Professional Documents
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Arnold & Richter Cine Technik Lighting Division Pulvermhle D-83071 Stephanskirchen Tel. (0)8036-3009-0 Fax (0)8036-2471
L2.76260.0 L2.76262.0
1. General Remarks ................................................................................................3 2. Important Safety Instructions............................................................................3 3. Product Description............................................................................................5 4. Start-Up Procedure.............................................................................................5 4.1 Energizing System .....................................................................................5 4.2 Control of Light Intensity .........................................................................6 5. Technical Data ....................................................................................................6 6. Trouble Shooting Guide.....................................................................................7 7. Connector Wiring...............................................................................................8 8. Operating Parts on Front Panel..........................................................................9 9. Block Diagram EB 400/575..............................................................................10 10. Opening and Closing of EB 400/575...............................................................11 11. Diagram Opened Ballast EB 400/575. .............................................................12 12. Diagram Bottom Housing................................................................................13 13. Diagram Top Housing......................................................................................14 14. Diagram Front Panel ........................................................................................15 15. Diagram Rear Panel..........................................................................................16 16. Measuring Instructions M1 M2 M3 M4 M5 "Pre-Checks" ........................................................................................17 "Opening the device" ...........................................................................18 "Examination of the power semiconductors".....................................19 "Device test" .........................................................................................20 "Outline Jumpers / LEDs" ...................................................................27
17. Spare Part List...................................................................................................28 18. Appendix A : Electronic Boards EB 400/575 ..................................................A
26.09.02
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OPERATING INSTRUCTIONS
Electronic Ballast ARRI EB 400/575
1. General Remarks
Please read the following operating instructions very carefully before using the Electronic Ballast (EB) the first time. They contain important information and instructions for the safety, use and maintenance of the appliance. For your own safety please follow all safety instructions and warnings. Keep the operating instructions carefully in a safe place and pass them to any future owner. 2.1 Warning - High voltages inside ballast ! Danger to life ! Disconnect EB from power supply before opening (pull out the line plug). Do not pull on the connection cable, but on the plug, to disconnect the EB from mains. Any repairs or changing of the line plug must only be carried out by qualified personnel or ARRIservice departments. 2.2 Make sure of using a line cable that meets the safety standard of the country in which the EB is used. The cable must be suitable for the maximum current (see max. current in "Technical Data", page 6). Before connecting the Electronic Ballast ensure that the power supply is correctly wired. Do not use without adequate earth connection unless either an isolation transformer or an earth-leakage trip is employed. Note: In order to avoid unwanted tripping due to leaking currents and transient disturbances, care shall be taken that the collective leakage current of equipment on the load side of a residual current device is less than 1/3 of its rated residual current. The typical leakage current of this device is 2.1 mA (according EN 60598-1:1996, appendix G). 2.3 Lamphead must be disconnected from Electronic Ballast or Electronic Ballast must be disconnected from mains before fitting or replacing a lamp. 2.4 The Electronic Ballast must be switched off before connecting or disconnecting either head or supply cable. Do not use other than original cables and connector with permitted cross section of the leads. The ballast is only suitable for specified ARRI luminaires (see fig 1a + 1b, page 8). Using other than original cables or luminaires may cause injury to the user as well and/or damage to the ballast could be caused. 2.5 The Electronic Ballast satisfies the standards of the recognized state of the engineering and the pertinent safety regulation of DIN EN 60598/1 and DIN EN 60065 for electrical appliances. 2.6 Supply voltage must not exceed the ranges that are given in the "Technical Data" (see page 6). Check that the power supply voltage and wiring are suitable for the ballast to be used. Supply voltages which are greater or less than that specified for the ballast can cause injury to the user as well as damage to the ballast. The electronic of the EB is built in a housing with protective class I and protective rate IP 21. Ambient operating temperatures must be between -20C and + 50C! Neither back nor side air slots for ventilation should ever be covered or obstructed. The EB must be placed only on solid, flat and dry ground. Temperature of the ground should be less than 50C. If the EB could slip over the ground, it must be fastened. Protect EB against direct sunshine. Protection against rain is needed when wind pushes water drops direct into the air slots of the EB (acc. to protective rate IP 21). Do not operate the EB in high humidity (dew) or in aggressive or explosive gas-air mixtures.
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3. Product Description
4. Start-up procedure
All operating controls and cable connections are arranged on the front panel (see fig. 2, page 9). 4.1 Energizing System Check mains switch to be in "O"-position. Connect the properly checked daylight luminaire with head to ballast cable to the corresponding connector of the electronic ballast Connect the electronic ballast to the power supply source. Set mains switch to "I"-position. The green LED "POWER" is lit, when the ballasts is supplied with line voltage. If lamp does not strike check if the switch at the lamp head is switched on. Check earth protection. If correct, the green LED "PE" illuminates if the ballast is switched on.. If not, disconnect EB from mains (pull out line plug) and check power supply and socket. The yellow LED "LAMP" on front plate is lit after successful ignition. The red LED "TEMP" indicates that the ballast cuts off due to overtemperature. After cooling down, the ballast restrikes the lamp automatically. The LED "TEMP" stays lit to indicate a temperature problem. To reset the LED the ballast must be disconnected from mains (pull out line plug or switch off mains switch) for at least 15 seconds. The LED "REMOTE" is designated for ballasts with remote control and has no function with this model.
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5. Technical Data
Mains supply Line Power Supply Voltage Nominal Current Power Factor Lamp connection Lamp Power Power Regulation Current Characteristic Dimming Starting typical light ripple Dimensions width height depth Weight Environmental Ambient Temperature: Relative Humidity: Protective Rate
: : : : : : : : : : : : : : :
667 VA (max.) 90 130 V~ / 180 250 V~ 50/60 Hz 1, N, PE 7.4 5.1 A / 3.7 2.7 A cos 0.98 400 W / 575 W constant control autom. recognition of lamp-types 400 W and 575 W square wave, ca. 110 Hz Range 50 - 100% of nominal Lamp power cold start and hot restrike typ. < 3% 155 91 270 mm ca. 3.0 kg -20 to +50 C 10% to 80% (not condensing) IP 21
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The lamp itself may be faulty or at the end of its life. The thermal cut-out in the ballast may have activated (Red LED "TEMP" on front plate is lit) due to extreme ambient temperature or exposure to direct sunlight in hot summer conditions. After cooling down, the ballast will restrike the lamp automatically. The LED "TEMP" stays lit to indicate a temperature problem. To reset the LED the ballast must be disconnected from mains (pull out line plug or switch off mains switch) for at least 15 seconds. The ventilation might be restricted. In such a case the ballast can be used after it had cooled down and the condition causing the overheating is removed. If the power supply exceeds the limits or has spikes or drop-outs the ballast switches off to protect itself. If running on a generator the output should be regulated between 95 - 125V / 185 - 245V. If a ballast has cut off due to a momentary supply drop-out switch the ballast "OFF" and "ON" again. The ballast should start up as normal. Earth leakage of luminaires or head to ballast cables will also cause the protection circuit to be activated. Test the ballast with a known good luminaire. If cables are suspect, they should be exchanged with known good cables.
l l
l l
If a ballast is found to be faulty ideally it should be returned together with the luminaire and head to ballast cable to the ARRI-service location for examination.
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Lampe/ Lamp
ARRILUX 400
1
90 130 V~ / 180 250 V~ 50/60 Hz Rechteckwandler / Square Wave Converter Lampe (Hi) / Lamp (Hi) Lampe (Lo) / Lamp (Lo)
EB 400/575 EB
B B E
S1
N
Funktionssteuerung/ Function Control Durchschleifung / Safetyloop
D B F
Zndgert / Igniter S1
PE
A C,G
S1: Sicherheitsschalter / Safety Switch
Lampe/ Lamp
EB 400/575 1
90 130 V~ / 180 250 V~ 50/60 Hz Rechteckwandler / Square Wave Converter Zndzeitbegrenzer 0.75s IgnitionTime Limiter Funktionssteuerung/ Function Control Lampe / Lamp (Hi) Lampe (Lo)/ Zndgert Lamp (Lo)/ Igniter Zndgert / Igniter/
VEAM Schaltbau
C D F A E G B
6 4 5 2 1
S1 H
2'
S2 Zndgert / Igniter
PE
S1: Ein-Aus / On-Off S2: Sicherheitsschalter / Safety Switch H: Stundenzhler / Hours Counter
Abb./Fig. 1b:
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MIN
MAX
EB 400/575
F
A B F G C E D
E G B D C
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C D F E A B G B E G D F C A
21
12k
11 12 12(n)
X2 Y5 Y24
T1,2
C1
1 2 3 26
L7
XF1
X6
X7
X9
Y6
3
T7
10
T8
X8
XF2
XF2
C2
D2 T5 T3,4 L6 T6
+ -
Datum
Name
Stlting Krft
K4
X4
X5
K2
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1.
POWER PE LAMP TEMP REMOTE
Obere Schrauben der Frontplatte entfernen Remove top screws on front plate
MIN
MAX
EB 400/575
Serial Nr.
EB 400/575
Id. Nr.: L2.7626 .0 90-130V/180-250V 667VA AC 7,4 - 5,1 / 3,7 - 2,7A cos 0.98 1N+PE 50/60Hz ta45C IP22 3,2kg MADE IN GERMANY Vor ffnen des Gehuses Netzstecker ziehen! Disconnect before cover is opened !
2.
Alle Schrauben der Rckwandplatte entfernen Remove all screws on rear plate
3.
MIN MAX
EB 400/575
4.
MIN
MAX
...und umgedreht neben die untere Schale legen. ...turn it around and put it down
EB 400/575
Name Heidelberg
- 11 -
10
10
2 1
26
2 1
26
12
10
1
1 2 1 2
10
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GL1 L1 T1 TH1 T2 D1
R3
X13 X16
K6
M1 X14
IC1
IC2
C13 L3
Y3 Y4 Y5
J8
10
XF1
X17
X22 X23
L6 D2 R1 T7 T5 T6 T8 T3 T4 TH2
R35
TR2
X8
X9
C4
XF1
2 1 26
X24.1 X24.2
12
LED5
LED3
LED7 TR1
1
C2
10
XF2
J4
1
IC5
IC12
10
XF3
IC3
IC2
J1 J3 IC6 J5 LED6
IC1
J2
IC14
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IC9
IC13
IC15
IC10
M3
LED9
12n
22n
21
12k
1 2 3
11
12
F E D G
A B C
F E A G D B C
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006-c\MANU\3\F-01
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M1 Pre-Checks
A first examination of the EB can already take place at the closed device. For that purpose the EB is attached only to a voltage supply (insulating transformer). Without connecting a lamp head the following tests are executed: M1.1. Check the internal voltage supply Mains voltage approx. 230 V. After switching the power switch to on " power " lights up to and, with protective ground connected, " PE " also lights up. About one second later the charge relay closes audible. M1.2. Checking the safety loops Warning! The electronic ballast does not operate separated from mains, i.e. all contacts of the sockets can be connected to mains. At the 575 W-socket insert a bridge from pin A to E. Switching of relays is to be heard from the inside of the device. Remove bridge. At the 400 W-socket insert a bridge from pin D to F. Switching of relays is to be heard from the inside of the device. Remove bridge.
M1.2.1
M1.2.2
M1.3. Check of the output voltages M1.3.1 575 W: Bridge as under M1.2.1. For the measurement of the lamp voltage connect AC-Voltmeter to pins D and C. After inserting the bridge resp. after switching on of the device a square wave voltage of 370 Vrms, 200 cycles per second, will appear between D and C for approximately 3 seconds. For the measurement of the ignition voltage connect AC-Voltmeter to D and F of the socket. A load of approx. 1500 ohms / 10 W connected in parallel is necessary (e.g. incandescent lamp 230 V 40 W). After inserting the bridge resp. after switching on of the device a square wave voltage of 200 Vrms, 200 cycles per second, will appear between D and F for approximately 0.7 seconds. M1.3.2 400 W: Bridge as under M1.2.2. Measurement of the lamp voltage between B and E. Proceedings and values are the same as in M1.3.1. This socket does not output ignition voltage. Essentially three values of the lamp voltage are to be expected: 1. U = 370 V: This value corresponds to the normal output voltage. The electronic ballast can have been disturbed by a defective light or by a defective cable. Lamp head and cables have to be replaced by previously checked equipment. 2. U = 180 V: Due to missing half waves of the lamp voltage, possible defect in the output bridge or the LF control. With 180 V at least one power switch in the output bridge has failed. 3. U = 0 V : Faults possible within different areas. - 17 -
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Transistor damaged:
G D S G K E
The values measured between Anode (A) and Cathode (K) of the diodes D1 and D2 (STTA3006PI or RURG3060 with isolating foil) result in the following:
approx. 400 mV in a direction, " OL " in reverse direction. Short-circuit (2-3 mV) or " OL " in both directions.
Diode damaged:
K A
It goes without saying, that multimeters of different manufacturers are apt for this test. The correct Ohm-value then has to be evaluated by measuring a FET or IGBT which works properly. Since the transistors T1 and T2 as well as T3 and T4 are connected in parallel, it is recommended to replace these two transistors always in pairs. With replacing transistors also their Gate-Resistors and the Zenerdiodes of the gate circuit have to be replaced. Base Board: Transistor Resistor Diode T1 R16 D15 T2 R20 D16
HF/LF-Converter Board Transistor Resistor Diode T3 R16 D15 T4 R20 D16 T5 R18 D4 T6 R2 D5 T7 R15 D3 T8 R4 D6
Replacing a defective diode a STTA 3006 PI may not be replaced by a RURG 3060. A defective RURG 3060 can be replaced however by a STTA 3006 PI. - 19 -
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M4 Device test
With suspicion on defective power semiconductors or after replacement of those, at first the device is to be operated not with the mains voltage, but supplied internally with an auxiliary voltage. Necessary equipment: - Power supply with 60 V DC, at least 0.5 A, - Variable isolating transformer 0... 250 V, at least 10 A. Open the electronic ballast, as described in M2. Remove Jumpers J3, J4, J5 (HF/LF-Converter Board, page A3.0) and J8 (Base Board, page A4.0). M4.1 check of internal voltage supply (IC5, HF/LF-Converter Board) Connect power supply to J1 (-) and J2 (+), the current drawn from the power supply should not exceed 0.1 A. At higher values IC 5 (and D 17) may be defective or one of the output voltages (see below) may be shorted. LED 4 and LED 6 on the HF/LF-Converter Board light up (page A3.0). The following voltages should be measured on the HF/LF-Converter Board (see page A3.0): Control board supply: Ground at the heat sink of IC 5. At Cathode D 25: +15 V 0,8V At Anode D 26: -15 V 0,8V LF converter supply: Ground at Anode D 9 At Cathode D 27: +15 V 0,8V Remote control/front plate supply: Ground at M 3 At Cathode D 52: +15 V 0,8V. The control of the safety loop at the 400 W-socket takes place with an isolated auxiliary voltage, which is produced by IC 3 and TR 1. Measurement of the output signal of IC 3 with an oscilloscope:
1 s DIV 5V DIV
Measurement of the auxiliary voltage: At the 400 W-socket connect pin D and F, check DC voltage between Cathode of D 13 and Anode of D 17: 6 V 0.5 V. - 20 -
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M4.2 Check of the On/Off control circuit The On/Off control circuit is located on the HF/LF-Converter Board. Bridge D and F at the 400 W-socket: No effect. Briefly shorten J 3: No effect. Briefly shorten J 5: No effect. Attach J 6 on the Base Board: K 4 and K 5 are energized, on the front plate "Remote" and "Power" light up. Attach J 4: "Remote" goes out. Briefly bridge J 5: LED 9 lights up. Attach J 5. Briefly interrupt connection D - F at the 400 W-socket: LED 9 goes out. Reconnect D - F: LED 9 lights up, Remove J 5. Attach J 3. Briefly interrupt connection D - F at the 400 W-socket: LED 9 goes out. Reconnect D - F: LED 9 remains off, disconnect voltage supply at J 2 and reconnect it after around 5 seconds: LED 9 lights up. Remove J 3. Briefly interrupt connection D - F at the 400 W-socket: LED 9 goes out. Remove bridge D - F at the 400 W-socket. Bridge pins A and E at the 575 W-socket: K 2 and K 3 are energized. Attach J 3. Attach J 5, LED 9 lights up. Briefly interrupt bridge A - E: LED 9 goes out Reconnect A - E: LED 9 lights up.
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M4.3 Check of the power transistors Connect the fan. The voltage at the fan depends on the heat sink temperature (approx. 4 V with 20 C/68 F). Attach J 1 on the Control Board (page A1.0): Charge relay K 1 is energized, ignition relay K 6 is energized for 0.7 seconds. LED 1 and 2 (HF-Converter) as well as LED 3, 5, 7 and 8 (LF-Converter) light up. M4.3.1 Check of LF-Converter Gate Drive:
Gate Drive signals of T5: Ground Anode of D4 Probe at Cathode of D4 Gate Drive signals of T6: Ground Anode of D5 Probe at Cathode of D5
1 ms DIV 5V DIV
Gate Drive signals of T7: Ground Anode of D3 Probe at Cathode of D3 Gate Drive signals of T8: Ground Anode of D6 Probe at Cathode of D6
1 ms DIV 5V DIV
M4.3.2
Gate Drive signals of T3: Ground at M2 Probe at Cathode of D15 Gate Drive signals of T4: Ground at M2 Probe at Cathode of D16 Rated value for frequency: 27 kHz 1 kHz, adjustable with P 4 on Control Board.
1 ms DIV
5V DIV
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M4.3.3
Check of HF-Converter and current control Additionally connect pin C and D at the 575 W-socket, monitor current in the short circuit C - D on the oscilloscope by means of a current probe. Connect variable isolating transformer to the ballast's mains input, set the transformer output to 0 V, switch on the ballast's Main Circuit Breaker. Measure the DC voltage across C1 with voltmeter: Connect voltmeter ground to heat sink of IC 5, measure voltage at Cathode of D 8 (page A3.0). Slowly increase output voltage of the transformer: Output current is shaped rectangular and rises to approximately 15 A with 100 V at C1.
At 100 V at C1 remove Jumper J 1 from the control board: The ballast does not switch off. Increase transformer output voltage, until voltage at C 1 reaches 350 V: The current rises up to approx. 18 A.
M4.3.4
Check of the Active Line Filter The Active Line Filter is located on the Base Board. Remove short-circuit between pin C and D at the 575 W-socket. Oscilloscope: Connect ground to M 1, connect probe to that pin of Jumper J 8 which is pointing to the Control Board (page A4.0). J 8 must not be bridged during this measurement! Slowly increase output voltage of the transformer: From 80 to 100 V at C1 gate drive pulses appear:
Rated value of the switching frequency: 45 kHz 2 kHz, can be adjusted with P 2 on the Control Board.
5s DIV 5V DIV
Increase output voltage of the transformer until voltage at C 1 reaches 300 V 5 V: Briefly short circuit Base/Emitter of T 1 on the Control Board (see page A1.0): Gate drive pulses disappear as long as short circuiting T 1. Set the transformer output to 0 V, wait until C1 is discharged (the voltage may stop dropping at 60 V because of feeding at J 1 and J 2). - 23 -
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Oscilloscope: Connect probe to Anode D 1 (page A4.0), ground to M 1, attach J 8, attach J 1 on the Control Board. Increase output voltage of the transformer (up to 250 V~): Voltage pulses at D 1 must be limited to max. 400 V:
Set the transformer output to 0 V, disconnect power supply from J 1 and J 2, remove J 1 from the Control Board. Remove J 6.
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M4.3.5
Connect a 575 W light head, check input current and lamp current with current probe and oscilloscope. Further measure voltage at C1. Dependent on the mains input voltage the voltage at C1 takes two different values, which are to be adjusted as follows: switch on the electronic ballast with 100 V input voltage and adjust the voltage at C 1 to approx. 266 V with P 1 on the Control Board (page A1.0). Set Dimmer to "max" position and adjust the lamp power to 575 W 5 W with P 5 on the Control Board. Note that the measurement of lamp voltage and current can be taken only with RMS voltmeters with sufficient frequency response. Set Dimmer to "min" position, the lamp power should be in the range of 270 to 305 W. Check the input current for sinusoidal shape. Set the input voltage to 230 V. With P 3 on the Control Board adjust the voltage at C 1 that power output at "max." position results in the same value, as in the case of 100 V input voltage. The voltage at C 1 should not exceed 375 V, otherwise the adjustment procedure must be executed again. In that case start with 260 V at C 1 at 100 V input voltage and repeat adjustment. Turn Dimmer to "min" position, check that indicator "Lamp" on the front plate is still lit. Check switching point of voltage regulation at C 1: With input voltage at 150V 10 V the voltage at C1 changes between approx. 266 V and 370 V. Check output power at the 400 W socket: 400 W 12 W, 200 W 12 W. These values are not adjustable separately.
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M4.3.6
Earth current detection: Operate the ballast at an isolating transformer. At the 575 W socket bridge terminals A and E. Briefly connect a resistor of abt. 27 Ohms between lamp socket C or D and one terminal of the main circuit breaker: The Ballast must switch off immediately. Idle Shut down At the 575 W socket bridge terminals A to E. Switch on the ballast. After about 3 seconds the ballast will shut off (LEDs 1, 2, 3, 5, 7, 8 will go out). PE-LED: Set the isolating transformer output to 100 V, attach a resistor of abt. 27 Ohms between the housing and one terminal of the main circuit breaker. On the front plate the indicator "PE" must light up. Overtemp protection: Either block the cooling of the electronic ballast (wrap up ballast hermetically and run it at low mains voltage), until LED "Temp" lights up and the ballast switches off. Or briefly connect IC 2 pin 13 on the Control Board to ground (M 1): "Temp" lights up. The indication of "Temp" is only reset when the internal 15 V voltage supply is interrupted. Minimum input voltage: Device must still run with 80 V input voltage.
Overvoltage protection: The main circuit breaker trips at an input voltage in the range of 270..290 V.
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M5.2 Outline LED indicators HF/LF-Converter Board LED1: Gate signal T 3 LED2: Gate signal T 4 LED3: Gate signal T 5 LED4: Enable HF-Converter LED5: Gate signal T 7 LED6: Operating voltage control LED7: Gate signal T 8 LED8: Gatesignal T 8 LED9: Enable Control Board Base Board LED1: Gate drive signal T 1 LED2: Gate drive signal T 2
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L2.76260.0
Pos. Bezeichnung pos. mark 1. 2. 3. 4. 5. 6. Regelkarte / Control Board Frontplatine / Front Panel Board HF-/NF-Wandlerkarte /HF-/LF Converter Board DMX Empfngerkarte / DMX Receiver Board DMX Anschlukarte /DMX Connector Board Basisplatine / Base Board
b.) Bauteile / Components Pos. Bezeichnung pos. mark 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Leistungs-FET / Power FET STH15NB50FI Leistungs-FET / Power FET STW20NB50 Leistungs-FET / Power FET SPW47N60C2 Diode STTA3006 PI Gleichrichter / Rectifier GBPC 3508 Relais / Relay V23110-A1012-A202 HF-Drossel / HF-Choke Lfter / Fan Sunon KDE 1206-PHS2 Netzautomat /Main Circuit Breaker ETA Dimmpoti / Dimming Potentiometer Thermoschalter / Thermo Switch 67L080 Widerstand / Resistor MPC71 (1) NTC 1k RF-Netzfilter / RF-Line Filter IGBT IRG4BC40S Varistor S20K460 Nr. no. BS.5.02018.A BS.5.02150.A BS.5.02162.A BS.5.03020.A BS.5.04000.A BS.5.07271.A BS.5.09221.A BS.5.10083.A BS.5.08251.A BS.5.16031.A BS.5.17041.A BS.5.21259.A BS.5.21030.A BS.5.22151.A BS.5.29079.A BS.5.32014.A Bemerkung remark
c.) Mechanische Bauteile / Mechanical Parts Pos. Bezeichnung pos. mark 1. 2. 3. 4. 5. 6. 7. 8. Leuchtensteckverb. / Lamp Connector 575 W Leuchtensteckverb. / Lamp Connector 400 W Rckwand / Rear Panel Rckwand / Rear Panel DMX Frontplatte / Front Panel Lfterabdeckung / Fan Cover Gehuse Unterteil / Housing Bottom Gehuse Oberteil / Housing Top Nr. no. BS.3.01000.A BS.3.01201.Y BS.3.06621.A BS.3.06631.A BS.3.09501.A BS.3.21101.A BS.3.69011.A BS.3.70011.A Bemerkung remark
27.06.2002
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Anhang A / Appendix A
Elektronikkarten / Electronic Boards EB 400/575 Inhalt / Contents
1. 2.
Seite / page
Regelkarte / Control Board BS.4.01741.A Ansicht / Diagram ...............................................BS.4.01801.A ..........A1.0 Frontplatine / Front Panel Board Schaltplan / Circuit Diagram ...............................BS.4.39400.A .........A2.0 Stckliste / Spare Part List.....................................................................A2.1 HF/NF Wandlerkarte / HF/LF Converter Board Schaltplan / Circuit Diagram ...............................BS.4.47010.A ..........A3.0 Stckliste / Spare Part List.....................................................................A3.1 Basisplatine / Base Board BS.4.65070.A Schaltplan / Circuit Diagram ...............................BS.4.65101.A ..........A4.0 Stckliste / Spare Part List.....................................................................A4.4
3.
4.
- A0 -
X2
1 10 1
X3
10
Freq. ALF
Freq. AW
P4
P5
P2
3/C
T1
2/B 1/E
T1 IC6
14 14 8
UDC 370V
P1
P3
IC2 IC9
8
IC5
2 1
IC8
14
IC7
Datum
Name
16.10.01 26.06.02
Stlting Krft
006-c\2\ 4-01801A
- A1.0 -
14
14
IC1
IC3
J1
16L
IC4
8
R1
LED1 Power
LED2
XF2.10
Lamp
LED3
XF2.9
Temp
XF2.8
LED4
XF2.7
D1
PE
XF2.6
R2
R3 D2
LED5 Remote
XF2.5
n.c.
XF2.4
n.c.
XF2.3
Y3
XF2.2
Y2
XF2.1
Y1
XF2.
10
Y3 Y2 Y1
- A2.0 -
LICHTTECHNIK
BS.4.39400.A
29.08.01
- A2.1 -
L6 D2 R1 T7 T5 T6 T8 T3 T4 TH2
GK E
GK E
GK E
GK E
G D
G D S
R35
D15 D16
TR2
Y4
Y5 Y6
X8
X9 C12 IC8
C4
D6 Kathode / Cathode D27 D5 D4
XF1
2 1 26
12
LED5
D3
LED3
LED7 TR1
1
C2
10
XF2
J4
J4
1
IC5
IC12
10
XF3
IC3
IC2
J1 J3 IC6
IC14
- A3.0 -
X24.2 X24.1
M2
IC9
IC13
IC15
IC10
M3
LED9
M3
IC1
J2
J5 LED6
J1
J2
J3, J5
1/4
X8
X9
D30 T3 C3 C4 R6 LED5 R5 LED8
C34
T5
D9
D10
T6
X6
D15 D16 LED2 R17
T4
Y3
R8
Y1
Y2
C17
R18
R4
C14
C15
C16
D21 D18
R2 D20 D19
2 13
IC3
IC2
+15_E
10 11 8 9 12 13 14 10 11 12
R3
R13
14
- A3.1 -
D100
R9 C10 C11
C8 C9 C19
IC1
10
GND_E
R7 C5
3 1 2 9 13 13 14
XF1.9 XF1.1
R10
C7
IC6
2/4
XF1.4
+15_FS
8
a S./P. 4 XF3.8
1
IC9
10
T14
9
T18
D55 RN2
6
D48
IC12
1 2 14 3
XF2.8
b S./P. 4
RN4
D47
D65
+15_FS
C43 +15_FS FS
6
RN2
6
D66
XF3.9
D99
2
RN4
RN4
+15_FS
2
RN3
RN3
5
RN3 T10
3
R54
Led6
T11
D51 RN3
4
D50
XF2.6
J4
RN4
T12 Gnd_FS
+15_FS
+15_FS
1
IC10
5
R53 R52
XF1.26
+15
IC12
13 11 12 2 6
XF2.5
C47
LED9 R50
R30 D38
R31
XF1.23
Y5
J5 D61 R51
R49
9 10
XF2.4
C46
XF1.18
C33 R34
D40
RN5
5 5
XF1.13
IC11
1
X24.1
D62
4
+15_FS
XF1.4
4 14
X24.2
R36
6 2
D58
XF1.19 XF1.7
C32
Gnd_FS
IC9
5 11 5 4
C45
12 6
IC12
R56
3/4
XF1.25 J2 XF1.14 TH2 UDC Seite / Page 2 D17 D28 TR1 D24 D42 IC7
2 8 4 3
+15
+15_E GND_E
D27
(11)
D29 +15_FS
R27
2
C23
8
R33
(12)
C25
C30
C20
D23
3 1
C24 R32
GND_FS
6,7 5 3
C21
-15
J1
IC8
8 2
D33 R28
3 8 4 6
R29
C31
T19
R41 D37 C29 C26 R26 T20 XF2.9 XF2.3 D36 R42 XF2.10
IC13
6 4
Led4
5 3
IC4 C27
7 1
XF1.24
2 5
R24
C28
XF1.20
2 8
R44
IC15 IL300
5
IC9
15 1
+15 XF1.21
RN1
2 16
1 3
R43
4
+15_FS
+15
RN1
3 2
IC14
1
C39 D45
RN1
a, Seite / Page 3
7 6
RN1
4/4
LICHTTECHNIK
BS.4.47010.A / BS.4.47061.A
NTCK45 2W
- A3.4 -
LICHTTECHNIK
BS.4.47010.A / BS.4.47061.A
" " " " " " " " " " Widerstandsnetzwerk / resistor array " " " Kondensator / capacitor " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " 1k 1k 10k 47k 10k 22k S20K460 S20K460 2,2k 22k 10k x4 10k x4 22k x4 10k x4 10k x4 220F 2,2F 2,2F 0,047F 0,1F 100pF 0,1F 0,1F 0,1F 0,1F 2,2F 1000pF 22F 22F 0,1F 0,1F 1000pF 1000pF 0,15F 47F 100F 100F 100F 100F 0,1F 0,1F 0,1F 470pF 0,1F 0,1F 0,1F 0,1F 470pF 0,1F 0,1F 10n 10n 0,1F 0,1F 10F 0,01F 450V 400V= 400V= keramisch / ceramic keramisch / ceramic keramisch / ceramic keramisch / ceramic keramisch / ceramic 400V= 50V 50V keramisch / ceramic keramisch / ceramic
49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. 78. 79. 80. 81. 82. 83. 84. 85. 86. 87. 88. 89. 90. 91. 92. 93. 94. 95. 96. 97. 98. 99. 100. 101. 102. 103. 104.
R51 R52 R53 R54 R56 R57 R58 R59 R99 R100 RN1 RN2 RN3 RN4 RN5 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 C32 C33 C34 C36 C37 C38 C39 C40 C41 C42 C43
630V= 25V 25V 25V 25V 25V keramisch / ceramic keramisch / ceramic keramisch / ceramic keramisch / ceramic keramisch / ceramic keramisch / ceramic keramisch / ceramic 1600Vkeramisch / ceramic keramisch / ceramic
- A3.5 -
LICHTTECHNIK
BS.4.47010.A / BS.4.47061.A
" " " " " " " " " " " Diode / diode " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " 0,01F 0,01F 0,1F 0,1F 10F 10F 0,1F 10F 10F 1nF 100F STTA3006PI 18V 18V 18V 18V BA159 MUR460 MUR460 MUR460 MUR460 1N4148 1N4148 12V 18V 18V 1N4007 BYT01-400 BYT01-400 BYT01-400 BYT01-400 1N4148 BA159 P6KE200 BYT01-400 BA159 BA159 1N4007 BYT01-400 BA159 Z8,2V BA159 Z5,6V MUR460 MUR460 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 BA159 BA159 1N4148 1N4148 1N4148 1N4148
105. 106. 107. 108. 109. 110. 111. 112. 113. 114. 115. 116. 117. 118. 119. 120. 121. 122. 123. 124. 125. 126. 127. 128. 129. 130. 131. 132. 133. 134. 135. 136. 137. 138. 139. 140. 141. 142. 143. 144. 145. 146. 147. 148. 149. 150. 151. 152. 153. 154. 155. 156. 157. 158. 159. 160. 161.
C44 C45 C46 C47 C48 C49 C51 C52 C53 C54 C55 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31 D32 D33 D34 D35 D36 D37 D38 D39 D40 D41 D42 D43 D44 D45 D46 D47
keramisch / ceramic keramisch / ceramic 25V 25V keramisch / ceramic 25V 25V 3kV 25V nur/only BS.4.47061.A
1,3W 1,3W
- A3.6 -
LICHTTECHNIK
BS.4.47010.A / BS.4.47061.A
" " " " " " " " " " " " " " " " " " " " " " " " " Transistor / transistor " " " " " " " " " " " " " " " " Schaltkreis / circuit " " " " " " " " " " " Z5,6V 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 BZW06-376 BZW06-376 1N4148 BA159 1N4148 1N4148 1N4148 STH15NB50FI STH15NB50FI IRG4BC40S IRG4BC40S IRG4BC40S IRG4BC40S BC337-25 BC337-25 BC337-25 BC337-25 BC337-25 BC337-25 BC337-25 BC337-25 BC327-25 BC337-25 BC337-25 BC337-25 HEF4047BT IR2112 IR2112 NE555 TOP223Y CNY17-2 TLP250 6N136 ILQ30 CNY17-2 CNY17-2 4093 ILD30
162. 163. 164. 165. 166. 167. 168. 169. 170. 171. 172. 173. 174. 175. 176. 177. 178. 179. 180. 181. 182. 183. 184. 185. 186. 187. 188. 189. 190. 191. 192. 193. 194. 195. 196. 197. 198. 199. 200. 201. 202. 203. 204. 205. 206. 207. 208. 209. 210. 211. 212. 213. 214. 215. 216. 217.
D48 D49 D50 D51 D52 D53 D54 D55 D56 D58 D59 D60 D61 D62 D63 D64 D65 D66 D67 D68 D99 D100 D101 D102 D103 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 IC1 IC2 IC3 IC4 IC5 IC6 IC7 IC8 IC9 IC10 IC11 IC12 IC13
- A3.7 -
LICHTTECHNIK
BS.4.47010.A / BS.4.47061.A
" " LED " " " " " " " " Thermoschalter / thermo switch Trafo / transformer Drossel / choke LM358 IL300 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 67L080 gelb / yellow gelb / yellow gelb / yellow gelb / yellow gelb / yellow gelb / yellow gelb / yellow gelb / yellow gelb / yellow
218. IC14 219. IC15 220. 221. 222. 223. 224. 225. 226. 227. 228. LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8 LED9
229. TH2
28.05.02
- A3.8 -
GL1 L1 T1 TH1
G D S G D S K A
T2
D1
R3
Anode / Anode D1
Y11
X13 X16
K6
IC2
X14
IC1
C13 L3
Y3 Y4 Y5
J6 J8
XF1
X17
M1
1/3
R36 D6 D5
GL2 Y24
R41 T13
R40
T16 C8 R51 R45 R46 R47 R48 R49 C15 R50 D9 T17
XF1.21
D7
C10 R38 C9
R39
Y5
L3
R10
D1 Y7 D19 K1.1 Y3 T1 R52 (BS.4.65101.A) L2 D20 Y4 K1.2 Y6 C3 L5 R13 C14 K1 R16 +15 R20 R21
5 1
L1
Y8
X1
Gl1 R37 T2 C12 R4 C1 R14 LED1 R19 D15 D16 M1 R17 LED2 R5 C4
X5
R35 C13
C5
2.6
3.5
3.3
2.1
2.2
2.3
2.5
2.4
2.7
3 2
3.10
2.10
3.6
3.8
3.9
3.4
3.2
3.1
2.8
C18
2.9
3.7
CS
XF1.1
XF1.2
XF1.20
XF1.24
XF1.26
XF1.14
XF1.10
XF1.22
XF1.8
XF1.16
XF1.23
XF1.18
XF1.25
XF1.9
- A4.1 -
X2
X4
+15
RN1 D4
2 3
C30 T14
X3
UGL
RN1 D14 J8
6
RN1 C32
4
XF1.12
+15
D3
K6
Y9 R3 Y10
T15 IC4
RN1
7
R27 C7 C11
2/3
X11
K2
X12
K3 D8
X13
C6
R1
K6.1
X14
R9
T9
C17 D11 K2 K3
K4 +15 IC2
5 1
X18
K5 D24 D18
X19
2 6
R34
C28 R31
C29
R2
K6.2
X20
C19
XF1.7
XF1.13
IC3
C27
2 3 4 5 8
D22
3/3
LICHTTECHNIK
BS.4.65070.A / BS.4.65101.A
4W
Metallschicht / metal film Metallschicht / metal film Metallschicht / metal film Metallschicht / metal film
- A4.3 -
LICHTTECHNIK
BS.4.65070.A / BS.4.65101.A
" " " " " 1 100k 1 1,5k S20K275
53. RN1 54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. 78. 79. 80. 81. 82. 83. C1 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C32
Widerstandsnetzwerk / 10k x4 resistor array Kondensator / capacitor " " " " " " " " " " " " " " " " " " " " " " " " " " " " Diode / diode " " " " " " " " " " " " " " " " " " 220F 22nF 2,2F 2,2F 2,2nF 22F 0,15F 0,1F 10F 22F 470pF 1F 6,8nF 1F 0,1F 0,1F 22F 22F 0,1F 0,1F 22F 22F 22F 470pF 0,1F 0,1pF 22F 22F 0,1F 22F STTA3006PI 1N4148 1N4148 1,5KE350 DB3i Z15V K1V26 Z5V6 Z18V Z18V 1N4148 1N4148 1N4148 Z18V Z18V 1N4148 1N4007 1N4007 1N4007 Z5V6 450V 250V~, Y 400V400V250V~, Y 35V 250V~ keramisch / ceramic 63V 35V 1600V250V~, X 250V~, Y keramisch / ceramic keramisch / ceramic keramisch / ceramic 35V 35V keramisch / ceramic keramisch / ceramic 35V 35V 35V keramisch / ceramic keramisch / ceramic keramisch / ceramic 35V 35V keramisch / ceramic 16V
84. D1 85. D3 86. D4 87. D5 88. D6 89. D7 90. D8 91. D9 92. D10 93. D11 94. D12 95. D13 96. D14 97. D15 98. D16 99. D17 100. D18 101. D19 102. D20 103. D21
1,3W 1,3W
1,3W 1,3W
- A4.4 -
LICHTTECHNIK
BS.4.65070.A / BS.4.65101.A
" " " Transistor / transistor 1N5819 1N5819 K1V26 STH15NB50FI STW20NB50 SPW47N60C2 09-2001 10-2001 12-2001, nur mit Isolierfolie/ use insulation foil 01-2002 nur mit Isolierfolie/ use insulation foil 09-2001 10-2001 12-2001, nur mit Isolierfolie/ 01-2002 use insulation foil
108. T2
"
109. T9 110. T10 111. T11 112. T12 113. T13 114. T14 115. T15 116. T16 117. T17 118. T18 119. IC1 120. IC2 121. IC3 122. IC4 123. LED1 124. LED2 125. TH1
" " " " " " " " " " Schaltkreis / circuit " " LED " Thermoschalter / thermo switch Trafo / transformer Relais / Relay " " " " Drossel / choke " "
STH15NB50FI STW20NB50 entfllt/omitted BC337-25 BC337-25 BC337-25 BC337-25 BUZ77B BC327-25 BC337-25 BC337-25 BC337-25 BC337-25 CNY17-2 CNY17-2 UC3845 LM317 3mm 3mm 67L080
126. TR1
127. K1 128. K2 129. K3 130. K4 131. K5 132. K6 133. L1 134. L2 135. L3 136. L5
RTE24012 V23110 V23110 V23110 V23110 RTE44012 BS.5.06340.A PE-51687 MB007 R10N30, 2Wdg.
12.03.02
- A4.5 -