Greenlee Textron Inc.

IM 1461 REV 1 12/10

7475H Hydraulic Hand Pump


Table of Contents

Description

Description..................................................................... 2
Safety............................................................................. 2
Purpose of this Manual.................................................. 2
Important Safety Information...................................... 3-4
Identification................................................................... 5
Installation...................................................................... 6
Operation........................................................................ 6
Maintenance................................................................... 6
Illustration....................................................................... 7
Parts List........................................................................ 8

The 7475H Hydraulic Hand Pump develops 10,000 psi


(68,950 kPa) and is intended to be used with the following Greenlee remote crimping and cutting heads:
model RK1240
model SDK202GL
model 750
The 7475H may also be used with hydraulic conduit
benders, tubing benders, and punch drivers.
Fill with Greenlee hydraulic oil or Mobil DTE-13.

Safety
Safety is essential in the use and maintenance of
Greenlee tools and equipment. This instruction manual
and any markings on the tool provide information for
avoiding hazards and unsafe practices related to the
use of this tool. Observe all of the safety information
provided.

Purpose of this Manual


This manual is intended to familiarize all personnel with
the safe operation and maintenance procedures for the
following Greenlee tool:

7475H Hydraulic Hand Pump
Keep this manual available to all personnel.
Replacement manuals are available upon request at no
charge at www.greenlee.com.

All specifications are nominal and may change as design


improvements occur. Greenlee Textron Inc. shall not be liable for
damages resulting from misapplication or misuse of its products.

KEEP THIS MANUAL


Greenlee / A Textron Company

4455 Boeing Dr. Rockford, IL 61109-2988 USA 815-397-7070

7475H Hydraulic Hand Pump

IMPORTANT SAFETY INFORMATION


SAFETY
ALERT
SYMBOL

Electric shock hazard:


This tool is not insulated. When using
this unit near energized electrical
lines:
Use only certified non-conductive
hoses and proper personal protective equipment.
Select and maintain the hydraulic
fluid to meet the minimum dielectric
standards required by your safety
department.
Failure to observe this warning could
result in severe injury or death.

This symbol is used to call your attention to hazards


or unsafe practices which could result in an injury or
property damage. The signal word, defined below,
indicates the severity of the hazard. The message
after the signal word provides information for preventing or avoiding the hazard.

Immediate hazards which, if not avoided, WILL result


in severe injury or death.

Never set the relief valve higher than 10,000 psi


(68,950 kPa).
Failure to observe this warning could result in severe
injury or death.

Hazards which, if not avoided, COULD result in


severe injury or death.

Hazards or unsafe practices which, if not avoided,


MAY result in injury or property damage.
Skin injection hazard:
Do not use hands to check for
leaks.
Do not hold hose or couplers while
operating the power source.
Depressurize the hydraulic system
before servicing.
Oil under pressure easily punctures
skin causing serious injury, gangrene or death. If you are injured by
escaping oil, seek medical attention
immediately.

Read and understand all of the


instructions and safety information
in this manual before operating or
servicing this tool.
Failure to observe this warning could
result in severe injury or death.

Wear eye protection when operating


or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from flying
debris or hydraulic oil.

Greenlee / A Textron Company

4455 Boeing Dr. Rockford, IL 61109-2988 USA 815-397-7070

7475H Hydraulic Hand Pump

IMPORTANT SAFETY INFORMATION


Follow the operating instructions and safety
information supplied with the hydraulic ram or
accessory.
Check product specifications regarding pressure
ratings and capacities. The system operating pressure must not exceed the lowest rated component
in the system.
Failure to observe this warning could result in severe
injury or death.

Always use the handle to carry the pump.


Never carry the pump by the hose.
Note: Keep decals clean and legible. Replace decals
when necessary

Use this tool for the manufacturers intended use


only.
Work in areas that are well-lit, uncluttered and dry.

Greenlee / A Textron Company

4455 Boeing Dr. Rockford, IL 61109-2988 USA 815-397-7070

7475H Hydraulic Hand Pump


Identification

7475H Hydraulic Hand Pump


4. Pump Outlet
5. Release Valve
6. Pump Reservoir

1. Pump Handle
2. Vent/Fill Cap
3. Carrying Handle

Greenlee / A Textron Company

4455 Boeing Dr. Rockford, IL 61109-2988 USA 815-397-7070

7475H Hydraulic Hand Pump


Installation
Connecting the Pump
1. Thread hose into pump outlet. Use 1-2 wraps of
Teflon tape (or suitable thread sealant) on hose
fitting, leaving the first complete thread free of tape
to ensure that tape does not shed into hydraulic
system, causing damage. Trim loose ends.
2. Install a pressure gauge in-line from the pump for
added safety and better control.
3. Connect the hose to your cylinder or tool.

Air Removal
Removing air from the hydraulic system will help the
cylinder to advance and retract smoothly.
1. Vent pump reservoir and close release valve.
2. Position pump at higher elevation than cylinder.
3. Position cylinder with the plunger end down.
4. Operate pump to fully extend the cyclinder.
5. Open release valve to retract cyclinder. This will
force the trapped air to move up to the pump
reservoir.
6. Repeat the above steps as necessary.

Operation
Before Using the Pump
Check all system fittings and connections to be sure
they are tight and leak-free.

Maintenance
Adding Oil to the Pump. Check oil level regularly.
1. Remove vent/fill cap from reservoir.
2. Fill reservoir approximately 2/3 full.
3. Remove air from system if necessary. Recheck oil
lever after removing air.
4. Return vent/fill cap to proper position.
Note: Non-vented hand pumps require air in the reservoir to function properly. If the reservoir is completely
filled, a vacuum will form, preventing oil from flowing out
of the pump.

Using Two-Speed Pumps


This pump provides 2-stage flow. Under no load, the
pump operates in the high flow first stage for rapid
advance. When the load is contacted, the pump
automatically shifts to the second stage for building
pressure. When pump reaches approximately 600 psi,
you must momentarily stop pumping and raise the
handle to shift to the high pressure stage. After the
pump shifts, pumping takes less effort.
Single-Acting Crimping Applications
1. Close release valve by turning clockwise.
2. Operate pump handle to deliver hydraulic power to
system. Pressure will be maintained until release
valve is opened.
3. For crimping operations, operate the pump until the
release valve opens.
4. Open release valve (turn counterclockwise) to
release pressure, allowing oil to flow back to the
reservoir.

Keep Oil Lines Clean


When coupler halves are disconnected, always screw
on dust caps. Use every precaution to guard unit
against entrance of dirt because foreign matter may
cause pump, cylinder, or valve failure.

Single-ActingOther Applications
1. Close release valve by turning clockwise.
2. Operate pump handle to deliver hydraulic power to
system. Pressure will be maintained until release
valve is opened.
3. Operate the pump until the cutting, bending, or
punching operation is complete.
4. Open release valve (turn counterclockwise) to
release pressure, allowing oil to flow back to the
reservoir.

Greenlee / A Textron Company

4455 Boeing Dr. Rockford, IL 61109-2988 USA 815-397-7070

7475H Hydraulic Hand Pump


Illustration

29
30
28
27
35
38

31

26

37

16

25

11

32
15

36

12

24
23
22

34
33

14
13

21
4

20

19

5
10
9

18

39

4
2

6
8

17

Greenlee / A Textron Company

4455 Boeing Dr. Rockford, IL 61109-2988 USA 815-397-7070

7475H Hydraulic Hand Pump


Parts List
Key

Part No.

Description

Qty

Key

Part No.

Description

Qty


1 Housing..................................................1

24

H P spring..............................................1


2 Filter.......................................................1

25

O-ring.....................................................2

Long screw............................................1


26 Bolt........................................................2

O-ring.....................................................2


27 Piston pin...............................................1

50075055


5 50075071 Reservoir................................................1

28

Socket pin..............................................1

Foot........................................................1

29

Snap ring...............................................1

O-ring.....................................................1

30

Socket....................................................1

Nut.........................................................1


31 Handle....................................................1

O-ring.....................................................1


32 Handle grip............................................1

10

Air vent/fill plug......................................1

33

O-ring.....................................................1

50075080
50075101
50075128

11

Backup ring............................................1

34

Backup ring............................................1

12

O-ring.....................................................1

35

Upper piston..........................................1

13

Steel ball................................................2

36

L P spring...............................................1

14

Steel ball................................................2

37

Lower piston..........................................1

15

Copper washer......................................2

38

Snap ring...............................................1


16 Bolt........................................................2

39

Decal......................................................1


17 Release valve.........................................1

Repair Kits

18

Steel ball................................................1

50078305


19 Release nut............................................1

50078291

Packing kit
(includes 2, 4, 7, 9, 11, 12, 20, 25, 33, 34)

20

Release valve packing...........................1

52057634

Release kit (includes 1720)

3/8 bolt plug...........................................1

52057635

Handle kit (includes 2832)

Steel ball................................................2

52057636

Plunger kit
(includes 11, 12, 27, 3335, 37, 38)

52057637

Pressure relief kit


(includes 1316, 2226, 36

21

50078119

22


23 Pin..........................................................2

USA

800-435-0786
815-397-7070
Canada
800-435-0786
International +1-815-397-7070

Fax:
800-451-2632
Fax:
815-397-1865
Fax:
800-524-2853
Fax: +1-815-397-9247

4455 Boeing Drive Rockford, IL 61109-2988 USA 815-397-7070


An ISO 9001 Company Greenlee Textron Inc. is a subsidiary of Textron Inc.

www.greenlee.com

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