Bosch Modular (D03) Cover 12/30/96 12:43 PM Page 3

Modular Valves
D03 (NG 6)
315 bar
10
D03 Working 12/30/96 12:37 PM Page 29

D03 (NG-6) Modular Valves

The Racine Bosch Group Modular Valves are engineered and
manufactured with the same quality and experience as the pro-
portional valves. This dedication to quality and performance will
provide you with the following features.

Valve Features:
• NFPA and ISO 4401 Standard Subplate Mounting
• CETOP Standard Dimensions
• Pressure Rated to 4600 PSI (315 bar)
• Flow rated to 13.2 - 15.8 GPM (50 - 60 l/min.)
• Available Modules:
Six Pressure Relief
Three Pressure Reducing/Receiving
Four Flow Control
Five Check
• Adjustment Options: Overview:
Hex Key The purpose of this information is to introduce and to outline the
Lockable Key differences in the new modular product line from Racine Fluid
• All Steel Construction Power. This line of modules has been tried and proven in Europe
• Viton Seals Standard and will replace the Racine modules.
D03 Working 12/30/96 12:34 PM Page 1

Modular valves D03 (NG 6) 315 bar 1

PRESSURE RELIEF VALVES PAGE FLOW CONTROL VALVES PAGE

G
meter-out
2 13
A P T B A P T B

meter-in
2 13
A P T B A P T B

2 16
A P T B A P T B

meter-in
2 or 16
meter-out
A P T B A P T B

CHECK VALVES

2 19
A P T B A P T B

G
6 19

A P T B A P T B

PRESSURE REDUCING VALVES

G
10 19

A P T B
A P T B

G
10 19

A P T B A P T B

G
10 19

A P T B A P T B
D03 Working 12/30/96 12:34 PM Page 2

2 Modular valves D03 (NG 6) 315 bar

Pressure relief valves

direct acting

Function

P. nom. Lbs.
Symbol Adjustment Dimensions
PSI (bar) (kg)
60-1160 (4 . . . 80) 3 9 810 161 176
300-2300 (20 . . . 160) 1.1 (1.4) 9 810 161 177
300-4500 (20 . . . 315) 9 810 161 178
G

A P T B 1.2
60-1160 (4 . . . 80) 9 810 161 175

60-1160 (4 . . . 80) 9 810 161 180

300-2300 (20 . . . 160) 2.1 9 810 161 181
300-4500 (20 . . . 315) 9 810 161 182

A P T B 2.2
60-1160 (4 . . . 80) 9 810 161 179

60-1160 (4 . . . 80) 9 810 161 184

300-2300 (20 . . . 160) 1.3 9 810 161 185
300-4500 (20 . . . 315) 9 810 161 186

A P T B 1.4
60-1160 (4 . . . 80) 9 810 161 183

60-1160 (4 . . . 80) 9 810 161 188

300-2300 (20 . . . 160) 2.3 9 810 161 189
300-4500 (20 . . . 315) 9 810 161 190

A P T B 2.4
60-1160 (4 . . . 80) 9 810 161 187

60-1160 (4 . . . 80) 9 810 161 192

300-2300 (20 . . . 160) 2.3 9 810 161 193
300-4500 (20 . . . 315) 9 810 161 194

A P T B 2.4
60-1160 (4 . . . 80) 9 810 161 191
D03 Working 12/30/96 12:34 PM Page 3

Modular valves D03 (NG 6) 315 bar 3

Pressure relief valves direct acting

PRODUCT LITERATURE DISCLAIMER

Specifications
SPECIFICATIONS AND/OR
Valve function Pressure relief valve, direct operated DIMENSIONS ARE SUBJECT TO
CHANGE WITHOUT PRIOR NOTICE.
Mounting type Intermediate plate D03 (NG 6, ISO 4401) PLEASE CONSULT FACTORY.
Mounting position Optional
Fluid Petroleum, fire resistant, HWCF
Viscosity 60 . . . 2300 SUS (10 - 500cSt)
Fluid-temperature -4 . . . 175°F (-20 to 80°C)
Filtration Contamination class 10: according to NAS 1638 ISO/DIS 4406,
class 19116 can be realized with filter ß25 = 75*
Seals Fluorocarbon (Viton®)
Max. setting pressure 1160, 2300, 4500 PSI
Max. input pressure 4600 PSI (315 bar)
Max. flow 15.8 gpm (60 I/min.)
* Dirt particles retention rate > 25 µm is 1 = 75, ie. 98.6%.

Performance curves
v = 35mm2/s, P = 250 bar
BAR
PSI

P = 1160 PSI (80 Bar)

1305 90
1160 80
1015 70
PRESSURE

870 60
725 50
580 40
435 30
290 20
145 10
0 0
0 3 6 8 11 13 16
GPM
0 10 20 30 40 50 60
l/min.
FLOW
BAR
BAR

PSI
PSI

P = 2320 PSI (160 Bar) P = 4567 PSI (315 Bar)

2610 180 5075 350
2320 160 4350 300
2030 140
3625 250
PRESSURE

PRESSURE

1740 120
1450 100 2900 200
1160 80 2175 150
870 60
1450 100
580 40
290 20 725 50

0 0 0 0
0 3 6 8 11 13 16 0 3 6 8 11 13 16
GPM GPM
0 10 20 30 40 50 60 0 10 20 30 40 50 60
l/min. l/min.
FLOW FLOW
D03 Working 12/30/96 12:34 PM Page 4

4 Modular valves D03 (NG 6) 315 bar

Dimensions - Inches (mm)

1.1
2.56
9 810 161 176 (65)
9 810 161 177
9 810 161 178
1.57
1.3 (40)

9 810 161 184

0.79
9 810 161 185 (20) Prog: bar Pmax: PSI
9 810 161 186 Pmax: bar
7.36 0.79
.043 (187) (20)
(11) 0.39
(10)

NG6 ISO 4401

6
4
2
5
3
1
4 x ø5.3 4x .364(9.25) x .070(1.78)
.30 1 810 210 803
1.2 (7.5)

9 810 161 175

1.4 .81 4
1.81 (20.5) 1.28
(46) (32.5)
9 810 161 183 1.22
(31)

17 (M10)

.60 5.2
.08 (15) (132) .39
(2) (10)
6.2
(157)

3/16:7/16-20UNF-2B
6
4
2

G
(function P/T) P T
5
3
1

B T
D03 Working 12/30/96 12:34 PM Page 5

Modular valves D03 (NG 6) 315 bar 5

Dimensions - Inches (mm)

2.56
(65)

1.57
(40) 2.1
.78 9 810 161 180
Prog: bar Pmax:
Pmax:
PSI
bar
(20) 9 810 161 181
9 810 161 182

0.79 5.67 2.2

(20) 0.39 (144) (56) max
(10)

5
3
1
NG6 ISO 4401
6
4
2

4x .364(9.25) x .070(1.78) 4 x ø5.3

1 810 210 803 .30 2.2
27 (100Nm) (7.5)
9 810 161 179
4 1.28
(32.5)1.81
1.22 (46)
(31)

17 (M10)
3.5
.39 (89) .08
(10) 4.49 (2)
(114)

T A
5
3
1
6
4
2

2.3
9 810 161 188 . . . 190
2.56 9 810 161 192 . . . 194
(65)

1.57
(40)

0.79
Prog: bar Pmax: PSI
Pmax: bar
(20)

0.79 5.67 7.36 0.79

(20) 0.39 (144) (187) 0.39 (20)
(10) (10)
6
4
2
5
3
1
6
4
2

5
3
1

NG6 ISO 4401

4x .364(9.25) x .070(1.78) 4 x ø5.3
.30 1 810 210 803
(7.5) 27 (100Nm)

4
1.81 1.28
(46) 1.22 (32.5)
(31) A
T
B
17 (M10)
.08 A
(2) 3.5 5.2 B
.39 (89) (132)
(10) 4.49
(114) 2.4
9 810 161 187
5
3
1

9 810 161 191

6
4
2
D03 Working 12/30/96 12:34 PM Page 6

6 Modular valves D03 (NG 6) 315 bar

How to order

TYPE ORDER NO. PRES. *REF. CODE

(psi)
RANGE
MIN> MAX.
P to T LOCKING
9 810 161 175 70 1160 FE1 - SBAD MO1 S-50/LOCK
9 810 161 176 70 1160 FE1 - SBAD MO1 S-50
9 810 161 177 70 2300 FE1 - SBAE MO1 S-50
9 810 161 178 70 4600 FE1 - SBDH MO1 S-50
A to T LOCKING
9 810 161 179 70 FE1 - SBAD MO1 A-50/LOCK
9 810 161 180 70 1160 FE1 - SBAD MO1 A-50
9 810 161 181 70 2300 FE1 - SBAE MO1 A-50
9 810 161 182 70 4600 FE1 - SBDH MO1 A-50
B to T LOCKING
9 810 161 183 70 FE1 - SBAD MO1 B-50/LOCK
9 810 161 184 70 1160 FE1 - SBAD MO1 B-50
9 810 161 185 70 2300 FE1 - SBAE MO1 B-50
9 810 161 186 70 4600 FE1 - SBDH MO1 B-50
A and B to T LOCKING
9 810 161 187 70
9 810 161 188 70 1160
9 810 161 189 70 2300
9 810 161 190 70 4600
CROSS PORT LOCKING
9 810 161 191 70 1160 FE1 - SBAD MO1 AB-40/LOCK
9 810 161 192 70 1160 FE1 - SBAD MO1 AB-40
9 810 161 193 70 2300 FE1 - SBAE MO1 AB-40
9 810 161 194 70 4600 FE1 - SBDH MO1 AB-40

PSI BAR
1160 80
2300 160
4600 315

PSI BAR
70 5

* NOTE: Codes are for Reference Only, use order number when ordering. The values of pressures in the Ref. Codes are approximate,
please refer to Pressure Range Section for exact pressures.
D03 Working 12/30/96 12:35 PM Page 7

Modular valves D03 (NG 6) 315 bar 7

Pressure relief valves

pilot operated

Function
T

A B

P. nom. Lbs.
Symbol Adjustment Dimensions
PSI (bar) (kg)

60-1160 (4 . . . 80) 3 9 810 161 063

3.1
300-2300 (20 . . . 160) (1.4) 9 810 161 064
G

A P T B 60-1160 (4 . . . 80) 9 810 161 061

3.2
300-2300 (20 . . . 160) 9 810 161 062

PRODUCT LITERATURE DISCLAIMER

Specifications
SPECIFICATIONS AND/OR
Valve function Pressure relief valve, piolt operated DIMENSIONS ARE SUBJECT TO
CHANGE WITHOUT PRIOR NOTICE.
Mounting type Intermediate plate D03 (NG 6, ISO 4401) PLEASE CONSULT FACTORY.
Mounting position Optional
Fluid Petroleum, fire resistant, HWCF
Viscosity 60 . . . 2300 SUS (10 - 500cSt)
Fluid-temperature -10 . . . 130°F (-23 to 54°C) (max 160° F)
Filtration Contamination class 10: according to NAS 1638 ISO/DIS 4406,
class 19116 can be realized with filter ß25 = 75*
Seals Fluorocarbon (Viton®)
Max. setting pressure 1160, 2300 PSI
Max. input pressure 4600 PSI (315 bar)
Max. flow 13.2 gpm (50 I/min.)
* Dirt particles retention rate > 25 µm is 1 = 75, ie. 98.6%.
D03 Working 12/30/96 12:35 PM Page 8

8 Modular valves D03 (NG 6) 315 bar

Performance curves
v = 35mm2/s, P = 250 bar

BAR
PSI
P = 230 PSI (16 Bar)

232 16

174 12
PRESSURE

116 8

58 4

0 0
0 3 6 8 11 13 GPM

0 10 20 30 40 50 l/min.
FLOW
BAR
PSI

P = 2300 PSI (16 Bar)

2320 160

1740 120
PRESSURE

1160 80

580 40

0 0
0 3 6 8 11 13 GPM

0 10 20 30 40 50 l/min.
FLOW
D03 Working 12/30/96 12:35 PM Page 9

Modular valves D03 (NG 6) 315 bar 9

Dimensions - Inches (mm)

.08
(2) D0-3 ISO 4401 4 x ø5.3

TORQUE 500 in. lbs.

P 4
1.22
1.81 (31) A B
1.28
(46) (32.5)
T

30 43
(75) (11)
4x .364(9.25) x .070(1.78)
3.1 1 810 210 803

9 810 161 063

9 810 161 064
GAUGE PORT 918
1/ BSP M10
4
M
1.57
(40)
P T
Optional 1/4 BSP to 4 SAE Adapter
1.0 .40
(25.4) (10)
.20
(5) 2.56 1.10
(56) 6.61 (28)
2H - Lock
(168)

9 534 230 000

3.2
.40
9 810 161 061 (10)
9 810 161 062 3.27 .79
8.78 (83) (20)
(223)

How to order

TYPE ORDER NO. PRES. *REF. CODE

(psi)
RANGE
MIN> MAX.
P to T LOCKING
9 810 161 061 30 1160 FE1 - PBAD MO1 S-50/LOCK
9 810 161 062 30 2300 FE1 - PBAE MO1 S-50/LOCK
9 810 161 063 30 1160 FE1 - PBAD MO1 S-50
9 810 161 064 30 2300 FE1 - PBAE MO1 S-50
PSI BAR
1160 80
2300 160

PSI BAR
30 2
* NOTE: Codes are for Reference Only, use order number when ordering. The values of pressures in the Ref. Codes are approximate,
please refer to Pressure Range Section for exact pressures.
D03 Working 12/30/96 12:35 PM Page 10

10 Modular valves D03 (NG 6) 315 bar

Pressure reducing valves

direct operated

Function

P. nom. Lbs.
Symbol Adjustment Dimensions
PSI (bar) (kg)
45-430 (3 . . . 30) 3.3 9 810 161 153
60-1160 (4 . . . 80) (1.5) 9 810 161 154
300-2300 (20 . . . 160) 6.1 9 810 161 155
300-3600 (20 . . . 250) 9 810 161 156
G
45-430 (3 . . . 30) 9 810 161 151
6.2
60-1160 (4 . . . 80) 9 810 161 152
A P T B

45-430 (3 . . . 30) On request

6.2
60-1160 (4 . . . 80) On request

45-430 (3 . . . 30) 9 810 161 157

60-1160 (4 . . . 80) 6.1 9 810 161 158
300-2300 (20 . . . 160) 9 810 161 159
300-3600 (20 . . . 250) 9 810 161 160
G
45-430 (3 . . . 30) On request
6.2
60-1160 (4 . . . 80) On request
A P T B

45-430 (3 . . . 30) On request

6.2
60-1160 (4 . . . 80) On request

45-430 (3 . . . 30) 9 810 161 161

60-1160 (4 . . . 80) 9 810 161 162
6.1
300-2300 (20 . . . 160) 9 810 161 163
300-3600 (20 . . . 250) 9 810 161 164
G
45-430 (3 . . . 30) On request
6.2
60-1160 (4 . . . 80) On request
A P T B

60-1160 (4 . . . 80) 6.2 On request

60-1160 (4 . . . 80) 9 810 161 165

300-2300 (20 . . . 160) 6.1 9 810 161 166
G
60-1160 (4 . . . 80) 6.2 On request
A P T B
D03 Working 12/30/96 12:35 PM Page 11

Modular valves D03 (NG 6) 315 bar 11

Pressure reducing valves direct operated

PRODUCT LITERATURE DISCLAIMER

Specifications
SPECIFICATIONS AND/OR
Valve function Pressure reducing valve, direct operated DIMENSIONS ARE SUBJECT TO
CHANGE WITHOUT PRIOR NOTICE.
Mounting type Intermediate plate NG 6, ISO 4401 PLEASE CONSULT FACTORY.
Mounting position Optional
Fluid Petroleum, fire resistant, HWCF
Viscosity 60 . . . 2300 SUS (10 - 500cSt)
Fluid-temperature -4 . . . 175°F (-20 to 80°C)
Filtration Contamination class 10: according to NAS 1638 ISO/DIS 4406,
class 19116 can be realized with filter ß25 = 75*
Seals Fluorocarbon (Viton®)
Max. setting pressure 435,1160 bar 2360, 3625 bar
Max. input pressure 3045 PSI (210 bar) 4600 PSI (315 bar)
Max. flow 15.8 gpm (60 I/min.)
* Dirt particles retention rate > 25 µm is 1 = 75, ie. 98.6%.

Performance curves
v = 35mm2/s, P = 250 bar T p1 p p1
BAR
PSI

4300 300

3625 250
PRESSURE

2900 200

2175 150

1450 100

725 50

0 0
-10.5 -7.9 -5.3 -2.6 0 2.6 5.3 7.9 10.5 13.0 15.5 GPM
-40 -30 -20 -10 0 10 20 30 40 50 60 l/min.

FLOW
T p1 p p1
BAR
PSI

435 30

362 25
PRESSURE

290 20

217 15

145 10

72 5

0 0
-10.5 -7.9 -5.3 -2.6 0 2.6 5.3 7.9 10.5 13.0 15.5 GPM
-40 -30 -20 -10 0 10 20 30 40 50 60 l/min.
FLOW
D03 Working 12/30/96 12:35 PM Page 12

12 Modular valves D03 (NG 6) 315 bar

Pressure reducing valves direct operated

Dimensions - Inches (mm)

6.1
9 810 161 153 . . . 156
9 810 161 157 . . . 160
9 810 161 161 . . . 164
9 810 161 165
9 810 161 166

2.56
(65) 3/16:7/16-20UNF-2B
BOSCH
1.57
(40)
PSI
0.79
Prog: bar Pmax:
bar
(20)
Pmax:

3.88
(99)
.39 6.2
0.79 (10) 5.65
(20) (144) 9 810 161 151 . . . 152
5
3
1
6
4
2

NG6 ISO 4401

4 x ø5.3
4x .364(9.25) x .070(1.78)

27
1 810 210 803
100Nm .30 (7.5)

4
1.22 1.28 1.81
(31) (32.5) (46)

17 (M10)

.08
(2)
D03 Working 12/30/96 12:35 PM Page 13

Modular valves D03 (NG 6) 315 bar 13

Flow control
throttle check valves

Function

O-ring
1 810 210 803

Pmax.
Symbol Throttle for Adjustment Dimensions Lbs. (kg)
PSI (bar)

4600
meter-out 5.1 (315) 3.3 (1.5) 9 810 161 168
A P T B

meter-in 5.1 9 810 161 167

A P T B
D03 Working 12/30/96 12:35 PM Page 14

14 Modular valves D03 (NG 6) 315 bar

Flow control throttle check valves

PRODUCT LITERATURE DISCLAIMER

Specifications
SPECIFICATIONS AND/OR
Valve function Throttle check valve DIMENSIONS ARE SUBJECT TO
CHANGE WITHOUT PRIOR NOTICE.
Mounting type Intermediate plate NG 6, ISO 4401 PLEASE CONSULT FACTORY.
Mounting position Optional
Fluid Petroleum, fire resistant, HWCF
Viscosity 60 . . . 2300 SUS (10…50CST)
Fluid-temperature -4 . . . 175°F (-20 to 80°C)
Filtration Contamination class 10 according NAS 1638 can
be realized with filter ß25 = 75*
Seals Fluorocarbon (Viton®)
Max. operating pressure 4600 PSI (315 bar)
Max. flow 15.8 gpm (60 l/min)
* Dirt particles retention rate > 25 µm is 1 = 75, ie. 98.6%.

Performance curves
BAR

v =35mm2/s
PSI

360 25

290 20
PRESSURE

217 25

145 10

70 5

0 0
0 2.6 5.3 7.9 10.5 13.0 15.5 GPM

0 10 20 30 40 50 60 l/min.
FLOW
l/min.

GPM

60 15.5

50 13.0
72 PSI
217 PSI
40 10.5 435 PSI
1450 PSI
FLOW

4567 PSI
30 7.9

20 5.3

+
10 2.6

0 0
0 1 2 3 4 5 6 7

ADJUSTMENT SETTINGS
D03 Working 12/30/96 12:35 PM Page 15

Modular valves D03 (NG 6) 315 bar 15

Flow control throttle check valves

Dimensions - Inches (mm)

5.1
9 810 161 167
9 810 161 168 BOSCH
H3
1.57
(40)
H3
0.79 bar Pmax: PSI
Prog:
(20) bar
Pmax:

NG6 150 4401

4x .364(9.25) x .070(1.78) 4 x ø5.3 .39 = 9 Nm
(M6) (10)
1 810 210 803

2.81 1.22 1.28

(46) (31) .37 (32.5)
(9.5)

.54 2.56 .54

.39 = 9 Nm (13-7) (65) (13-7)
(M6) (10)
D03 Working 12/30/96 12:35 PM Page 16

16 Modular valves D03 (NG 6) 315 bar

Throttle valves
throttle check valves

Function
METER-OUT THROTTLE METER-IN THROTTLE

A T P B

A P T B

180°

1 810 037 800

A B

NOTE: Valve name plate should be used as meter in/out reference.

Pmax.
Symbol Throttle for Adjustment Dimensions Lbs. (kg)
PSI

4600 PSI
meter-in 4 (315 bar) 2.2 (1.0) 9 810 161 088
A P T B

180°
meter-in/out
5 3.3 (1.5) 9 810 161 089
(interchangeable)
A P T B
D03 Working 12/30/96 12:35 PM Page 17

Modular valves D03 (NG 6) 315 bar 17

Throttle valves throttle check valves

PRODUCT LITERATURE DISCLAIMER

Specifications
SPECIFICATIONS AND/OR
Valve function Flow control DIMENSIONS ARE SUBJECT TO
CHANGE WITHOUT PRIOR NOTICE.
Mounting type Intermediate plate DO3 (NG 6 ISO 4401) PLEASE CONSULT FACTORY.
Mounting position Optional
Fluid Petroleum, fire resistant, HWFC
Viscosity 60 . . . 2300 SUS (10 - 100 cSt)
Fluid-temperature -4 . . . 175°F (-20 to 80°C)
Filtration Contamination class 10, according to NAS 1638
can be realized with filter ß25 = 75*
Seals Fluorocarbon (Viton®)
Max. operating pressure 4600 PSI (315 bar)
Min. flow .05 GPM (.23 I/min.)
Max. flow 13.2 GPM (50 I/min.)
* Dirt particles retention rate > 25 µm is 1 = 75, ie. 98.6%.

Performance curves
BAR
PSI

v = 35mm2/s
87.0 6

72.5 5
open closed
58.0 4
PRESSURE

43.5 3

29.0 2

14.5 1

0 0
0 3 6 8 11 13 GPM

0 10 20 30 40 50 l/min.
FLOW
l/min.

GPM

50 13

∆p
40 11 73 PSI
145 PSI
430 PSI
30 8 1500 PSI
FLOW

4600 PSI

20 6

10 3

0.2 0
0 2 4 6 8 10

ADJUSTMENT SETTINGS
Number of turns 8, (full open to closed)
D03 Working 12/30/96 12:35 PM Page 18

18 Modular valves D03 (NG 6) 315 bar

Throttle valves throttle check valves

Dimensions - Inches (mm)

D03 ISO 4401 6

P
1.22 1.28
A B (32.5)
(31)
T
9 810 161 088
4

.30 4 x ø5.3
(7.5)
.43 4x .364 (9.25) x 0.70 (1.78)
.65 (11)
(16.5) 1 810 210 803

918

9 0 1
8 2 1.57
7 3 (40)
P
6 5 4

.08 2.56 .28

(2) (65) (7)
1.81 3.43
(46) (87)

D03 ISO 4401

4 x ø5.3
6 6

5
P
1.22 1.28
A B (32.5)
(31)

9 810 161 089 T

.30 1.44 .43

(36.5) (11) 4x .364 (9.25) x 0.70 (1.78)
(7.5)
1 810 210 803
2.56
(65)
918
2

A B
3
6 5 4
9 0 1

1.52
(38.6)
A B
8
7

.08 .33 .33

(8.5) Plate .06 (8.5)
(2) (1.4)
1.81 1 811 037 800
5.74
(46) (147)

How to order
Pressure
(psi)
Type Order Number Range *Ref. Code
Max.
P PORT METER 9 810 161 088 4600
A and B PORT METER 9 810 161 089 4600 FF1 - SHMH—01 H-50
PSI BAR
4600 315
*NOTE: Codes are for Reference Only, use order number when ordering. The values of pressures in the Ref. Code are approximate,
please refer to Pressure Range for exact pressures.
D03 Working 12/30/96 12:36 PM Page 19

Modular valves D03 (NG 6) 315 bar 19

Check Valves

Function
9 810 161 173 9 810 161 169
9 810 161 174 9 810 161 170
9 810 161 171

Symbol Opening Pressure Dimensions P. max Lbs.

PSI (bar) PSI (bar) (kg)

8 (0.5) 7 4600 (315) 2.0 (0.9) 9 810 161 173

A P T B

22 (1.5) 7 9 810 161 174

A P T B
Pilot ratio A1:A2
3.5 : 1*
8
4600 (315) 2.86 (1.3) 9 810 161 169
A P T B

3.5 : 1*
A1
8
A2
9 810 161 170
A P T B

3.5 : 1*

9 810 161 171

A P T B
* Direct operated
D03 Working 12/30/96 12:36 PM Page 20

20 Modular valves D03 (NG 6) 315 bar

Check Valves

PRODUCT LITERATURE DISCLAIMER

Specifications
SPECIFICATIONS AND/OR
Valve function Check valve or pilot operated check valve DIMENSIONS ARE SUBJECT TO
CHANGE WITHOUT PRIOR NOTICE.
Mounting type Intermediate plate NG 6, ISO 4401 PLEASE CONSULT FACTORY.
Mounting position Optional
Fluid Petroleum, fire resistant, HWFC
Viscosity 60 . . . 2300 SUS (10 . . . 500 cSt)
Fluid-temperature -4 . . . 175°F (-20 to 80°C)
Filtration Contamination class 10 according to NAS 1638
can be realized with filter ß25 = 75*
Seals Fluorocarbon (Viton®)
Max. operating pressure 4600 PSI (315 Bar)
Max. flow 15.8 GPM (60 I/min.)
* Dirt particles retention rate > 25 µm is 1 = 75, ie. 98.6%.

Performance curves
v = 35mm2/s
BAR
PSI

174 12

145 10

116 8
PRESSURE

87 6

58 4

29 2

0 0
0 2.6 5.3 7.9 10.5 13.0 15.5 GPM

0 10 20 30 40 50 60 l/min.
FLOW
BAR
PSI

261 18

232 16

203 14

174 12
PRESSURE

145 10

116 8

87 6

58 4

29 2

0 0
0 2.6 5.3 7.9 10.5 13.0 15.5 GPM

0 10 20 30 40 50 60 l/min.
FLOW
D03 Working 12/30/96 12:36 PM Page 21

Modular valves D03 (NG 6) 315 bar 21

Check Valves

Dimensions - Inches (mm)

7
9 810 161 073
9 810 161 074

2.56
(65)

BOSCH
1.57
(40)
Prog: bar Pmax: PSI
Pmax: bar

NG6 150 4401

4x .364(9.25) x .070(1.78) 4 x ø5.3

1 810 210 803

.29
(7.5)

1.81 1.22 1.28

(46) (31) (32.5)

.08
(2)

8
9 810 161 169
9 810 161 170
9 810 161 171

3.39
(86)
2.56
(65)

BOSCH
1.57
(40)
.93
Prog: bar Pmax: PSI
(23.5)
Pmax: bar

NG6 150 4401

4x .364(9.25) x .070(1.78) 4 x ø5.3

1 810 210 803
.29
(7.5)

1.81 1.22 1.28

(46) (31) (32.5)

.08
(2)
D03 Working 12/30/96 12:36 PM Page 22

22 Modular valves D03 (NG 6) 315 bar

Control knob

01

04

M4 x 12 _ 3
03
3Nm

05

06

02

Kit

Valve Parts
9 810 161 151 . . . 166 Pressure reducing valve 1 x 01 + 1 x 03 1 x 06 1 817 001 803

1 x 02 + 1 x 03 1 x 06 1 817 001 808

D03 Working 12/30/96 12:36 PM Page 23

Modular valves D03 (NG 6) 315 bar 23

NG6, D03 (D01) Bolt Kits

TABLE 1
D03 VALVE & SUBPLATE DIMENSIONS FOR BOLTS
VALVE A B A+B
MINIMUM*
Racine/Bosch 0.87 (22) .285 (7.2) 1.155 (29)
Racine 0.94 (23.9) .285 (7.2) 1.23 (31.1)
*NOTE: Minimum depth of fastener is based on 1 1/2 times bolt diameter for ferrous subplates or manifolds.

Determining Bolt Length

To find the required length socket head cap screw when using a Racine/Bosch or
Racine NG6, D03 (D01) 4-way valve and Racine/Bosch modules, use dimension A + B
(Table 1) plus the total height of all modules used (Table 2).

RECOMMENDED BOLT KITS

LENGTH RACINE/BOSCH VALVE & MODULE
No. Racine/
L = 1.15” and combined height of all modules
Modules Bosch Racine
Valve only B-227 B-120 LENGTH RACINE VALVE, RACINE/BOSCH VALVE & MODULE
L = 1.23” and combined height of all modules
Valve + 1 B-215 B-218
module
EXAMPLE: Determining the proper length bolt to mount a check valve module with a
Valve + 2 B-216 B-216 NG6 Racine Racine/Bosch 4-way valve.
module
HEIGHT = 1.155” + 1.57” = 2.725” (A + B + D)
Valve + 3 B-217 B-219
module Use bolt kit B-215.

TORQUE
10-24 Threads = 50 in. lbs..

AVAILABLE BOLT KITS**

Length in TABLE 2
Inches Kit # NG6 MODULE HEIGHT
1-1/8 B-227 MODULE PART NUMBER (D) HEIGHT
1-1/4 B-120 9 810 161 . . .
2-3/4 B-215 Flow 9 810 161 . . . 1.57 (40)
2-7/8 B-218 9 810 161 . . .
4-3/8 B-216 Check 9 810 161 . . . 1.57 (40)
5-15/16 B-217 Pressure Reducing 9 810 161 . . . 1.57 (40)
6 B-219 Pressure Relief 9 810 161 . . . 1.57 (40)
** Consist of four 10-24 socket head cap screws. *NOTE: Minimum Thread Engagement into manifold or subplate is .375”.

Note: Min. full depth of thread

engagement in to manifold or
subplate is .375".
A

SUBPLATE Note: Measurements are in inches

with millimeters in parentheses.
D03 Working 12/30/96 12:36 PM Page 24

24 Modular valves D03 (NG 6) 315 bar

NG6, D03 (D01) Studs

TABLE 1
D03 VALVE & SUBPLATE DIMENSIONS FOR BOLTS
VALVE A B C A + B + C**
MINIMUM* MIN/MAX
Racine/Bosch 0.87 (22) .285 (7.2) 0.29 (7.4)/0.38 (8.7) 1.46 (36)
Racine 0.94 (23.9) .285 (7.2) 0.29 (7.4)/0.38 (8.7) 1.52 (38.5)
*NOTE: Minimum depth of fastener is based on 1 1/2 times bolt diameter for ferrous subplates or manifolds.
**Length determined using minimum dimension for C.
Determining Stud Length
To find the required stud length when using a Racine/Bosch or Racine NG6, D03 (D01)
valve and Racine/Bosch modules, use dimension A + B +C (Table 1) plus the total
height of all modules used (Table 2).

RECOMMENDED STUD KITS

To make your own stud kits, threaded rod is available in three foot lengths (Grade 7) and
No. Racine/ can be cut to the desired length with a hack saw.
Modules Bosch Racine B-156 10 each 10-24 threaded rod 36 inches (911.1) long
Valve + 2 B-234 B-236 50 each 10-24 stud nut
module
Valve + 3 B-235 B-235
module TORQUE
10-24 Threads = 50 in. lbs..

AVAILABLE STUD KITS***

Length in TABLE 2
Inches Kit # NG6 MODULE HEIGHT
4-5/8 B-234 MODULE PART NUMBER (D) HEIGHT
4-3/4 B-236 9 810 161 . . .
6-1/4 B-235 Flow 9 810 161 . . . 1.57 (40)
*** Consist of four 10-24 socket head cap screws. 9 810 161 . . .
Check 9 810 161 . . . 1.57 (40)
Pressure Reducing 9 810 161 . . . 1.57 (40)
Pressure Relief 9 810 161 . . . 1.57 (40)
*NOTE: Minimum Thread Engagement into manifold or subplate is .375”.

.31

A
5
32
.12

.75
.38
B

STUD NUT
SUBPLATE Note: Measurements are in inches
with millimeters in parentheses.
D03 Working 12/30/96 12:36 PM Page 25

Modular valves D03 (NG 6) 315 bar 25

Mounting information

With modular valves, circuits are easily built by stacking

them between the directional control valve and the subplate.
No piping is required which saves and reduces the time and
work required to build the circuit. This saves money and
there are no connections to leak. The circuit can be easily
changed by adding or removing modules as needed.
When several modular valves are used together, how they
are stacked can affect their performance. Some general
rules are listed below. The valves can be broken down into
two groups; those that function in the pressure line and
those that function in the actuator lines (refer to drawing).
FUNCTION IN PRESSURE LINE
• Relief P.O. CHECK
• Reducing/Relieving
1. Relief valve should be installed next to the subplate.
2. Reducing/relieving valve should be placed between the
relief and directional control valve. FLOW
FUNCTION IN ACTUATOR LINES
•Flow
•P.O. Check REDUCING/RELIEVING
1. When using a P.O. check module with a meter out flow
control module, the P.O. check should be closer to the
directional control valve.
RELIEF
MOUNTING BOLTS — If the mounting bolts are customer
supplied, only SAE grade 8 bolts should be used. Minimum
recommended thread engagement is; 1.5 x diameter for cast
iron and steel and 2 x diameter for aluminum. SUBPLATE

Refer to Catalog number 9 535 233 717 – Directional Control P T B A

Valves NG6 . . . NG32, D03 . . . D10 for information on the 1/8”
(D03) 4-Way Valve.
Bosch Modular (D03) Cover 12/30/96 12:42 PM Page 2

9 535 233 167

ATUS AKY 010/1 (1/97)

ROBERT BOSCH FLUID POWER CORPORATION

P.O. BOX 2025
RACINE, WISCONSIN 53401-2025 U.S.A.
Phone (414)554-7100, Fax (414)554-7117

PRINTED IN U.S.A.