General Directorate of Electrical

Energy production BASRAH

Training & Development Dept.

Training & Development Dept.

H.P.S
Eng.zahid abbas

...


....
/
( 68 ) 99 ( 2011/3/10 ) 2011/3/20

.


...

. .
-:


.
.......

,
.

( Impulse
) turbine ). ) Reaction turbin



.

.
( )
( ) Jet
( ) Rotor ( ) Impuise
.

.

.

, ,
,
- :
-1

-2

-3

.

.
( ) Curtis Turbine

.





.
-1

-1

.
Two cylinder , sirgle reheat , condensing , Double flow cheust .

Hp Ip turbin

L.F. turbin

222
3222 /
.

121 2 /

5 535

122

6 .

-: Reheat Protechion Rcheat

Reheat / 4,5
.
/ 3 4552 . 3kg / cm2

) ) Enthalpy
pv

h=v+

-:

= +
.

( ) Entropy



( ) Unevailibility
.

- ( ) Throttling

- ( ) Bleeding

.

.

4-1

,


5

Coupling
.

H.P Turbine -:
-2

-12

- Turbine Nozzles

-1
.

-2





12
62
,
( )
. H.P Turine

12 12



.
6

( ) 3..5 -31.5

12 12
.

Over head cross pipe

,


.

.

- . Rotor gland

.
7

5



.

- Turbine bearings

,

.


.




shims
.



:
-1

-2

-3

-4

.
8

. 6 -3
-:

; Ou 0.25% ; TIN 10 } ; lead 74 %

8-1

R.S.V.



Valve Servonotor
.
steam chest

.


.
.



sicheat stop valve (RSV)

. Turbine Reset

I.C.V
C.V / V, S

.

-1 Turning gear



.
.12 /
3 / .

lngage & Disengage
.

5-1 -:

-1 Casing Expansion
( )
( )

.

11

-2 Differential Expansion




( . ) 1.5 12.2

-3 Rotor Eccentricity
622
/
0.075mm .

-4 Rotor position



1 _+ .

-5

Rotor Vibration

125.5 mm
100
mm

20 .
100

-6

11

Flange and bolt

H.P cylinder TOP and bottom

I .P cylinder TOP and bottom
Steam chest inner and outer
Exhaust stemm
Gland sealing steam


.

Tarning Oear

- .

Zero speed detector oil supply.

-:
.
23 /
12

Zero speed detector 122 / .

622 / .
:No . 1 &2 zero speed detootor oil press . o.7.1
2

23 /
.

( 3 ) . -: - 2/3 /

.
zero speed detootor oil press 0.7 kg/cm2 -
( ) zero speed detootor -: - 122 / . FG. ON +
- ( 62 ) . FG. ON
122 / 3.
( )
) (Turbine HP inner metal FG. ON + o 152
622 /
.

-: ( ) 23 /
2 .12 / .

13

-2 -:
.. 1-2
) 21,300(

) 28,000(

.


( ) Oil TRANSFER PUMP ( ) O.T.P


) (O.O.P)(Oil Out le pump .
( ) O.T.P
( ) O.O.P .

) 20,000(
.

.


.
vapor extractor
) ) Emergency ejector




( ) over flow
( ) drain
.

14

... 2-2 ( ) oil pumps

.

-1

( -: ) O.T.P) Oil Transfer pump

( ) Coupling


,
.

-2 ( ) Oil out let pump ( O.O.P

.

-3

( ) Main Oil pump ( NO.P

( 12 ) 2 /
) ( Oil Ejectors



1,5 -2,1 ( ) 2 /
.
) Nozzle (

.

15

-4

) Auxiliary oil pump ( A.O.P

.


242( ) 2 /


( 2552
/ ) .

.

( ) Babbitted sleeve bearing
.

( ) O.Ring ) & packing .

) Rigid Conpling (
( ) Thrust bearing


( . ) Packing

-5

) . Turning oil pump ( T.O.P

16

.


.

.


( ) Packing .

-6 ( ) Emergency oil pump Motor driven

( ) D.C



.
) Turning (
( . ) Operation

-1 Steam turbine driven emergency oil pump .

.



.
6


groov (
17

) of blade (
) Coupling ) Carbon packing (

( ) Ball bearing

.

- 3-2 ( ) Oil coolers

.

.
( ) 2 211 ( ) 512
) AL-Brass BSTF ( ( ) 4,51
) 16 (

( . ) SS4I




.


.

(
/ 3 162 ) ( / 3 322 )


.

18

4- 2 ( ) Turbine oil conditioner

.

( ) Sedimentation tank






.

- ( ) Filtering tank
( 25 )




.

( ) Cartridge filter

( ) O.O.P

.

19

( 2 )



( 1,15 ) 2/ .
( ) Vent fan

.

* :

-1
.

.

-2
.

-3
.


.

.

.

21

5-2

( ) L.P. oil system

1,5 ( ) 2/.

6-2

) H. P. OIL SESTEM (

.
25(
) 2/
( Over speed trip

) device .

Auto stop oil

( 6 . ) 2 /

-:

-:

)
Low brg. Oil pr. Trip .
21

) ) Solenoid trip (


.

) .
Thrust brg. Trip

.

( ) Vac 44m trip

Oil supply

-:
-1 (

) T.O.P

| -

-2 ( ) A. O. P

-3 ( | ) D. C. E. O. P. .
| - .

Steam drive oil pump -4

22

-:
-1

-2

) oil conditioner vent fan (

-3

-4

. ( ( ) Aut. On )
2,65 ( . ) Aut. On

( ) Gland seal-: -

22 . 2 /

- . 2.52
. ) Auto. On ( -

-:-

2,55 . 2 /

. ) Auto. On ( -

) Auto. On ( -: 2.52 /
-
21 2/
23

-:
2,65 2 /
2,65 ( 2 /
32 ) .

-:
.
-: . 122 -+

. 122
. 122

-:
-1 2,15 2/
( ) EOP or TOP . .

-2 2522 /
2,55 2 / 16 2/
2.52 / .

24

-3
2,65 2/ ( ) EOP .

-4 ( )

-
.

2,65 2 / 32

-:
-1
2,65 2/ ( 32 .
-2
.
.
-3

-1-3 C ON DENSER



.


( / 3 16522
) ( 11312 ) .
( ) .,124

25

( ) 25,4

) 1,245 (




.





%12




.

2-3 , ( Clean

1,5 * 1,1*1
( . ) sampling Back

( ) SUS 304




,
26

,

( ) over flow
.
.
/ 3 12 1 2/ 1452
/ .2-32 2,2
,


( ) .

- 3-3 ( ) Flush Box

.
-:
( . ) Steam Air Eeater . () Extraction Line ) BY-Pass System ( 27

.
.

( ) Expunder

.

-4-3 ( ) Make UP system

( 522 ) ) 5,1( ) .,14 (

/3 152
.
2.52 / 5,5 2 /

.

.
125 .


) Spill over ( .

52

.

-5-3 ( ) C.W.P

28

/3 25,352 332 / 1,252
( ) SCS

( ) SUS 420

5,322 2,2 1,5



( ) Air vent valve
() 2/,Ni Fc 25


( ) S C S I3 ( )2/,Ni Fc 25
( )







.


.



. ) Stop Logs (

-6-3 ( ) Intae Streiner System

-:
29

/ (

( Coarse reke

.,6 x 5,11 5
.

/ ( )Fine rake

( ) 21
( ) 12,11 ( .) 52
)12(
.

( )1,12

( /3 )



.

31

( )Travelling Screen
( ) 5,2 12,2
() su3 304
( ) 1


114,3 6

/ 1,5

.

/4,3,3 ( 6 )2/ (1452/ )

Oil Seel
( ) C.W.F
( ) 222

( ) C.W.F





.

31

( ) C.W.F ( ) 152

1,5

1,6

) Ponna pipc (

( )11
...................

2-4

) A-B (

( )3,5
( ) Strainer ......


.


) ATBC 2 ( (
) PBC 2A ( ) Stainless steel sus 304
32

) Coupling (
( ) Packing
) Bearing (
( ) .

( 1. )2 / /5.2
3522



.

1-5 ( ) Starting Air Ejector

1.,6 2222 / 14
/ . 265

2-5 ) Main Air Ejector (

33

223 12.

( ) Gland seal regulator

( ) Servomotor
212
........ (
2
( ) Flash pipe
( Cold
) Reheat pipe 4

34

( Steam Chest flash box

H.P OIL




.

Valve Seat ( Steam Chest

-2

112 1122
16 1,2 Shell Side
Seal Ring






35

BY- Pass

152

125

.............................

O,P

36

- -:

Main stop v/v Gov.v/v

H.P Leak

v/vs Gov
no.5 Ext.lne





.

R.S.V &I.C.V

37

R.S.V
Condenser .

........ r.s.v

........... 542 52.
Aluminm Brass Bstf ou ZN30AL3
SS 4I Carbon steel
43,5

/ 21,5 52
11,5 2,455 /
11,5
32
121,3 1,464 /
25,32 /


SUS304-SS4I

38

-1


( ) Inhibitors
.

-2
-:
(
-3
)
( 1-1
24



( ) Tube bundle
-4
.
( ) noi3 L,P Heater
-5
)u-tupo(
425
( )ss41 . ( )121,3

32 133,3
3,2. / 23,15 /

.
)no:5& hp heaters (


) 11,13 ( )1,2 ( ) 22(
( )SB46
)
) (
122(
() 5,6 ) 2,1( ) 15,5(

( 112 ) / / () 221/452
( 14,. ) /
39

( 222,166 ) .

) 142( .





) 261(


( )ss41


.

( ) 422
.

.
./1 1/2 33
/ 255/355
31/
/ 244/222
112 /

41

1,3 2,1 15,5 122 .

)13. (
.
DEAERATOR
5, 5 2 4 ( SB 46
) ( ) TRAYS
S VS 304

,
, " , ) 352 (

) 322 ( ,
( 62 ) nozzle ( ) ( Sus
) 304

, ,
5 , ,
( ) 412 612


,
, 133

, 163

/ 631

6,. 2 /

26,5 /

3 112

0.007 p.p. M

,
,
.

41

) N2H4(
-:

H 2O

N2H4 + C2 ----------- N2 + 2

11,22 ( ) 612
1.,6 3,3 ( ) SB 46

( ) 522



( ) 222
. 52
( ) B. F . P ( ) B. F .P Min Flow
( ) 352
......

TURBTRE

B.F.P

( 2.75 MW
) 1452 /
...
( )Booster Pump / 422
165
4,1 2 / ( ) SUS 403

( ) Wear Ring
42

( ) SCS


..




) Mechanical Seal (





.
( Orifice
)


...

( ) Boiler Feed Pump

( 5.53 / ) 153 2 /
( ) 122 ( ) SCS
,

,

) 252 (

,


..



43

.....



...

-:

..


1222 ( / ) / 3 12 ( )
2 ,5 ( ) 2 /











, ( 3 /
) 2 ....

44

-:

( ) SS 4I

( ) 252 ( 16
) ) 1,125 ( ) 1,2 ( ) 2,2 (
2 25







..

....



...

-:

....

-:

) 142 ( ( ) 216

45

...
( 5,5 ) 2 / / ( ) 43 / 3.
( 32 / ) ( 12,1 ) 2 / ( /
)

)( Bearing Cooling System

( ) Cooling Water Stand pipe


( ) Cooling Water Cooler


( )Cooling Water Boost er Pump ...
.

-1
Cooler

-2
-3
-4

Generator H2
Oil Cooler

Seal

Condensate Pump

-5
Cooler

46

B. F . P . OLL

-6 B. F . P . w. Cooler
Flushing
-1
= -5
D.F.

F . Bearings

- .

A/H OIL Cooler

- 12
Analyzer

Gas O2

-11

G . R . F . Bearings

Inter Cooler & After Cooler

For Instrument & House Service Compressor

( ) B . C .W . P.

( / 1122 ) ( 5 ) 2 / ( 1522 /
( ) B C2
)
( ) Gland Bearing .

( ) Ball Bearing



( ) Wear Ring

..
) Shaft Sleeve (
( ) Packing


,
,
47

...
( ) Suction Line

( ) B . C . W . P

( / 1422 ) 1
( 1222 / )

...

...

( ) Cooling Water Cooler

.
( ) 1,112 ) 5,5 ( 1. (
) ( ) 1,2 )B S T F (
( ) 2 315 ( / ) 3 415
( ) 6 ( / 3 652 )
.
( ) 1, 15 Pocking
( ) C00ler S.S.41

-:

CNDENSATE PUMPS
48

FC. OPERATION MODE

Clean Drain .........
Pump
. -:
.
-1

-2
) A & B (
-1

-2

-3
-: -) Water hammering (

-

-:
.
-1
.

-2
( ) Clean drain pump -: -
686
-
-
- ( ) ( ) Clean drain
-: -
686 (
-
.
-
) Clean drain tank level control valve. (
- ( ) Clean drain ( 06 )
49

- 686
-: - ( ) Clean drain .
686
-
-: -
06
-
FG . OFF -
OFF ) Clean Drain
( -: ( )Clean Drain ( )Clean Drain 11 (
)
-: *:
-1
-
06
-

-2
( )Clean Drain
-3

51

CONDENSER COOLING WATER

FG. Operation Mode

( ) Group
( ) SUB . GROUP
-: -:
-
( ) cooling water booster .
-
A ( B ( condenser cooling water sub group
) -:
- .

-
. ) water hammering
(
-: %56 % 066 ( )

.

FG .OFF -: -1 12 (
)
-2 %52
.
-:

( )Drive Iavel)Sub group (
- 05

51

Lp EXTRA CTION
AUT ,Operation Mode
3 ( ) Deaerator %05
valve(...........
)Non - return .
3 / ( )4/ ....
-: -: - % 05- ( ) I.C.V
-
-:
-:
- % 05
( ) I.C.V
-
( )
-
3 -
Vao.Breaker ( )
-
-: 4 , 3 ) Water Hammering (
( 4 , 3 % 06 4 , 3 )

( ) Deaerator ) Deaerator ( 6,3 0 / ) 6,3 0 /

(
-:
52

4, 3 - 4, 3

-: (
( )Solenoid valve ( ) FGC
( )
.

: ( ) N. A. V.

Vacuum
Functional group mode

-:
Cland seal
-1
Hogging ejector
-2
AAB main ejector
-3
( ) Vacuum breaker Hogging ejector
( ) Main or hogging ejector
456 /
( ) Cland Seal
-1
-:
FG Operation Mode
A & B Gland condenser fans
-1
53

Cland steam drain valve

-
cland steam regulating inlet valve -
Trubine exhaust spray valve -
-:
- 06 0 / 0 /
0
06 HP OIL 0 /
-
-
-

Turning gean

( ) A or B -

-
-
-:
-1

-2
0 : 0 /
-3
06 0 /
-4
066
-5
-:
.
-1
006 006
( ( ) Auto stop 6 /
-2
0 06 ( FG Vacuum OFF
-:
-
"
-
- 066
- 0 0 /
-
) Turbine Exhaust spray valve ( -: 54

06
-1
( %05
-2
)
-:
66
-1
% 05
-2
-3 (

) HOGGING EJECTOR

FG Operation Mode
) Gl and a eal
(
-:
-:
- 0 0 /
06 0 /
-
( ) Va cuum Breaker ( ) Hogging Ejection ( ) Hogging ejector ( Hogging) ejector
) -:
()
(
( ) Vac . Breaker
-1

) Vac . breaker
(
-2
-:
- ( ) Vac . Breaker

-

-

-
556
-
-:
- 456 /
Vac . breaker
-
Main ejector
-
Hog . Ej . - Main ejector 686
Vac . breaker
-
55

FG . Vacuum Off

) Hog . Ej Vacuum (
( ) breaker ( )

) Vacuum breaker
456 / (
( ) Main Ejector ( Hog . ejectors
-3
)
( ) FG operation Mode
( ) 686 ( )Hog . ejectors
556 ..
) A & B Main Ejectors (
.
. ) Main ejector ( ( ) Main ejector ) -:
( ) Vacuum breaker ( )
( ( ) Inner cooler drain 686 ( ) A or B main ejector :) .
( ) A Main ejector ( B Main ejector

-:
456 / ( ) FG . Vacuum OFF ( )Vac. Breaker
) A & B Main ejector VAB Breake
( -: ( ) A Main ejector ( ) B Main ejector .
-:
456 / ( ) FG . vacuum off ( ) Vac . Breaker
) A & B main ejectors Vac . Breaker
( - -:

56

( Vac . Breaker

-1
)
( )
-:
-2
- ( ) Hogging ejectos ()Main ejector
( )Main ejector ( ( Main ejector )
-
()Main ejector
Vac . Braker
-
Inner cool drain-:
-3
) Vacuum breaker ( ( )
-4

-: (
( )Solenoid valve ( ) FGC
( )
.

: ( ) N. A. V.

Vacuum

-:

57

Cland seal
-4
Hogging ejector
-5
AAB main ejector
-6
( ) Vacuum breaker Hogging ejector
( ) Main or hogging ejector
456 /
( ) Cland Seal
-2
-:
FG Operation Mode
A & B Gland condenser fans
-2
Cland steam drain valve
-
cland steam regulating inlet valve -
Trubine exhaust spray valve -
-:

06 0 /
-
0 0 /
06 HP OIL 0 /
-
-
-

Turning gean

( ) A or B
-

-
-
-:
-6

-1
0 : 0 /
-5
06 0 /
-.
-12 066
-:
.
-3
006 006

58

( ( ) Auto stop 6 /
-4
0 06 ( FG Vacuum OFF
-:

-
"
-
- 066
- 0 0 /
-
) Turbine Exhaust spray valve ( -: 06
-3
( %05
-4
)
-:
66
-3
% 05
-4
-3 (

) HOGGING EJECTOR

FG Operation Mode
) Gl and a eal
(
-:
-:
0 0 /
-
06 0 /
-
( ) Va cuum Breaker ( ) Hogging Ejection ( ) Hogging ejector ( Hogging) ejector
) -:
()
(
( ) Vac . Breaker
-4

) Vac . breaker
(
-5
-:
( ) Vac . Breaker
-

-

-

-
556
-
59

-:
456 /
-
Vac . breaker
-
Main ejector
-

FG . Vacuum Off

Hog . Ej . Main ejector 686

-
Vac . breaker
-
) Hog . Ej Vacuum (
( ) breaker ( )

) Vacuum breaker
456 / (
( ) Main Ejector ( Hog . ejectors
-6
)
( ) FG operation Mode
( ) 686 ( )Hog . ejectors
556 ..
) A & B Main Ejectors (
.
. ) Main ejector ( ( ) Main ejector ) -:
( ) Vacuum breaker ( )
( ( ) Inner cooler drain 686 ( ) A or B main ejector :) .
( ) A Main ejector ( B Main ejector

-:
456 / ( ) FG . Vacuum OFF ( )Vac. Breaker
61

) A & B Main ejector VAB Breake

( -: ( ) A Main ejector ( ) B Main ejector .

-:
456 / ( ) FG . vacuum off ( ) Vac . Breaker
) A & B main ejectors Vac . Breaker
( -: ( Vac . Breaker
-5
)
( )
-:
-6
( ) Hogging ejectos ()Main ejector
-
( )Main ejector ( ( Main ejector )
-
()Main ejector
Vac . Braker
-
Inner cool drain-:
-1
) Vacuum breaker ( ( )
-5

TURBINE VALVES TEST

R.S.V. & I.C.V. & G.V & T.V.

TEST VALVES
:
-1

% 05

-2

61

-3

R.S.V. & I.C.V. & T.V

-1
-2
-3
-4

G.V & T.V

G.V & T.V
RSV & ICV
RSV & ICV

fg off

.
/1 gv gv
-1

solenoid v tv

gv
-1
gv
-2
tv
-3 tv & gv

/1 )solenoid v ( tv
tv
/2 gv tv
gv

) -:

-1

-2

-3
-4

MFT
( TURNBIN )
62

-5

LOCK OUT RELAY 5,6 5

-6

( ) 45,5 / .

( ) (
-1
) TRIP LEVEL ( ) ALARM
.
-5

( ) 6 .

( ) ELE ( ) TV & RSV

-.
( ) TV ( ) RSV ( ) TV
( ) TV .
:
( ) . ) ( TURBINE TRIP SOLENOID (
) GEN. LOCK OUT RELAY ( ) 86M
-12 ( ) 450 MM . ( ) 635 .
( ) 5 TURBINE TRIP SOLENOID
AUTO STOP OIL 6 /. 2
:
-1

TURBINE THRUST OIL PRESSURE HIGH

-2

( ) TRIP

-3

-4

% 111 OVER SPEED % 111

-5

( )

LOAD DROP ANTICIPATOR

:
-1

% 21

IP TURBINE 61
-2
%

63

TURBINE RESET
VACUUM RESET SOLENOID & MASTER RESET SOLENOID
TURBINE GUIDE TURBINE RESET
:
-1

HP OIL 16/2

-2

A.O.P.

-3

TV

-4

I. C. V.

-5

R.S.V.

TURBINE RESET AUTO STOP OIL 6

/ 2 5

TURBINE BY-PASS SYSTEM PROTECTION ABC

:
2951 52M 52M
-1
52U2 3
-2

HOUSE LOAD OPERATION DEMEND

52M % 5

-11 ( ) Turbine by pass system

1 -11



( ) H.P by pass ( ) L P by pass

64

( Rehoat
) System
( ) Shatt off valve

( . ) Control valve

( ) Steam Trap ( ) push pipe

.

-2 -11



,
( ) 152 ( )STPA 24
( ) 216,3 (26
) .
( SB 42
) ( ) 426,4 14




( ) 351 ( ) 555,5 ( ) 162

( . ) C.P out let

65

-3 11 Curtain water



( ) C.P out lev





.

66