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Experts have claimed that getting a shelf-life of 6 months for Sugarcane juice is a very difficult task, and yet not established. At least not commercially 2. Practically, a shelf-life of 2.5-3 months may be possible 3. Use of Nanotechnology and Irradiation for extending shelf-life are the latest developments, but yet not a preferred options. 4. Side effects of the methods are yet not assessed (similar to the conservative approach against GM foods) 5. Citric acid is the best option to be the preservative. Even in comparison with Ascorbic Acid 6. Potassium meta-bisulphite needs to be checked again (fear of its poisonous effects and legislative norms). Sodium meta-bisulphite could be an option instead. 7. PET bottles are not an option at all for preserved Sugarcane juice. 8. Tetra Pak could be an option, but time-temperature regime needs to be redesigned to suit the juice.
Rough Estimate of Costs involved 1. Sugarcane Juice: a. 48 Litres b. Rate: Rs. 10 per 200 ml c. Total: Rs. 2500 2. Citric a. b. c. Acid: 10 g Rate: Rs 2000 per 150 g Total: Rs 200
3. Sodium Meta-bisulphite: a. 5 g b. Rate: Rs 500 per 400 g c. Total: Rs 20 4. Sample size: a. No. Of Intervals: 8 (0, 10, 20, 30, 45, 60, 75 and 90 Days) b. No. Of Samples per interval: 12 c. Total no. Of Samples: 96
Costing Table: Requirement Sugar Cane Juice Citric Acid Sodium Meta-bisulphite Stand-Up Pouches Labels Muslin Cloth pH meter Brix Refractometer (0-30) Water-Bath Thermometer Weighing balance Refrigeration Box / Cooler Grand Total TUV Lab Quotation
Physio-Chemical Tests Uni t Brix Reduci ng Sugars (%) Microbiologi cal Tests Yeast and Mould Sensory Tests Total (96 Samples )
Unit ml mg mg
Cost 2500 200 20 2000 150 50 1500 2000 7000 400 13100
Acidit y (%)
pH
Viscosi ty
TPC
Visu al
Flavo ur
Overa ll
ml
250 ml
24 litres
ml
250 ml
INR
200
600
400
250
200
800
300
400
GeoChem Lab Quotation a. b. c. d. Availability of cold storage for Samples Viscosity and Brix measurement at 30 C (temperature) Lab Tests Rs. 4.2 Lakhs Overall Costing including storage: Rs. 4.5 lakhs
Physio-Chemical Tests Uni t Brix Reduci ng Sugars (%) Microbiologi cal Tests Yeast and Mould Sensory Tests Total (96 Samples )
Acidit y (%)
pH
Viscosi ty
TPC
Visu al
Flavo ur
Overa ll
ml
250 ml
24 litres
ml
250 ml
24 litres 5 days
INR
200
600
400
250
200
800
300
400
4.2 lakhs
Overall Estimated Costs for 3 month Formulation Trial: 1. Material: Rs. 13,100 2. GeoChem Lab tests: Rs. 4,50,000 3. Grand Total: Rs. 4,65,000