4060-xxx

Assembly 1: Covers
1

4 19

18 17 5

16 15

14 6 13 12 7 11 9 10 8

7-2 Service Manual

4060-xxx

Assembly 1: Covers
AsmIndex 11 2 3 3 4 5 6 6 7 8 9 10 11 12 12 12 13 13 13 13 13 13 13 14 14 15 16 17 18 19 NS NS NS NS NS NS Part number 56P1300 99A2074 56P1301 56P1302 99A1587 56P1305 56P1306 56P1307 99A0007 56P1303 56P1308 56P1309 99A0004 56P1356 56P1358 56P1862 56P1753 56P1754 56P1755 56P1756 56P1757 56P1758 56P1759 56P1310 56P1311 56P1394 56P2122 99A1524 56P1395 56P2126 99A0577 99A1594 99A0263 99A0263 99A0263 99A0263 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 3 6 5 Description Cover, fuser wick assembly Cover assembly, redrive cap Cover assembly, laser assembly, 250-sheet output, 000/010 Cover assembly, laser assembly, 500-sheet output, 200/210/400/410 Support, paper Hinge, upper front cover Cover, right side, 250-sheet output, 000/010 Cover, right side 500-sheet output, 200/210/400/410 Label, TLI/ID/serial numberblank Upper front cover with Lexmark logo Latch, upper cover Cover assembly, lower front Spring, latch Cover, clear bezel, 000/010 Cover, clear bezel, 200/210 Cover, clear bezel, 400/410 Kit, operator panel overlayEnglish, Brazilian Portuguese, French, and Spanish Kit, operator panel overlayDutch, French, German, and Italian Kit, operator panel overlayCzech and Hungarian Kit, operator panel overlayDanish, Finnish, Norwegian, and Swedish Kit, operator panel overlayPolish, Russian, and Turkish Kit, operator panel overlayWW English and Spanish Kit, operator panel overlayWW English, Simplified Chinese, Traditional Chinese, and Japanese Operator panel assembly 110V Operator panel assembly 220V Cable assembly, operator panel Cover, left door, 250 1-slot, 000/010 Cartridge load spring Switch, cover closed w/cable assembly Cover, left door, 500 2-slot, 200/210/400/410 Parts packet, cable ties (10 each) Retainer, cable Parts packet, screw (left side cover mounting) Parts packet, screw (right side cover mounting) Parts packet, screw (laser cover) Parts packet, screw (upper front cover mounting)

Parts catalog

7-3

4060-xxx

Assembly 2: Frame 1

6 5

7-4 Service Manual

4060-xxx

Assembly 2: Frame 1
Asmindex 21 1 2 3 4 5 6 7 8 Part number 56P1322 56P1347 56P1320 99A1540 99A0263 99A1518 99A1538 99A1517 56P1321 Units 1 1 1 4 4 1 1 1 1 Description Frame, EP module, 000/010 Frame, EP module, 200/210/400/410 Right side frame assembly Nut plate, frame extension, 200/210/400/410 Parts packet, screw Frame extension, right, 200/210/400/410 Contact, RSF ground Frame extension, left, 200/210/400/410 Left side frame

Parts catalog

7-5

4060-xxx

Assembly 3: Frame 2
38 1

2 30 31 37 36 35 32 33 29 28 27 26 25 24 23 5 22 8 9 10 34 5 7 4

14 21 8 20 18 17 19 15 13 14 8 12

16

11 5

7-6 Service Manual

4060-xxx

Assembly 3: Frame 2
Asmindex 31 2 3 3 4 5 6 6 7 8 9 10 11 12 Part number 99A1857 99A0104 99A2151 56P1328 56P1318 99A0263 99A2021 56P1319 99A2020 99A2077 56P1399 56P1408 56P1361 99A0585 Units 1 1 1 1 1 3 1 1 1 4 1 1 1 1 Description Upper redrive deflector Upper diverter spring Redrive assembly, 250 in/250 out, 000/010 Redrive assembly, 500 in/500 out, 200/210/400/410 Duct, main cap Parts packet, screw Support, right stacker plate, 000/010 Support, right stacker plate, 200/210/400/410 Transfer plate assembly Pad, machine mounting Smart cartridge contact assembly w/cable Cartridge fan Toner sensor assembly Parts packet, contact kit Contact, doctor blade/TAR/developer roll (3) Contact, PC drum (1) Contact, charge roll (1) Block, contact mounting (4) Screw, contact mounting (5) Spring, tray bias Spring, cartridge hold down Tray bias arm assembly Roller, developer support Deflector, upper PF Deflector, inner, 000/010 Deflector, inner, 200/210/400/410 Sensor, input Shield, gear #60/MPF Shield, ESD assembly with label Guard, gear Pan, motor drip Board, input tray (ITC) Pan, drip ITC Paper switch activate Link, gear release Spring, counterbalance Shroud, fan, 000/010 Shroud, fan, 200/210/400/410 Sensor, standard bin level with cable Bracket, level sensor Fan, main w/cable Support, left lower stacker

13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33

99A0028 99A2019 99A0026 99A0039 99A1525 56P1334 56P1336 99A0053 99A1546 99A0549 99A2445 99A2078 56P1350 99A2076 99A0063 99A0567 99A0556 56P1314 56P1315 56P1391 99A0062 56P1360 99A2018

1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Parts catalog

7-7

4060-xxx

Assembly 3 (cont.): Frame 2

38 1

2 30 31 37 36 35 32 33 29 28 27 26 25 24 23 5 22 8 9 10 34 5 7 4

14 21 8 20 18 17 19 15 13 14 8 12

16

11 5

7-8 Service Manual

4060-xxx

Assembly 3 (cont.): Frame 2

Asmindex 334 35 35 36 37 37 38 NS NS Part number 99A1596 56P1317 99A2016 99A1644 99A1613 56P1316 99A2017 99A1541 99A0263 Units 1 1 1 1 1 1 1 1 17 Description Contact, LSF ground Duct, left stacker, 250-sheet, 000/010 Duct, left stacker, 500-sheet, 200/210/400/410 Door assembly, redrive 250 sheet Flag, output paper level, 000/010 Flag, output paper level, 200/210/400/410 Guide, extension Clip, external ground Parts packet, screw

Parts catalog

7-9

4060-xxx

Assembly 4: Printhead 1 (000/010)

2 3 2 5 1

000/010

Asmindex 41 2 3 4 5

Part number 56P1386 99A0263 56P1396 56P1387 56P1388

Units 1 3 1 1 1

Description Cable, laser Parts packet, screw (printhead mounting) Printhead assembly (includes all cables), 000/010 Cable, HSYNC Cable, mirror motor, 000/010

7-10 Service Manual

4060-xxx

Assembly 5: Printhead 2 (200/210)

1

Top View
4

Bottom View

200/210

Asmindex 51 2 3 4

Part number 56P1386 99A0263 56P1443 56P1387

Units 1 3 1 1

Description Cable, laser Parts packet, screw (printhead mounting) Printhead assembly (includes all cables), 200/210 Cable, HSYNC

Parts catalog 7-11

4060-xxx

Assembly 6: Printhead 3 (400/410)

1

Top View
4

Bottom View 400/410

Asmindex 61 2 3 4

Part number 56P1386 99A0263 56P1854 56P1387

Units 1 3 1 1

Description Cable, laser Parts packet, screw (printhead mounting) Printhead assembly (includes all cables), 400/410 Cable, HSYNC

7-12 Service Manual

4060-xxx

Assembly 7: Paper feedautocompensator

7 6

4 2 1

Asmindex 71 1 2 2 3 4 4 5 6 7

Part number 56P1325 56P1326 56P1337 56P1331 99A0070 56P1324 56P1323 99A0263 56P1406 56P1382

Units 1 1 1 1 2 1 1 1 1 1

Description Pick arm assembly (500-sheet), 200/210/400/410 Pick arm assembly (250-sheet), 000/010 Parts packet, bellcrank and spring for 250 tray, 000/010 Parts packet, bellcrank and spring for 500 tray, 200/210/400/410 Pick roll assembly Flag, paper out 250-sheet tray, 000/010 Flag, paper out 500-sheet tray, 200/210/400/410 Parts packet, screw (hanger) Card asm, paper wt/paper low/out sensor Int. card/autocomp card cable (paper low/out sensors)

Parts catalog 7-13

4060-xxx

Assembly 8: Paper feedmultipurpose feeder

1 2 3

13 12 11 4

6 10

7 9 5

7-14 Service Manual

4060-xxx

Assembly 8: Paper feedmultipurpose feeder

Asmindex 81 2 3 4 5 Part number 99A0075 99A0071 99A0076 99A0084 56P1352 Units 1 1 1 1 1 Description Screw, socket set M4X5 mm Arm assembly, MPF Pick roll assembly Flag, MPT paper out MPF pad/separator arm assembly, includes: Pad, restraint Pad, separator Housing, separator pad Spring, sep pad Arm, separator Spring, sep MPF lower deflector Parts packet, screw (lower deflector mounting 8 mm) Parts packet, screw (lower deflector mounting 12 mm) Sensor, MPF paper out Spring assembly, separator Parts packet, screw (frame mounting) Screw, damper Bushing, pick roll shaft MPF frame assembly with solenoid Parts packet, clip (pick roll shaft)

6 7 7 8 9 10 11 12 13 NS

99A1531 99A0263 99A0263 99A2071 99A0081 99A0263 99A0073 99A0074 56P2407 99A0267

1 2 2 1 1 1 2 2 1 2

Parts catalog 7-15

4060-xxx

Assembly 9: Paper feedalignment

2 3 4

7-16 Service Manual

4060-xxx

Assembly 9: Paper feedalignment

Asmindex 91 2 3 4 Part number 56P1327 99A0263 56P1349 56P1346 Units 1 1 1 1 Description Alignment assembly paper feed Parts packet, screw (clip ref ground mounting) Clip, reference ground Parts packet (reference adjust) Screw, paper reference adjust Washer, paper reference adjust Nut, paper reference adjust Parts packet, screw (alignment asm mounting)

NS

99A0263

Parts catalog 7-17

4060-xxx

Assembly 10: Integrated paper tray250-sheet

1 2

10 11 4 3

9 8

7 6

7-18 Service Manual

4060-xxx

Assembly 10: Integrated paper tray250-sheet

Asmindex 101 2 3 4 5 6 7 8 9 10 11 Part number 99A1536 99A1601 99A2160 99A0120 99A1894 99A0119 99A1812 99A0121 99A0126 99A0124 99A0127 Units 1 1 1 2 1 4 1 1 3 1 1 Description Tray, integrated 250-sheet Latch, back restraint Restraint, back 250-sheet tray Restraint pad Restraint, side 250-sheet tray Wear strips Label, tray option number Clip, 250-sheet tray wear Finger, autosize Plate, snap-in Slider, autosize 250-sheet

Parts catalog 7-19

4060-xxx

Assembly 11: Integrated paper tray500-sheet

11 10 9 7 8 1

6 5

4 2

7-20 Service Manual

4060-xxx

Assembly 11: Integrated paper tray500-sheet

Asmindex 111 2 3 4 5 6 7 8 9 10 11 Part number 99A1576 99A1895 99A0292 99A1812 99A1583 99A0126 99A0124 99A1582 99A0120 99A2093 99A1601 Units 1 1 4 1 1 3 1 1 2 1 1 Description Tray assembly 500-sheet Restraint, side Strip, wear Label, tray option number Plate, 500-sheet tray wear Finger, autosize Plate, snap-in Slider, autosize 500-sheet Restraint pad Restraint, back Latch, back restraint

Parts catalog 7-21

4060-xxx

Assembly 12: DrivesMain drive and developer drive

3 2 6

7-22 Service Manual

4060-xxx

Assembly 12: DrivesMain drive and developer drive

Asmindex 121 1 1 2 2 3 4 5 6 7 NS NS Part number 56P1330 56P1332 56P1858 99A0134 99A1569 99A0275 56P2162 99A1544 99A2081 99A0263 99A0263 99A0263 Units 1 1 1 1 1 1 1 1 1 3 4 3 Description Gearbox, w/motor, 000/010 Gearbox, w/motor, 200/210 Gearbox, w/motor, 400/410 Shaft, power takeoff 250, 000/010 Shaft, power takeoff 500, 200/210/400/410 Spring, power takeoff shaft Gear, bevel with grease packet and washer Developer drive assembly Parts packet, developer drive shaft, coupler gear #55 Parts packet, screw (developer drive ground) Parts packet, screw (gearbox mounting) Parts packet, screw (motor mounting)

Parts catalog 7-23

4060-xxx

Assembly 13: Hot roll fuser

1

2 3 5 4

7-24 Service Manual

4060-xxx

Assembly 13: Hot roll fuser

Asmindex 131 1 1 1 1 1 2 3 4 5 Part number 56P1333 56P1338 56P1335 56P1859 56P1860 56P1861 99A1658 56P1415 56P1348 99A0263 Units 1 1 1 1 1 1 1 1 1 4 Description Fuser assembly w/115V lamp, 000/010/200/210 Fuser assembly w/100V lamp, 000/010/200/210 Fuser assembly w/220V lamp, 000/010/200/210 Fuser assembly w/115V lamp, 400/410 Fuser assembly w/220V lamp, 400/410 Fuser assembly w/100V lamp, 400/410 Cover, fuser wiper cavity Wiper assembly, wet Kit, fuser cover assembly with thermistor, thermal fuse, and L & R fuser lamp contact assemblies, w/ fuser cover control card Parts packet, screws: Contact assembly (4) Solenoid mounting (1) Board cover mounting (1) Fuser cover assembly (4) Hanger (7) Lamp, 115V, 000/010/200/210 Lamp, 220V, 000/010/200/210 Screw, PP 99A0263 Sensor, narrow media Sensor, exit

6 6 7 8 9

56P1362 56P1363 56P1402 56P1403

1 1 2 1 1

Parts catalog 7-25

4060-xxx

Assembly 14: Transfer/charging

1

4 2 3

10 5 6

9 8

7-26 Service Manual

4060-xxx

Assembly 14: Transfer/charging

Asmindex 141 2 3 4 5 6 7 8 9 10 NS NS Part number 99A0512 99A1017 99A1555 99A0513 56P1357 99A0349 99A0184 99A0185 99A0181 99A1578 99A0263 99A0267 Units 1 1 1 1 1 1 1 1 1 1 1 1 Description Parts kit, charge roll link asm, left side Roll assembly, charge Bushing, charge roll Parts kit, charge roll link asm, right side Transfer roll assembly Arm, transfer roll assembly right Spring, transfer roll right Shaft, transfer pivot Spring, transfer roll left Arm, transfer roll left Parts packet, screw (charge roll) Parts packet, retainer (pivot shaft)

Parts catalog 7-27

4060-xxx

Assembly 15: Electronicspower supplies

7 6 4 3 2

7-28 Service Manual

4060-xxx

Assembly 15: Electronicspower supplies

Asmindex 151 1 1 1 2 2 3 3 4 Part number 56P1369 56P1371 56P1372 56P1374 56P1365 56P1367 56P1366 56P1364 43H5248 Units 1 1 1 1 1 1 1 1 1 Description LVPS, 110 V ac, 000/010 LVPS, 110 V ac, 200/210/400/410 LVPS, 220 V ac, 000/010 LVPS, 220 V ac, 200/210/400/410 Fuse, for 110 V ac LVPS 5 a/250V (fuse F1), 000/010 Fuse, for 220 V ac LVPS 3.15 a/250V (fuse F1), 200/210/400/410 Fuse, for 110 V ac LVPS 10 a/250V (fuse F2), 200/210/400/410 Fuse, for 220 V ac LVPS 6.3 a/250V (fuse F2), 000/010 Power cord set,USA, Canada, Columbia, Costa Rica, Dominican Republic, El Salvador, Ecuador, Guatemala, Honduras, Mexico, Nicaragua, Panama, Puerto Rico, Saudi Arabia, Taiwan (LV), Venezuela, Virgin Islands Power cord set, 8 ft.Bolivia (HV), Peru (HV) Power cord set Austria, Belgium, BlueMark, Catalan, CIS, Czechoslovakia, Finland, France, Germany, Greece, Hungary, Italy, Netherlands, Norway, Poland, Portugal, Russia, Slovak countries, Spain, Sweden, Turkey Power cord setIreland, U.K. Power cord setIsrael Power cord setJapan Power cord setSwitzerland Power cord setBotswana, Lesotho, Namibia, Pakistan, South Africa Power cord set, 8 ft.Chile, Uruguay Power cord setDenmark Power cord set, 8 ft., right angleArgentina (HV) Power cord setParaguay (HV) Power cord setPRC (HV) Power cord setBrazil (HV) Power cord setBrazil (LV) Power supply, high voltage Parts packet, screw(s): System board mtg (2) System board mtg Front (2) System mtg ground (1) HVPS mtg (2) INA cover mtg (12) Interconnect board mtg (2) Interconnect board shield ground (1) Interconnect shield mtg (5) Outer shield mtg (10) Parallel connector mtg (2) Cable, front harness (HVPS/input sensor/toner sensor)

4 4

1332514 1339538

1 1

4 4 4 4 4 4 4 4 4 4 4 4 5 6

1339537 1339539 1339552 1339540 1339541 1342534 1339543 1339545 1342530 43H5546 1339549 1339551 56P1375 99A0263

1 1 1 1 1 1 1 1 1 1 1 1 1 1

56P1385

Parts catalog 7-29

4060-xxx

Assembly 16: Electronicscard assemblies

1

10

8 7

3 4

7-30 Service Manual

4060-xxx

Assembly 16: Electronicscard assemblies

Asmindex 161 1 1 2 2 2 3 4 5 6 6 6 6 7 8 9 10 56P1339 56P1850 56P2468 56P2182 56P1851 56P1445 56P1444 99A0426 99A0263 Part number 56P2410 56P2412 56P2414 56P2411 56P2413 56P2415 56P1340 Units 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 Description System board assembly (non-network), 000 includes 56P1444 System board assembly (non-network), 200 includes 56P1444 System board assembly (non-network), 400 includes 45P1444 System board assembly (network), 010 includes 56P1445 System board assembly (network), 210 includes 56P1445 System board assembly (network), 410 includes 45P1445 Interconnect board assembly 1 slot, 000/010 Screws, PP 99A0263 Interconnect board assembly 2 slot, 200/210/400/410 Card assembly, Bar code Card assembly, IPDS and SC5/TNe Card assembly, ImageQuick Card assembly, PrintCryption Card assembly, communications, network Card assembly, communications, non-network Screws, parallel connector mounting Screw, USB attaching

Parts catalog 7-31

4060-xxx

Assembly 17: Electronicsshields

7-32 Service Manual

4060-xxx

Assembly 17: Electronicsshields

Asmindex 171 2 3 3 4 5 6 7 8 9 10 Part number 99A0263 99A1611 99A0263 99A0263 56P1341 56P2404 56P2405 56P1342 56P1343 56P1345 56P1344 Units 1 1 6 1 1 1 1 1 1 1 1 Description Parts packet, screw (INA cover mounting) Shield, Ethernet (blank) Parts packet, screw (outer shield mounting) Parts packet, screw (inner shield mounting) Cover, INA flat (blank) Shield, INA flat non-network Shield, INA flat network Shield, inner assembly, 2 slot, 200/210/400/410 Shield, inner assembly, 1 slot. 000/010 Shield, outer 1 slot, 000/010 Shield, outer 2 slot, 200/210/400/410

Parts catalog 7-33

4060-xxx

Assembly 18: Cabling diagrams 1

1 2

7 8 5 4

6 7

7-34 Service Manual

4060-xxx

Assembly 18: Cabling diagrams 1

Asmindex 181 2 3 4 5 5 6 7 7 8 Part number 56P1408 56P1360 56P1391 56P1382 56P1326 56P1325 56P1383 56P1400 56P1401 56P1384 Units 1 1 1 1 1 1 1 1 1 1 Description Cartridge fan Fan, main w/cable Sensor, standard bin level with cable Int. card/autocomp card cable (paper low/out sensors) Pick arm assembly (250-sheet) 000/010 Pick arm assembly (500-sheet) 200/210/400/410 Cable, autoconnect bottom Autoconnect top, 000/010 Autoconnect top, 200/210/400/410 Cable, main drive motor

Parts catalog 7-35

4060-xxx

Assembly 19: Cabling diagrams 2

6 2

HVP

S
4

LVP

7-36 Service Manual

4060-xxx

Assembly 19: Cabling diagrams 2

Asmindex 191 2 3 4 5 6 NS Part number 56P1394 56P1385 56P1395 56P1398 56P2407 56P1399 56P1389 Units 1 1 1 1 1 1 1 Description Cable assembly, operator panel Cable, front harness (HVPS/input sensor/toner sensor) Switch, cover closed w/cable Sensor, MPF cable MPF solenoid w/cable Smart contact assembly w/cable Cable, deflector

Parts catalog 7-37

4060-xxx

Assembly 20: Cabling diagrams 3

400/410 200/210
1

000/010

7 2

7-38 Service Manual

4060-xxx

Assembly 20: Cabling diagrams 3

Asmindex 201 2 3 4 5 6 7 Part number 56P1386 56P1387 56P1390 56P1403 56P1402 56P1405 56P1388 Units 1 1 1 1 1 1 1 Description Cable, laser Cable, HSYNC Cable, system board to fuser board Exit sensor Narrow media sensor Cable, AC fuser lamp to LVPS Cable, mirror motor, 000/010

Parts catalog 7-39

4060-xxx

Assembly 21: 250-sheet paper tray

7-40 Service Manual

4060-xxx

Assembly 21: 250-sheet paper tray

Asmindex 211 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Part number 99A0263 56P0557 99A0627 99A0263 99A0063 99A0445 99A0448 99A0263 99A1054 99A0277 99A0263 99A0276 99A0451 99A0282 99A0450 99A0350 99A0679 99A0677 99A0263 99A0070 99A1638 99A0026 99A0419 99A0058 99A0288 99A1666 99A0272 99A0275 99A0280 99A0274 99A0273 99A0279 99A0281 Units 3 1 1 1 1 1 1 3 1 1 2 1 1 1 1 1 2 4 4 2 1 1 1 4 1 1 1 1 1 1 1 1 1 Description Parts packet, screw (option board) Board, option tray Jumper, pin Parts packet, screw (switch spring) Spring, switch activate Stud assembly, 250-sheet frame Arm, paper out 250-sheet Parts packet, screw (auto comp mounting) Pick arm assembly Wear plate, pass thru Parts packet, screw (wear plate mounting) 500 Drive roll assembly Roll, skewed backup Cable, 250-sheet autoconnect Retainer, roller Sensor, paper low Bracket, 250-sheet frame retention Parts packet, washer Parts packet, screw Pick roll assembly Base, 250-sheet option Tray bias arm assembly Spring, tray bias Pad, machine mounting Sensor, option pass thru Label, tray options Shaft, 250-sheet drive Spring, power takeoff Bushing, drive shaft low Gear, feed roll Gear, bevel Bearing, drive shaft Cable, 250-sheet autoconnect

Parts catalog 7-41

4060-xxx

Assembly 21 (cont.): 250-sheet paper tray

34 43 41 42 40 44 45 46

38

39

35

37 36

7-42 Service Manual

4060-xxx

Assembly 21 (cont.): 250-sheet paper tray

Asmindex 2134 35 36 37 38 39 40 41 42 43 44 45 46 NS NS NS NS Part number 99A1536 99A0892 99A0119 99A1829 99A0121 99A0126 99A0127 99A0124 99A1952 99A1537 99A0120 99A0893 99A1601 99A0286 99A1928 99A0438 99A0278 Units 1 1 4 1 1 3 1 1 1 1 2 1 1 1 1 2 1 Description Tray assembly, 250-sheet option Restraint, side 250-sheet tray Wear strips Label, tray option number Clip, 250-sheet tray wear Finger, autosize Slider, autosize 250-sheet Plate, snap-in Label, paper size Knob, paper size Restraint pad Restraint, back 250-sheet tray Latch, back restraint Spring, backup roller Spring, bellcrank 250-sheet tray option Bushing, drive roll Bellcrank, roller release

Parts catalog 7-43

4060-xxx

Assembly 22: 500-sheet paper tray

44 43 39 41 40 38 34 35 36 33 25 24 23 22 21 20 15 16 17 18 6 19 6 7 14 13 9 6 8 6 26 37 32 29 27 31 30 42 45

46 2 1

3 2

28 4 5

12 11

10

7-44 Service Manual

4060-xxx

Assembly 22: 500-sheet paper tray

Asmindex 221 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Part number 99A0350 99A0263 99A0405 99A0070 99A1636 99A0058 99A0419 99A0026 99A0288 99A0895 99A0292 99A1829 99A1583 99A0126 99A0124 99A1952 99A1582 99A0120 99A1576 99A1537 99A1602 99A1601 99A1666 56P0557 99A0447 99A0282 99A1750 99A0276 99A0263 99A0450 99A0451 99A0438 99A0275 99A0263 99A0267 99A0280 99A0446 99A0274 99A0063 Units 1 3 1 2 1 4 1 1 1 1 4 1 1 3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 3 1 1 1 1 1 Description Sensor, paper low Parts packet, screw (auto comp mounting) Pick arm assembly Pick roll assembly Base, 500-sheet tray Pad, base 500-sheet Spring, tray bias Tray bias arm assembly Sensor, option pass thru Restraint, side 500-sheet tray Wear strips Label, tray option number Plate, 500-sheet tray wear Finger, autosize Plate, snap-in Label, paper size Slider, autosize 500-sheet Restraint pad Tray assembly, 500-sheet Knob, paper size Restraint, back 500-sheet tray Latch, back restraint Label, options Board, option tray Shaft, 500-sheet drive Cable, 250 autoconnect Wear plate, pass thru 500 Drive roll assembly Parts packet, screw (wear plate mounting) Retainer, roller Roller, skewed backup Bushing, drive roll Spring, power takeoff Parts packet, screw (board mounting) Parts packet, retainer (aligner assembly) Bearing, drive shaft low Aligner assembly, paper Gear, feed roll Spring, switch activate

Parts catalog 7-45

4060-xxx

Assembly 22 (cont.): 500-sheet paper tray

44 43 39 41 40 38 34 35 36 33 25 24 23 22 21 20 15 16 17 18 6 19 6 7 14 13 9 6 8 6 26 37 32 29 27 31 30 42 45

46 2 1

3 2

28 4 5

12 11

10

7-46 Service Manual

4060-xxx

Assembly 22 (cont.): 500-sheet paper tray

Asmindex 2240 41 42 43 44 45 46 NS NS NS NS Part number 99A0286 99A1664 99A0273 99A0279 99A0281 99A1702 99A1645 99A0452 99A1665 99A1667 99A1929 Units 1 1 1 1 1 1 1 4 1 2 1 Description Spring, backup roller Bellcrank, roller release Gear, bevel Bearing, drive shaft Cable, 250-sheet autoconnect Stud assembly, 500 frame Arm, paper out 500 Washer, frame mounting Deflector, base 500 Bracket, 500-sheet tray retention Spring, bellcrank 500-sheet option tray

Parts catalog 7-47

4060-xxx

Assembly 23: Duplex option

7-48 Service Manual

4060-xxx

Assembly 23: Duplex option

Asmindex 231 1 Part number 56P1414 56P1416 Units 1 1 Description 250 duplex assembly 500 duplex assembly

Parts catalog 7-49

4060-xxx

Assembly 24: Envelope feeder

14 2

13

12

11 10 4 5 6

7-50 Service Manual

4060-xxx

Assembly 24: Envelope feeder

Asmindex 241 2 3 4 5 6 7 8 9 10 11 12 13 14 NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS Part number 99A0389 99A1694 99A1696 99A0485 99A0393 99A1697 99A0390 99A0488 99A0382 99A1666 99A0388 99A1700 99A0271 99A1698 99A0404 99A0404 99A0404 99A0404 99A0384 99A0385 99A0494 99A0427 99A0469 99A1699 99A0413 99A0484 99A0491 99A0400 99A0489 99A0487 Units 1 1 1 1 1 1 1 7 1 1 1 1 1 1 1 3 2 3 1 1 1 1 1 1 6 1 1 1 1 1 Description Paper weight assembly Guide, edge Cover, top Sensor, envelope pass thru Clutch, restraint/gear Cover, right side Support, slide out Roller, support Motor, stepper DC Label, options Switch, envelope out Board assembly, electronic control Parts packet, gear kit Cover, left side Parts packet, retainer (4 mm PP) Parts packet, retainer (clip 5 mm shaft) Parts packet, retainer (6 mm) Parts packet, retainer (7 mm shaft) Shaft, drive pressure roller Cable, auto connect front Spring, cam clutch Label, envelope orientation icon Deflector guide Guard, pass thru sensor Screw, top/motor/board Belt, gear drive Bracket, stack limiter Spring, restraint roll shaft Spring, latch return Flag, envelope out sensor

Parts catalog 7-51

4060-xxx

Assembly 25: Output expander

7-52 Service Manual

4060-xxx

Assembly 25: Output expander

AsmIndex 251 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 99A0409 99A1580 99A0414 99A0915 99A0571 99A1817 99A1666 99A1689 99A1688 99A0482 99A1784 99A0914 99A0372 99A0415 99A0481 Part Number 99A1857 99A0104 99A0369 99A0052 Units 1 1 1 1 11 1 1 1 1 1 1 1 2 1 1 2 1 2 1 1 1 Description Deflector, upper redrive, also order 99A0104 Spring, upper diverter Shaft assembly, exit, also order PP 99A0572 Shaft assembly, lower exit, also order PP 99A0572 Screw, PP 99A0263 Board, output expander DC motor Cover, front control board with ESD brush Tray, output expander Label, options Spring clutch assembly Diverter arm Spring, output tray Bracket, attach Output expander assembly, mechanical linkage Cover, left side Spring, swing arm Latch, output tray Shaft bearing PP 99A0572 Level sensor bracket Flag, output paper level Sensor, dual bin full

Parts catalog 7-53

4060-xxx

Assembly 25 (cont.): Output expander

7-54 Service Manual

4060-xxx

Assembly 25 (cont.): Output expander

AsmIndex 2522 23 24 25 26 27 28 29 30 31 Part Number 99A1748 99A0368 99A0363 99A0371 99A0361 99A0362 99A0364 99A0351 99A0913 99A0912 Units 1 1 3 1 1 1 1 1 1 1 Description Door assembly, rear access Shaft assembly, lower, also order PP 99A0572 Pulley, drive Cover, right side Belt, 160 gear Arm assembly, belt idler Spring, belt tensioner Sensor, output expander pass thru Shaft assembly, middle 40T, also order PP 99A0572 Frame assembly

Parts catalog 7-55

4060-xxx

Assembly 26: High-capacity output expander

7-56 Service Manual

4060-xxx

Assembly 26: High-capacity output expander

AsmIndex 26-1 2 3 4 5 6 7 8 9 10 11 12 13 NS NS NS NS Part Number 99A1748 99A1785 99A1783 99A1778 99A1782 99A1790 99A1779 99A1746 99A1747 99A1701 99A1781 99A1666 99A1745 99A1751 99A1777 99A1780 99A1744 Units 2 4 1 2 2 2 2 1 1 1 1 1 1 1 1 2 2 Description Door asm, rear access Latch, rear door Frame, right Pulley, output tray Shaft, pulley Guide, output tray Spring, output tray Cover, right Cover, front Tray asm, output Frame, left Label, options Cover, left Switch asm, tray sensing Flag, tray sensing switch Gear, damping Kit, high-capacity output stacker

Parts catalog 7-57

4060-xxx

Assembly 26 (cont.): High-capacity output expander

AsmIndex 26-14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 NS

Part Number 99A0107 99A0104 99A0369 99A0052 99A1749 99A1688 99A1689 99A1784 99A0415 99A0914 99A0409 99A1613 99A0414 99A1690

Units 2 2 1 1 12 2 31 1 1 2 2 2 1 1 1 1

Description Deflector, upper, also order 99A0104 Spring, upper diverter Shaft asm, exit upper stacker asm Shaft asm, stacker lower exit upper stacker asm Bearings, shaft PP 99A0572 Board asm, high-capacity output stacker Screws, PP 99A0263 Arm, diverter Clutch asm, output stacker Bracket, attach Spring, swing arm Drive asm, output stacker DC motor Bracket, dual sensor mounting upper stacker asm Flag, bin full dual sensor upper stacker asm Sensor asm, bin full dual upper stacker asm Belt, 95G lower stacker asm

7-58 Service Manual

4060-xxx

Assembly 26 (cont.): High-capacity output expander

AsmIndex 26-29 30 31 32 33 34 35 35 36 NS NS NS

Part Number 99A0913 99A0368 99A0363 99A0361 99A0362 99A0364 99A1791 99A1792 99A0351 99A1751 99A0462 99A0627

Units 2 2 6 1 1 2 1 1 2 1 1 1

Description Shaft, 40T middle output stacker Shaft asm lower Pulley, drive Belt, 160G upper stacker asm Arm asm, belt idler Spring, belt tensioner Stacker asm, paper path lower Stacker, asm paper path upper Sensor, stacker pass thru Switch asm Packet grease, IBM #23 Jumper, 2 pin (use with 99A1749)

Parts catalog 7-59

4060-xxx

Assembly 27: 5-bin mailbox

7-60 Service Manual

4060-xxx

Assembly 27: 5-bin mailbox

AsmIndex 27-1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 99A1709 99A1713 99A1687 99A1735 99A1737 99A1736 99A1718 99A1716 99A1740 99A1726 99A1786 99A1719 Part Number 99A1512 99A1710 99A1711 99A1785 99A0104 99A1714 99A1723 99A1724 99A1708 99A1725 99A1742 99A1712 99A1739 99A1743 99A1666 Units 1 1 1 2 1 1 4 1 1 1 2 5 1 1 1 1 5 5 5 5 5 1 1 1 1 1 1 12 1 Description Cover, redrive cap Cover, wire Cover, top bin Latch, rear access door Spring, upper diverter Door, rear access Shaft asm, drive Shaft asm, drive w/gear Cover, right side Packet, drive shaft bushing Sensor, 5-bin mailbox pass thru Tray, paper cap Bracket asm, bail attach w/brush Kit, 5-bin mailbox asm Label, options Bail, order 99A1743, 5-bin mailbox asm kit Support, paper tray Stop asm, paper tray Flag, bin full Sensor, dual paper height Cable, dual sensor Cable asm, lower auto connect Drive asm, main DC drive Board asm, 5-bin mailbox system Frame asm, left w/clutch asm Gear, drive Cable asm, upper auto connect Screw, board mounting PP 99A0263 Cover, left side

Parts catalog 7-61

4060-xxx

Assembly 27 (cont.): 5-bin mailbox

7-62 Service Manual

4060-xxx

Assembly 27 (cont.): 5-bin mailbox

AsmIndex 27-30 31 32 33 34 35 36 37 38 39 40 41 42 NS NS NS NS NS Part Number 99A1741 99A1727 99A1728 99A1731 99A1729 99A1730 99A1789 99A1720 99A1732 99A1738 99A1722 99A1787 99A1721 99A1734 99A0462 99A1715 99A1717 99A1788 Units 4 1 4 4 4 4 4 1 4 5 4 4 1 1 1 1 1 1 Description Spring, diverter Frame asm, right side Cam, diverter actuator Spring, diverter actuator Latch, diverter actuator Arbor, diverter actuator C-clip Bracket, attach Solenoid, diverter Deflector, paper exit w/brush Deflector, paper Deflector Deflector, paper top bin Spring, static ground Grease packet, IBM #23 Roller asm, rear access door Gear, drive Retainer, R-ring

Parts catalog 7-63

4060-xxx

Assembly 28: High-capacity feeder 1

7-64 Service Manual

4060-xxx

Assembly 28: High-capacity feeder 1

Asmindex 281 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 NS Part number 99A0660 99A0675 99A0698 99A0675 99A0691 99A0656 99A0681 99A1818 99A0675 99A1829 99A0662 99A0716 99A0676 99A0677 99A0677 99A0657 99A0655 99A0658 99A0650 99A0661 99A1806 99A0677 99A0675 99A0392 99A0677 99A0676 99A0690 Units 1 3 2 4 2 1 4 1 3 1 2 2 4 4 4 2 1 2 1 1 1 4 4 1 1 1 1 Description Frame, printer support frame 2 Parts packet, screw (printer support 2 frame mounting) Clamp, feed frame Parts packet, screw (feed frame clamp) Bearing, Nyliner leadscrew top Cover, left side Strip, wear Strip, wear dimple Parts packet, screw (deflector mt 8-18 x 7/8 inch) Label, tray option number Transfer leadscrew assembly Bearing, leadscrew bottom Parts packet, nut (6-32 hinge mounting) Parts packet, washer (hinge mounting flat) Parts packet, washer (hinge mounting star) Hinge, door Door assembly, front Magnet, door Frame assembly Tray assembly, elevator Card assembly, 2000 option control Parts packet, washer (card asm. mounting) Parts packet, screw (card asm. mounting) Kit, door switch spring and bumper Parts packet, washer (door switch spring mounting) Parts packet, nut (door switch spring mounting) Cable, optical sensor

Parts catalog 7-65

4060-xxx

Assembly 29: High-capacity feeder 2

1 2 2 4 2

3 2

20 19 2 2 2 2 14 15 2 12 6 4 13 2 4 6 16 6 17

2 18 6 4 5

2 4

11 2 4 9 4 10 8 6 7

7-66 Service Manual

4060-xxx

Assembly 29: High-capacity feeder 2

Asmindex 291 2 Part number 99A0188 99A0675 Units 3 Description Guide, rear paper, use with 99A0219 Parts packet, screws (including): Top frame mounting (6) Base mounting (2) Power supply board mtg (2) Sensor bracket mtg (2) Support 1 frame mtg (2) Screw (2) 1 Frame assembly, top with labels Parts packet, washers, (including): Top frame clamp (2) Base mounting (2) Motor plate mtg (4) Power supply board (2) Sensor bracket mtg (2) 1 Clamp, top frame mounting Parts packet, nuts, (including): Base mounting (2) 2-56 switch mounting (2) Power supply cover (2) Power supply ground (2) 1 1 1 1 1 1 1 1 2 1 1 1 1 1 Pulley, idler Belt, drive Cable, AC internal wiring Switch, lower limit microswitch Cord, AC external jumper Cover, power supply Power supply board Cable, low voltage power supply Clamp, feed frame Bushing Switch, paper low Sensor assembly, paper out/upper limit Frame, printer support 1 Parts kit, paper size switch assembly

3 4

99A0219 99A0677

5 6

99A0719 99A0676

7 8 9 10 11 12 13 14 15 16 17 18 19 20

99A0663 99A0664 99A1807 99A0653 99A1808 99A0714 99A0667 99A0715 99A0698 99A0685 99A0654 99A0651 99A0659 99A0695

Parts catalog 7-67

4060-xxx

Assembly 30: High-capacity feeder 3

15

14

13

12

11 9 8 3 7 10

6 5 1 3 4 1 2

7-68 Service Manual

4060-xxx

Assembly 30: High-capacity feeder 3

Asmindex 301 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part number 99A0687 99A0672 99A1793 99A1795 99A1798 99A1794 99A1796 99A1797 99A1800 99A1799 99A1801 99A1802 99A1803 99A1804 99A1805 Units 4 4 3 1 1 3 1 1 1 1 1 1 1 3 1 Description Parts packet, mounting feet Parts packet, foot (stabilizer) Parts packet, screw w/washer (motor mt) Motor assembly, DC Plate, drive pulley Parts packet, nut and washer (drive pulley plate) Belt, DC motor drive Idler pulley, belt tension Pulley, drive AC receptacle, lower AC Retainer, C-clip AC receptacle, upper AC Cover, top LVPS Nut w/lock washer, top LVPS cover mounting Grommet, top LVPS cover

Parts catalog 7-69

4060-xxx

Assembly 31: High-capacity feeder 4

4 1 2 3 4 6 7

8 18 17 19 11 12 13 10 9

16

14 15

7-70 Service Manual

4060-xxx

Assembly 31: High-capacity feeder 4

Asmindex 311 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 NS NS NS NS NS Part number 99A0281 99A0279 99A0273 99A0276 99A0263 99A0451 99A0267 99A0675 99A0277 99A0445 99A0280 99A0275 99A0272 99A0446 99A0267 99A0274 99A0278 56P0556 99A0263 99A0675 99A0676 99A0677 99A0684 99A0286 Units 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 3 10 6 6 1 1 Description Cable, 250-sheet autoconnect Bearing, drive shaft Gear, bevel 500 Drive roll assembly Parts packet, screw (frame mounting) Roll, skewed backup Parts packet, retainer (roller) Parts packet, screw (wear plate mounting) Wear plate wear, pass thru Stud assembly, 250-sheet frame Bearing, drive shaft low Spring, power takeoff Shaft, 250-sheet drive Aligner assembly, paper Parts packet, retainer (aligner assembly) Gear, feed roll Bellcrank, roller release Card assembly, 2000 tray option Parts packet, screw (tray option card mounting) Parts packet, screw (door to door frame mounting) Parts packet, nut support frame 1 hex, support frame 2, hex Parts packet, washer (support frame 1 star, support frame 2 star) Cable, HCIT-14 pin flex Spring, backup roller

Parts catalog 7-71

4060-xxx

Assembly 32: High-capacity feeder 5

1

10 11 12 10

10 12 10 6 7 9 8 5

7-72 Service Manual

4060-xxx

Assembly 32: High-capacity feeder 5

Asmindex 321 2 3 4 5 6 7 8 9 10 11 12 NS NS Part number 99A0263 99A1055 99A0070 99A0692 99A0263 99A0678 99A0288 99A1812 99A1666 99A0677 99A0263 99A0679 99A0717 99A0720 Units 3 1 2 1 1 1 1 1 1 4 4 2 1 1 Description Parts packet, screw (auto comp assembly mounting) Arm assembly, pick 2000 Roll assembly, pick Base, 2000 option Parts packet, screw (deflector mounting) Deflector, base Sensor, pass thru Label, tray option number Label, options Parts packet, washer (bracket 250-sheet frame retention mounting) Parts packet, screw (bracket 250-sheet frame retention mounting) Bracket, 250-sheet frame retention Cable, paper low switch Cable, lower limit switch

Parts catalog 7-73

4060-xxx

Assembly 33: Kioskvertical paper adapter

1 4 7 21 5 5 5 4 7 8 4 4 10 12 9 4 2 3

11 5 20 19 5 11

12 13 14 5

11

6 18 15 6 10

4 16 4 17 10 4

7-74 Service Manual

4060-xxx

Assembly 33: Kioskvertical paper adapter

Asmindex 331 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part number 99A0231 99A1646 99A1819 99A0240 99A0234 99A1705 99A1704 99A0197 99A0079 99A0208 99A0087 99A0086 99A1706 99A0125 99A0232 99A1820 99A0226 99A0122 99A0137 99A0088 99A0085 Units 1 1 1 12 16 1 2 1 1 3 6 6 1 1 1 2 1 2 1 1 1 Description Bail, support Arm assembly, pivot Mounting, frame assembly Parts packet, retainer Parts packet, screw Gear, idler Gear, idler Shaft, drive rear Tray assembly, backup roller Parts packet, pulley Spring, backup roller Roller, backup Tray assembly, drive roller Frame assembly, right side Cover, right Belt, 185G Guide, paper exit Shaft assembly, drive roller Frame assembly, left side Cover, backup tray Tray, backup roller

Parts catalog 7-75

4060-xxx

Assembly 34: Kioskhorizontal paper adapter

1 4 7 20 5 5 5 4 7 8 4 4 10 11 12 5 19 18 5 11 12 13 14 5 11 9 4 2 3

5 17 10 4 16 4 10 4 15

7-76 Service Manual

4060-xxx

Assembly 34: Kioskhorizontal paper adapter

Asmindex 341 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part number 99A0231 99A1646 99A1819 99A2409 99A0234 99A1705 99A1704 99A0197 99A0079 99A0208 99A0087 99A0086 99A1707 99A0907 99A0232 99A1820 99A0122 99A0906 99A0088 99A0085 Units 1 1 1 12 15 1 2 1 1 3 6 6 1 1 1 2 2 1 1 1 Description Bail, support Arm assembly, pivot Mounting, frame assembly Parts packet, retainer Parts packet, screw Gear, idler Gear, idler Shaft, drive rear Tray assembly, backup roller Parts packet, pulley Spring, backup roller Roller, backup Tray assembly, drive roller Frame assembly, right side Cover, right Belt, 185G Shaft assembly, drive roller Frame assembly, left side Cover, backup tray Tray, backup roller

Parts catalog 7-77

4060-xxx

Assembly 35: StapleSmart finisher I

1 18 2

17

3 16 5 15 6 9 8 7 4 5

10 11 14 13 12

7-78 Service Manual

4060-xxx

Assembly 35: StapleSmart finisher 1

Asmindex 351 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 99A2519 99A2520 99A2542 99A1666 99A2521 99A2541 99A2511 99A2508 99A2500 99A2507 Part number 99A2505 99A2510 99A2506 99A2512 99A1785 99A2501 99A2503 99A2502 Units 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 Description Cover, top assembly Clip, brush ground Top cover bail/plate, right side Door, rear access Latch, rear access door Cover, right base assembly Cover, stapler access Switch, stapler access door assembly Screws, switch (stapled access) mounting 99A2509 Parts Packet Cover, accumulator assembly Tray, output assembly Tray, output Label, tray options Sensor, stapler bin empty Sensor cover, stapler bin empty Bail, center stapler Kit, stacking bail Cover, left base assembly Top cover bail/plate, left side

Parts catalog 7-79

4060-xxx

Assembly 36: StapleSmart finisher 2

14

1 13

12

2 3 5 7

4 11 10 4 9 8 4 4

7-80 Service Manual

4060-xxx

Assembly 36: StapleSmart finisher 2

Asmindex 361 2 3 4 5 6 7 8 9 10 11 12 13 14 Part number 99A2575 99A2526 99A2556 99A0263 99A1820 99A2544 99A0362 99A2545 99A2548 99A2533 99A2523 99A2543 99A2528 99A2557 Units 1 1 1 1 1 1 1 1 1 1 2 2 1 1 Description Stapler cartridge holder 321-C Stapler assembly Bracket, attach Parts packet, screws Belt, 185G Card assembly, right stapler bin level Arm assembly, belt idler Spring, swing arm Bumper, output tray Bar, upper output tray Spring, output tray Cover, optical sensor Frame assembly, right Clip, static ground

Parts catalog 7-81

4060-xxx

Assembly 37: StapleSmart finisher 3

1 24 1 25 1 26 27 4 6 7 15 22 23 1 21 1 16 20 19 18 17 11 10 10 10 6 4 10 13 12 10 9 8 3 5 2

14

7-82 Service Manual

4060-xxx

Assembly 37: StapleSmart finisher 3

Asmindex 371 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 99A0368 99A0913 99A2515 99A2518 99A2538 99A2543 99A2529 99A2527 99A2533 99A2523 99A2548 99A2549 99A1717 99A2513 99A2551 99A2547 99A2552 Part number 99A0263 56P1747 99A2531 99A2539 99A0104 99A2540 99A2517 99A2516 99A0363 Units 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Parts packet, screws System card assembly, stapler option Switch assembly, top cover open Flange, pulley Spring, upper diverter Bearing, redrive Shaft assembly, upper exit Deflector, upper Pulley, drive Bearings, 500-sheet stacker PP 99A0572 Shaft assembly, lower Shaft assembly, 40T middle stacker Shaft assembly, upper drive Shaft assembly, lower exit Belt, FHT 86T Cover, optical sensor Guide, inner bias Frame assembly, left Bar, upper output tray Spring, output tray Bumper, output tray Card assembly, left stapler bin level Gear, drive Motor assembly, drive Clutch assembly, stapler option Pulley, belt idler Bushing, tensioner CBM

Parts catalog 7-83

4060-xxx

Assembly 38: StapleSmart finisher 4

1

7-84 Service Manual

4060-xxx

Assembly 38: StapleSmart finisher 4

Asmindex 381 NS NS NS NS NS NS NS NS NS Part number 99A2559 99A2480 99A2525 99A2530 99A2534 99A2524 99A2532 99A2504 99A2546 99A0548 Units 1 1 1 1 2 1 1 1 1 1 Description Paper alignment wheel Kit, maintenance StapleSmart wheels Sensor, stapler pass thru Cable assembly, right stapler bin level Ground cable, stapler tray bar Cable, stapler Cable, ground Cable assembly, left stapler bin level Label, pinch point Tie, cable

Parts catalog 7-85

4060-xxx

Assembly 39: Options

Asmindex NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS Part number 56P0695 56P0696 56P0697 56P0698 56P0699 56P1417 56P1418 56P1850 56P2468 56P1851 56P1419 99A0629 13A0296 13A0297 99A0545 13A0298 56P2182 56P1424 99A1890 99A1647 99A1654 56P1100 99A1605 56P1742 56P1743 56P1744 56P1741 56P0161 56P0162 56P1437 56P1436 99A2485 56P1435 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description 8MB memory option 16MB memory option 32MB memory option 64MB memory option 128MB memory option 16MB Flash card 32MB Flash card Card assembly, Bar Code Card assembly IPDS and SCS/TNe PrintCryption card assembly Hard disk, with adapter 20+GB Adapter card, SES for SCS Cable, Twinax Cable, Coax External serial adapter Cable, serial Card assembly, ImageQuick Optra Forms hard disk, with adapter (20+GB) Tray assembly, 250-sheet special media Rib assembly, 250-sheet special media tray Tray, universal adjustable 250-sheet Cartridge, empty shipping Kit, cap/stack bails 500-sheet MarkNet N2101e Ethernet 10BaseT/100Base TX internal print server MarkNet N2104fl-SC fiber optic (10MB) internal MarkNet N2103fx-SC fiber optic (100MB) internal MarkNet N2100t token ring internal print server INA, serial and parallel C Adapter, parallel 1284 C-B Parallel 1284-B interface card RS232C serial interface card Tray assembly, UAT 400-sheet Serial adapter, int w/out +5 V ac

7-86 Service Manual

4060-xxx

Assembly 39 (cont.): Options

Asmindex NS NS NS NS NS NS NS NS Part number 56P1427 56P1428 56P1429 56P1430 56P1438 56P1101 56P0161 56P0162 Units 1 1 1 1 1 1 1 1 Description Optra Forms 32MB Flash card Optra Forms 16MB Flash card Simplified Chinese font card Traditional Chinese font card Japanese font card Cable assembly, 6 parallel, A-C Cable assembly, SER+PAR 1284C INA Cable, parallel 1284 C-B adapter

Parts catalog 7-87

4060-xxx

Assembly 40: Miscellaneous

Asmindex NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS Part number 99A1633 99A0585 99A0267 99A0268 99A0269 99A0299 99A0271 99A0404 99A0413 99A0572 99A0577 99A0675 99A0676 99A0677 99A0083 99A0512 99A0513 99A0702 99A0703 99A0704 99A0705 99A0706 99A0707 99A0710 99A0711 99A0712 99A0208 99A0234 99A0394 7371454 7371455 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 Description Parts packet, screw Parts packet, contact kit Parts packet, retainers Parts packet, springs paper feed Parts packet, duplex option fan mounting Parts packet, duplex option cam follower assembly Parts packet, envelope option gears Parts packet, retainers envelope option Parts packet, screw duplex Parts packet, bearings, 500-sheet stacker Parts packet, cable ties (10 each) Parts packet, screw high-capacity feeder Parts packet, nuts high-capacity feeder Parts packet, washers high-capacity feeder Parts kit, multipurpose tray Parts kit, charge roll link asm, left side Parts kit, charge roll link asm, right side Printer stand caster, non-locking Printer stand caster, locking Printer stand grommet, wire Printer stand lock, cam Printer stand storage shelf Printer stand door assembly, cabinet Printer stand filler, rear top piece Printer stand table assembly, large Printer stand table assembly, small Parts packet, pulley Parts packet, screwkiosk Grease packet, Nyogel 744 Relocation kit, 250/250-sheet printer Relocation kit, 500/250-sheet printer

7-88 Service Manual