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EQUAT TECH 1
June 2007

The hot and cold plumbing system

Design and Installation Guide

Contents 2-24 Design section 25-40 Installation section 41-43 Range of products

DESIGN SECTION

Design section 2 Introduction 4 Composition 4 Classication 4 Pipes 6 Fittings 6 Fitting design 7 Flow rates & pressure loss 7 Service design conditions 8 Connection to boilers 9 Pipe layouts general advice 9 Pipe layouts through oor joists 10 Pipe layouts using 10mm Equator pipe 11 Pipe layouts using the manifold and conduit system 11 Piping layout special advice 12-24 Appendices A-H:
A B C D E F G H Approvals, standards & guarantee Chemical resistance Technical data for Equator pipe & Pressure conversion Dimensions of basic ttings Head loss through Equator pipe Head loss through Equator valves Head loss through manifolds Manifold dimensions

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Introduction
Equator is the culmination of extensive world-wide research into tting and system design, material composition and performance capabilities. The result is a uniquely designed tting, patent pending, offering the following benets:
Fitting Fitting

is fully de-mountable and reusable is tamper proof. Only through use of the de-

mounting tool can the system be disassembled

Excellent PE-X

chemical resistance

gives good temperature resistance, more so than

many other non-thermosetting plastics used in the building industry

Long

term durability

Manufactured from cross-linked polyethylene (PE-X), which is a high engineering grade polymer, Equator offers excellent performance capabilities, and its benets, both practical and nancial, present a real alternative to copper systems. For over 30 years PE-X pipe has been dominant in underoor heating applications throughout Europe. Excellent chemical resistance, long term durability and performance capabilities make PE-X an ideal material for hot & cold and central heating installations. Equator has been designed to meet, and in many cases exceed the requirements of BS 7291: Parts 1 & 3: Class S. Marley Plumbing and Drainage offers a complete all PE-X system to professional installers
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Equator is ideally suited for all types of domestic, commercial and light industrial applications. This bathroom layout highlights the use of a manifold system. The manifold provides a central connection point for the whole bathroom installation, thus, reducing the number of connections typically associated with traditional installations.

This arrangement is ideal where high quality decorative surfaces are to be used. It is then possible to avoid having hidden joints, and to form a retractable piping system, by running pipes within conduit. This would provide good accessibility in compliance with Water Regulations or Byelaws.
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DESIGN SECTION

Classication
Table 1 Normal operating temperature and pressure limits for Equator pipe and ttings

Equator is classied in accordance with BS 7291: Parts 1&3 Class S. The design life of Equator is at least 50 years when used for the applications and operating conditions listed in Table 1. Equator may also be used in hot climates and in applications such as grey water systems. For this type of application, where the cold water will become warm, without the use of a heating appliance, the

Barrier pipe Designed originally for central heating and underoor heating systems, barrier pipe incorporates an oxygen barrier located centrally within the pipe wall to inhibit oxygen permeation. Barrier pipe is also suitable for hot & cold water applications. In order to gain optimum system performance, Marley Plumbing & Drainage only offer Barrier pipe For information on chemical resistance see Appendix B or contact the Technical Hotline on 01622 852695. CDM Regulations Use of the Equator system can help to reduce the risk of injury during construction when compared with other systems such as rigid copper with soldered joints. The following should be considered when carrying out an assessment of the risks in accordance with the Construction Design and Management Regulations (UK).

Application

Nominal system flow temperature C 20

Max system service temperature C 20 83 95

System malfunction temperature C 100 100

System max working pressure bar 12.5 3.5 6.0

Cold water system

Vented hot water systems 65 Unvented hot water systems including instantaneous heaters and/or incorporating storage (excludes discharge pipes from temperature and/or pressure relief valves) Vented central heating systems Sealed central heating systems (excludes discharge pipes from pressure relief valves) 65

82 92

95 105

100 114

3.5 3.0

maximum warm water operating limits are shown in Table 2.

Notes 1 BS 5449 states that the central heating design flow temperature shall not exceed 82OC 2 Pipe circuits prone to repeated high level over heating such as found in gravity solid fuel and solar heating systems are not suitable for Equator 3 The above performance criteria is classified as having a pressure rating of PN12 within BS 7291. Marley Plumbing and Drainage produce an additional version of Equator for export markets meeting the higher pressure rating of PN16. This version holds KIWA certification. Contact export@marleyext.com for further details. Table 2 Warm water operating temperature test limits for Equator Operating water temperature, C 30 40 50 Maximum pressure rating, bar 11.5 11 10.5

Pipe
Equator pipe offers high performance pressure and temperature ratings and is resistant to most chemicals, see Appendix B for further guidance. Marley use the Silane method (B) to cross-link the polyethylene used to form Equator. This method was chosen because it offers good surface nish, good uniformity of cross-linking, ease of co-extrusion (allowing production of good quality 5-layer barrier pipe), and low energy processing; thus causing less environmental impact. Pipes are available in the sizes and lengths as detailed in Table 3.

Composition
The materials used in the Equator system are listed and accepted by WRAS Water Regulations Advisory Scheme for conveyance of drinking water by installations in all the UKs regional water authorities. Under test conditions PE-X shows excellent impact resistance and strength within the -20C to 120C range. The inherent composition of plastic pipe makes the system very light in weight, roughly one quarter that of equivalent copper pipework. Scale build up and noise from water hammer are virtually eliminated with Equator pipe.

Flexible piping allows services to be cabled from below a joisted oor, obviating the need to work on open joists. Jointing does not require the use of a naked ame, which thereby reduces re risk.

Dimensional data on Equator pipe can be found in Table 4. All outside diameters meet the requirements as set out in BS 7291: Part 3 2001: Table 1 and therefore are consistent with metric sized copper tube.
EQUATOR PIPE MUST NOT BE USED FOR GAS, OIL OR HIGH PRESSURE AIR SUPPLIES.

The jointing system does not require the use of ux which may be helpful in conned areas where exposure to vapour from some uxes can cause irritation to eyes, nose, throat and respiratory tract. For more information refer to the ux manufacturers safety data sheets.

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Electrical bonding
New installations Plastic pipes are non-conductive and therefore do not need to be bonded to earth. Where the incoming water main is plastic and where Equator
PE-X Adhesive EVOH barrier Adhesive

will be broken. The electrical continuity can be maintained by xing a permanent earth wire to link both ends of the metal pipe before the pipe is cut. Further advice For installation methods and applications beyond the scope of the above guidance, installers should refer to regulations, guides and advice which can be obtained from organisations such as: Institution of Electrical Engineers, London. Tel 020 7240 1871 National Inspection Council for Electrical Contracting, London. Tel 020 7564 2323 Insulation Equator has a lower thermal conductivity than copper, however for practical application of frost protection and energy conservation to comply with Building Regulations, pipework should be lagged to the same standard as required for copper. This will provide a slightly higher standard of insulation than given by an insulated copper system. Freezing Equator pipework maintains a good degree of exibility down to -20C. It is this exibility that signicantly reduces the threat of burst pipes. A length of PE-X pipe clear of pipe ttings will normally accept the increase in volume created when the water freezes, without bursting.
Wall thickness (mm) Minimum Maximum 1.5 1.5 2.0 2.6 1.8 1.8 2.3 2.9

Equator pipe can be frozen by pipe freezing equipment for maintenance to water lled pipes. The freezing process will take slightly longer than normally expected for copper pipe. Always follow the freezing equipment manufacturers advice. Thermal expansion Equator pipe will expand more than copper piping, however no special provision is usually necessary in domestic applications as the pipe will ex between xed points and Equator joints will remain secure. On projects where long straight pipe runs apply e.g. on commercial buildings, provisions to maintain correct pipe alignment during thermal expansion will be required. This may involve the use of proprietary brackets, pipe anchors and/or offset bends. For further advice refer to BS EN 806 or contact the Technical Hotline on 01622 852 695. Noise reduction Unlike metal pipes which are rigid and are prone to generate noise from thermal movement or water hammer, Equator pipe is exible and therefore runs virtually silent. For detailed technical data on Equator pipe please refer to Appendix C.

products are used throughout, any metal components, such as radiators and short lengths of copper pipe at nal connections to
PE-X

appliances, will not normally need to be earth bonded. On such installations supplementary bonding of the electrical appliances within rooms containing a bath or shower would still be required, but there would be no need to make supplementary bonding to metal taps, metal radiators or a metal bath, providing the bath is not connected to the metallic building structure. Any metal gas pipe, oil pipe or

Table 3 Pipe sizes and lengths Diameters (mm) Lengths 3m Straight 6m Straight 25m Coil 50m Coil 100m Coil 10 15 22 28

unvented water heater discharge pipes must be earth bonded in accordance with electrical regulations. On the typical new installation outlined above the use of a plastic system will reduce the need for earth bonding compared to a full copper system. Existing installations For existing metal pipework systems, the installer needs to be aware that if Equator pipe or a moulded tting is inserted into a metal pipe, the electrical continuity of the existing pipe
Table 4 Dimensions of Equator pipe Nominal size (mm) 10 15 22 28

Mean outside diameter (mm) Minimum Maximum 9.9 14.9 21.9 27.9 10.1 15.1 22.1 28.1

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Fittings
Equator tting specication Body O-ring seal Spacer washer Grip ring Cross linked polyethylene (PE-X) Ethylene propylene dien monomer (EPDM) Acetal 301 stainless steel toothed grip ring in a moulded glass filled acetal support Glass filled Acetal 316 marine grade stainless steel 316 marine grade stainless steel

Fitting design
Each socket incorporates a pre-lubricated O-ring and a grip ring. When pipe is pushed into the socket it rst passes through the grip ring and then through the O-ring. The pipe is fully home when it meets the pipe stop in the bottom of the socket. The grip ring is a unique design which allows it to be relaxed or open during pipe insertion. When tugging back on the joint after insertion, or when lling the system with water, the grip ring moves to engage the support collar which closes the grip ring locking it tightly onto the pipe. When making joints with either plastic or compression ttings an Equator support sleeve must always be used. Only use Equator support sleeves on Equator pipe, never use other manufacturers support sleeves with the Equator system. Marley Plumbing and Drainage advise against the mixing of other proprietary push-t products. Where necessary or where it is unavoidable, i.e. in renovation work, connection to other push-t systems is possible providing the ttings or pipe is manufactured to BS 7291. Particular care is needed when using spigot ttings, as the position of any grip ring groove varies with each push-t system manufacturer. For dimensional information on the basic Equator ttings please refer to Appendix D.

A comprehensive range of ttings is produced to cover most domestic and small commercial central heating, and hot & cold water systems up to 28mm size. A range of manifold ttings and accessories complements the design exibility of the Equator system. The body of the basic tting is made from cross-linked polyethylene, the same heat resistant and tough material as for the pipe. The socket ends are reinforced with a marine grade 316 stainless steel end cap enabling the tting to withstand the effects of pressure and end loading. The bodies of BSP screwed adaptors, valves and drain taps are manufactured in DZR quality brass. Equator push-t joints should not be used on chrome plated copper tube, stainless steel tube or plain brass spigot ended ttings not within the Equator range.

Support collar End cap Pipe support sleeve (not shown)

O-ring seal

Spacer washer

Grip ring Notes: 1. The 28mm joints incorporate a thicker spacer washer than shown 2. Joint components are factory tted and are not designed to be taken apart

Support collar

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End cap

DESIGN SECTION

System design
Hot and cold water systems should be designed using the methods detailed in BS 6700: 1997. Central heating systems should be designed using the methods detailed in BS 5449: 1990, BSEN 12828 & 12831. Further design information can be obtained from either of the following sources:

Pressure loss due to water ow rates may be estimated using one of the tables in Appendix E. The tables are based on the Colebrook-White Equation for smooth pipes. Some designers use cold water head loss data when sizing metal piping for domestic hot water supply, on the basis that this safety factor will offset any scale build up. However, as Equator pipe is scale resistant, hot water head loss data may be used.

Unvented hot water systems

For unvented hot water systems including domestic hot water fed from combi boilers or instantaneous heaters, no special precautions are necessary for Equator where the system working pressure is below 6 bar. Where this is not so, a pressure reducing valve should be tted on the cold feed to the heater. Some heaters must operate at pressures much less than 6 bar, and therefore pressure-reducing requirements of the heater manufacturer should then be followed.
Central heating systems

B S 5955: Part 8 Plumbing Engineering Services Design Guide published by the Institute of Plumbing

Allowances for any pipe ttings should be made as normal within the industry. Pressure loss through Equator valves can be calculated using the tables found in Appendix F.

Publications by the Chartered Institute of Building Services Engineers. Although the inside diameter of Equator pipe is slightly less than that of copper, the effect on frictional resistance can be reduced due to the following:

Central heating systems will operate within the limits contained in Table 1 when

Service design conditions

All systems must be designed to operate within the limits in Tables 1 and 2.
Cold water systems

properly designed, installed, commissioned, and operated in accordance with BS 5449, and the boiler manufacturers recommendations. Equator is suitable for many types of systems such as combiboiler, condensing boiler, thermal storage unit etc. See Appendix B for corrosion inhibitors.

Fewer elbows and couplers are required

Body

There is no build up of solder or burrs to impede the rate of ow No special precautions are necessary for Equator pipe and moulded ttings as the system is suitable for working pressures up to 12 bar and mains water supplies are typically much less.
Vented hot water systems

The PE-X pipe and ttings signicantly reduce scale build up.

No special precautions are necessary for Equator in this type of system.

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Boilers
Equator pipe may only be tted to gas and oil red boilers where the point of connection is more than 350mm above or below the boiler casing. See Fig 1. Equator is not suitable for gravity primary circuits on solid fuel boilers or solar heating systems as it is not usually possible to adequately control temperatures to ensure the long term longevity of the pipe. For back boilers, copper pipe should be used in the boiler recess, and extending to outside of the chimney breast. Marley Equator barrier pipe and ttings are subjected to testing to conrm their ability to withstand all normal operation conditions. In addition they are tested under malfunction conditions which are dened in BS 7291, to ensure that they are capable of withstanding the conditions generated when the control thermostats of a boiler (or other heat generating source) fail or malfunction and subject the pipework to a temperature of up to 114C +/- 2C for a short period of time. Marley Equator pipes and ttings are certied to BS 7291/3 and will withstand the Class S malfunction test of 1000 cycles between 114C and 20C at 3.5 bar pressure without failure occurring. It should be noted, however, that the use of Marley Equator pipes and ttings with any heat source which can generate higher temperatures or pressures than 114C and 3.5 bar during either normal operation or malfunction could result in the failure of the Marley Equator pipes and ttings. Such conditions will almost certainly result in the release of superheated steam and boiling water which could result in serious injury to any person in close proximity. Further information can be obtained from the Technical Services department of Marley Plumbing & Drainage.

DESIGN SECTION

Pipe layouts general advice

The Equator system is ideal for routing services through:

This method of installing pipework presents several distinct advantages:

Guidelines for drilling traditional timber joists

oor voids ceiling voids lofts conduit piping Where surface mounted pipework must be used it may be preferable to use rigid pipes, i.e. copper. Equator ttings joint to copper pipe without the need for any special adaptors.

The correct location for drilling joists is different to the notching zone. Holes should be drilled in accordance with BS 6700, BS 5449 and NHBC regulations. Figs 2 and 3 give guidance on the regulations. To assist in calculating the 0.25 and 0.4 factors for a particular joist span, Fig 4 may be used on page 10.
Table 5 Recommended minimum hole size for pipes through joists Pipe size 10 15 22 28 Hole diameter 15 20 28 32

No risk of damage to pipework when xing oor boards Larger pipe sizes can be routed across joist spans by drilling compared to notching There is adequate space around the pipe for correct thickness of thermal insulation to be tted in accordance with Building Regulations or where required by the clients specication

NHBC pipe detection requirements

To comply with the NHBC requirement to detect plastic pipework behind or in wall surfaces, apply Equator pipe detection tape (ET100) to the pipework.

The exible nature of Equator pipework makes it ideally suited to be cabled through proprietary timber I joists, such as TJI joists used in the Silent Floor System manufactured by TJM Europe where semi punched holes are provided, or through perforated steel beams.

Pipe layouts through oor joists

Equators exibility permits easy cabling through oor joists, notching is not necessary. This method of xing means that pipework can be installed after the oor has been laid, working from below.

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Fig 4 Graph to aid location of drilling limits 2.5

Pipe layouts using 10mm Equator pipe

Central heating

Several boiler manufacturers and heating designers recommend the use of a high head circulating pump whenever minibore size pipe (pipe with diameter less than 15mm), is to be installed. Whatever pump is specied, it is advisable to check that the circulating head of the pump will be adequate to overcome the resistance of 10mm piping plus all other resistances of the index run. To easily estimate the frictional loss of 10mm Equator pipework based on the design load at 11C temperature drop, Table 6 may be used.
Hot and cold water

The use of 10mm ow and

Distance from end of span (m) 2.0

return radiator connections are very popular with house builders as the smaller pipes can be concealed behind plasterboard
t x jois 0.25 span

1.5

is x jo 0.4

a t sp

(refer to Installation Section for more details). Equator pipe is ideal for this application and has the advantage over copper of being resilient to impact damage

1.0

0.5

2.0

3.0

4.0 Span of joist (m)

5.0

6.0

which can sometimes be caused by following trades.

Table 6 Frictional loss (kPa) for 10mm heating pipes Design load of circuit (KW) for 11C temp drop 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 Circuit length in metres (flow plus return pipe) 5m 10m 15m 20m 1.825 2.980 4.405 6.030 7.910 9.965 12.720 15.640 3.650 5.960 8.810 12.060 15.820 19.930 25.440 31.280 5.475 8.940 13.215 18.090 23.730 29.895 38.160 46.920 7.300 11.920 17.260 24.120 31.640 39.860 50.880 62.560

On mains water fed systems, where pressure is lively, the use of 10mm pipework to supply a wash basin, bidet or WC has been found to be adequate. Equator pipe is ideal for this application. The system designer should consider the running pressure loss through the system and the minimum head required at the appliance to determine that 10mm pipe will be adequate.

Notes Add an allowance for pipe fittings to the measured circuit length before using this table To check the system pump head requirement, add the allowance from this table to other flow resistances such as, heating main runs, boiler, valves, radiators etc.

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Pipe layouts using the manifold and conduit system

Table 7 Operating data for manifolds Operational detail Maximum operating pressure at 20C bar 10

Piping layout special advice

Valved manifolds Legionella

The Equator range includes a complete manifold and conduit system that allows piping to run within oor screeds and masonry walls. This method enables the future withdrawal of the pipe and thus complies with Water Regulations access requirements.
Manifolds General

These are mainly designed for hot and cold water supply. As the valves are not full bore they are not suitable for gravity low pressure hot and cold water systems, refer to ow performance data in Appendix G.

All materials within the Equator range are classied as safe for use in contact with water for human consumption. The main risk of colonisation by legionella bacteria relates to the system operating temperatures and stagnation of water within the system, as detailed in current UK publications such as BS 6700: 1997, HSC Doc L8, HSE Doc HS(G) 70 and CIBSE Doc TM13. Equator push-t joints reduce the risk of contamination as installation requires no use of ux, solder or joint sealing compound, which could form a nutrient for bacteria. Equator piping is far less prone to scale build-up than metal piping, which helps to promote a cleaner system.
Vermin

Note Maximum operating pressure for heating and hot water as Table 1 & 2 in this guide

Equator manifolds are ideal for central heating plus hot and cold water systems. The Equator manifold system can be close coupled to make-up manifolds having any number of outlets, as required. Table 7 details operational data for Equator manifolds. The maximum number of manifold ports which can be tted in the manifold box is stated in Appendix H.

Each valve head incorporates a twin disc label system. The top disc can be tted with either the red or blue side facing the user and is slotted to display the appropriate wording on the bottom disc. The choice of wording on the bottom disc is given in Appendix H.
Plain manifolds

These are mainly for central heating, but can also be used for hot and cold water supply where full isolation is not required. For a complete listing of the ttings and accessories associated with this range please refer to the Equator Product Range at the back of this guide. Installation details for this system can be found in the Installation section of this guide. Manifold dimensions can be found in Appendix H. Pressure loss data can be found in Appendix G.

Materials within the Equator range do not attract vermin. However, any materials that are softer than rodents teeth are liable to be gnawed, including
PVC covered electrical conduit.

As vermin are known to carry pathogens and spread diseases, buildings should be constructed and maintained to exclude such pests.

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Appendix A
Approvals and standards

Equator is accepted for 3 Star Service Cover by British Gas and Scottish Gas throughout the U.K. The Equator range is manufactured within a Quality Management System which complies with BS EN ISO 9000: 2000. In addition to compliance with packaging legislation introduced in 1997, Marley places great emphasis on ensuring that all manufacturing processes and practices are environmentally responsible. Marley Plumbing and Drainage also play an active role at industry level with the British Plastics Federation where broader industry wide environmental issues are addressed.
Guarantee

according to manufacturer's design and installation guidelines and providing the installation is operated within the pressure and temperature limits as stated in the Equator Design and Installation Guide. The scope of this guarantee is limited to the replacement of defective products and all consequential losses of any nature are excluded. Normal 'wear and tear' and all brass or valved assemblies are excluded.

All plastics pipe and ttings in the Equator product range comply with the recommendations of BS 6920: 1990 suitability of non-metallic products for use in contact with water for human consumption, with regard to their effect on the quality of the water. Equator complies with BS 7291: Part 1 2001 which covers the general requirements of thermoplastic pipes and BS 7291: Part 3: 2001 specication for cross-linked polyethylene (PE-X) pipes and associated ttings. Equator complies with the highest rating, which is Class S. Most products in the Equator range are certied by WRAS and BBA. Full details and copies of certicates are available by request or via www.marley.co.uk The Equator system is designed to meet most international test standards; for current approvals contact the Technical Hotline on: 01622 852695.

Marley Extrusions Limited guarantees the Equator product range for 30 years against defects in design or manufacture, or against defective materials. This guarantee is only valid when Equator is installed correctly

RTIFIED T CE

BRITISH

A N DARD ST

0612039
Certicate No 00/3763

BS 7291: Parts 1 & 3: 2001 - Class S

FM 30637

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Appendix B
Chemical resistance Water

manufacturers conduct their own tests to verify that the chemicals will not adversely affect pipework materials.
Household chemicals

Antifreeze

Equator pipework is suitable for heating systems in which antifreeze based on ethylene glycol has been mixed with the water.
Trace heating

Equator PE-X pipework is suitable for the conveyance of all potable water whether hard or soft, and may be used to convey other aqueous media such as distilled water, brackish (salty) water, and grey (ablutionary) waste water.
Chlorine

PE-X gives good resistance to most household chemicals. In the event of accidental spillage, it is recommended that Equator pipework should be washed with clean water. Avoid contact between Equator pipework and paint thinners, paint stripper, acid based descalents and aggressive cleaning agents.
Soldering ux

The use of Equator pipe with trace heating is not recommended as the source of the heat is uncontrolled.

Potable water which contains chlorine at levels which is safe for human consumption will not adversely affect Equator pipework. Where disinfection is required, systems formed by Equator pipework may be disinfected with chlorinated water using the concentration level, contact period, and procedure described in BS 6700:1997. Applications which require the continuous maintenance of a high concentration level of chlorine, such as display water systems, are not suitable for Equator pipework.
Central heating corrosion inhibitor

Appendix C
Technical data for Equator pipe Thermal conductivity Expansion coefficient Modulas of elasticity Vicat softening point Density 0.37w/m C 1.9 x 10-4 m/m C 670N/mm2 126C (min) 0.94g/cm3

The transfer of ux traces by handling with contaminated hands is not detrimental to Equator pipework, however: Do not allow ux to run onto Equator pipe or ttings Keep Equator products away from any sources of naked ame, wrap a damp cloth around the copper pipe during soldering to control conductive heat Do not allow hot solder to come into contact with any Equator products.
Painting

Note: The above data is typical for the PE-X polymer used to extrude Equator pipe, and should not be regarded as a performance guarantee.

Pressure conversion 1m head = 9810Pa = 9.81kPa 1bar = 10.2m head 1m head = 1.422psi

Companies such as Fry Technology UK Fernox (tel: 0870 601 5000) and Betz Dearborn Ltd Sentinel (tel: 0151 420 9563) manufacture central heating corrosion inhibitor which they have tested and found to be suitable for all materials within the Equator product range. There is currently no British Standard for corrosion inhibitor, and reputable

Equator pipework may be painted with either emulsion or oil based gloss paint. Cellulose based paints must not be used.
Wood preservative

Apply treatment to timber and allow for absorption of chemicals prior to installing Equator pipework in the same location.

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Appendix D
Dimensions of basic ttings Fitting Code Size (mm) Dimensions of basic ttings Fitting Code Size (mm)

Socket prole
10 15 22 D 28

D
20 29 37 47

Equal tees
EET10 EET15 EET22 B EET28 10 15 22 28

T
52 73 83 108

B
26 37 42 55

CL

Stop end for pipes

ESEP10 ESEP15 ESEP22 ESEP28 S 10 15 22 28

S
19 27 29 38

End reduced tees

EERT 22 x 15 x 22

T
83

B
42

B CL T

Straight connector
ESC10 ESC15 ESC22 ESC28 C 10 15 22 28

C
35 49 51 67

Branch reduced tees

EBRT15 EBRT22 EBRT2815 B EBRT2822 T CL 15 x 15 x 10 22 x 22 x 15 28 x 28 x 15 28 x 28 x 22

T
65 74 93 101

B
31 42 45 46

Stop end for ttings

Branch and one end reduced tees

EBRT122 22 x 15 x 15 28 x 22 x 22

T
74 99

B
42 50

ESEF15 ESEF22 F

15 22

55 55 B

EBRT128

CL

90 bend
EB9010 EB9015 EB9022 EB9028 10 15 22 28

E
26 37 42 55

Both ends reduced tee

EBET22 EBET28 15 x 15 x 22 22 x 22 x 28

T
83 91

B
37 54

T E CL

CL

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Dimensions of basic ttings Fitting Code Size (mm)

Valves operating temperature and pressure S1 S2 S3

31 42 34 39 33 37

Branch reduced tee spigot

EBRTS15 EBRTS22 S1 S3 CL S2 15 x 15 x 10 22 x 22 x 15

Shut-off valves and double check valves comply with the performance requirements of BS 6675 and BS 6282 respectively, system operating pressure and temperature ratings should comply with Tables 1 and 2 of this guide.

CL

Shut-off valve
ESV15 ESV22 15 22

V
68 72

However, for double check valves the maximum working pressure must not exceed 10 bar.

Appliance valve
EAV153 15 x 3/4

V
55

Double check valve

EDCV15 EDCV22 15 22

D
88 100

Note These dimensions are in mm, and are for general information only. Marley reserves the right to make dimensional changes without notice. A complete product listing can be found in the fold out product chart at the back of this catalogue.

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Appendix E
Head loss for Equator pipe
Head loss for Equator pipe at 15C Mass flow kg/sec 0.10 0.12 0.14 0.16 0.18 0.20 0.22 0.24 0.26 0.28 0.30 0.32 0.34 0.36 0.38 0.40 0.42 0.44 0.46 0.48 0.50 0.52 0.54 0.56 0.58 0.60 0.62 0.64 0.66 0.68 0.70 0.72 0.74 0.76 0.78 0.80 0.82 0.84 0.86 0.88 0.90 0.92 0.94 0.96 0.98 1.00 1.02 1.04 1.06 1.08 1.10 1.12 1.14 1.16 1.18 1.20 10mm diameter Velocity m/s 2.84 3.41 3.98 4.55 kPa/m 16.275 22.401 29.368 37.151 15mm diameter Velocity m/s 0.94 1.12 1.31 1.49 1.68 1.87 2.05 2.24 2.43 2.61 2.80 2.98 3.17 kPa/m 1.158 1.589 2.078 2.623 3.223 3.876 4.582 5.339 6.146 7.003 7.909 8.863 9.865 22mm diameter Velocity m/s kPa/m 28mm diameter Velocity m/s kPa/m

0.57 0.66 0.74 0.82 0.90 0.98 1.06 1.14 1.23 1.31 1.39 1.47 1.55 1.63 1.71 1.79 1.88 1.96 2.04 2.12 2.20 2.28 2.36 2.45 2.53 2.61 2.69 2.77 2.85 2.93 3.02

0.293 0.369 0.452 0.543 0.642 0.747 0.859 0.978 1.103 1.236 1.374 1.519 1.671 1.829 1.993 2.163 2.340 2.522 2.711 2.905 3.105 3.312 3.524 3.742 3.965 4.195 4.430 4.671 4.917 5.169 5.427

0.51 0.56 0.61 0.66 0.71 0.76 0.81 0.86 0.91 0.96 1.01 1.06 1.11 1.16 1.21 1.26 1.31 1.36 1.41 1.47 1.52 1.57 1.62 1.67 1.72 1.77 1.82 1.87 1.92 1.97 2.02 2.07 2.12 2.17 2.22 2.27 2.32 2.37 2.42 2.47 2.52 2.57 2.62 2.67 2.72 2.77 2.82 2.88 2.93 2.98 3.03

0.175 0.206 0.240 0.275 0.313 0.353 0.395 0.440 0.486 0.534 0.584 0.637 0.691 0.747 0.805 0.865 0.926 0.990 1.056 1.123 1.192 1.263 1.336 1.411 1.487 1.565 1.645 1.727 1.810 1.895 1.982 2.071 2.161 2.253 2.347 2.443 2.540 2.639 2.739 2.841 2.945 3.051 3.158 3.266 3.377 3.489 3.602 3.718 3.835 3.953 4.073

Note _ At 15C: Litres/sec ~ kg/sec

16

DESIGN SECTION

Appendix E (continued)
Head loss for Equator pipe at 55C Mass flow kg/sec 0.10 0.12 0.14 0.16 0.18 0.20 0.22 0.24 0.26 0.28 0.30 0.32 0.34 0.36 0.38 0.40 0.42 0.44 0.46 0.48 0.50 0.52 0.54 0.56 0.58 0.60 0.62 0.64 0.66 0.68 0.70 0.72 0.74 0.76 0.78 0.80 0.82 0.84 0.86 0.88 0.90 0.92 0.94 0.96 0.98 1.00 1.02 1.04 1.06 1.08 1.10 1.12 1.14 1.16 1.18 1.20 10mm diameter Velocity m/s 2.88 3.46 4.04 4.61 kPa/m 13.564 18.739 24.642 31.252 15mm diameter Velocity m/s 0.95 1.14 1.32 1.52 1.70 1.89 2.08 2.27 2.46 2.65 2.84 3.03 kPa/m 0.953 1.314 1.724 2.182 2.688 3.240 3.837 4.478 5.163 5.892 6.662 7.475 22mm diameter Velocity m/s kPa/m 28mm diameter Velocity m/s kPa/m

0.58 0.67 0.75 0.83 0.91 1.00 1.08 1.16 1.24 1.33 1.41 1.49 1.57 1.66 1.74 1.82 1.90 1.99 2.07 2.15 2.23 2.32 2.40 2.48 2.56 2.65 2.73 2.81 2.89 2.98 3.06

0.241 0.304 0.374 0.450 0.533 0.621 0.716 0.816 0.922 1.034 1.151 1.274 1.403 1.537 1.676 1.821 1.971 2.127 2.287 2.453 2.624 2.800 2.982 3.168 3.359 3.555 3.757 3.963 4.174 4.390 4.611

0.52 0.57 0.62 0.67 0.72 0.77 0.82 0.87 0.92 0.98 1.03 1.08 1.13 1.18 1.23 1.28 1.33 1.38 1.43 1.49 1.54 1.59 1.64 1.69 1.74 1.79 1.84 1.89 1.95 2.00 2.05 2.10 2.15 2.20 2.25 2.30 2.35 2.40 2.46 2.51 2.56 2.61 2.66 2.71 2.76 2.81 2.86 2.92 2.97 3.02 3.07

0.144 0.170 0.198 0.228 0.260 0.294 0.329 0.367 0.406 0.446 0.489 0.533 0.579 0.626 0.676 0.726 0.779 0.833 0.889 0.946 1.005 1.066 1.128 1.191 1.256 1.323 1.391 1.461 1.533 1.605 1.680 1.756 1.833 1.912 1.992 2.074 2.157 2.242 2.328 2.416 2.505 2.596 2.688 2.781 2.876 2.972 3.070 3.169 3.270 3.372 3.475

Note At 55C: Litres/sec x 1.015 = kg/sec

17

DESIGN SECTION

Appendix E (continued)
Head loss for 10 & 15mm Equator pipe at 75C Mass flow kg/sec 0.010 0.015 0.020 0.025 0.030 0.035 0.040 0.045 0.050 0.055 0.060 0.065 0.070 0.075 0.080 0.085 0.090 0.095 0.100 0.105 0.110 0.115 0.120 0.125 0.130 0.135 0.140 0.145 0.150 0.155 0.160 Note Heating design flow should be based on kg/sec 10mm diameter Velocity m/s 0.30 0.44 0.59 0.73 0.88 1.02 1.17 1.31 1.46 1.61 kPa/m 0.230 0.461 0.759 1.119 1.537 2.013 2.544 3.128 3.766 4.454 15mm diameter Velocity m/s 0.10 0.15 0.19 0.24 0.29 0.34 0.39 0.43 0.48 0.53 0.58 0.63 0.67 0.72 0.77 0.82 0.86 0.91 0.96 1.01 1.05 1.10 1.15 1.20 1.25 1.29 1.34 1.39 1.44 1.48 1.53 kPa/m 0.017 0.034 0.055 0.080 0,110 0.143 0.181 0.222 0.266 0.315 0.366 0.421 0.480 0.542 0.607 0.675 0.746 0.821 0.899 0.979 1.063 1.150 1.240 1.333 1.428 1.527 1.629 1.733 1.840 1.951 2.064 Head loss for 22 & 28mm Equator pipe at 75C Mass flow kg/sec 0.075 0.080 0.085 0.090 0.095 0.100 0.105 0.110 0.115 0.120 0.125 0.130 0.135 0.140 0.145 0.150 0.155 0.160 0.165 0.170 0.175 0.180 0.185 0.190 0.195 0.200 0.210 0.220 0.230 0.240 0.250 0.260 0.270 0.280 0.290 0.300 0.310 0.320 0.330 0.340 0.350 0.360 0.370 0.380 0.390 0.400 0.410 0.420 0.430 0.440 0.450 0.460 0.470 0.480 0.490 0.500 0.510 0.520 0.530 0.540 0.550 0.560 0.570 0.580 22mm diameter Velocity m/s 0.32 0.34 0.36 0.38 0.40 0.42 0.44 0.46 0.48 0.51 0.53 0.55 0.57 0.59 0.61 0.63 0.65 0.67 0.69 0.71 0.73 0.76 0.78 0.80 0.82 0.84 0.88 0.92 0.96 1.01 1.05 1.09 1.13 1.17 1.21 1.26 1.30 1.34 1.38 1.42 1.46 1.51 kPa/m 0.076 0.085 0.095 0.105 0.115 0.126 0.137 0.149 0.161 0.173 0.186 0.199 0.213 0.227 0.241 0.256 0.271 0.287 0.303 0.319 0.336 0.353 0.371 0.388 0.407 0.425 0.464 0.504 0.545 0.587 0.632 0.677 0.724 0.772 0.822 0.873 0.926 0.980 1.035 1.091 1.149 1.208 28mm diameter Velocity m/s kPa/m

0.31 0.33 0.34 0.35 0.37 0.38 0.39 0.40 0.42 0.43 0.44 0.46 0.47 0.48 0.50 0.51 0.52 0.55 0.57 0.60 0.62 0.65 0.68 0.70 0.73 0.75 0.78 0.80 0.83 0.86 0.88 0.91 0.93 0.96 0.99 1.01 1.04 1.06 1.09 1.11 1.14 1.17 1.19 1.22 1.24 1.27 1.30 1.32 1.35 1.37 1.40 1.42 1.45 1.48 1.50

0.056 0.060 0.064 0.068 0.073 0.077 0.082 0.087 0.092 0.097 0.102 0.107 0.113 0.118 0.124 0.130 0.136 0.148 0.161 0.174 0.187 0.201 0.216 0.231 0.246 0.262 0.278 0.294 0.312 0.329 0.347 0.365 0.384 0.403 0.423 0.443 0.463 0.484 0.505 0.527 0.549 0.571 0.594 0.617 0.641 0.665 0.689 0.714 0.739 0.765 0.791 0.817 0.844 0.871 0.898

18

Note Heating design flow should be based on kg/sec

DESIGN SECTION

Appendix F
Head loss through Equator valves

Appendix G (continued)
Head loss graph for end to end ow through 2 port, 3 port & 4 port valved manifold 100 000

15

ED

CV

50 000

0.5
&E AV 1 5

ED

CV

22

20 000

10 000
e2

Head loss bar

Head loss Pa

ESV

15

0.2

5 000

0.1

ESV

22

2 000

0.05 1 000

0.02

500

0.01 100 200 500 1000 2000 5000 200

Flow litres/hour

200

500

1000

2000

5000

Lin

Lin

e1

10 000

Flow kg/hour

Appendix G
Head loss through manifolds
Flow direction or

Notes 1 Graph line 1 relates to 3/4 4 port For 3 port: graph Pa x 0.80 = head loss For 2 port: graph Pa x 0.60 = head loss 2 Graph line 2 relates to 1 3 port for 2 port: graph Pa x 0.6 = head loss

19

DESIGN SECTION

Appendix G (continued)
Head loss graph for port outlet ow on valved manifolds 100 000

50 000
e1 Lin

20 000
e2 e4

Lin

10 000

5 000 Head loss Pa

2 000

1 000

500

200

100 5 10 20 50 100 200 500 1 000 2 000 5 000 Flow kg/hour

Notes 1 Graph line 1 relates to 10mm port quarter turn open.

Flow direction

2 Graph line 2 relates to 15mm port quarter turn open. 3 Graph line 3 relates to 10mm port fully open. 4 Graph line 4 relates to 15mm port fully open.

20

Lin

Lin

e3

DESIGN SECTION

Appendix G (continued)
Head loss graph for port outlet ow (hot & cold water) on plain manifolds 100 000 10 000 Head loss graph for port outlet & inlet ow (heating systems) on plain manifolds i.e. combined head loss for inlet and outlet port ow

50 000
e1 Lin

5000
e1

20 000
e2

2000

Lin
Lin

1000

1000

5 000 Head loss Pa Head loss Pa

500

2 000

200

1000

100

500

50

200

20

100 100

10 200 500 1000 2 000 5 000 10 20 50 100 200 500 1000 2 000 Flow kg/hour

Flow kg/hour

Notes 1 Graph line 1 relates to 10mm ports.

Flow direction Flow direction

2 Graph line 2 relates to 15mm ports. 3 Head loss for end to end ow through manifolds is negligible.

Lin

e2

21

DESIGN SECTION

Appendix H
Manifold dimensions
Manifold bracket 40 Manifold inspection box & lid Box front view Box side view

45 60 (variable) 125

BW

BL Note: All four sides of the box are provided with knock-outs to allow routes for inlet and outlet piping. Lid front view

87

Lid side view

8mm wide bottom fixing slot

20 CW

20 x 30

40 CL 15 Code EMJB2 493 260 512 282

8mm wide top fixing slot

20

Dimension Reference BL BW CL CW

Product EMJB1 313 260 332 282

90

20 35 (variable)
60

The maximum length of manifolds that can be fitted in each manifold box (excluding elbows or drain cocks on the inlet pipes) is as follows: Box Ref EMJB1 EMJB2 Plain Ports 6 10 Valved Ports 5 9

Terminal end box (two piece)

52

52

50

73

100

22

DESIGN SECTION

Optional valve head disc wording Side 1 Lounge Dining Kitchen Bedroom Study Conserv. Hall Side 2 Utility Toilet Shower Bath Sink W.Mach (Blank)

Plain manifolds front view

166

36 Valved manifolds front view End view 104 130

36

36

WS

45 Body Size 1 3 4 WS 53 50 150

36

36

94

End view

PS

45

45

36 Body Size PS 49 47

195

1 3 4

45

45

45

Notes 1 When joining two or more manifolds together, it is necessary to achieve correct tightness of the thread, and at the same time to ensure alignment of the manifold bodies. To ease this problem, installers are recommended to use a WRAS approved anaerobic paste sealant. These modern sealants require much less torque yet will still provide an effective seal, after the chemical has set. 2 If it is necessary to remove a valve stem from the manifold body, it is recommended that a 15mm box spanner or ring spanner is used, to avoid damage to the brass hex-shaped stem. 3 These dimensions are in mm, and are for general information only. Marley reserves the right to make dimensional changes without notice. 4 A complete product listing can be found in the product chart at the back of this catalogue.

23

DESIGN SECTION

Notes

24

Installation section 26 Making a push-t joint 26 De-mounting a push-t joint 27 Push-t Jointing to brass spigots 27 Push-t jointing to copper pipe 27 Jointing to compression ttings 28 Jointing pipe to screwed ends 28 Jointing to stainless steel pipe or chromed copper 28 Pipe bends 28 Pipe xing 28 Support recommendations 28 Routing pipework 29 Pressure testing 29 Boiler connections 29 Connecting to cylinders 29 Connecting to radiators 32 Manifold & conduit plumbing systems 34 Conduit system 36 Appendix I-K
I J K Fault nding Storage and handling Use of Equator with other systems

38 Your questions answered 39 References

25

I N S TA L L AT I O N S E C T I O N

Making a push-t joint

1 Cut the PE-X pipe to length using the Marley pipe cutter or similar plastic pipe cutter. Slight pressure as if to twist the

De-mounting a push-t joint

6 Using the plastic de-mounting tool, place tool around pipe with the lugs facing the joint. 7 Locate the four lugs to align with the slots on the face of the tting and push the tool towards the tting, using equal pressure around the tool. 8 Holding the pipe rmly in one Note a Fittings can be reused providing there is no damage evident to the O-ring. If an Equator tting has been removed from a system which has been in operation, it is advisable to ush out the joint with clean water, and allow to dry off before reusing. When reusing an Equator tting, apply a smear of silicone lubricant around the pipe end. b A de-mounted pipe end will show drag marks where the pipe has been pulled back through the grip ring. These marks will vary according to the degree of operative care during de-mounting. A pipe end may be reused providing it is not damaged. Ideally, a de-mounted pipe end should be trimmed-off before re-use. c In order to ensure that an Equator tting is de-mountable when installed, there must be enough clear space in front of the joint face to allow the de-mounting tool to be used. The minimum dimension between two opposing Equator joints or between the face of an Equator joint and an obstruction is as shown in g 5. d It is not possible to use the demounting tool for Equator joints where any spigot ended tting has been inserted into the socket.

cutter around the pipe will aid cutting. Check that the pipe end is clean, cut square and free of burrs and without surface damage. 2 Push a pipe support sleeve

hand, grip the end of the demounting tool with the other hand and gently pull the pipe to release the joint.
Table 8 Insertion depths for Equator push-t joints Pipe size (mm) 10 15 22 28 Insertion depth (mm)* 18 25 26 33

fully into the pipe end. All inserts have utes, except for the 22mm inserts which have a straight shank and two bumps located at the end of the shank.

3 Using a suitable pencil or pen, mark the insertion depth on the pipe end. Moulded ttings have an insertion depth line on the tting bodies. Otherwise,
DE-MOUNTING

*Nominal dimensions including pipe support sleeve

measure the insertion depth in accordance with dimension Table 8. 4 Push the pipe into the socket until the insertion mark on the pipe meets the edge of the socket. 5 To conrm that the joint is

secure, tug backwards on the joint. Notes 1 Additional lubricant may be used on pipe end when working with restricted arm room to ease

jointing. 2 When making push-t joints onto spigot ends of PE-X ttings, a pipe support sleeve is not required, this applies to stop end for ttings, spigot elbow, and spigot tee.
DO NOT USE OTHER BRANDS OF PIPE SUPPORT SLEEVES WITH EQUATOR PIPE

26

I N S TA L L AT I O N S E C T I O N

Push-t jointing to brass spigots

A pipe support sleeve is not required when making a connection to brass spigoted Equator ttings, spigot adaptors and drain cocks. Brass spigots within the Equator range have a machined groove specially positioned and designed to allow the grip ring to achieve a reliable hold on the brassware. Plain brass spigot ends or brass spigot ends on other proprietary jointing systems are not suitable for use with Equator ttings.
Push- t jointing to copper pipe

When jointing, 15, 22 and 28mm copper pipe to Equator ttings, ensure that the copper pipe end is cut square and de-burred. It is recommended that a wheel cutter is used for cutting copper. Check to make sure the copper pipe is not dented. Any aws could damage the O-ring during insertion which could affect the joint seal.

Do not allow ux to run onto Equator pipe or ttings Keep Equator products away from any sources of naked ame, wrap a damp cloth around the copper pipe during soldering to control conductive heat Do not allow hot solder to come into contact with any Equator products.
Jointing to compression ttings

Equator ttings can be easily jointed to copper pipe to BS 2871 Part 1, table X and BS EN 1057-R250.

Equator pipe may be jointed to If the butt of the pipe has not brass compression ttings been properly prepared, or if complying with BS 864: Part 2: the pipe is not inserted square, Type A and EN 1254-2 & 3. The this could result in damage to correct jointing procedure is as the O-ring. A plastic insert is follows: available for copper pipe, which In general follow procedure 1 as is designed to eliminate this detailed in the Making a push-t risk. It is recommended that the joint on page 26 and see Fig 6a, inside rim/bore of the cut end then: is reamed out, in order that the 1 When jointing Equator pipe to insert is seated neatly in the compression ttings, a soft copper pipe end, see Fig 6b. olive is recommended. Before jointing, mark the 2 Slide capnut and compression insertion depth on the pipe, olive onto the pipe. application of lubricant to the 3 Push a pipe support sleeve into tube end is recommended. the pipe end, see Fig 6. If joining 10mm copper pipe to 4 Ensure that the olive will sit on Equator push-t ttings, it is the section of pipe lined by the necessary to form a generous support sleeve. chamfer on the pipe, in 5 Apply several turns of PTFE addition to the foregoing sealing tape over the olive and recommendations. Extra care is assemble the joint. needed with soft copper 6 After tightening the capnut by because it is susceptible to hand, further tighten to compress becoming misshapen or dented the olive rmly against the pipe. if mishandled on site. When using Equator pipe or ttings next to soldered copper ttings, it is recommended to complete the soldering before any Equator pipe or ttings are installed. Where this is not possible, the following recommendations should be followed: 7 To conrm that the joint is secure, hold the tting and tug backward on the joint. Note Equator pipe should not rotate in compression tting after tightening

 

27

I N S TA L L AT I O N S E C T I O N

Table 9 Minimum bend radius (mm) Pipe size 10 15 22 28 Dimension 100 175 225 320

Jointing pipe to screwed ends

Pipe bends

Support recommendations

The natural exibility of the pipe should be used wherever possible to overcome obstacles and to form changes of direction. Cold-formed bends can be made by hand and xed in position by xing clips. During installation, do not bend the pipe excessively as it may kink. Minimum bend radii should be observed to ensure pipe longevity, see Table 9.
Pipe xing

The recommended support distances, shown in Table 10, should be used when good pipe alignment is critical for proper system operation, ie. for a horizontal section of a vent pipe or when maximum neatness is required. When 10mm or 15mm piping is run within a concealed void, it is usually acceptable to reduce the pipe xing providing the risks listed under Routing Pipework can be avoided. For visible surface xed pipework a rigid pipe may be preferred, such as copper.
Routing pipework

Equator pipe may be jointed to screwed pipe ends or threaded ttings by using the appropriate male or female adaptor from the Equator range, please refer to the product chart at the rear of this catalogue for complete range listing. Before jointing male components PTFE tape should be applied to the screwed threads. For joining Equator pipe to taps having threaded male spigots, the appropriate straight or bent tap connector from the Equator range should be used.

Pipes should be xed using either the nail or screw clips. Nail clips are primarily designed for xing to timber where pipe insulation is not required. If the installer intends to use screw clips other than Equator, these should be the clip-lock type, not the open saddle type.

Table 10 Unsupported pipe xing centres (mm) Pipe size 10 15 22 28 Horizontal 300 300 500 800 Vertical 500 500 800 1000

Tap connectors are supplied with a rubber washer, which should be used without any additional sealant. Alternatively the washer can be replaced with PTFE tape, if preferred.
DO NOT USE ANY SEALING COMPOUND.

At cross-overs, do not allow contact between hot and cold pipes Where pipes pass through concrete or brickwork, provide a suitable plastics pipe sleeve Do not allow pipe to make contact with any sharp or abrasive surfaces which could damage the pipe Do not allow pipe to come into contact with building materials which may suffer due to the weight of the water lled pipe or due to the operating temperature Maintain a reasonable separation between piping and electrical services Where piping is concealed behind plasterboard at a depth of less than 50mm from the surface it should be tted at

If supported in a purpose built vice, fixing centres will be tighter.

Where piping is to be insulated, pipe spacer blocks should be used with screw clips. Where piping is to run adjacent to a suitable support member, and does not require lagging, the use of plastic cable ties is acceptable, providing they are suitable for the operating temperature of the system.

Jointing to stainless steel pipe or chromed copper

Equator pipe may be joined to stainless steel pipe or chromed copper by using a compression tting as described on page 27. Equator push-t joints are not suitable for direct connection onto stainless steel pipe, chromed copper pipe or plain brass spigots due to the surface hardness of these materials.

28

I N S TA L L AT I O N S E C T I O N

locations where it is unlikely to be subjected to future damage. It is therefore recommended that plumbers observe the principle often used by electricians, which is to keep a pipe route in vertical or horizontal alignment with a wall penetration or kept within 150mm of an internal corner as shown in Fig 7.
Pressure testing

limited to 10 bar. For higher ambient or water temperatures apply the values in Table 2 on page 4.
Boiler connections

The discharge pipe from any temperature relief valve or combined temperature and pressure relief valve should be run in metal piping in accordance with BS 6700: 1997. Copper pipework is sometimes used within cylinder cupboards for ease of mounting pipeline components such as circulating pumps, motorised valves and air ejectors. The same neat pipe arrangements can be obtained using Equator PE-X pipe by applying the following guidelines:

For full details refer to the design section of this guide entitled Service design conditions, pages 7 and 8. Some wall mounted boilers incorporate a rear stand-off design to allow pipework to drop behind the boiler, Equator products should not be used for this location, a suitable metal pipe should be used.
Discharge Pipes

Pressure testing should be undertaken in accordance with the Water Regulations/Byelaws and BS 6700 using cold potable water. Testing at unnecessarily high pressures is NOT advantageous for push-t systems. Suitable ttings are available for capping off pipe systems for pressure testing. The test pressure must not exceed 12.5 bar at 20C except for manifolds and double check valves which should be

Use pipe from cut lengths, not coils. Clip all sizes of piping at equal regular spacing, e.g. 500mm centres assuming all 15mm horizontal runs are of minimal length. Fit short sections of copper pipe with suitable clipping to carry any weighty objects such as circulating pumps. To ease pipe xing on stud walls, use a timber panel inside a cupboard instead of plasterboard, or t timber noggins prior to xing plasterboard.
Connecting to radiators

A metal pipe must be used as the discharge pipe to a tundish from a pressure relief valve tted to a combination boiler or storage vessel in accordance with the Building Regulations Part G3 and BS 6700:1997.
Connecting to cylinders

Equator is suitable for use in connection with all domestic hot water cylinders, including unvented systems and thermal storage units providing the working pressure does not exceed 6 bar.

Connections to radiators may be achieved by different methods, see over leaf for recommendations using Equator pipe and ttings.

29

I N S TA L L AT I O N S E C T I O N

30

I N S TA L L AT I O N S E C T I O N

31

I N S TA L L AT I O N S E C T I O N

Manifold & conduit plumbing systems

Manifold plumbing is ideal for both water supplies and heating systems where simple distribution using minimal joints is desirable. Manifolds can be used in conjunction with the Equator conduit system or with distribution pipes run in voids. The manifolds can be close coupled to make up manifolds having any number of outlets. Manifolds can either be wall
Hot & cold water

mounted by using the manifold brackets or housed within an inspection box. If the installer wishes to wall mount the manifolds by using proprietary brackets, these should be suitable for the manifold diameter, and must be able to be positioned between the manifold ports, 10mm max width.

gravity hot & cold water supply due to head loss characteristics. A typical bathroom installation is detailed on page 3. Manifold plumbing is also suited to non-domestic bathroom applications such as student accommodation, hotels and high rise buildings. Manifolds are particularly benecial where the nishes make the run-outs from the service duct virtually nonaccessible and where separate control of each terminal is desirable. The details found in Fig 14 and Fig 15 show how the manifold system can be used for a back to back shower installation.
Heating applications

applications The valve heads on the valved manifold incorporate a twin disc label system. The top disc can be tted with either the blue or red side on show. For details of the optional wording on the bottom disc see Appendix H. The valved manifolds are not suitable for low pressure

For central heating systems the plain manifolds, without valves, are normally used. A radial pipe conguration from a central location is typically designed using these manifolds, see opposite for a typical at layout using this type of conguration. The designer should consider whether air vents and drain cocks located at the manifolds would be required. When the manifolds are located at low level on the same oor as the radiators, it is unusual to provide drain taps on each radiator circuit, providing the main circuits, boiler and water in each radiator can be emptied from suitably placed drain cock(s) located elsewhere.
32

I N S TA L L AT I O N S E C T I O N

33

I N S TA L L AT I O N S E C T I O N

Table 11 Conduit dimensions Nominal Size Approx. internal diameter Approx. external diameter For use with equator pipe sizes 15mm 22mm

Conduit system

Pipe-in-pipe

Running conduit in oor screed

The Equator Conduit system provides an ideal solution for embedding pipework into concrete oors or into masonry walls, whilst still complying with Water Regulations access requirements, this method of running pipework is sometimes known as pipe-in-pipe. Equator pipe should be fed into the conduit during installation of the conduit system. Junction boxes and terminal end boxes should be screw xed to the structure, at the correct level in respect to surface nishes to prevent movement by other trades. Conduit piping should be secured to the structure at regular intervals to minimise the risk of movement during oor screeding. The conduit can be xed by using a proprietary strap xing band or by using straps formed from other materials. Examples of how the conduit pipe system is utilised can be found in the connecting to radiators section of the installation guide, pages 30 and 31. The conduit pipe is listed in nominal sizes, 15 & 22mm. Table 11 details diameters of conduit pipe and which Equator pipes t within a particular size of conduit.

This application allows lengths of Equator pipe to be easily installed prior to second x and subsequently withdrawn if required. This method of pipe installation also reduces the risk of hairline cracks appearing in the plastered wall nish due to pipe temperature changes. Pipe ttings should be located in junction boxes, terminal end boxes or elsewhere in an accessible position so that joints can be demounted to enable easy withdrawal of pipe from the conduit. Equator pipe ttings should not be embedded in oor screed. Unused sections of live piping should not be left connected to the system, as water stagnation and contamination will occur.

When carrying out this type of installation it is unusual to provide any insulation to the pipe contained within the conduit as air trapped in the conduit acts as an insulator. Designers should check that this is acceptable with the Water Authority before installation.

19mm 24mm 10mm & 15mm

28mm 34mm 22mm

Pipe removal from conduit systems

It is advisable to attach a draw cable to the existing pipe end prior to withdrawal of existing pipework if inspection is necessary. This is particularly important where the pipe run incorporates bends. Using the Equator de-mounting

Conduit pipe routing next to central heating conduit

tool, remove the tting from the pipe. Pipe can be removed via terminal end box by screwing a male BSP threaded pipe into the terminal connector socket and by pulling the complete pipe and terminal tting out of the terminal end box.

When running conduit for domestic hot and cold water piping adjacent to conduit for central heating piping, it is recommended that a separation distance of not less than 50mm is maintained to minimise heat transfer.

34

I N S TA L L AT I O N S E C T I O N

Installations using terminal end boxes and ttings

Conduit drop system

In some buildings, particularly overseas, it is popular to feed sanitary appliances from high level hot and cold water mains using the conduit principle. The main hot and cold water branches would often be located in the ceiling void and drops to each bathroom would connect to a manifold point. Outgoing piping from the manifolds would run in conduit and would connect to a terminal connector inside a terminal end box, as shown in Fig 18.

The following are suggested installation procedure for using these ttings: 1 Mark out the wall for chasing, pipes may be fed from the oor or on drops from the ceiling above. 2 Chase out the wall to a depth to suit the wall nishes thickness, allowing for adequate cover, see Fig 16. 3 Fix terminal end boxes in position by using the central screw hole or twin side screw holes. 4 Run conduit, slide PE-X pipe through and allow a suitable length to protrude from the terminal end box. 5 Connect PE-X pipe to the terminal connector, slide pipe back towards the terminal end box and screw in position, see Fig 17. 6 Fix conduit to the structure. 7 Connect the other end of the pipe as required. 8 Use the terminal plug to prevent dirt ingress, and for pressure testing.

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I N S TA L L AT I O N S E C T I O N

Appendix I
Fault nding
Pipe not fully inserted Check insertion mark on pipe meets the face of the fitting No pipe support sleeve or wrong sleeve Check to see if correct sleeve was used for pipe ie Equator sleeve for Equator pipe

Problem Joint weeps

Faulty pipe end Check pipe end for surface damage If copper pipe was used is it dented, and has any sharp burr been removed or was a copper pipe insert used?

Sealing problem Check any possible damage to o-ring or dirt within seal area

Pipe came out of fitting

Check to see if pipe was pushed past the grip ring

Check to see if correct sleeve was used for pipe

NB. Further Equator technical assistance If a pipe end pulls out of a push-fit socket, i.e. because it was only partially inserted, the fitting must not be re-used as the grip ring may have become damaged. In the event of a complaint on a suspected faulty fitting, both the fitting and the jointed pipe end must be retained. The pipe length should not be less than 100mm long. If after investigation of the fault no cause can be established please contact the Marley Plumbing & Drainage technical hotline on 01622 852695.

Appendix J
Storage and handling Issue Protecting PE-X from UV damage Recommendation PE-X pipe and fittings must be protected from UV degradation as prolonged exposure to sunlight could affect the longevity of the material. Products stored internally or within sealed product packs or installed within the building will not be at risk. Short-term exposure to UV on building sites will not affect the PE-X products.

Do not store bare PE-X products outside. Do not install PE-X product outside without insulation. In hot climates where insulation is unnecessary, do not install PE-X product outside without painting or covering to prevent UV damage. Cut lengths of pipe should be stored flat on a pipe rack, with continuous support. Coils may be stored either on edge or stacked flat one on top of the other, and provided with suitable racking to ensure stability. When coils are vertically stacked, the stack height must not exceed 2m.

Storing and handling pipes

Pack weights (kg) Note When transporting cut lengths or coils, do not allow the packs or bare product to drag along rough ground

Size

Straight lengths 3m 6m 8.8 10.2 7.2 17.6 20.4 14.4

Coils 25m

50m 2.25

100m 4.50 7.40

10mm 15mm 22mm 28mm

1.85 4.25

3.70 8.50

Storing and handling fittings Note Do not push fingers into the push-fit sockets, the sharp stainless steel grip ring could be dangerous

Fittings should be kept within the polythene bags wherever possible and stored in suitable racking. Bare fittings should be stored in a clean dirt free environment. When handling or storing bare fittings do not allow any objects to slide into the socket to avoid damage to the joint internals.

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I N S TA L L AT I O N S E C T I O N

Appendix K
Use of Equator with other systems GUIDANCE ON MIXING OF EQUATOR WITH OTHER PLASTIC SYSTEMS
The random mixing of push-t systems throughout an entire new project should be considered as bad practice. Connections to other push-t systems where necessary (such as jointing to existing services, or when connecting to equipment supplied with other connectors) should be regarded as reasonable, in which case the guidance below should be observed. The following guidance is issued in good faith, however the installer should be aware that both the Marley 30 year guarantee and any other push-t manufacturers warranty would only be valid where ALL jointing components are from one jointing system.

Recommended Pipe Support Sleeves for 15mm Connections

Hep2O Equator pipe Equator socket Polyplumb OsmaGold Speedt Use an Equator or Speedt Sleeve. Use an Equator sleeve (Speedt sleeves are not chamfered and could damage the Equator O-ring). Use an Equator sleeve (others have a smaller O.D. and may not give adequate support to the pipe). Use the sleeve relevant to the pipe, but as the sleeve length is shorter than the Equator sleeve, the pipe adjacent to the joint must NOT be curved in any way. (An Equator sleeve would be a very tight t, and would expand the pipe O.D. which could then cause O-ring damage).

Recommended Pipe Support Sleeves for 10, 22 & 28mm Connections

Hep2O Equator pipe Equator socket Polyplumb OsmaGold Speedt Use an Equator or Speedt Sleeve. Use an Equator sleeve. (Speedt sleeves are not chamfered and could damage the Equator O ring) It is recommended that an Equator sleeve is used, although the sleeve relevant to the pipe could be used. Use an Equator sleeve (other sleeves are shorter than the Equator sleeve and may lead to problems if the pipe is curved adjacent to the joint).

Use of Spigot Ended Fittings

Brass Spigot Ended Fittings Plastic Spigot Ended Fittings Only use Equator spigots in Equator sockets, and do NOT use Equator spigots in other brands of sockets. (Each brand of spigot has a grip ring groove which is located specically for that particular joint style).

Some other brands of spigots have a grip ring groove; do not use these in Equator Sockets. Use of other brands of spigots which do not incorporate a metal support sleeve, are not recommended for jointing to Equator sockets.

Connections to PVC & cPVC Solvent Welded Systems

Connections to existing PVC & cPVC pipework can only be achieved by using a suitable solvent weld x BSP adaptor, then use an Equator BSP adaptor to connect to the thread.

Non-Standard UK Size Plastic Systems

Some plastic piping systems are designed as non-standard UK sizes such as 16mm, 20mm, 25mm, etc. Push-t connections to these systems using Equator should NOT be attempted.

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I N S TA L L AT I O N S E C T I O N

Your questions answered

Q Can I use Equator for direct Q Will the PE-X material connection to the boiler? A No, please refer to page 8 for connection details. change the taste of the water passing through it? A No. Q How long after installation will Equator last? A The test requirements of BS 7291 are designed to indicate life expectancy of not less than 50 years. Q Do I need to thermally insulate Equator pipe and ttings from frost? A Yes, the same standard of lagging applicable to copper pipes should be applied to plastic pipe and ttings. Q Are Equator pipe and ttings affected by soft water? A No, Marleys 30 year guarantee will remain applicable. Q Can Equator pipe be used for gas supply? A No. Q Can I use Equator for external pipes buried in the ground? A No, it is only classied for use inside buildings.

Q Can Equator ttings rotate? Q Can any pipe support sleeve A Yes. All Equator push-t ttings are free to rotate without compromising seal integrity, even whilst subjected to water pressure. Q Can I re-use an Equator tting once I have de-mounted it? A Yes, providing the O-ring has not been damaged. It is not possible to replace the internal components of the Equator tting. Q Why shouldnt I use a junior hacksaw to cut PE-X pipe? A Any lose PE-X particles could get lodged onto the O-ring and affect the seal performance. be used with the Equator pipe? A Other brands of pipe support sleeves should not be used with Equator pipe. The internal bore of other plastic pipe may differ from that of Equators. Equator support sleeves have been designed to suit PE-X pipe in the Equator range, joint performance or damage to joint components may occur if another brand of support sleeves are used with Equator pipe. Q Will Equator pipe be affected if encased in oor screed? A No, Equator is not affected by cement and sand mortar. However, to comply with Water Regulations the pipe should be run using the Equator conduit system. Pipe ttings should not be enclosed in oor screed.

38

References
Water Supply (Water Fittings) Regulations 1999, and the Water Regulations Guide by WRAS. BS 5449: 1990 Specication for forced circulation hot water central heating systems for domestic premises. BS EN 12828: 2003 Heating systems in buildings. Design for water-based systems. BS EN 12831: 2003 Heating systems in buildings. Method of calculation of the design heat load. BS 5422: 2001 Method for specifying thermal insulating materials on pipes, ductwork and equipment (in the temperature range -40C to +700C). BS 5955: Part 8: 2001 Plastics pipework (thermoplastic materials) Specication for the installation of thermoplastics pipes and associated ttings for use in domestic hot and cold water services and heating systems. BS 6700: 2006 Specication for design, installation, testing and maintenance of services supplying water for domestic use within buildings and their curtilages. BS 6920-1: 2000 Suitability of non-metallic products for use in contact with water for human consumption with regard to their effect on the quality of the water. BS 7291: 2006 Thermoplastics pipes and associated ttings for hot and cold water for domestic purposes and heating installations. BS 7291: Part 1: 2006 General requirements. BS 7291: Part 3: 2006 Specication for crosslinked polyethylene (PE-X) pipes and associated ttings. BS 7593: 2006 Code of practice for treatment of water in domestic hot water central heating. PAS 33: 1999 Specication for the design, installation and commissioning of gas red central heating systems in domestic premises. Plumbing Engineering Services Design Guide Published by the Institute of Plumbing. IEE On-Site Guide including amendments 1 & 2 Published by the Institute of Electrical Engineers. Building Regulations Approved Documents G & L Construction (Design & Management) Regulations 2003.

39

Notes

40

Range of products

RANGE OF PRODUCTS SECTION

Pipe
Barrier PE-X pipe coils
Product code Description EPB15010 EPB110010 EPB12515 EPB15015 EPB18015 EPB110015 EPB12522 EPB15022 10mm 10mm 15mm 15mm 15mm 15mm 22mm 22mm Length m 50 100 25 50 80 100 25 50

Socket/Female BSP adaptors DZR brass body

Product code Description ESKF152 ESKF223 ESKF284 ESKF90152 15mm x 1/2 female BSP thread 22mm x 3/4 female BSP thread 28mm x 1 female BSP thread 15mm x 1/2 female BSP thread - 90 bend 15mm x 1/2 female BSP thread - cross tee

Branch reduced tees spigot

Product code Description EBRTS15 EBRTS22 15 x 15 x 10mm spigot 22 x 22 x 15mm spigot

ECBPB152

Branch and one end reduced tees

Product code Description EBRT122 EBRT128 22 x 15 x 15mm socket 28 x 22 x 22mm socket

Barrier PE-X pipe straight lengths

Product code Description EPB2315 EPB2615 EPB2322 EPB2622 EPB2328 EPB2628 15mm 15mm 22mm 22mm 28mm 28mm Length m 3 6 3 6 3 6

Spigot/Male BSP adaptors DZR brass body

Product code Description ESPM152 ESPM223 ESPM284 15mm x 1/2 male BSP thread 22mm x 3/4 male BSP thread 28mm x 1 male BSP thread

Both ends reduced tees

Product code Description EBET22 EBET28 15 x 15 x 22mm socket 22 x 22 x 28mm socket

Stop end for pipes

Product code Description ESEP10 ESEP15 ESEP22 ESEP28 10mm 15mm 22mm 28mm socket socket socket socket

Spigot/Female BSP adaptors DZR brass body

Product code Description ESPF152 ESPF223 ESPF284 15mm x 1/2 female BSP thread 22mm x 3/4female BSP thread 28mm x 1 female BSP thread

Valves & draincocks

Double check valves* DZR brass body
Product code Description EDCV15 EDCV22 15mm 22mm

Connectors & adaptors

Straight connectors
Product code Description ESC10 ESC15 ESC22 ESC28 10mm 15mm 22mm 28mm

Reducers
Socket reducers
Product code Description ESKR1510 ESKR2215 ESKR2822 15mm spigot x 10mm socket 22mm spigot x 15mm socket 28mm spigot x 22mm socket

* Body to BS 6282: Part 1

Stop end for ttings

Product code Description ESEF15 ESEF22 15mm spigot 22mm spigot

Elbows
900 elbows
Product code Description EB9010 EB9015 EB9022 EB9028 10mm 15mm 22mm 28mm

Shut off valves* DZR brass body

Product code Description ESV15 ESV22 15mm hot and cold 22mm hot and cold

Tank connectors* acetal, cold water use only

Product code Description ETKC152 ETKC223 ETKC284 15mm x 1/2 fast nut thread 22mm x 3/4 fast nut thread 28mm X 1 fast nut thread

* Body to BS 6675

Appliance valve* chrome plated DZR brass Wall plate elbow DZR brass body
Product code Description EAV153 EBPB152 15mm x 1/2 female BSP thread 15mm x 3/4 male BSP thread hot and cold Product code Description

* Washers not included

* Supplied with red and blue lever

Straight tap connectors* DZR brass nut

Product code Description ESTC152 ESTC153 ESTC223 15mm x 1/2 BSP nut 15mm x 3/4 BSP nut 22mm x 3/4 BSP nut

Spigot elbows
Product code Description ESB9010 ESB9015 ESB9022 10mm 15mm 22mm

Draincock* DZR brass

Product code Description EDC152 15mm x 1/2 spigot

* Concial rubber washer supplied *

Body to BS 2879

Tees
Bent tap connector* DZR brass nut
Product code Description * EBTC152 15mm x /2 BSP nut
1

Equal tees
Product code Description EET10 EET15 EET22 EET28 10 15 22 28 x x x x 10 15 22 28 x x x x 10mm 15mm 22mm 28mm socket socket socket socket

Accessories
Pipe clips screw xing, grey polypropylene
Product code Description EPC115 EPC122 EPC128 15mm 22mm 28mm

Concial rubber washer supplied

End reduced tee Male BSP/Socket adaptors DZR brass body

Product code Description ESKM152 ESKM223 ESKM284 ESKM90152 15mm x 1/2 male BSP thread 22mm x 3/4 male BSP thread 28mm x 1 male BSP thread 15mm x 1/2 male BSP thread - 90 bend Product code Description EERT22 22 x 15 x 22mm socket

Branch reduced tees

Product code Description EBRT15 EBRT22 EBRT2815 EBRT2822 15 22 28 28 x x x x 15 22 28 28 x x x x 10mm 15mm 15mm 22mm socket socket socket socket

Pipe clips nail xing, grey polypropylene

Product code Description EPC310 EPC315 EPC322 10mm 15mm 22mm

42
All fitting bodies are made from PE-X (coloured grey) unless otherwise stated. These fitting illustrations are not to scale.

RANGE OF PRODUCTS SECTION

Double Pipe clips screw xing, grey polypropylene

Product code Description EPC215 EPC222 EPC228 15mm 22mm 28mm

Four port manifolds chrome plated brass

Product code Description EM4P2210 EM4P2215 EM4P2815 /4 x 10mm 4 socket ports 3 /4 x 15mm 4 socket ports 1 x 15mm 4 socket ports
3

Manifold brackets* zinc plated steel

Product code Description EMBD22 * EMBD28
3 /4 manifold bracket 1 manifold bracket

Supplied in pairs complete with clips

Pipe spacer blocks grey polypropylene

Product code Description EPS15 EPS22 spacer block for use with 15mm screw fixing clips spacer block for use with 22mm & 28mm screw fixing clips

Two port manifolds chrome plated brass with ow control valves

Product code Description EM2PV2210 EM2PV2215 EM2PV2815 /4 x 10mm 2 socket ports /4 x 15mm 2 socket ports 1 x 15mm 2 socket ports
3 3

Manifold clips* white plastic

Product code Description EMCS22 EMCS28 manifold clips for use with 3 /4 manifolds manifold clips for use with 1 manifolds

Copper pipe inserts* black polypropylene

Product code ECPI15 ECPI22 ECPI28 Description 15mm 22mm 28mm7

Three port manifolds chrome plated brass with ow control valves

Product code Description EM3PV2210 EM3PV2215 EM3PV2815 /4 x 10mm 3 socket ports 3 /4 x 15mm 3 socket ports 1 x 15mm 3 socket ports
3

* Supplied in pairs one for close fixing and the other for stand off fixing. For use with manifold inspection box two pairs normally required.

*It is recommended that when jointing copper to Equator ttings a copper pipe insert is used. This will help protect the o-ring from any sharp edges. Ensure cut copper pipe end is fully deburred, both internally and externally. Ensure the insert sits snugly on the cut pipe end.

Conduit system
Conduit pipes coiled,black HDPE
Product code Description Length m 50m 50m

Pipe support sleeves* stainless steel

Product code Description EPSS10 EPSS15 EPSS22 EPSS28 10mm 15mm 22mm 28mm

Four port manifolds chrome plated brass with ow control valves

Product code Description EM4PV2210 EM4PV2215
3 3

ECP5015 ECP5022

15mm 22mm

/4 x 10mm 4 socket ports /4 x 15mm 4 socket ports

Only use Equator support sleeves with Equator pipe. The 22mm insert does not have the utes but has two small bumps at the end of the shank.

Terminal end box green polypropylene

Manifold accessories
Manifold inspection box & lid shock resistant white polypropylene
Product code Description

Product code Description ECTEB15 15mm

De-mounting tools blue polypropylene

Product code Description EDT10 EDT15 EDT22 EDT28 10mm 15mm 22mm 28mm

EMJB1 EMJB2 * Nominal size

313 x 260 x 87mm* 493 x 260 x 87mm*

Terminal connector DZR brass Body

Product code Description

Pipe cutter blue

Product code Description EPCT28 Cutter for pipe up to 28mm

Straight air vent connectors chrome plated brass

Product code Description EMSAV22 EMSAV28 /4 female x 1/2 female BSP straight air vent connector 1 female x 1/2 female BSP straight air vent connector
3

ECTC15

15mm socket x 0.5 female BSP thread

For use with Terminal end box.

Terminal plug green polypropylene

Product code Description ECTP15
1

Silicone lubricant
Product code Description SZ100 100g bottle

* Supplied with a white polypropylene sealing washer.

Bent air vent connectors chrome plated brass

Product code Description EMBAV22
3 /4 female x 1/2 female BSP bent air vent connector 1 female x 1/2 female BSP bent air vent connector

/2 BSP Supplied with sealing washer

Pipe detection tape

EMBAV28 Product code Description ET100 100m roll

* Supplied with a white polypropylene sealing washer.

Manifolds & fittings

Two port manifolds chrome plated brass
Product code Description EM2P2210 EM2P2215 EM2P2815 /4 x 10mm 2 socket ports /4 x 15mm 2 socket ports 1 x 15mm 2 socket ports
3 3

Manifold blanking Plugs chrome plated brass

Product code Description EMMBC22 EMMBC28
3 /4 male BSP thread 1 male BSP thread

Manifold blanking caps chrome plated brass

Product code Description EMFBC22 EMFBC28
3 /4 female BSP thread 1 female BSP thread

Three port manifolds chrome plated brass

Product code Description EM3P2210 EM3P2215 EM3P2815 /4 x 10mm 3 socket ports /4 x 15mm 3 socket ports 1 x 15mm 3 socket ports
3 3

* Supplied with a white polypropylene sealing washer.

43
All fitting bodies are made from PE-X (coloured grey) unless otherwise stated. These fitting illustrations are not to scale.

Lenham Maidstone Kent ME17 2DE

Telephone: 01622 858888 Fax: 01622 858725 marley.co.uk equator.co.uk Further information Literature hotline: 0800 0281 876 Fax order hotline: 01622 851111

Scotland
Birkenshaw Industrial Estate Uddingston, Glasgow G71 5PA Telephone: 01698 815231 Fax: 01698 810307

Export Division
Lenham, Maidstone Kent ME17 2DE England Telephone: +44 (0)1622 858888 Fax: +44 (0)1622 850778

For Technical advice please call 01622 852695 For general enquiries and details of your nearest stockist please call the customer services department on 01622 852585 email: marketing@marleyext.com