Training Pack

MARCH 2006
Training Materials Prepared by: ALVIE RODGERS C.E.T.
2001 MODEL RELEASE DIGITAL HD READY PTV

Chassis DP-14G Model # Aspect 43UWX10B 16X9 53UWX10B 61UWX10B 53UDX10B 61UDX10B 43FDX10B 43FDX11B 4X3
DP-15
DP-15E
4X3
DP-17
53SWX10B 16X9 61SWX10B 53SWX12B Regional 61SWX12B Regional Anti-Glare Ultra Shield Included
CONTENTS...
2002 DP-1X Chassis Projection Television Information INSTRUCTOR Alvie Rodgers C.E.T. (Chamblee, GA.)
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MARCH 2006
DP-1X CHASSIS
Table of Contents Page 1 of 3
SECTION (1) MICROPROCESSOR INFORMATION:
Microprocessor DATA COMMUNICATION Explanation ------------------------------------Microprocessor with SRS DATA COMMUNICATION Circuit Diagram -------------------Microprocessor with DSP DATA COMMUNICATION Circuit Diagram -------------------DAC 1 and DAC 3 (I006 & I007) Pin Function Explanation ----------------------------------On Screen Display OSD Signal Path Explanation ------------------------------------------------On Screen Display OSD Signal Path Circuit Diagram --------------------------------------------Audio and Video MUTE Explanation --------------------------------------------------------------Audio and Video MUTE SRS Circuit Diagram ---------------------------------------------------Audio and Video MUTE DSP Circuit Diagram ---------------------------------------------------SRS PWB MUTE Circuit Diagram -----------------------------------------------------------------DP-17 SURROUND PWB MUTE Circuit Diagram --------------------------------------------MEMORY INITIALIZATION Explanation -----------------------------------------------------FACTORY RESET CONDITIONS (Shipping Condition) ------------------------------------EEPROM I2C Average Data Values ----------------------------------------------------------------
01-01 01-05 01-06 01-07 01-08 01-10 01-11 01-13 01-14 01-15 01-16 01-17 01-18 01-20
SECTION (2) POWER SUPPLY DIAGRAMS: POWER ON/OFF Explanation ---------------------------------------------------------------------POWER ON/OFF DP-14G and DP-17 Circuit Diagram ---------------------------------------POWER ON/OFF DP-15 Circuit Diagram --------------------------------------------------------Sub Power Supply Distribution and Protection Block Diagram --------------------------------Low Voltage Power Supply SHUT DOWN Explanation ----------------------------------------Low Voltage Power Supply SHUT DOWN Diagram --------------------------------------------Green LED Used in Low Voltage Power Supply for Visual Trouble Shooting Explanation Green LED Used in Low Voltage Power Supply for Visual Trouble Shooting ---------------DP-17 Green LEDs Used in Low Voltage Power Supply Explanation ------------------------DP-17 Green LEDs Used in Low Voltage Power Supply for Visual Trouble Shooting -----Deflection Power Supply Distribution and Protection Block Diagram ------------------------High Voltage Power Supply SHUT DOWN Explanation ---------------------------------------High Voltage Power Supply SHUT DOWN Diagram -------------------------------------------High Voltage Green and Red LED Used for Visual Trouble Shooting Explanation ---------High Voltage Green and Red LED Used for Visual Trouble Shooting ------------------------02-01 02-04 02-05 02-06 02-07 02-10 02-11 02-12 02-13 02-14 02-15 02-16 02-21 02-22 02-24
SECTION (3) DEFLECTION CIRCUIT: DEFLECTION BLOCK DIAGRAM Circuit Description -------------------------------------DEFLECTION BLOCK DIAGRAM Circuit ---------------------------------------------------HORIZONTAL DRIVE Circuit Description (Updated 04-2006) ------------------------------HORIZONTAL DRIVE Circuit Diagram --------------------------------------------------------HORIZONTAL DRIVE IC Voltages and Waveform Information --------------------------Horizontal and Vertical SWEEP LOSS Detection Circuit Description -----------------------Horizontal and Vertical SWEEP LOSS Detection Circuit --------------------------------------Vertical SQUEEZE Display Diagrams -------------------------------------------------------------Vertical SQUEEZE Circuit Diagram ---------------------------------------------------------------VERTICAL OUTPUT with V. SQUEEZE Circuit ---------------------------------------------DP-17 VERTICAL OUTPUT without V. SQUEEZE Circuit --------------------------------SIDE PIN CUSHION Circuit Diagram ------------------------------------------------------------03-01 03-04 03-05 03-07 03-08 03-09 03-10 03-11 03-12 03-13 03-14 03-15
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MARCH 2006
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DP-1X CHASSIS
SECTION (4) DIGITAL CONVERGENCE CIRCUIT INFORMATION:
DIGITAL CONVERGENCE Interface Circuit Description ------------------------------------DIGITAL CONVERGENCE Interface Circuit Diagram ---------------------------------------REMOTE CONTROL CLU-5711 in DIGITAL CONVERGENCE MODE ----------------REMOTE CONTROL CLU-5712 in DIGITAL CONVERGENCE MODE ----------------REMOTE CONTROL CLU-4311 in DIGITAL CONVERGENCE MODE ----------------OVERLAY DIMENSIONS for 43 (4X3 Aspect) Models -------------------------------------OVERLAY DIMENSIONS for 53 (4X3 Aspect) Model --------------------------------------OVERLAY DIMENSIONS for 61 (4X3 Aspect) Model --------------------------------------OVERLAY DIMENSIONS for 43 & 53 (16X9 Aspect) Model -----------------------------OVERLAY DIMENSIONS for 61 (16X9 Aspect) Model -------------------------------------OVERLAY Part Numbers ----------------------------------------------------------------------------
04-01 04-05 04-06 04-07 04-08 04-09 04-10 04-11 04-12 04-13 04-14
SECTION (5) VIDEO CIRCUIT INFORMATION: VIDEO Signal NTSC Circuit Diagram (1 of 2) -------------------------------------------------VIDEO Signal NTSC, COMPONENT, and OSD Circuit Diagram (2 of 2) ---------------IC-01 Pin 17, 24 and 52 Signal Description -----------------------------------------------------Auto Brightness Limiter ABL Description -----------------------------------------------------Auto Brightness Limiter ABL Circuit ------------------------------------------------------------NTSC SYNC Circuit Diagram ---------------------------------------------------------------------COMPONENT SYNC SEPARATION Circuit Diagram -------------------------------------05-01 05-02 05-03 05-04 05-05 05-06 05-07
SECTION (6) ADJUSTMENT INFORMATION: ADJUSTMENT ORDER ---------------------------------------------------------------------------PRE HEAT RUN -------------------------------------------------------------------------------------CUT OFF ADJUSTMENT -------------------------------------------------------------------------PRE-FOCUS ADJUSTMENT ---------------------------------------------------------------------DCU CROSS HATCH PHASE SETTING ------------------------------------------------------HORIZONTAL POSITION (COARSE) ADJUSTMENT -----------------------------------RASTER TILT ADJUSTMENT ------------------------------------------------------------------BEAM ALIGNMENT ADJUSTMENT ----------------------------------------------------------RASTER POSITION [Off-Set for Red and Blue] ADJUSTMENT ------------------------VERTICAL SIZE ADJUSTMENT ---------------------------------------------------------------HORIZONTAL SIZE ADJUSTMENT ----------------------------------------------------------BEAM FORM ADJUSTMENT -------------------------------------------------------------------LENS FOCUS ADJUSTMENT --------------------------------------------------------------------STATIC FOCUS ADJUSTMENT ----------------------------------------------------------------BLUE DE-FOCUS ADJUSTMENT --------------------------------------------------------------WHITE BALANCE and SUB BRIGHTNESS ADJUSTMENT ----------------------------HORIZONTAL POSITION (FINE) ADJUSTMENT -----------------------------------------HD FOCUS CHARACTER SET UP ADJUSTMENT ----------------------------------------HD FOCUS PATTERN SET UP ADJUSTMENT ---------------------------------------------06-01 06-02 06-03 06-04 06-05 06-06 06-07 06-08 06-09 06-10 06-11 06-12 06-13 06-14 06-15 06-16 06-17 06-18 06-19
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MARCH 2006
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DP-1X CHASSIS
SECTION (6) ADJUSTMENT INFORMATION (Continued):
DIGITAL CONVERGENCE ALIGNMENT PROCEDURE -------------------------------STORING DIGITAL CONVERGENCE DATA ----------------------------------------------INITIALIZING HD FOCUS SENSORS --------------------------------------------------------CONVERGENCE TOUCH UP --------------------------------------------------------------------REMOTE CONTROL CLU-5711 in DIGITAL CONVERGENCE MODE ----------------REMOTE CONTROL CLU-5712 in DIGITAL CONVERGENCE MODE ----------------REMOTE CONTROL CLU-4311 in DIGITAL CONVERGENCE MODE ----------------MAGNET LOCATIONS ---------------------------------------------------------------------------SUB PICTURE (PIP) AMPLITUDE ADJUSTMENT ----------------------------------------ERROR CODES for DCU HD FOCUS Description --------------------------------------------
06-20 06-28 06-29 06-30 06-31 06-32 06-33 06-34 06-35 06-36
SECTION (7) AUDIO CIRCUIT INFORMATION: AUDIO SIGNAL (Main & Terminal) Circuit Diagram --------------------------------------AUDIO SRS Circuit Diagram ---------------------------------------------------------------------DP-17 AUDIO SIGNAL (Main & Terminal) Circuit Diagram -----------------------------DP-17 AUDIO SURROUND Circuit Diagram -------------------------------------------------07-01 07-02 07-03 07-04
SECTION (8) MISCELLANEOUS INFORMATION: DP-1X (Not DP-17) REAR PANEL ---------------------------------------------------------------DP-17 REAR PANEL --------------------------------------------------------------------------------DEFLECTION / POWER PWB -------------------------------------------------------------------SUB POWER SUPPLY PWB ----------------------------------------------------------------------SIGNAL PWB -----------------------------------------------------------------------------------------CRT PWB ----------------------------------------------------------------------------------------------CONVERGENCE PWB ----------------------------------------------------------------------------TERMINAL PWB ------------------------------------------------------------------------------------SRS (SURROUND) PWB ---------------------------------------------------------------------------CHASSIS TOTAL ------------------------------------------------------------------------------------DC VOLTAGES --------------------------------------------------------------------------------------OVERLAY PART NUMBERS --------------------------------------------------------------------08-01 08-02 08-03 08-04 08-05 08-06 08-07 08-08 08-09 08-10 08-11 08-20
SECTION (9) SERVICE BULLETINS AND INFORMATION: PTV 01-01 Clarification of Memory Initialization Procedure -----------------------------------PTV 01-02 Horizontal Noise Present when Cold (Anode Cup Arc) ---------------------------PTV 01-04 Excessive Noise in PinP ----------------------------------------------------------------PTV 01-05 Digital Convergence Adjustment Mode Access via Remote Control ------------PTV 01-06 Intermittent Black Horizontal Bars (Low AC) --------------------------------------PTV 01-08A Glue Residue when Removing Protective Plastic Sheet from Screen ----------PTV 01-10 STOP displayed (CRT Snap) ----------------------------------------------------------PTV 01-14 Symmetry (Geometry) Adjustments --------------------------------------------------Poor Picture Quality when watching NTSC on a 2H (HD Ready) set ---------------------Things You Should Know: Random Shutdown, Relay Stick, Coil Backwards, etc... ------09-01 09-03 09-04 09-05 09-06 09-07 09-08 09-10 09-11 09-12
MICROPROCESSOR INFORMATION
DP-1X CHASSIS
SECTION 1
DP-1X MICROPROCESSOR DATA COMMUNICATION DESCRIPTION

Microprocessor Data Communications circuit diagram. (See Diagram on page 01-06) The Microprocessor must keep in communication with the Chassis to maintain control over the individual circuits. Some of the circuits must return information as well so the Microprocessor will know how to respond to different request. The Microprocessor uses a combination of I2C Bus communication and the Serial Data, Clock and Load lines for control. The I2C communication scheme only requires 2 lines for control. These lines are called SDA and SCL. Serial Data and Serial Clock respectively. The Microprocessor also requires the use of what are called Fan Out IC or DACs, (Digital to Analog Converters). This allows the Microprocessor to use only two lines to control many different circuits. Also, due to the fact that this Microprocessor operates at the new 3.3Vdc voltage, it requires a Level Shift IC to bring up the DC level of the control lines to make it compatible with the connected ICs. The Microprocessor communicates with the following ICs: ON THE SIGNAL PWB: Main Tuner U501 PinP Tuner U502 EEPROM I002 Flex Converter UC01 DAC1 I006 DAC3 I007 Level Shift I004 3D Y/C I301 Main Video Chroma I501 Rainforest IC01 ON THE TERMINAL PWB: A/V Selector IX01 Sub Video Chroma IX03 Main Y Pr/Pb Selector IX04 Sub Y Pr/Pb Selector IX05 ON THE SURROUND PWB: Front Audio Control IA01 The following explanation will deal with the communication paths used between the Microprocessor and the respected ICs. ON THE SIGNAL PWB: Main Tuner U501 (with MTS outputs). The Microprocessor controls the Main Tuner by SDA (Data) and SCL (Clock) I2C communication lines. SCL1 and SDA1 lines for the Main Tuner are output from the Microprocessor at pins (2 SDA1 and 3 SCL1) respectively. These lines go directly to the Main Tuner, SDA1 at pin (5) and SCL1 at pin (4). These lines control band switching, programmable divider set-up information, pulse swallow tuning selection, etc... PinP Tuner U502 (monaural only, but audio not used). The Microprocessor controls the Main Tuner by SDA (Data) and SCL (Clock) I2C communication lines. SCL1 and SDA1 lines for the Main Tuner are output from the Microprocessor at pins (2 SDA1 and 3 SCL1) respectively. These lines go directly to the Main Tuner, SDA1 at pin (5) and SCL1 at pin (4). These lines control band switching, programmable divider set-up information, pulse swallow tuning selection, etc... EEPROM I003 The EEPROM is ROM for many different functions of the Microprocessor. Channel Scan or Memory List, Customer set ups for Video, Audio, Surround etc are memorized as well. Also, some of the Microprocessors internal sub routines have variables that are stored in the EEPROM, such as the window for Closed Caption detection.
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PAGE 01-01

(Continued from page 1)
Data and Clock lines are SDA1 from pin (2) of the Microprocessor to pin (5) of the EEPROM and SCL2 from pin (3) of the Microprocessor to pin (6) of the EEPROM. Data travels in both directions on the Data line. Flex Converter UC01 The projection television is capable of displaying NTSC as well as ATSC (DTV) including HD (High Definition). The Flex Converter is responsible for receiving any video input and converting it to 33.75 Khz output. This output is controlled by sync and by the customers menu and how it is set up. The set up can be 4X3 or 16X9 for DTV, or letterbox. This set also has something called Through Mode. This bypasses the Flex Converter completely and inputs the 1080i signal directly to the Rainforest IC. The Rainforest IC then output the signal directly as well as shrinking the vertical to match the 16 X 9 window by outputting Vertical Squeeze, (V Squeeze not used for the 16 X 9 models). The Flex Converter can take any NTSC, S-In, Component, NTSC or Progressive, Interlaced, 480I, 720P, 1080i signal. (Note: 1080i is routed through the Rainforest IC in 16 X 9 HD mode only). Control for the Flex Converter is Clock, Data and Enable lines. Clock, Data and Enable lines for the Flex Converter are output from the Microprocessor at pins (45 Data and 46 FCENABLE). The FCENABLE line is routed through the PFC1 connector pin 12 and the FCDATA line is routed through the PFC1 connector pin 11. The Clock line must be routed through the Level Shift IC I004 to be brought up to 5V. The Microprocessor output for Clock is pin 58, it arrives at I004 at pins (3 Clock) and is output at pins (17). It arrives at the Flex Converter through the PFC1 connector pin 10. DAC1 I006 (See Diagram on page 01-07) This Digital to Analog converter acts as an extension of the Microprocessor. Sometimes called an Expansion IC. The purpose of this IC is to reduce the number of pins, (fan out) of the Main Microprocessor I001. The Main Microprocessor send Clock and Data via I2 C bus to the DAC1 IC. The output from the Microprocessor is pin (2 SDA1 and 3 SCL1) which arrives at the DAC1 IC I006 at pins (5 and 6) respectively. The following is a list of the input and output pins on DAC1.
PIN FUNCTION 1. Busy Receives Busy from DCU stopping Microprocessor from responding to Remote commands. 2. ST Det Receives the Low from the Main Tuner indicating Stereo signal received. 3. MTS Places the Main Tuner into MTS mode if Stereo MTS Detected by Microprocessor 4. F Mono Places the Main Tuner into Forced MONO mode 5. Ant Switches the antenna block into Antenna A or Antenna B when selected. 6. Cut Off In Service Mode, if Set Up is selected, outputs High to collapse Vertical circuit and inhibit Vert. Sweep Loss Detection 7. Magic Sw Places the Unit into Magic Focus Mode, outputs Lo when MF activated by front control switch or Customers Menu. 8. Gnd Ground 9. D Size During Magic Focus, the H and V Size has to be increased slightly for Sensor striking purposes. This pin goes Hi. 10. SAP Det Receives the Low from the Main Tuner indicating SAP signal received. 11. Gnd Ground Not Used 12. Gnd Ground Not Used 13. STBY 5V Standby +5 Volt input. 14. SDA1 Serial Data from Microprocessor 15. SCL1 Serial Clock from Microprocessor 16. SBY +5V Vcc SBY +5V NOTE: Pin 1 Busy and Pin 9 D Size works as a tri-data-level-input according to table below. Pin 1 Busy Lo Hi Hi Lo Pin 9 D Size Lo Lo Hi Hi Digital Convergence Module Active Inactive Active Active Not Possible Magic Focus Inactive Inactive Active Not Possible
The Digital Convergence Module is active during Service Adjustment (DCAM), Magic Focus and/or Sensor Initialize.
PAGE 01-02

DAC3 I007 (See Diagram on page 01-07) This Digital to Analog converter acts as an extension of the Microprocessor. Sometimes called an Expansion IC. The purpose of this IC is to reduce the number of pins, (fan out) of the Main Microprocessor I001. The Main Microprocessor send Clock and Data via I2C bus to the DAC3 IC. The output from the Microprocessor is pin (2 SDA1 and 3 SCL1) which arrives at the DAC3 IC at pins (5 and 6) respectively. The following is a list of the input and output pins on DAC3.
PIN 1 2 3 4 5 6 7 8 9 FUNCTION Detects the presents of Sync from Component Y signal for 1 or 2 Detects IR from Remote for Auto Link Remote Set Up. Activates Perfect Volume determined by Customer T3 (Factory Use) T3 (Factory Use) T3 (Factory Use) (Factory Use) Ground When Magic Switch pressed on front Control Panel this pin goes Low, IC tells Microprocessor to output a Low from I006 pin 7 to start Magic Focus. 10 IN5DET Detects Cr/Pr plug insertion for Component 5 input. (Component 4 is detected by Selector IC pin 7) When no Cr/Pr plug inserted, set assumes Composite at the Y input. 11 Gnd Ground Not Used 12 Gnd Ground Not Used 13 Gnd Ground Not Used 14 SDA Data I 2 C communications between DAC2 and Microprocessor 15 SCL Clock I2 C communications between DAC2 and Microprocessor 16 Vcc IC B+. (STBY +5V). NOTE: Pin 2 The IR pulse from the Remote Control is monitored when Auto Link is set. Sig Det IR Det P Vol AC3 Info FH Det Out 1 FH Det Out 2 FC Blue Back Gnd Magic Sw In
Level Shift I004 The Microprocessor operates at 3.3Vdc. Most of the Circuits controlled by the Microprocessor operate at 5Vdc. The Level Shift IC steps up the DC voltage to accommodate. Pin 4 output a Clock, used by the Flex Converter Pin 11 output Error Mute signal (ERRMUTE), used to mute the Out to Hi-Fi jacks on the SRS PWB. Pin 13 outputs a Speaker Off signal (FSPOFF), used to turn off the internal speakers. 3D Y/C I301 (IC mounted directly on the Signal PWB). The 3D Y/C IC is a Luminance/Chrominance separator, as well as a 3D adder. Separation takes place digitally. Using advanced separation technology, this circuit separates using multiple lines and doesnt produce dot pattern interference or dot crawl. The 3D effect is a process of adding additional emphasis signals to the Luminance and Chrominance. These signals relate specifically to transitions. Transitions are the point where the signal goes from dark to light or vice versa. The 3D adds a little more black before the transition goes to white and a little more white just before it gets to white. It also adds a little more white just before it goes dark and a little more dark just before it arrives. This gives the impression that the signal pops out of the screen or a 3D effect. The Microprocessor communicates with the 3D Y/C IC via I2 C bus data and clock. The communications ports from the Microprocessor are pins (59 SDA2 and 60 SCL2) to the 3D Y/C I301 pins (59 and 60) respectively. The Microprocessor also is able to turn on and off circuits within the 3D Y/C circuit determined by customer menu set-up. Main Video Chroma I501 The Main Video Chroma IC processes the video and chroma from the 3D Y/C circuit for the main picture. It converts video into Y and chroma into Cr/Cb (NTSC Only). Communication from the Microprocessor via pins (59 SDA2 and 60 SCL2) to I501 pins (34 and 33) respectively.
PAGE 01-03

Rainforest IC01 (Video/Chroma Processor) The Video Processing IC (Rainforest) is responsible for controlling video/chroma processing before the signal is made available to the CRTs. Some of the emphasis circuits are controlled by the customers menu. As well as some of them being controlled by AI, (Artificial Intelligence). Communication from the Microprocessor via pins (59 SDA2 and 60 SCL2) to the Rainforest IC pins (31 and 30) respectively. ON THE TERMINAL PWB: (Through the connector PST1) A/V Selector IX01 The A/V Selector IC is responsible for selecting the input source for the Main Picture as well as the source for the PinP or Sub picture. Communication from the Microprocessor via pins (2 SDA1 and 3 SCL1) to the PST1 connector pins (5 and 4) respectively then to IX01 pins (34 and 33) respectively. Sub Video Chroma IX03 The Sub Video Chroma IC processes the video and chroma for the Sub or PinP picture. It converts Luminance into Y and Chroma into Cr/Cb (NTSC Only). Communication from the Microprocessor via pins (59 SDA2 and 60 SCL2) to connector PST1 pins (8 and 7) to IX03 pins (34 and 33) respectively. Main Y Pr/Pb Selector IX04 Any input that is not already in the Y Pr/Pb or Y Cr/Cb state, will have be converted to this state by I501. The Main Y Pr/Pb Selector IC selects the appropriate input between the Tuner, AV Inputs, S-Inputs or Components. Communication from the Microprocessor via pins (59 SDA2 and 60 SCL2) to connector PST1 pins (8 and 7) to IX04 pins (31 and 30) respectively. Sub Y Pr/Pb Selector IX04 Any Sub input that is not already in the Y Pr/Pb or Y Cr/Cb state, will have be converted to this state by IX03. The Sub Y Pr/Pb Selector IC selects the appropriate input between the Tuner, AV Inputs, S-Inputs or Components. Communication from the Microprocessor via pins (59 SDA2 and 60 SCL2) to connector PST1 pins (8 and 7) to IX05 pins (31 and 30) respectively. ON THE SURROUND PWB (Through the PSU1 connector): Front Audio Control IC IA01 Audio control is performed by this IC. Selection for different Audio modes, volume, base, treble, etc... The Main Microprocessor sends Clock and Data via I2C bus to this IC. The output from the Microprocessor is pins (59 SDA2 and 60 SCL2) respectively then through the connector PSU1 pins (2 and 1) which arrives at IA01 at pins (4 and 5) respectively.
PAGE 01-04
DP1X (Not DP17) CHASSIS MICROPROCESSOR DATA COMMUNICATIONS CIRCUIT DIAGRAM

PST1 33 34 SCL2 SDA2 I301 3D/YC 60 31 5 34 SDA1 30 4 SCL2 33 SCL1 A/V Select 31 30 SCL2 7 33 30 Main YPrPb Selector SCL2 8 SDA2 IX03 Sub Video SCL2 Chroma 34 31 59 SDA2 SDA2 Terminal PWB
IX04
IOO1
IC01
Rainforest Sweep Cont.
I501 Main Video/ Chroma
IX01
SDA2
IX05 Sub YPrPb Selector
SDA2 SCL1 4 5 1 SCL2 4 5 14 SDA1 2 SDA2 PSU1 4 5
59
SCL2
60
Tuner 1 Main SDA1

SCL1
U501
SDA2 SCL2
IA01
Front Audio Control
U502 Tuner PinP SDA1 I007

SCL1 15 15 SCL1 DAC3
DAC1 SDA1 14 5 SDA1
I006
SDA1
IOO3
SCL1
SCL1 EEPROM
PFC1 12 Enable
FCEnable 46
UC01
FLEX & PinP
FT Spk Off ERRMUTE
4 Front Speaker Off 6 Mutes Out to Hi-Fi jacks.
FCData 45 11 17 Clock 10 Data
Clock 58
3 PSU2 CLOCK 13 Not Used DATA DSP Reset DSPSI DSPSCK DSPSS ERRMUTE 11 Signal PWB ERRMUTE 12 Not Used 9 Not Used 2 Not Used 1 Not Used DSPSS 4 Not Used 5 Not Used SRS PWB
Data 57
DSPReset
18
DSP SI Bypass 17 3.3V -> 5V Level Shift 15 14 13 12 FT Spk Off
I004
16 DSP Reset SRS
DATA DSP SI BYPASS
DSP Sck Ft Spk 16 Off
DSP SS 15
PAGE 01-05
DSP DIR 14
DP-17 CHASSIS MICROPROCESSOR DATA COMMUNICATIONS CIRCUIT DIAGRAM

PST1
33 8 33 SCL2 30 Main YPrPb Selector 34 SCL2 SDA2 5 34 SDA1 31 30 I301 3D/YC 60 SCL2 7 34 31 59 SDA2 SDA2
Signal PWB IX04 Terminal PWB

SDA2 IX03 Sub Video SCL2 Chroma
IOO1
31 IC01 Rainforest Sweep Cont. 30
I501 Main Video/ Chroma
IX01
SDA2 SCL2
33 SCL1 A/V Select
IX05 Sub YPrPb Selector
SDA2 SCL1 4 5 6 SCL1 4 5 14 SDA1 I007 15 SCL1 DAC3 PFC1 12 11 10 Clock Data FLEX & PinP Enable 1 SCL2 5 2 SDA2 SDA1 IOO3 SCL1 EEPROM
59
SCL2
60
PSU1
4 5 SDA2
Tuner 1 Main SDA1
U501
IS01
Front SCL2 Audio Control
U502 Tuner PinP SDA1

SCL1 15
I006 UC01
DAC1 SDA1 14
SDA1
SCL1
4 Front Speaker Off 6 ERRMUTE Mutes Out to Hi-Fi jacks. 16 ByPass (Not Used) 17 SRS (Not Used)
FCEnable 46
FCData 45
Surround PWB PSU2

CLOCK 13
Clock 58 17 16 DATA DSP Reset SRS DSP SI BYPASS FT Spk Off DSPSS ERRMUTE CLOCK
Data 57
DSPReset
18
DSP SI Bypass 17 3.3V -> 5V Level Shift 14 13 12 11
I004
15
12 DATA DSP Reset 9 DSPSI 2 1 4 5 8 3 6 7 10 DSPSCK DSPSS ERRMUTE DSP Busy DSP S0 DSP DIR DSP Request DSP CSI
DSP Sck Ft Spk 16 Off DSP SS 15
DSP Error Mute 19
DSP CIRCUIT
DSP Busy 12
DSP S0 13
DSP DIR 14
PAGE 01-06
DSP Request 11
DSP CSI 10
DP-1X SERIES CHASSIS DAC 1 and DAC 3 INFORMATION

16 8 11 12 13
Vcc SBY +5V Gnd Not Used Not Used SBY +5V ST Det MTS F Mono ANT Cut Off Magic Sw. Out D Size SAP Det Busy
1 2 3 4 5 6 7 9 10 14 15
Receives Busy from DCU stopping Microprocessor from responding to Remote commands. Receives the Low from the Main Tuner indicating Stereo signal received. Places the Main Tuner into MTS mode if Stereo MTS Detected by Microprocessor Places the Main Tuner into Forced MONO mode Switches the Antenna Switch Assembly from Antenna 1 to Antenna 2
In Service Mode, if Set Up is selected, outputs High to collapse Vertical circuit and inhibit Vert. Sweep Loss Detection When Magic Focus Sw pressed or from Menu Selection, this pin goes Low and Places the DCU into Magic Focus Mode During Magic Focus, when the H and V Size has to be increased slightly for Sensor striking purposes. The DCU output D Size (Hi). (Not in the 16X9 models
Receives the Low from the Main Tuner indicating SAP signal received. Serial Data from Microprocessor Serial Clock from Microprocessor
I006
DAC1 16 8 11 12 13
SDA1 SCL1
Vcc SBY +5V Sig Det Gnd IR Det Not Used P Vol Not Used AC3 Info Not Used FH Det Out 1 FH Det Out 2 FC Blue Back
1 2 3 4 5 6 7 9 10 14 15
Detects active Sync from Component Y signal for 1 or 2 Detects IR from Remote for Auto Link Remote Set Up Activates Perfect Volume determined by Customer T4 (Factory Use) T5 (Factory Use) T6 (Factory Use) T7 (Factory Use) When Magic Switch pressed on Ft. Control Panel, this pin goes low, Micro tells I006 pin 7 to go high. Detect Pr/Cr plug insertion for Component 5 input. If NO, then composite is assumed. Serial Data from Microprocessor Serial Clock from Microprocessor
Note: Component 4 Pr/Cr is detected by the Selector IC.
PAGE 01-07
Magic Sw In IN5DET
I007
DAC 3
SDA1 SCL1
DP-1X ON SCREEN DISPLAY (OSD) SIGNAL PATH DESCRIPTION

The Microprocessor is responsible for generating On Screen Display (OSD) related to the Main Menu, Volume Control, Channel Number, Closed Caption Display, Clock, etc It also generates the OSD for the Service Menu. However there are actually two different sources for generating OSD, the Microprocessor and the Digital Convergence Unit, (DCU). MICROPROCESSOR AS THE SOURCE FOR OSD: The Microprocessor receives information related to timing for H. Blanking pin (49) and V. Blanking pin (55). The Microprocessor determines the position for each display using these signals as a timing pulse. When its necessary, the Microprocessor generates 1uSec pulses from pins (37 Red, 38 Green and 39 Blue) that are routed through (QC21 Red, QC20 Green and QC19 Blue) and then sent to the Rainforest IC IC01 pins (39 Red, 38 Green and 37 Blue) as OSD signals. When the OSD signals are high, they turn on the output of the Red or Green or Blue chroma amps inside the Rainforest IC and output a pulse to the CRTs to generate that particular character in the particular color. HALF TONE PIN (40): This pin is responsible for controlling the background transparency of the Main Menu. When the customer calls up the Main Menu, they can select the CUSTOM section. Within the CUSTOM section is MENU BACKGROUND. There are three selections for this, GRAY, SHADED, and CLEAR. CLEAR: Selection turns off any background for the Menu and video is clearly seen behind the Menu. CLEAR: No output during the display of the Menu. SHADED: Selection add a transparent background which makes the Menu easier to see and also some of the video behind the Menu. SHADED: 1/2 Vcc pulse equal to the timing of the Menu background. GRAY: Selection generates a GRAY background for the MENU blocking video behind the Menu. This is accomplished by outputting any one of three different pulses from pin (40) of the Microprocessor. This signal is then routed to (QC16) and then to the Rainforest IC IC01 pin (36) as YS1 signal which does the following: GRAY: Full Vcc equal to the timing of the Menu background. OSD BLANKING PIN (51): This pin is responsible for muting the video at the same time each character is produced by the Microprocessor. This pulse is in exact time with the character, however it is slightly longer. In other words, just before any character is produced, this pin goes high and just after any character turns off, this pin turns off. This clears up the video behind the OSD character to make it easier to read. OSD Blk is produced from pin (51) of the Microprocessor. This signal is then routed to the Rainforest IC IC01 pins (50 YS2 OSD and 51 YS1 OSD) which mutes the video when these pins are high. They also prevent the output of the peak high Y component for Velocity Modulation. CLOSED CAPTION DISPLAY FROM THE MICROPROCESSOR SOURCE: The Microprocessor is also responsible for stripping the Closed Caption Display (CCD) from within the Vertical Sync on horizontal line 21. It receives the composite video signal at pin (28). This signal is tapped off the main video path before it arrives at sync separator Q010~12. The tapped video is routed through Q014 to the Microprocessor at pin (28). (See Sync Signal Path Circuit Diagram and Explanation for Details). DCU (Digital Convergence Unit HC2153) AS THE OSD SOURCE: The DCU (Digital Convergence Unit) generates its own OSD patterns and text. Like the Adjustment Grid, Cursor, certain blinking patterns, Words associated with DCAM, etc The DCU generates OSD in the same fashion as the Microprocessor. The DCU generates Digital Red from pin (11), Digital Green from pin (12) and Digital Blue from pin (10) output from the PDG connector and then through (QK06 Dig Red, QK07 Dig Green and QK08 Dig Blue). The DCU OSD is then routed through the PDK1 connector pins (11 Red, 12 Green and 13 Blue) and then through the PSD1 connector pins (2 Red, 4 Green and 6 Blue) They then are sent through (QC24 Red, QC23 Green and QC22 Blue) and finally arrive at the Rainforest IC IC01 pins (35 Analog Red In, 34 Analog Green In and 33 Analog Blue In) as Digital Convergence graphic signals.
PAGE 01-08
DP-1X ON SCREEN DISPLAY (OSD) SIGNAL PATH DESCRIPTION

BUSY SIGNAL: When the DCU is activated by pressing the Service Only switch on the Deflection PWB, the DCU outputs a BUSY signal. This signal does two things. 1. It tells the Microprocessor to ignore Infrared Remote commands. It does this by outputting the BUSY signal from pin (10) of the PDG connector, then through the PDK1 connector pin (10). Then through the PSD1 connector pin (1). Then to I006 (the Analog to Digital converter). The Analog to Digital converter outputs this information in digital form through the I2C bus to the microprocessor. The I2C data is output from pin (14 SDA1 and timed by the clock 15 SCL1) They arrive at the Microprocessor I001 pins (2 and 3). When the Microprocessor receives this BUSY signal, it ignores all Infrared Remote commands. 2. It blanks video so that the DCU graphics can be see easily. This is accomplished by the same BUSY signal being routed from pin (10) of the PDG connector, then through the PDK1 connector pin (10). Then through the PSD1 connector pin (1). It is then routed to the Rainforest IC IC01 pin (49) as YS3 signal which mutes video. GRAPHICS PRODUCED BY THE DCU: Cross hatch grid. Colored Cursor which blinks indicating the adjustment point Different text such as, Read from ROM?, Write to ROM? Light pattern for Sensor Initialization Light pattern for Magic Focus. The DCU can also turn off individual colors during adjustment. Everything except Green. This is accomplished by not producing the particular colors characters from the DCU.
PAGE 01-09
DP-1X CHASSIS "On Screen Display, OSD" SIGNAL CIRCUIT DIAGRAM

49 55 OSD B 39
OSD Green OSD Red Analog R In YS2 OSD YS1 OSD YS1 B Out OSD YS OSD Blue
H Blk
Q006 H Sync Signal PWB QC19 QC20 QC21

Analog G In Analog B In
V Blk
Q005 V Sync
I001 Main uP IC01 Rainforest
Sync for Closed Caption 28 Main and V-Chip Data OSD G 38
Sync2 for V-Chip Data 30 Sub OSD R 37 SCL1
37 38 39 PZC 41 42
G Out R Out
15
3 2 Half Tone 40 QC17
V Mute OSD YM SDA1
OSD Blk 51 QC16
I006 DAC1
14
50 51 36
QC40 QC35
9 49
PDG PSD1
BUSY YS3 RGB
5 B
To CRTs
BUSY
3 G 43
QC30
D Size
PDK1 QK08
Dig B
1 R
YS2 Analog B In
10 13
QK07
Dig G
10 13 5 2 4
6 2 QC22 QC23 QC24
UKDG HC2152/3
33 34 35
12
QK06 Dig R
12 11
Analog G In Analog R In
-5V +5V +5V SRAM H Blk
PDK3
PSD2
D Size
11 Digital Convergence 1 Unit 2 "DCU" 3 "Mounted on 4 Deflection 5 PWB" 6 2

V Blk Convergence PWB Deflection PWB
8
Signal PWB
PAGE 01-10
D Size
DP-1X AUDIO and VIDEO MUTE SIGNAL PATH DESCRIPTION

V MUTE 1 EXPLANATION: (See Diagram on page 01-13) There are certain times when the Microprocessor or other circuits must Mute the video or audio. The Microprocessor is responsible for Muting the Audio/Video during Channel Change, Power On/Off, Child Lock, AVX Selected with no input, etc. This is accomplished via pin (56) of the Microprocessor. When V Mute is activated, a high is routed through D019 to the base of Q023 turning it ON. The collector goes low and pulls the base of Q022 low turning it ON. The emitter of Q022 is connected to STBY +11V, so when it turns ON, its collector output goes HIGH. This high is now called V Mute 1. V Mute 1 is routed to two circuits, for Video Mute and for Audio Mute. FOR VIDEO MUTE: There are two different signals that mute video on the Rainforest IC, IC01 pin (52 FBP In): 1. V MUTE 1 This high is routed through the PSZ2 connector pin (6) to DX08. DX08 sends this high to the base of QX18 turning it OFF. The emitter of QX18 is connected to the SW +9V line and when it turns OFF the emitter pulls up HIGH. This pulls up pin (25) of IX01 the Rainforest IC and Mutes the Video. Oddly enough, this high is sent into the same pin as the Flyback Pulse used for horizontal blanking. So it can be thought of as an extremely long blank pulse. 2. HALF TONE PIN: This pin is responsible for controlling the background transparency of the Main Menu. When the customer calls up the Main Menu, they can select the CUSTOM section. Within the CUSTOM section is MENU BACKGROUND. There are three selections for this, GRAY, SHADED, and CLEAR. CLEAR: Selection turns off any background for the Menu and video is clearly seen behind the Menu. CLEAR: No output during the display of the Menu. SHADED: Selection add a transparent background which makes the Menu easier to see and also some of the video behind the Menu. SHADED: 1/2 Vcc pulse equal to the timing of the Menu background. GRAY: Selection generates a GRAY background for the MENU blocking video behind the Menu. This is accomplished by outputting any one of three different pulses from pin (40) of the Microprocessor. This signal is then routed to (QC16) and then to the Rainforest IC IC01 pin (36) as YS1 signal which does the following: GRAY: Full Vcc equal to the timing of the Menu background. V Mute 1 FOR AUDIO MUTE: The V Mute 1 signal is also routed to the base of Q021 turning it ON. The high produced on its emitter is now called V Mute 2 which is routed to two places. 1. To the anode of DJ04, to the base of QJ03 which turn ON and grounds pin (11) of IJ01 placing the Front Audio output IC into Mute. 2. To PSU1 connector pin (5) which mutes the (OUT TO HiFi) audio. See the SRS Mute Circuit diagram details. ERRMUTE pin (19) of the Microprocessor: When the Microprocessor deems it necessary to mute the audio, it outputs a ERRMute signal from pin (19) to I004 pin (9) the Level Shift IC. This IC outputs the high from pin (11) to two places; To the anode of DJ01, then to the base of QJ01 and QJ02 which grounds the audio input to pin (4 Right audio in and 2 Left audio in) of IJ01 Audio Output IC. 2. To the Surround PWB via the PSU1 connector pin (6) called Mute. Then to DA02 to drive the base of QA05 and QA06 high, turning them on. They ground the audio outputs for (OUT TO HiFi) and they are muted. See the Surround Mute Circuit diagram and explanation for details. 1.
PAGE 01-11
DP-1X AUDIO and VIDEO MUTE SIGNAL PATH DESCRIPTION

F.Spk Off FRONT SPEAKER OFF: When the customer accesses the Main Menu and selects the Front Speaker Off selection, the Microprocessor I001 outputs a high from pin (16). This high is routed to I004 pin (7) the Level Shift IC. This IC outputs the high from pin (13) to the following circuit; 1. To the anode of DJ02, then to the base of QJ01 and QJ02 which grounds the audio input to pin (4 Right audio in and 2 Left audio in) of IJ01 Audio Output IC. NOTE: This line also goes to PSU1 connector pin 4, but not used in this chassis. AC LOSS DETECTION: AC is monitored by the AC Loss detection circuit. The AC input from PQS1 pin (1) is rectified by D023. This charges up C054 and through DN22 it charges C053. When AC is first applied, C053 charges slightly behind C054 preventing activation of Q024. If AC is lost, C054 discharges rapidly pulling the base of Q024 low, however D022 blocks C053 from discharging and the emitter of Q001 is held high. This action turns on Q024 and produces a high on its collector. This high is routed through D021 to the base of Q023 turning it ON. The collector goes low and pulls the base of Q022 low turning it ON. The emitter of Q022 is connected to STBY +11V, so when it turns ON, its collector output goes HIGH. This high is now called V Mute 1. V Mute 1 is routed to two circuits, see V Mute 1 explanation on the previous page. SPOT: SPOT is generated from the deflection PWB when either Horizontal or Vertical deflection is lost. This is to prevent a horizontal or vertical line from being burnt into the CRTs. See Horizontal and Vertical Sweep Loss Detection circuit and explanation for details. This high is input from PSD2 pin (3), through D020 to the base of Q023 turning it ON. The collector goes low and pulls the base of Q022 low turning it ON. The emitter of Q022 is connected to STBY +11V, so when it turns ON, its collector output goes HIGH. This high is now called V Mute 1. V Mute 1 is routed to two circuits, see V Mute 1 explanation on the previous page.
PAGE 01-12
DP-1X Series Chassis AUDIO and VIDEO MUTE Circuit Without DSP (See also Surround Mute Circuit)
SBY +11V D017 C052 R189 D018 R192 R191
From I904 Pin 3 AC Photo Coupler AC Sig
"SPOT" Horizontal Sweep Loss Det. Vertical Sweep Loss Det. (From Deflection PWB)
Q022
V. Mute 1
PZC
CRT PWB 7
10V p/p Q024
3
D020 D021 C053 V Mute 1 Signal PWB V Mute 2 OSD YM R186 RC54 R194 R187 R195
PSD2 Q023
R195 R193
PQS1 1 R196
Q021
HVcc+9V
R198
R0A0
R197
D023 R007 D019 R022
D022
IC01
QC17
RC63 19
R199
C054
Micro Processor
I001 I014
F. Spk Off Level Shift
QC16
See OSD Signal Path
RC56
YM/ 52 P-Mute Blk
V MUTE Ft Spk Off
ERRMute
56 16 19 7 9 13 11 PSU1
5 10 11 4 6 ERRMute DJ01 F. Spk Off Left Ft. Audio DJ02 Right Ft. Audio V Mute 2 ERR Mute DJ03 DJ04
TruSurround/SRS PWB
RC07 RC08 CJ01 CJ02 RC03
QJ03
RC09 CC08 CC09
11 Mute = Lo CJ04 4 2
Mute
IJ01
R In R Out L In L Out 7 12
VMute2
QJ01
RC04
QJ02
CJ05 FRONT L&R Audio Output
PAGE 01-13
ERRMute
DP-17 Series Chassis AUDIO and VIDEO MUTE Circuit (See also DP-17 Surround Mute Circuit)
PZC
V. Mute 1 C052 HVcc+9V 7 SW +35V R191 D018 R192 R189 R193 R188 R187 R186 D040 OSD YM RJ33 DJ14 CJ28 CJ29 DJ12 DJ21 RJ31 DJ03 DJ04 CJ01 CJ02 DJ02 DJ01 RC04 DJ11 DJ22 RJ07 RJ08 CJ08 Center RJ32 DJ13 RJ34 CJ35 D029 V Mute 1 V Mute 2 D019
2 of 2
CRT PWB
From I904 Pin 3 AC Photo Coupler AC Sig
"SPOT" Horizontal Sweep Loss Det. Vertical Sweep Loss Det. (From Deflection PWB) D017
10V p/p
PQS1
Q024
3 PSD2 Q021
RC54
Active High
Q022 QC17
IC01
19 RC63
1
D020 R195 R194
R196
Q023
D021
R198
R0A0
R197
D023 C053 R007 Signal PWB
D022
QC16
RJ35
RC56
YM/ 52 P-Mute Blk
R199
C054
Micro Processor
QJ07
CJ37 CJ30
11 Mute = Lo
I001
PSU2
R022 Cent 20 F. Spk Off
IJ02
4 CR In CR Out 7 2 CL In CL Out 12
V MUTE
Ft Spk Off Level Shift
I004
13 11
ERR Mute V Mute 2 Right Ft. Audio Left Ft. Audio F. Spk Off ERRMute Cent Spk 19 Off From IS01 Pin 6
ERRMute
56 16 19 7 9
1 of 2
QJ06
PSU2
5
QJ05
CJ31 CENTER L & R Audio Output RJ09 11 Mute = Lo
Surround PWB 5
Audio DSP
PSU1
QJ03
CJ09 CJ04
IJ01
4 FR In FR Out 2 FL In 7 FL Out 12
10
11 4
From IS01 Pin 7
QJ02
RC03
QJ01
CJ05 FRONT L & R Audio Output
PAGE 01-14
ERRMute 6
DP-1X Series Chassis TruSurround / SRS MUTE Circuit (See also Audio Video Mute Circuit)
PSU1
IA01 Audio Control

1 2 13 SDA 14 SCL HiFi R DA01 DA03
SCL2
SDA2
V Mute 2
VMute
QA05
HiFi L Mute DA02 DA04
QA06
ERRMute 6
PAGE 01-15
DP-17 Chassis SURROUND MUTE Circuit (See also DP-17 Audio Video Mute Circuit)
Surround # of 4 indicates this circuit on the Surround # of 4 Schematic Page (DP17 Only).
From IS10 pin 4 VMute ERRMute From IS10 pin 39 DS19 DT02 DS21 QT08 QT05 QT03 QT07 FL Front Left FR Front Right Center Sub Woofer QT04 QT06 Rear L Rear R DS22 DS23 From IS08 pin 1 Sub Woofer QT10 QT09 DS20 DS17 DS18 HiFi R
QS15
HiFi L
QS16
PSU2
ERRMute 5
QS18
PSU1
DS10 DS09 13 SDA Rear R Rear L R Spk Off 13
Surround 1 of 4 IT10 IT12 Surround 2 of 4

1 7 1 7
Surround 2 of 4 Surround 1 of 4
Surround 3 of 4 Surround 3 of 4
RS98 DS08 RS99 CSJ6 RSA1 11 Mute = Lo
From I004 pin 11 IS01 Audio D/A 14 SCL

CSH8 CSH9 DS26 DS07 From IS09 pin 1 & 7
SCL2 1
QS09
CSJ7 CSJ1
SDA2 2
IS15
4 SR In SR Out 7 2 SL In RS97 SL Out 12
V Mute 2 5
QS08
RS96
QS07
CSJ2 REAR L & R Audio Output or Surround L & R
PAGE 01-16
ERRMute 6
DP-1X MEMORY INITIALIZATION PROCEDURE (EEPROM RESET)

WARNING: This should only be done in extreme cases. I 2C Data will be reset as well. Be sure and write down all data values before continuing. NOTE: Sub Brightness and Horizontal Position for HD and Progressive will be reset to an incorrect value. Be sure to enter Service Menu, (with power off, press and hold the INPUT button, then press and hold POWER. I2C Service Menu will appear. The second selection is SUB BRIT. Write this value down. On the Second page is H. POSI, write this value down in Progressive and in HD mode. 1) 2) 3) 4) 5) 6) Disconnect Power to Television. Remove the Back Cover. Remove the two screws holding the Main chassis to the Cabinet if necessary. Disconnect wiring harness clips to free up the chassis if necessary. Reconnect Power to the Television and turn the set ON. Locate PRST and add a jumper between pins 1 and 2 of the PRST connector as shown below. 7) Hold jumper in place for 5 seconds. (A beep will NOT be heard). 8) Remove the jumper. 9) Confirm EEPROM reset, Input source is now set to Air and not to Cable 1 or 2. No Child Lock, and only channels 2 through 13 are in memory. 10) Power Off 11) Reassemble Chassis and reinstall PTV back. 12) Enter the I2C Service Menu and re-enter the values for SUB BRIT and H.POSI (Progressive and HD modes). Failure to re-enter these values will result in a dark picture and the horizontal centering will be shifted off to the right. Convergence may be affected as well. DO NOT ATTEMPT TO CORRECT H. Centering with Convergence Adjustments. NOTE: All customers' Auto Programming and Set-Ups are returned to factory settings.
SBY +3.3V R176 R166 8 KEY-IN2
Jumper 2 1 PRST Connector D008 58 CLOCK I001 MicroProcessor
SBY +3.3V R017
PAGE 01-17
DP-1X FACTORY RESET CONDITION

HITACHI USER CONTROL INITIALIZE (FACTORY RESET) FUNCTION NTSC Channel (Main, Sub) INPUT MODE SLEEP TIMER HELP MODE MULTI WINDOW MODE PIP Mode Freeze Mode SET UP MENU LANGUAGE PLUG & PLAY ANTENNA/CABLE CHANNEL MEMORY EDIT CHANNEL MEMORY CLOCK SET MAGIC FOCUS PICTURE FORMATS ASPECT STYLE V. POSITION COMPOSITE COLOR TYPE VIDEO DISPLAY CUSTOMIZE NAME THE CHANNELS NAME THE INPUTS FAVORITE CHANNELS PARENTAL LOCKS PROGRAM TIMER CAPTION / DISPLAY CLOSED CAPTION CCD DISPLAY CCD MODE CCD CHANNEL MENU BACKGROUND VIDEO CONTRAST BRIGHTNESS COLOR TINT SHARPNESS ADVANCED SETTINGS PERFECT PICTURE AUTO COLOR NOISE REDUCTION VELOCITY MODULATION BLACK LEVEL EXPANSION COLOR TEMPERATURE INITIAL DATA/CONDITION 03 CH Antenna A Not Registered Off Off Single (Bottom Right) Single (Bottom Right)
English Antenna 2 ~ 13 CH -Not Registered -Aspect 1 0 SDTV/HD 1080i
Not Registered Not Registered Not Registered Not Registered Not Registered Not Registered Off C.C. Channel 1 Shaded
100% 50% 50% Center 50% Off On Off On On Cool
PAGE 01-18
DP-1X FACTORY RESET CONDITION

HITACHI USER CONTROL INITIALIZE (FACTORY RESET) AUDIO BASS TREBLE BALANCE ADVANCED SETTINGS MTS Mode INTERNAL SPEAKERS AUTO NOISE CANCEL LOUDNESS PERFECT VOLUME DYNAMIC BASS (DP17 Only) THEATER THEATER MODE SURROUND SRS BBE SURROUND (DP16 Only) TRUSURROUND/SRS/Off SURROUND (DP17 Only) OFF/STADIUM/ROCK ARENA/JAZZ INPUT SOURCE (DP17 Only) VID 4 VID 5 LISTENING POSITION LISTENING MODE SPEAKER SET UP (DP17 Only) FRONT L/R SURROUND SUB WOOFER INITIAL DATA/CONDITION 63% 50% Center Stereo On Off Off Off On
Sports On Off TruSurround Standard Analog Optical Coaxial Mid Standard Internal Yes Yes
PAGE 01-19
1. I2C Parameter List (1) Adjust Mode OSD Press POWER + INPUT of control panel.
POWER + INPUT CH U/D, INPUT CH U/D, INPUT
A
XXXXXXXX ADJUST MODE MENU Only adjust in cool mode.
ADJUST MODE
Only adjust in cool mode.

CUT OFF ADJUST MODE
Press Select SERVICE and press key Press EXIT key
to adjust
BRIGHTNESS 80
Select SERVICE and press key
SERVICE SUB BRT* WHITE BAL R DRV (COOL)* B DRV (COOL)* R CUTOFF (COOL)* G CUTOFF (COOL)* B CUTOFF (COOL)* H POSITION* V POSITION* FACT RESET 3F 3F 80 80 80 3F 3F
(OSD OFF)
Press EXIT key
SERVICE SUB BRT WHITE BAL R DRV (COOL) B DRV (COOL) R CUTOFF (COOL) G CUTOFF (COOL) B CUTOFF (COOL) H POSITION V POSITION FACT RESET 3F 3F 80 80 80 3F 3F
MENU CH U/D, INPUT
SUB BRIGHT ADJ. MODE

VIDEO SETTINGS (1) CONTRAST : MIN (2) COLOR : MIN
ADJUST MODE
Only adjust in cool mode. Select SERVICE and press key Press EXIT key
R DRV 3F G DRV 3F R CUT 3F G CUT 3F B CUT 3F
SERVICE SUB BRT WHITE BAL R DRV (COOL) B DRV (COOL) R CUTOFF (COOL) G CUTOFF (COOL) B CUTOFF (COOL) H POSITION V POSITION FACT RESET 48 37 80 80 80 12 00
WHITE BALANCE ADJ. MODE
MENU
*: Adjustable data others: Fixed data (be careful not to change)
VIDEO SETTINGS (1) CONTRAST : MAX (2) COLOR,TINT,SHARP,BRIGHT:CENER (3) COLOR TEMP : COOL ADJUST (1) Press to select the G DRV., R DRV., R CUT, G CUT, B CUT. (Initial position G/B DRV). G/B DRV, B/R DRV select by the DR R and DR BG. (2) Press to adjust.
PAGE 01-20
CH U/D, INPUT CH U/D, INPUT CH U/D, INPUT
Only adjust in cool mode.

SELECT 48 4F 80 80 80 3F 3F SELECT 4E 58 80 80 80 3F 3F
ADJUST MODE SERVICE SUB BRT* WHITE BAL* G DRV (COOL)* R DRV (COOL)* R CUTOFF (COOL)* G CUTOFF (COOL)* B CUTOFF (COOL)* H POSI (V/P)* 47 VD-POS (FC)* FACT RESET ADJUST MODE SERVICE SUB BRT* WHITE BAL* G DRV (COOL)* R DRV (COOL)* R CUTOFF (COOL)* G CUTOFF (COOL)* B CUTOFF (COOL)* H POSI (V/P)* 47 VD-POS (FC)* FACT RESET ADJUST MODE SERVICE SUB BRT* WHITE BAL* G DRV (COOL)* R DRV (COOL)* R CUTOFF (COOL)* G CUTOFF (COOL)* B CUTOFF (COOL)* H POSI (V/P)* 47 VD-POS (FC)* FACT RESET
3F 3F 80 80 80 3F 3F
WARM, NTSC, STD ADJ MODE 1. Press to select the G DRV or R DRV. 2. Press select to change the COOL WARM NTSC COOL mode. Adjust on each mode, but cannot adjust on the COOL mode. 3. WARM and NTSC mode data is offset data based on the COOL mode data. 4. Do not adjust WHITE BALANCE in WARM or NTSC mode. Adjust in COOL mode only.
SELECT
MENU
CH U/D, INPUT
CH U/D, INPUT
CH U/D, INPUT
CH U/D, INPUT
ADJUST MODE SERVICE SUB BRT* WHITE BAL* G DRV (COOL)* R DRV (COOL)* R CUTOFF (COOL)* G CUTOFF (COOL)* B CUTOFF (COOL)* H POSI H* 47 VD-POS (FC)H* FACT RESET SELECT ADJUST MODE SERVICE SUB BRT* WHITE BAL* G DRV (COOL)* R DRV (COOL)* R CUTOFF (COOL)* G CUTOFF (COOL)* B CUTOFF (COOL)* H POSI* 47 VD-POS (FC)* FACT RESET 3F 3F 80 80 80 3F 3F
3F 3F 80 80 80 3F 3F
ADJUST MODE SERVICE SUB BRT* WHITE BAL* G DRV (COOL)* R DRV (COOL)* R CUTOFF (COOL)* G CUTOFF (COOL)* B CUTOFF (COOL)* H POSI H* 47 VD-POS (FC)H* FACT RESET
3F 3F 80 80 80 3F 3F
SELECT
ADJUST MODE SERVICE SUB BRT* WHITE BAL* G DRV (COOL)* R DRV (COOL)* R CUTOFF (COOL)* G CUTOFF (COOL)* B CUTOFF (COOL)* H POSI* 47 VD-POS (FC)* FACT RESET
3F 3F 80 80 80 3F 3F
Other Mode
1080i throuth mode
Other Mode
1080i throuth mode
VD Position Adj Mode Press to adjust
H Position Adj Mode Press to adjust
PAGE 01-21
MENU Item Device YUVSEL CXA2141Q 3DYC uPD64082 1HV/C TA1270BF FLEX FLEX CONT. 2HV/P TA1316AN BBE NJW1132 MENU
CH U/D, INPUT
CH U/D, INPUT
ADJUST MODE
}
Press to select. Press to set to the initial or factory settings.
MENU CH U/D, INPUT
Press to select. Press to set to the initial data of each device.
ADJUST MODE UPD64082 DYGA DCGA VAPGA VAPIN YHCOR
09 06 00 0B 00
YUVSEL RESET 3DYC RESET 1HV/C RESET FLEX RESET 2HV/P RESET BBE RESET MEMORY INIT I2COPEN
MENU CH U/D, INPUT
CH U/D, INPUT
ADJUST MODE TA1270-M TINT (TV) TOFF0 (TV) TOFQ (TV) SUB CNT SUB CLR SPLIT/SINGLE MODE + PiP CH ADJUST MODE TA1270-S TINT (TV) TOFF0 (TV) TOFQ (TV) SUB CNT SUB CLR 3C 00 00 0F 0F
3C 00 00 0F 0F
ADJUST MODE CXA2151 MAT OUT H WIDTH V TC HSEP HS MASK
0 0 1 0 1
MENU
ADJUST MODE CXA2151 MACRO GAIN SEL CBGAIN CRGAIN YGAIN
1 0 7 7 7
MENU
NORMAL mode
PIP ON/OFF key SINGLE mode (NTSC only)
PIP Mode key
SPLIT mode PIP Mode key
PIP Mode key
SURF mode (ANT A only)
Same data of Main and Sub
PAGE 01-22
MENU
CH U/D, INPUT
FLEX CONT 39 HHPF1 41 V-CRG 42 H-CRG 43 V-ENH 44 H-ENH 96 YVHENH 100 CVHENH 71 YV-ENH 87 YH-ENH FLEX CONT 39 HHPF1 41 V-CRG 42 H-CRG 43 V-ENH 44 H-ENH 96 YVHENH 100 CVHENH 71 YV-ENH 87 YH-ENH SELECT SELECT SELECT
480i mode 480P mode 1080i mode
NTSC 00 00 00 02 00 0B 12 00 07 480i 00 00 00 02 00 0B 12 00 07 FLEX CONT 39 HHPF1 41 V-CRG 42 H-CRG 43 V-ENH 44 H-ENH 96 YVHENH 100 CVHENH 71 YV-ENH 87 YH-ENH 480P 00 00 00 02 00 0B 12 00 07 FLEX CONT 39 HHPF1 41 V-CRG 42 H-CRG 43 V-ENH 44 H-ENH 96 YVHENH 100 CVHENH 71 YV-ENH 87 YH-ENH 1080i 00 00 00 00 00 00 12 00 00 FLEX CONT 39 HHPF1 41 V-CRG 42 H-CRG 43 V-ENH 44 H-ENH 96 YVHENH 100 CVHENH 71 YV-ENH 87 YH-ENH
SELECT
720P 00 00 00 02 00 0B 12 00 07
720P mode
SELECT
FLEX CONT 39 HHPF1 41 V-CRG 42 H-CRG 43 V-ENH 44 H-ENH 96 YVHENH 100 CVHENH 71 YV-ENH 87 YH-ENH
SPLIT 00 00 00 02 00 0B 12 00 07
SPLIT mode
NTSC/SINGLE/SURF/STROBE mode
SELECT
MENU
MENU MENU
MENU
MENU
MENU
CH U/D, INPUT
FLEX CONT 94 CH-ENH 68 YV-CLP 84 YH-CLP 97 YV-NLP 98 YH-NLP 83 YH-FRQ 91 CH-FRQ 70 YV-LTI FLEX CONT 94 CH-ENH 68 YV-CLP 84 YH-CLP 97 YV-NLP 98 YH-NLP 83 YH-FRQ 91 CH-FRQ 70 YV-LT1 SELECT SELECT
480i mode 480P mode
NTSC 0F 00 00 00 0A 00 02 00 480i 0F 00 00 00 0A 00 02 00 FLEX CONT 94 CH-ENH 68 YV-CLP 84 YH-CLP 97 YV-NLP 98 YH-NLP 83 YH-FRQ 91 CH-FRQ 70 YV-LT1 480P 0F 00 00 00 0A 00 02 00
SELECT
FLEX CONT 94 CH-ENH 68 YV-CLP 84 YH-CLP 97 YV-NLP 98 YH-NLP 83 YH-FRQ 91 CH-FRQ 70 YV-LT1
1080i 0F 00 00 00 00 00 02 00
1080i mode
SELECT
720P 0F 00 00 00 0A 00 02 00
720P mode
SELECT
SPLIT 0F 00 00 00 0A 00 02 00
SPLIT mode
MENU
SELECT
PAGE 01-23
MENU
CH U/D, INPUT
FLEX CONT 86 YH-LTI 93 CH-CTI 95 Y-CRG 64 YNR-IN 73 CNR-IN 80 YNRPAS 88 CNRPAS 40 READ-F 55 LINE-I FLEX CONT 86 YH-LTI 93 CH-CTI 95 Y-CRG 64 YNR-IN 73 CNR-IN 80 YNRPAS 88 CNRPAS 40 READ-F 55 LINE-I SELECT SELECT SELECT SELECT
480i mode 480P mode 1080i mode 720P mode
NTSC 01 01 00 04 04 00 02 0F 00 480i 01 01 00 04 04 00 02 0F 00 FLEX CONT 86 YH-LTI 93 CH-CTI 95 Y-CRG 64 YNR-IN 73 CNR-IN 80 YNRPAS 88 CNRPAS 40 READ-F 55 LINE-I 480P 01 01 00 04 04 00 02 0F 00 FLEX CONT 86 YH-LTI 93 CH-CTI 95 Y-CRG 64 YNR-IN 73 CNR-IN 80 YNRPAS 88 CNRPAS 40 READ-F 55 LINE-I 1080i 00 01 00 04 04 00 02 0F 00 FLEX CONT 86 YH-LTI 93 CH-CTI 95 Y-CRG 64 YNR-IN 73 CNR-IN 80 YNRPAS 88 CNRPAS 40 READ-F 55 LINE-I 720P 01 01 00 04 04 00 02 0F 00
SELECT
FLEX CONT 86 YH-LTI 93 CH-CTI 95 Y-CRG 64 YNR-IN 73 CNR-IN 80 YNRPAS 88 CNRPAS 40 READ-F 55 LINE-I
SPLIT 01 01 00 04 04 00 02 -00
SPLIT mode
SELECT
MENU
MENU MENU
MENU
MENU
MENU
CH U/D, INPUT
FLEX CONT 65 YNRRDC 74 CNRRDC 89 CNR-0 27 FRMBRT 11 MVW-PH 18 SVW-PH 14 MHS-HP 21 SHS-HP 23 V-POS 50 HD-POS FLEX CONT 65 YNRRDC 74 CNRRDC 89 CNR-0 27 FRMBRT 11 MVW-PH 18 SVW-PH 14 MHS-HP 21 SHS-HP 23 V-POS 50 HD-POS SELECT SELECT
480i mode 480P mode 1080i mode
NTSC 01 00 00 60 07 07 0F 0F 1F 3F 480i 01 00 00 60 07 07 0F 0F 1F 3F FLEX CONT 65 YNRRDC 74 CNRRDC 89 CNR-0 27 FRMBRT 11 MVW-PH 18 SVW-PH 14 MHS-HP 21 SHS-HP 23 V-POS 50 HD-POS 480P 01 00 00 60 05 05 0F 0F 1F 3F FLEX CONT 65 YNRRDC 74 CNRRDC 89 CNR-0 27 FRMBRT 11 MVW-PH 18 SVW-PH 14 MHS-HP 21 SHS-HP 23 V-POS 50 HD-POS 1080i 00 00 00 60 04 04 0F 0F 1F 3F
SELECT
SELECT
FLEX CONT 65 YNRRDC 74 CNRRDC 89 CNR-0 27 FRMBRT 11 MVW-PH 18 SVW-PH 14 MHS-HP 21 SHS-HP 23 V-POS 50 HD-POS
720P 00 00 00 60 06 06 0F 0F 1F 3F
720P mode
SELECT
FLEX CONT 65 YNRRDC 74 CNRRDC 89 CNR-0 27 FRMBRT 11 MVW-PH 18 SVW-PH 14 MHS-HP 21 SHS-HP 23 V-POS 50 HD-POS
SPLIT 01 00 00 60 ----1F 3F
SPLIT mode
SELECT CH U/D, INPUT
MENU
CH U/D, INPUT
FLEX CONT 48 VBLK-T 49 VBLK-B 51 HBLK-R 52 HBLK-L 35 FRMTOP 36 FRMBTM 37 FRMRGT 38 FRMLFT FLEX CONT 48 VBLK-T 49 VBLK-B 51 HBLK-R 52 HBLK-L 35 FRMTOP 36 FRMBTM 37 FRMRGT 38 FRMLFT
1080i pass
7F 7F 88 7A 07 07 07 07 01 07 01 03 05 07 07 00 00
SELECT
1080i PASS 7F 7F 7F 7F 07 07 07 07 FLEX CONT 120 TV/CINE 121 T/C DET 122 T/C UNL 123 T/C LCK 126 T/C ARE 127 T/C CBR 128 T/C YBR 129 IPMODE 130 C-INT
MENU MENU MENU
PAGE 01-24
MENU FLEX CONT SHARP APACON CLT SRT GA SRT FQ

480i/480P mode
CH U/D, INPUT
FLEX CONT SHARP APACON CLT SRT GA SRT FQ SELECT

720P/1080i mode
NTSC 30 01 01 00 03 SELECT SELECT

1080i pass mode
480i/480P 28 01 01 00 03 FLEX CONT SHARP APACON CLT SRT GA SRT FQ 720P/1080i 1C 00 01 00 03 FLEX CONT SHARP APACON CLT SRT GA SRT FQ 1080i PASS 1C 00 01 00 03
SELECT
FLEX CONT SHARP APACON CLT SRT GA SRT FQ
SPLIT 28 01 01 00 03
SPLIT mode
SELECT
SELECT
MENU
MENU
CH U/D, INPUT
Center Adjust
}
SELECT
SDTV mode
TA1316 COLOR TINT R-Y PH R/B GA G-Y PH G/B GA SELECT
NTSC 54 3B 02 0C 02 00
TA1316 COLOR TINT R-Y PH R/B GA G-Y PH G/B GA TA1316 COLOR TINT R-Y PH R/B GA G-Y PH G/B GA
SDTV 54 3D 02 0D 05 00
HDTV 4F 41 00 0A 05 00
HDTV mode
NTSC mode
MENU
SELECT
PAGE 01-25
MENU
CH U/D, INPUT
TA1316 CLP PHS SCP SW HBP PHS VBLK PHS PRES PH1 PRES PH2 MENU MENU MENU 01 3F 7F 00 02 03 01 01 15 00 00 00 00 03 07 MENU 00 00 10 07 00 00 01 00
00 01 00 1F 0F 00
TA1316 RGB ACL RGB BRT RGB CNT OSD ACL OSD BRT OSD CNT R REF G/B REF SUB CNT TA1316 DCRR SW COLORG YC GA1 YC GA2 VSM PH VSM GA TA1316 YOUTG WPL AP Y DTL WP PNT WP GA HI BRT WPS CDE
TA1316 WPL LE WPL F0 DABL PN DABL GA ABL PN ABL GA DYNC PNT DYNC GA STAT GA
00 07 00 07 07 05 00 00 00
MENU
CH U/D, INPUT
32ms*POLLING DATA FROM RATING OFF DETECTIVE COUNT
CXA2151 READ MODE H COUNT DATA V COUNT DATA
}
07 07 Select OSD POSI and press key Press EXIT key H POSI V POSI OE 00 MENU 0F 05 02
TEST CXA2151 (MAIN) H V Input4 Input5
** ** 00 00 MENU
TA1316 DC PNT DC RAT DC LMT BSP APL/BS BLC BDL BS ARE S TRK
00 00 00 04 00 00 00 01 00
NJW1132 BBE HIGH BBE LOW V CHIP RATING POLLING TIMEOUT STATUS AFC/CLOCK TEST OSD POSITION
SELF-DIAGNOSIS RESET START REMOTE POWER MATRIX POWER REMOTE MEM INIT MATRIX MEM INIT ADJUST MEM INIT ADJUST FAC RESET EEP READ ERROR EEP WRITE ERROR LAST EVENT CCD SLICE CCD LPF MENU MENU
00 00 00 00 00 00 00 00 00 0000 13 03
PAGE 01-26
POWER SUPPLY INFORMATION

DP-1X CHASSIS
SECTION 2
DP-1X POWER SUPPLY ON / OFF (STAND-BY) OPERATION EXPLANATION

Power On and Off Diagram explanation: (See DP-1X Power On/Off Diagrams for details) This power supply runs all the time when the AC is applied. The use of the power supply creating Stand By Voltage supplies eliminates the need for a Stand-By transformer. The following explanation will describe the Turning ON and OFF of the projection television. The Microprocessor I001 generates the ON-OFF control signal from pin (53). The logic states of this pin are High = On and Low = Off. When the set is turned On, the high from pin (53) is routed to the Relay Drivers Q003 and Q004. This turns on Q003 and its collector goes low which turns off Q004 and its collector goes High. This On/Off from the Relay Drivers will perform the following : Turns on the Shut Down Power Shorted detection circuit, Q917 and Q919. Turns on the Relay S901 through Q914 providing AC to the Deflection Power Supply on the Power/ Deflection PWB. SOME SHUT-DOWN DETECTION CIRCUITS SHUT OFF DURING STAND-BY: (See Figure 1) During Stand-By, some of the secondary voltages produced are turned off, except the STBY voltages after regulation. This could cause a potential problem with the Short Detection circuits for shutdown. To avoid accidental shut down, Q917 also controls the activity of Q919. During Stand-By, the output from the Microprocessor On/ Off pin (53) is Low. This Low is inverted by Q003 and inverted again by Q004 and this Low is routed to the base of Q917 turning it Off. This turns off Q917 because its base is pulled Low through D927. This action turns off Q917. When Q917 is off, it doesnt supply emitter voltage to the Emitter of Q919. The base of Q919 is connected to 3 Low Detection inputs from [PROTECT 1], (See the Sub Power Supply Shut Down Circuit explanation and diagram for further details). PROTECT 1 monitors IC02, 3 & 4 on the Signal PWB. IC02 produces 5.5V, IC03 produces 3.3V, and IC04 produces 2.5V. NOTE: PROTECT 1 will never go below 2.2 V, unless the 2.2V line is shorted. NOTE: If the 5.5V or the 3.3V regulator OPENS, the set will not go into shut down, they must have a short to produce a shut down input on PROTECT 1. The set will shut down after the Screens go excessively bright, but this is from the 115V over current sensor, not PROTECT 1. When the power supply is in Stand By, the Short Detection circuit could activate. By turning off Q919, no accidental shut down operation can occur.
D927
Figure 1
R958
I001 Micro Q003 Power 53 On/Off

On = Lo Off = Hi
PQS1 2 Q004
Stby +5V
On = Lo Off = Hi R957
Power/Deflection PWB
C942
Q917
R959
Q919
D942
To Base of Q918 OVP
3 Shutdown Inputs, Active Low
C944
Protect 1
AT POWER ON, THE DEFLECTION CIRCUIT IS ENERGIZED: (See Figure 2) When the Microprocessor outputs a High from pin 53 when power is turned ON, the high is inverted by Q003 to a LOW. This low is inverted by Q004 to a HIGH and routed through the PQS1 connector pin 2. This high is routed through R954, R951, D926 to the base of Q914. This transistor turns ON and its collector goes LOW. Continued on Next Page
PAGE 02-01
DP-1X POWER SUPPLY ON / OFF (STAND-BY) OPERATION EXPLANATION

Continued From Previous Page This low is the Ground return for the Relay S901. The B+ for the primary of the relay is the SBY +5V generated by the switching transformer pin 15, rectified by D920, filtered by C935, L915, and C936. (See DP-1X Power On/Off Diagrams for details). When the relay S901 turns on, the contacts close and AC is routed to the Deflection circuit power supply and the Deflection Power Supply is Energized.
PQD1
AC for Def. Power Supply
AC In
SBY+5V
Power / Deflection PWB
1 2
2 1
3 D925 4
S-901 Def. Power Supply Relay R953
I001
Microprocessor
Power On/Off ON = Hi OFF = Lo
53
PQS1
D926
Q003 Q004 2 R954

R951
On
Off
R952
Q914
On
C940
Off
Figure 2
DEFLECTION HORIZONTAL DRIVE CIRCUIT ACTIVATION: (IC01 Rainforest IC) When the set has AC applied, one of the switch pulses generated on the Sub Power PWB is the +11V pulse from pin 10 of the Switching Transformer I901. This +11V pulse is rectified by D919 and filtered by C929. This +11V DC voltage is then routed to the +9V regulator I906 pin 5. When the set is turned ON, the Horizontal Drive Power supply I906 is activated. This happens when pin 2 of I906 goes high with the Power On/Off control line from PQS1 pin 2. The +9V is output via pin 3 to the PQD2 connector pin 5. From here the +9V (HVCC) is routed through the Deflection PWB to the Signal PWB via PSD3 connector pin 11, through the coil LC03 to pin 19 of IC01 the Rainforest IC. When this voltage is applied to pin 19, the horizontal circuit inside the Rainforest IC is activated and a horizontal drive signal is output from pin 26. This H. Drive signal is routed through the PSD2 connector pin 5 to the base of the horizontal drive transistor Q709 on the Deflection PWB. The collector of Q709 produces a drive signal routed through the drive transformer T702 and output from pin 4 to the base of the Deflection Horizontal Output Transistor Q777 to begin driving the deflection circuit which in turn, activates the High Voltage circuit. Two transistors monitor the SW +9V line, Q707 and Q708. When the set is turned off, the H. Drive signal from IC01 could stop too soon. If this were to happen, the Horizontal output transistor Q777 would be damaged. To prevent this, if the SW +9V line drops, Q707 senses this because its base voltage drops. The base of Q708 rises and turns on, grounding the output from the H. Drive Transistor Q709. Q777 PROTECTION: Two transistors monitor the SW +9V line, Q707 and Q708. When the set is turned off, the H. Drive signal from IC01 could stop too soon. If this were to happen, the Horizontal output transistor Q777 would be damaged. To prevent this, if the SW +9V line drops, Q707 senses this because its base voltage drops. The base of Q708 rises and turns on, grounding the output from the H. Drive Transistor Q709.
PAGE 02-02
DP-1X SERIES "POWER ON & OFF" DIAGRAM

PQS1
AC In
PQD1
SBY+5V
AC for Def. Power Supply 1 4 D925 2 3
I001
1 2 Q914 Off On
D926 C940 R951 R954 R955 S-901 Def. Power Supply Relay
Microprocessor
Power/ Deflection PWB
VDD 3.3V
Power Reset On/Off
ON = Hi OFF = Lo
61 Off
R952
54 Off 2
D927 R958
53 On
OV in STBY
On
STBY 3.3V 3.3V
Q003 Q004
Q915
R956 C941 PROTECT D942 To Base of Q918 (OVP)
R009
DC11 R958
Q916
C942
C008
3 SBY+5V
L915 T901 R959 C944 R961 D931 R972
Q917 Q919
I002 2 Reset
6 12
+5V D940 D941
PSD3 11
11 Shut Down Inputs from Deflection
1 11 Protect 1
R973 C936
L003
AC3 +6V
BOTH OFF IN STBY
3.3V
Q025 Off On 2 5
T901 D919 +11V
R0A6
Sub Power PWB PQD2 3 5

SW+9.3V
C060
3.3V
3.9V
SBY+5V 10 11
C929 T702 +28V R733 R734 R730 R748 5 8 4 1
PSD3
LC03 Def.B+
C061
D025
D026
I906 SW+9V Reg
11
CC18
19
IC01 H Drive IC
Hoz. Out
26
RC36 C940 H Drive To Base of Deflection Horz. Output Q777
Signal PWB
PSD2 Q708
C707 R737 C708 R736
Q709
Q707
R735 D709
PAGE 02-03
D710
5 Deflection Power PWB
RC46
Signal PWB
DP-1X SUB POWER SUPPLY PROTECTION DIAGRAM (SIGNAL) LOW VOLTAGE

Live
Rectifier +29V : D910
AC Plug
Cold D912 : +29 Audio SRS Audio +28V SW +7V

Regulator SW +9V : D947 Rectifier +11V, D919 Regulator SW +9.3V : I906 D935 : >7V Rectifier +5V, D920 ZD SBY +5V
AC Input Relay S902 Switching Transformer
FUSE F901 1.6A
Noise Filter L901, L902
SW +9V SW +9.3V
T901
Rectifier D901
Fuse F902 2A
Switching Control I901 Protect I903 AC Clock I904
Feedback I902
Voltage Control 5V D924 Over Voltage Detector Protector Q918
Line Filter L905
RELAY S901
Protect On/Off Switch: Q915Q916
TV ON/OFF Switch Q914
AC Clock 60Hz Off
On DEF. Protect On / Off Off
PAGE 02-04
To Deflection Power Supply Protection Block
On TV Main ON/OFF ON = LO / OFF = Hi
= GREEN L.E.D.
DP-1X SUB POWER SUPPLY SHUT DOWN CIRCUIT DESCRIPTION

(See Diagram on page 02-08) The sub power supply in the DP-1X chassis works very similar to the previous models, with some very significant exceptions. The use of the power supply creating the SBY+11V supply eliminates the need for a Stand-By transformer. The following explanation will describe the Sub Power Supply Shut Down Circuit. Power Supply Shutdown Explanation This chassis utilizes I901 as the Osc.\Driver \Switch for the sub power supply, just as the previous chassis have done. The Shutdown circuit, (cold ground side detection), removes I901 B+ via the following circuit, I903 (the Photo Coupler), which isolates the Hot ground from the Cold ground and couples the Shutdown signal to the Hot Ground side, Q902 on the hot ground side and Q901 which latches Q902 on. When Q902 is on, it removes B+ from pin (4) of I901 (the Vin pin). The Power Supply utilizes a Shutdown circuit that can trigger Q902 from 5 input sources. (1 of these Short Detection circuits are not operational in Stand By mode). I903 is activated by a Low being applied to pin 2, which forward biases the internal LED. The light from this internal LED is then coupled to the receiver transistor. The receiver transistor turns On and output a High from pin 3. This high is routed to the base of Q902 turning it On, which grounds out the Vin at pin (4) of I901, disabling the power supply. All of the Power Supply Shutdown circuitry can be broken down into the following groups; Voltage Missing Detection Voltage Too High Detection In the following explanation, the Shutdown circuits will be grouped. This will assist the Service Technician with trouble shooting the Chassis, by understanding these circuits and having the associated circuit routs, the technician can then Divide and Conquer. Voltage Loss or Excessive Load Detection (See Figure 1) The second most common circuit used is the Voltage Loss Detection circuit. This is a very simple circuit that detects a loss of a particular power supply and supplies a Pull-Down path for the base of a PNP transistor. This circuit consist of a diode connected by its cathode to a positive B+ power supply. Under normal conditions, the diode is reversed biases, which keeps the base of Q1 pulled up, forcing it OFF. However, if there is a short or excessive load on the B+ line, the diode in effect will have a LOW on its cathode, turning it ON. This will allow a current path for the base bias of Q1, which will turn it ON and generates a Shutdown Signal.
Any Positive B+ Supply B+
Voltage Loss Detector
Q1
Figure 1 B+ Voltage Too High Detection. (See Figure 2) In this circuit, a Zener diode is connected to a voltage divider or in some cases, directly to a B+ power supply. If the B+ voltage increases, the voltage at the voltage divider or the cathode of the zener diode will rise. If it gets to a predetermined level, the zener will fire. This action creates a Shutdown Signal.
Shut-Down Signal
Voltage Too High Detector
Any Positive B+ Supply
Shut-Down Signal
Figure 2
PAGE 02-05

DP-1X SHUT DOWN CIRCUIT: There are a total of 6 individual Shutdown inputs. In addition, there are 3 Hot Ground side Shutdown inputs that are specifically detected by the main power driver IC I901. These sensors circuits protect I901 from excessive current or over voltage. HOT GROUND SIDE SHUT DOWN SENSING CIRCUITS. (INTERNAL TO I901). LATCHED SHUT DOWN MONITORS: (AC must be removed to recover). 1. Pin 4 is monitored for Over Voltage at pin 4 of I901. 2. I901 itself is monitored for Excessive Heat. This block is labeled T.P.O. (Thermal Protection Overload). RECOVERING SHUT DOWN INPUT: (Driver IC will recover on its own when trouble is removed.) 3. Pin 5 besides being used as a regulation input, is also monitoring the low ohm resistors, R910, R911, and R912. If these resistors have an excessive current condition caused by monitoring the current through the internal Switch MOS FET, the voltage will rise and pin 5 has an internal Over Voltage detection op-amp. If this voltage rises enough to trigger this op-amp, the IC will stop producing a drive signal. COLD GROUND SIDE SHUT DOWN SENSING CIRCUITS. (AC must be removed to recover). All of the Cold Ground side Shutdown detection circuits can be categorized by the two previously described circuits Voltage Loss Detection Shorted STBY +3.3V (Q025) on Signal PWB through PROTECT 2 to (D938) on Sub Power Supply PWB Shorted SW+2.5V (IC04) on Signal PWB through PROTECT 1 to (D940) on Sub Power Supply PWB Shorted SW+3.3V (IC03) on Signal PWB through PROTECT 1 to (D940) on Sub Power Supply PWB Shorted SW +5V (IC02) on Signal PWB through PROTECT 1 to (D940) on Sub Power Supply PWB Voltage Too High Detection STBY +9V monitored by (D933, D934) STBY +5V monitored by (D935, D936) If any one of these circuits activate the power supply will STOP, and create a Power Supply Shutdown Condition. SOME SHUTDOWN CIRCUITS ARE DEFEATED IN STANDBY MODE. (Set Off). As indicated in the Power On/Off circuit diagram explanation, 3 of the 6 shut down inputs are not active when the set is in standby. Shorted SW +2.5V (IC04) on Signal PWB through Protect 1 to (D940) on Sub Power Supply PWB Shorted SW +3.3V (IC03) on Signal PWB through Protect 1 to (D940) on Sub Power Supply PWB Shorted SW +5V (IC02) on Signal PWB through Protect 1 to (D940) on Sub Power Supply PWB These SW voltage loss sensing circuits are defeated because the Shorted SW (Switched) power supply detection circuits are turned off in standby to prevent faults triggering of the shutdown circuit. Q919 supplies the high for shutdown if any of the voltage loss circuits become activated. Q919 requires emitter voltage to operated. Emitter voltage is supplied from the emitter of Q917. Q917s base is connected to the power on/off line. When the set is not on or turned off, the power on/off line goes Low. This Low pulls the cathode of D927 low, removing the base voltage of Q917 turning it OFF. This removes the emitter voltage from Q919 and this circuit can not function.
PAGE 02-06

SHUT DOWN CIRCUIT: Shut down occurs when the shutdown Photo Coupler I903 is activated by pulling pin 2 low. When I903 is activated by pulling pin 2 low it give a ground path for the emitter of the LED inside I903. The light produced by turning on this LED turns on the internal photo receiver and generates a high out of pin (3). This high is routed to the base of Q902 turning it on. This grounds pin (4) of I901 removing Vin and the power supply stops working. The reason for the photo sensor I903 is to isolate hot and cold ground. B+ GENERATION FOR THE SUB POWER SUPPLY DRIVER IC: Vcc for the Driver IC is first generated by the AC input. This voltage is called Start Up Voltage. I901 requires 16V DC to operate normal. However, it will begin operation at 6.8V DC on pin (4) of I901. When AC is applied, AC is routed through the main fuse F901 (a 6 Amp fuse), then through the Line filters L901, and L902 to prevent any internal high frequency radiation for radiating back into the AC power line. After passing the filters it arrives at the main full wave bridge rectifier D901 where it is converted to Raw 150V DC voltage to be supplied to the power supply switching transformer T901 pin (1). However, one leg of the AC is routed to a half wave rectifier D906 where it is rectified, routed through R903 and R904 (both a 22K ohm resistor), filtered by C910, clamped by a 30V Zener D902 and made available to pin (4) of I901 as start up voltage. When this voltage reaches 6.8Vdc, the internal Regulator of I901 is turned On and begins the operation of I901. When the power supply begins to operate by turning on and off the internal Switch MOS FET, the Raw 150V DC routed through T901, in on pin 1 (Drain) and out on pin 2 which is the Source. The Source of the internal Switch MOS FET is routed out of pin (2) through three low ohm resistors to hot ground. When the internal Switch MOS FET turns on, it causes the transformer to saturate building up the magnet field. When the internal Switch MOS FET turns off, the magnet field collapses and the EMF is coupled over to the secondary windings, as well as the drive windings. The drive windings at pin (5) produce a run voltage pulse which is rectified by D903, filtered by C909 then routed through R906, filtered again by C908 clamped by D902 and now becomes run voltage (16V) for I901.
PAGE 02-07
DP-1X SIGNAL POWER SUPPLY (Low Voltage) SHUT-DOWN CIRCUIT

60.2V D906 R903 R904 D902 16.97V R906 D903 R907 C910
T901
5 12
D920 L915
11
AC 16.3V 4 Vin
C908 C909
I901 Power IC
Q901 C946
On Signal PWB Circuit for Protect 1
From IC02 From IC03 From IC04 Sw +5V D909 Sw +3.3V D910 Sw +2.5V
C935
C936
Stby +5V
D923
R922
I903
4
R948
1 2
Stby +9V
R923
Q902
R918
D933 D934
C945
D939
R925
Q918
C943 R962
Sw +5, 3.3 & 2.5V
Signal PWB STBY +3.3V

monitors Q025
R0A7
PQS1
Protect 2 Pin 3
D938 D940 D941

R961 R959
RG49 Sw +5, 3.3 & 2.5V

monitors IC02, 3 & 4
PQS1
Protect 1 Pin 4
Q919
R972
D942
C944
Stby +5V
S901 Relay AC D925
R958
Q917
Q914
D926
R954 220
D927
C942 R957
On/Off R952 R951 1K C940
PQS1
Pin 2
On
Off
11 Shut Down Inputs 4 from Deflection 7 from Def. Power Supply
Q915
R955 10K
D935
D936
Stby +5V Sub Power PWB or Signal Power PWB PAGE 02-08
PQD2 PROTECT
Pin 1
R960 C941 R956
Q916
DP-1X LED USED FOR VISUAL TROUBLE SHOOTING DESCRIPTION

SUB POWER SUPPLY VISUAL LED. (See page 02-10 for Circuit Diagram) DP-15 and DP-14G Chassis has 1 Green LED on Sub Power Supply PWB. (Not the DP-17) This chassis utilizes 1 Green LED in the power supply cold side. The power supply operates it two different modes, Standby and Projection On mode. The LED is lit only in the Power On mode. During Standby with the AC applied and the TV; S-902 is not engaged. This turns off the Audio B+ and the LED does not light. SRS Audio Front 29V Regulator +29V indicated by D912 Color GREEN
LED USAGE: The Visual LED is very useful in Trouble Shooting. Without removing the back cover, some diagnostics can be made. With the set ON and by observing the operation of the Green LED, the technician can determine if the Sub Power Supply is generating Audio B+. The following will examine how the LED is illuminated. SRS Audio +29V Regulator indicated by D912. When the set is turned ON, the relay S-902 engages. This supplies a ground return path for pin (9) of the main switching transformer. This action allows generation of the pulse from pin (8) of T901. The SRS Audio +29V supply is generated from pin (8) of T901. This output is rectified by D910 and filtered by C915. The choke L912 adds further filtration and C917 removes high frequency switching noise. This supply is routed to the SRS Audio Output IC IJ01 via the connector PAQ1 pin 1 and 2. This voltage is what illuminates the Green Visual Trouble Shooting LED, D912 when the set is turned ON.
PAGE 02-09
DP-15 and DP-14G CHASSIS L.E.D. (VISUAL TROUBLE DETECTION) DIODES SIGNAL POWER SUPPLY (1 Total L.E.D. for visual trouble sensing observation)
PAQ1 1 2 C913 C915 C917 D912 3 Audio Ground 4 From Pin 8 T901 D903 R907 C909 65V R903 16.3V C908 R922 R923 Q902 Shutdown Latch Q901 83 ~ 84KHz Q902 Shutdown Switch 6 Shut Down Inputs (Active Low) D902 R904 Start Up Run 16.9V 4 7.5P/P STBY +7V 5V R932
4 3
T901
F903
D910 L912 GREEN L.E.D.
SW+7V
SRS + 29V Audio Front
S-902 Audio Power Supply Relay
Osc B+
AC
D906
I903
3 R918 0.0V
1 2 I903 Shutdown 4.3V Photocoupler
4 I901 Driver/Output IC
PAGE 02-10
DP-17 LED USED FOR VISUAL TROUBLE SHOOTING DESCRIPTION

DP-17 SUB POWER SUPPLY VISUAL LED. (See Sub Power Supply Shut Down Circuit Diagram on next page) The DP-17 Chassis has 2 Green LEDs on Sub Power Supply PWB. The Sub Power Supply operates it two different modes, Standby and Projection On mode. The GREEN LEDs are lit ONLY in the Power On mode with the AC applied and the TV ON; FRONT Audio Front +29V Regulator indicated by D913 Color GREEN REAR and CENTER Audio +29V Regulator indicated by D912 Color GREEN LED USAGE: The Visual LED is very useful in Trouble Shooting. Without removing the back cover, some diagnostics can be made. By observing the operation of the Green LED, the technician can determine if the Sub Power Supply is running or not. The following will examine how the LED is illuminated. FRONT Audio Front + 29V Regulator indicated by D913 Color GREEN The Front Audio +29V supply is generated from pin (10) of T901. This output is rectified by D911 and filtered by C916. The choke L913 adds further filtration and C918 removes high frequency switching noise. This supply is routed to the Front Audio Output IC IJ01 via the connector PAQ2 pins (1) and (2). REAR and CENTER Audio Front + 29V Regulator indicated by D912 Color GREEN The Rear and Center Audio +29V supply is generated from pin (11) of T901. This output is rectified by D910 and filtered by C915. The choke L912 adds further filtration and C917 removes high frequency switching noise. This supply is routed to the; Rear Audio Output IC IS15 via the connector PAQ1 pins (1) and (2) to the Surround PWB. Center Audio Output IC IJ02 via the connector PAQ2 pins (5) and (6) to the Signal PWB.
PAGE 02-11
DP-17 CHASSIS L.E.D. (VISUAL TROUBLE DETECTION) DIODES SIGNAL POWER SUPPLY (2 Total L.E.D. for visual trouble sensing observation)
F903
T901
L912 1.95A AC3 + 29V Rear Audio Ground D912 R932 D911 L913 1.30A C914 C916 C918 R933 D913 GREEN L.E.D. C913 C915 C917
D910 GREEN L.E.D.
PAQ1
11
4 3
S-902 Audio Power Supply Relay
12
SW+7V
F909
AC3 + 29V Center AC3 + 29V Front Audio Ground Audio Ground From Pin 8 T901
10
1 2 3 Gnd 4 Gnd PAQ2 5 6 1 2 7 Gnd 8 Gnd 3 Gnd 4 Gnd Run D903 R907 C909
AC R903 R904 Osc B+ 16.3V D902 R922 47ohm Start Up C908 R906
D906 65V
7.5P/P STBY +7V 16.9V 5V
Q901
C946 R923 10K Q902
I901 Driver/Output IC
83 ~ 84KHz R925 C945
4 0.0V R918
6 Shut Down Inputs (Active Low)
I903
3 I903 Shutdown Photocoupler
1 2 4.3V
PAGE 02-12 Q902 Shutdown Switch
Shutdown Latch
DP-1X DEFLECTION POWER SUPPLY DISTRIBUTION DIAGRAM

Protector FP07: 5K DP37 : +5V Regulator +5V: IP05 Protector FP02: 3K DP11: +9V Regulator +9V: IP04 DP35: +28V Protector FP04: 10K Rectifier +28V:DP12 DP29: <12V ZD DP21: > 32V ZD DP21: <24V ZD DP24 / DP25: >9V Conver: -28V D Video : +220V DP23: +115V Rectifier +115V:DP15 Protector FP05: 3K Q DP26 : <9V D QP02: >1.4V DP17: >133V ZD Deflection +115V VT : SW+35V Conv / Vert +28V Switching Transformer Protector FP03: 7K Rectifier +11V:DP08 Rectifier -7V:DP08 Rectifier +7V:DP07 Regulator +6.3V: IP06
Live Cold
Sub Power Supply Block
Heater : +6.3V Signal : SW +5V Sub Power SW +7V DCU : SW -7V Signal : SW +9V
Fuse FP01 : 1.5A
TP91
Protector FP08: 10K Rectifier 220V:DP14 Rectifier -28V:DP13
Switching Control IP01 Feedback IP02 Voltage Control +115V: IP03
DEF. Protect On / Off On ZD Over Voltage Detector Q = Red or Green LED Off D or Short Circuit Detector
PAGE 02-13
IC Power Monitor LED (RED) : DP06
DEFLECTION POWER SUPPLY SHUT DOWN CIRCUIT DESCRIPTION

DP-1X Def. Power Supply Shut Down Circuit Explanation: (See page 02-19 for Circuit Diagram) POWER SUPPLY SHUTDOWN EXPLANATION This chassis utilizes IP01 as the Osc.\Driver \Switch for the Deflection power supply, just as the previous chassis have done. This IC is very similar to the previous versions. The Shutdown circuit, (cold ground side detection), is used to turn off the Relay S901 via the following circuit, Connector PQD2 pin 1, Q916 the Relay Driver on the Sub Power Supply PWB and the Relay S901 also on the Sub Power Supply PWB. The Power Supply utilizes a Shutdown circuit that produces a High from 12 different sources. When any of these inputs cause a high on the Connector PQD2 pin 1, the relay disengages, disabling the deflection power supply. All of the Power Supply Shutdown circuitry can be broken down into the following groups; Voltage Missing Detection Excessive Current Detection Voltage Too High Detection In the following explanation, the Shutdown circuits will be grouped. This will assist the Service Technician with trouble shooting the Chassis, by understanding these circuits and having the associated circuit routs, the technician can then Divide and Conquer. COMMONLY USED SHUTDOWN DETECTION CIRCUITS EXCESSIVE CURRENT DETECTION. (See Figure 1) One very common circuit used in many Hitachi television products is the B+ Excessive Current Sensing circuit. In this circuit is a low ohm resistor in series with the particular power supply, (labeled B+ in the drawing). The value of this resistor is determined by the maximum current allowable within a particular power supply. In the case of Figure 1, the value is shown as a 0.47 ohm, however it could be any low ohm value. When the current demand increases, the voltage drop across the resistor increases. If the voltage drop is sufficient to reduce the voltage on the base of the transistor, the transistor will conduct, producing a Shutdown signal that is directed to the appropriate circuit.
Current Detection Resistor

B+ 0.47
Figure 1
Shut-Down Signal
VOLTAGE LOSS OR EXCESSIVE LOAD DETECTION (See Figure 2) The second most common circuit used is the Voltage Loss Detection circuit. This is a very simple circuit that detects a loss of a particular power supply and supplies a Pull-Down path for the base of a PNP transistor. This circuit consist of a diode connected by its cathode to a positive B+ power supply. Under normal conditions, the diode is reversed biases, which keeps the base of Q1 pulled up, forcing it OFF. However, if there is a short or excessive load on the B+ line, the diode in effect will Any Positive have a LOW on its cathode, turning it ON. This will B+ Supply allow a current path for the base bias of Q1, which Voltage will turn it ON and generates a Shutdown Signal. B+ Loss
Detector
Q1
Figure 2
Shut-Down Signal
PAGE 02-14

B+ VOLTAGE TOO HIGH DETECTION. (See Figure 3) In this circuit, a Zener diode is connected to a voltage divider or in some cases, directly to a B+ power supply. If the B+ voltage increases, the voltage at the voltage divider or the cathode of the zener diode will rise. If it gets to a predetermined level, the zener will fire. This action creates a Shutdown Signal.
Voltage Too High Detector
Any Positive B+ Supply
Shut-Down Signal
Figure 3
NEGATIVE VOLTAGE LOSS DETECTION. (See Figure 4) The purpose of the Negative Voltage Loss detection circuit is to compare the negative voltage with its counter part positive voltage. If at any time, the negative voltage drops or disappears, the circuit will produce a Shutdown signal. In Figure 5, there are two resistors of equal value. One to the positive voltage, (shown here as +12V) and one to the negative voltage, (shown here as -12V). At their tie point, (neutral point), the voltage is effectually zero (0) volts. If however, the negative voltage is lost due to an excessive load or defective negative voltage regulator, the neutral point will go positive. This in turn will cause the zener diode to fire, creating a Shutdown Signal.
Shut-Down Signal
Negative Voltage Loss Detector

+12V -12V
Figure 4
DP-1X SHUTDOWN CIRCUITS FOR THE DEFLECTION POWER SUPPLY There are a total of 12 Cold Ground Side individual Shutdown inputs. In addition, there are also 3 Hot Ground Side Shutdown inputs that are specifically detected by the main power driver IC, IP01 that protect it from excessive current or over voltage. All of the Shutdown detection circuits can be categorized by the four previously described circuits HOT GROUND SIDE SHUT DOWN SENSING CIRCUITS. (INTERNAL TO IP01). LATCHED SHUT DOWN MONITORS: (AC must be removed to recover). 1. Pin 4 is monitored for Over Voltage internal to IP01. 2. IP01 itself is monitored for Excessive Heat. This block is labeled T.P.O. (Thermal Protection Overload). RECOVERING SHUT DOWN INPUT: (Driver IC will recover on its own when trouble is removed.) 3. Pin 5 besides being used as a regulation input, is also monitoring the low ohm resistors, RP10, RP11, RP12, and RP16, (All are 0.22 ohm resistors). If these resistors have an excessive current condition caused by monitoring the current through the internal Switch MOS FET, the voltage will rise and pin 5 has an internal Over Voltage detection op-amp. If this voltage rises enough to trigger this op-amp, the IC will stop producing a drive signal.
PAGE 02-15

COLD GROUND SIDE SHUT DOWN CIRCUITS: These Circuits are broken down into the appropriate categories as described earlier. VOLTAGE LOSS DETECTION 1. Shorted 220V (DP24 and DP25) Inverted by QP03 then through DP28 2. Shorted SW+35V (DP26) Inverted by QP03 then through DP28 3. Shorted 28V (DP27) Inverted by QP03 then through DP28 4. Shorted Deflection Transformer or Miss-operation (D707 and Q705) then through D705 NEGATIVE VOLTAGE LOSS DETECTION 5. -M28V Loss Detection (RP21, RP20, DP35, DP21 and DP22) EXCESSIVE CURRENT DETECTION 6. 115V Deflection Power Supply (RP24, QP02, DP18, DP19 and DP20) 7. 28V Vertical IC I601 Power Supply (R629, Q609, D608, and DP31) VOLTAGE TOO HIGH DETECTION 8. Excessive High Voltage Detection (DH17, DH13 and DH15). Sensed from the 50P Voltage generated from pin (5) of the Flyback Transformer TH01. Also, (DH14) sends a high command to the Horizontal Driver IC IH01 pin 7, to defeat Horizontal Drive Output if this voltage goes too high. 9. Side Pincushion failure generating a High. (D702, and D703). 10. Deflection B+ Too High. (DP17, RP26 and RP27). 11. SW +9V Voltage Too High Detection. (DP29 and DP30) 12. ABL Voltage Too High Detection. (DH15) If any one of these circuits are activated, the power supply will STOP, and create a Power Supply Shutdown Condition. SHUT DOWN CIRCUIT: Shut down occurs when pin (1) of Connector PQD2 called PROTECT goes High. This High is routed to the Sub Power Supply PWB and is impressed on the base of the Relay Driver Transistor Q916 turning it On. When Q916 turns On, it removes the Power On High and the Relay S901 will disengage and remove the AC source from the Deflection Power Supply. DESCRIPTION OF EACH SHUT DOWN CIRCUIT: Please use the Commonly Used Shutdown Detection Circuits for the description of how the circuit works. VOLTAGE LOSS DETECTION 1. Shorted 220V (DP24 and DP25) Inverted by QP03 then through DP28 The cathode of DP24 is connected directly to the 220V line. If it shorts this circuit is activated and pulls the base of QP03 low and its collector goes high. This High is routed through DP28 and RP30 to pin (1) of Connector PQD2 called PROTECT and Shut Down occurs as described above. 2. Shorted SW+35V (DP27) Inverted by QP03 then through DP28 The cathode of DP27 is connected directly to the SW+35V line. If it shorts this circuit is activated and pulls the base of QP03 low and its collector goes high. This High is routed through DP28 and RP30 to pin (1) of Connector PQD2 called PROTECT and Shut Down occurs as described above. Shorted 28V (DP27) Inverted by QP03 then through DP28 The cathode of DP27 is connected directly to the 28V line. If it shorts this circuit is activated and pulls the base of QP03 low and its collector goes high. This High is routed through DP28 and RP30 to pin (1) of Connector PQD2 called PROTECT and Shut Down occurs as described above.
3.
PAGE 02-16

4.
Shorted Deflection Transformer or Miss-operation (D707 and Q705) then through D705 The Deflection circuit generates the actual Drive signal used in the High Voltage section. If a problem occurs in this circuit, the CRTs could be damaged or burnt. D707 is connected to R728 which is normally passing the same pulse as used for generation of the H. Blanking signal. This pulse is generated off the Deflection Transformer T752. The pulse is rectified by D707. This rectified voltage is normally sent to the base of Q705 keeping it On and its collector Low. If the Deflection circuit fails to produce the pulses for rectification, the base voltage of Q705 disappears and the transistor turns Off generating a High on its collector. This output High is routed through D705, DP31 and RP30 to pin (1) of Connector PQD2 called PROTECT and Shut Down occurs as described above.
NEGATIVE VOLTAGE LOSS DETECTION Please use the Commonly Used Shutdown Detection Circuits for the description of how the circuit works. 5. -M28V Loss Detection (RP21, RP20, DP35, DP21 and DP22) RP21 (15K ohm) is connected to the negative M28V line and RP20 (15K ohm) and DP35 (LED) is connected to the positive +28V line. The Cathode of DP21 monitors the neutral point where these components are connected. If the negative voltage disappears, the zener DP21 fires. This high is routed through DP22 and RP30 to pin (1) of Connector PQD2 called PROTECT and Shut Down occurs as described above.
EXCESSIVE CURRENT DETECTION Please use the Commonly Used Shutdown Detection Circuits for the description of how the circuit works. 6. 115V Deflection Power Supply (RP24, QP02, DP18, DP19 and DP20) If an excessive current condition of the Deflection B+ is detected by RP24 a 0.47 ohm resistor in the DP15 or a 0.39 ohm in a DP-17 Chassis, the base of QP02 would drop. This would turn on QP02 and the high produced at the collector would fire zener DP18. This High would be routed through DP19 through DP20 and RP30 to pin (1) of Connector PQD2 called PROTECT and Shut Down occurs as described above. Vertical 28V for IC I601 Power Supply (R629, Q604, D608, and DP31) If an excessive current condition of the Vertical B+ is detected by R629 a 0.68 ohm resistor, the base of Q609 would drop. This would turn on Q604 and the high produced at the collector would be routed through D608 through DP31 and RP30 to pin (1) of Connector PQD2 called PROTECT and Shut Down occurs as described above.
7.
VOLTAGE TOO HIGH DETECTION Please use the Commonly Used Shutdown Detection Circuits for the description of how the circuit works. 8. Excessive High Voltage Detection (DH17, RH13, and DH15). Sensed from the Heater Voltage generated from pin (5) of the Flyback Transformer TH01. Also, (DH14) sends a high command to the Horizontal Driver IC IH02, to defeat Horizontal Drive Output if this voltage goes too high. The Flyback Transformer TH01 generates a pulse called Heater. (Note: This does not go to the CRTs as heater voltage, its used for Excessive High Voltage Detection). If this voltage goes too high indicating an excessive High Voltage condition, the high would be impressed on the cathode of DH15. This high is routed DP31 and RP30 to pin (1) of Connector PQD2 called PROTECT and Shut Down occurs as described above. NOTE: DH17 is not in the DP15 chassis, it is only in the DP17 and DP14G. NOTE: LH06 coil has polarity, please check the Dot and confirm with the markings on the PWB. Failure to do so will result in intermittent Shut Down.
PAGE 02-17

9.
Side Pincushion failure generating a High. (D702, and D703) The Side Pin Cushion op-amp circuit is comprised of I701. If a problem occurred in this circuit it would create a High from pin 7 of I701. This high is impressed on the cathode of D702, and the zener would fire. This High will be routed through D703 through DP31 and RP30 to pin (1) of Connector PQD2 called PROTECT and Shut Down occurs as described previously.
10. Deflection B+ Too High. (DP17, RP26 and RP27 RP26 and RP27 form a voltage divider. The top side of RP27 is monitored by DP17. If the Deflection 115V voltage goes too high, the zener DP17 will fire. This high is routed through DP20 and RP30 to pin (1) of Connector PQD2 called PROTECT and Shut Down occurs as described previously. 11. SW +9V Power Supply Too High Detection. (DP29 and DP30) The SW +9V voltage is monitored by DP29. If this voltage goes too high, the zener DP29 will fire. This high is routed through DP30 and RP30 to pin (1) of Connector PQD2 called PROTECT and Shut Down occurs as described previously. 12. ABL Trigger Point Control. (RH32) The ABL voltage is generated by the voltage drop across the ABL pull up resistors, (RH27 and RH28), according to the Flyback current demands. (See ABL circuit diagram for details). The ABL voltage is clamped at a maximum of 11V by (DH16). If the High Voltage fluctuates, this fluctuation manipulates the ABL voltage slightly to avoid an accidental trigger and to avoid ABL from over controlling the video through the Rainforest IC.
PAGE 02-18
DP1X DEFLECTION POWER SUPPLY SHUTDOWN DIAGRAM

0.39 ohm DP-17 TP91 11 CP32 CP34 DP18 RP29 PQD2 CP36 DP17 RP28 RP25 DP15 RP24 QP02 0.47 Deflection B+ (115V) Excessive Current Det. Deflection B+ 115V
RP26 RP27
Deflection B+ (115V) Excessive Voltage Det. Flyback TH01 Not in DP-15 DH17 DH13 DH14 Hi Volt H. Drive
IH01
7 OVP
DP19
5
DP20 5OP LH06 29.01V
1
Active PROTECT To Sub Power Supply Off RP30 ABL Trigger Point Control RH25
Excessive Hi Voltage Det.
Vertical Output CH17 CH19
I601
10
RH32 28V
R629 0.68 Q604
220V Short Det. DP24 DP25 220V DP26 SW+35V DP27 28V 28V Short Det. DP35 RP20
DH15 QP03 DP28 DP31 SW+35V Short Det. DP21 DP22 X-RAY PROTECT D608 Excessive Vertical Current Det.
DP30 D703 RP21 DP29 SW+9V SW+9V Too High Det. R728
6 1 7 8
Side Pin Failure High Det. D702
+28V M-28V -28V Loss Det.
D705 SW+11V
Deflection B+ 115V V1 Q777
D707 9.46V
C703 R720 R718 Q705
Q706 H.Blk Deflection Transformer Inoperative Det. R719
T752
PAGE 02-19
DP-1X LEDs USED FOR VISUAL TROUBLE SHOOTING DESCRIPTION

DEFLECTION POWER SUPPLY VISUAL LEDs. (See page 02-24 for Circuit Diagram) DP-1X Chassis has 4 Green and 1 Red LEDs on Deflection Power Supply PWB. This chassis utilizes 4 Green LEDs in the power supply cold side and a Red LED in the HOT side. POWER ON MODE: When the Power is turned ON, the LEDs lights; 1) DP06 Indicating Vcc applied to the Power Supply Driver IC IP01 pin 4 (Colored RED) 2) DP23 Indicating 115V Deflection B+ is available (Colored GREEN) 3) DP37 Indicating SW +5V B+ is available (Colored GREEN) 4) DP11 Indicating SW +9V B+ is available (Colored GREEN) 5) DP35 Indicating 28V B+ is available (Colored GREEN) LED USAGE: The Visual LEDs are very useful in Trouble Shooting. Without removing the back cover, some diagnostics can be made. By observing the operation of the Red and Green LEDs, the technician can determine if the Deflection Power Supply is running or not. Also, by monitoring these LEDs at turn on, one can determine if a line is loaded. If an LED tries to light this goes off, or only lights dimly, this a loaded condition should be considered. Remember, this power supply doesnt operate when the set is in Standby. The following will examine each LED and how they are lit. DP06 INDICATING VCC APPLIED TO THE POWER SUPPLY DRIVER IC IP01 PIN 4 (COLORED RED) This LED can be used to determine any of two different scenarios, 1. Is there B+ (Vcc) available to the Deflection Power Supply Driver IC? LED will be ON 2. Is the B+ (Vcc) available to the Deflection Power Supply Driver IC missing? LED will be OFF As can be see, there is 1 scenario that can cause DP06 to be off, (1) Missing Start up voltage for the Driver IC. DP23 INDICATING 115V DEFLECTION B+ IS AVAILABLE (COLORED GREEN) This LED is connected directly to the 115 V deflection B+ line. If its lit, 115V is available. DP37 INDICATING SW +5V B+ IS AVAILABLE (COLORED GREEN) This LED is connected directly to the SW +5V B+ line. If its lit, +5V is available. DP11 Indicating SW +9V B+ is available (Colored GREEN) This LED is connected directly to the SW +9V B+ line. If its lit, +9V is available. DP35 Indicating 28V B+ is available (Colored GREEN) This LED is connected directly to the +28V B+ line. If its lit, +28V is available.
B+ GENERATION FOR THE DEFLECTION POWER SUPPLY DRIVER IC. See Figure 1 START UP VOLTAGE GENERATION: Vcc for the Driver IC is first generated by the AC input. This voltage is called Start Up Voltage. IP01 requires 21V DC to operate normal. However, it will begin operation at 14V DC on pin (4) of IP01. When AC is applied by the relay on the Sub Power Supply R901, AC is routed through the connector PQD1. Then it arrives at the main full wave bridge rectifier DP01 where it is converted to DC voltage. One leg of the AC is routed through RP02 and RP03 (both a 3.9K ohm resistor), filtered by CP05, and made available to pin (4) of IP01 as start up voltage. The Red LED DP03 is illuminated by this power supply. When this voltage reaches 6.8Vdc, the internal Regulator of IP01 is turned On and begins the operation of IP01. RUN VOLTAGE GENERATION: After the transformer TP91 is started, a pulse is output from pin 8. This pulse is rectified by DP02, filtered by CP05 and takes over as Run Voltage (16.3V) at pin 4 of IP01.
PAGE 02-20
DP-1X LEDs USED FOR VISUAL TROUBLE SHOOTING DESCRIPTION

Sub Power Supply
AC Input Relay R901 Connector PQD1 Rectifier DP01
Hot
Cold
Switching Transformer
RP02/03
TP91
4
Switching Control IP01
DP03 RED LED

Power/Deflection PWB
Figure 1
REGULATION: Figure 2 is a simplified diagram of the main Power Supply used in the DP-1X series Projection Television chassis. The primary control element of the power supply is IP01 (the Switching Regulator IC), in conjunction with transformer TP91. These two components, along with the supporting circuitry, comprise a closed loop regulation system. Unlike previous Pulse Width Modulated (PWM) Switch Mode Hitachi power supplies, the regulation system in the this chassis utilizes Frequency Control Modulation with an operational frequency of 60KHZ to 85KHZ, corresponding to full load and no load conditions, respectively. Primary regulation is provided by IP03, IP02 and into IP01, regulating the switching frequency at pin (3) of I901 via pin 1. Two primary secondary voltages are developed that are needed to sustain run and maintain regulation; 1. Run Voltage generated from pin (8 and 9) of TP91 rectified by DP02 and supplies run voltage to IP01 pin (4) and 2. 115V Deflection Voltage generated from pin (11) of TP91, rectified by DP15 and used for regulation and powering the Deflection and regulation circuitry.
AC
Raw 150V X2 4 Drain IP01 Switch Source Mode Regulate IC 3 2 1 3 IP02 Opti-Coupler 2 1&2 8 Run V 5&6 TP91 Switch Mode Transformer 11
115V Deflection B+
DP23
1 IP03 Regulator IC
DP06
HOT
COLD
Figure 2
PAGE 02-21
DP-1X CHASSIS L.E.D. (VISUAL TROUBLE DETECTION) DIODES DEFLECTION PWB 4 GREEN L.E.D.s and 1 RED L.E.D. (5 Total L.E.Ds. for visual trouble sensing observation) 115V Deflection B+
RP32 RP32 RP31 RP44 RP19 RP20
SW+5V
SW+9V
28V
AC DP23 DP37 DP11
DP35
RP02 65V
GREEN L.E.D.s
Start Up 16.3 Run CP05 DP02 16.97V RP05
RP03
From Pin 8 TP91 5.4V P/P 11.9V
DP03
4 IP01
Driver/Output IC 2.1V
4 3
RP09 3.53V
IP02
1 2
IP04 Regulator Photocoupler RP13
Vcc
50KHz Blk Screen 30KHz White Screen
11.1V
IP03
DP06 Regulator
DP06 is a RED L.E.D. OFF = IP01 B+ Missing May be caused by Shut Down or Faulty Start up Circuit. ON = IP01 B+ OK
PAGE 02-22
DEFLECTION INFORMATION
DP-1X CHASSIS
SECTION 3
DP-1X DEFLECTION BLOCK CIRCUIT DESCRIPTION

DEFLECTION BLOCK CIRCUIT DIAGRAM DESCRIPTION: (See page 03-04 for Circuit Diagram) (Use the Horizontal Drive Circuit Diagram for more details) CIRCUIT DESCRIPTION When B+ arrives at the Rainforest IC IC01 pin (19), horizontal drive is output from pin (26). The drive signal is routed through the connector PSD2 pin 5 to the Horizontal Driver Transistor Q751. This transistor switches the ground return for pin (8) of the Driver transformer (T751). 28 volts is supplied to pin (5) and this switching allows EMF to develop. As this signal collapses, it creates a pulse on the output pin of (T751) at pin (4) to the base of the Deflection Horizontal output transistor Q777. Two transistors monitor the SW +9V line, Q707 and Q708. When the set is turned off, the H. Drive signal from IC01 could stop too soon. If this were to happen, the Horizontal output transistor Q777 would be damaged. To prevent this, if the SW +9V line drops, Q707 senses this because its base voltage drops. The base of Q708 rises and turns on, grounding the output from the H. Drive Transistor Q709. Q709 transistor switches the primary windings of the Deflection Transformer T752. T702 TRANSFORMER PRODUCES THE FOLLOWING OUTPUT PULSES; Deflection Pulse from pin (7): This pulse is used by; 1. To X-Ray Protect through D707: This signal is monitored by the X-Ray Protect circuit to place the power supply into shut down if the Deflection circuit doesnt operate. 2. The Dynamic Focus OUT Circuit PWB through PDK4 connector pin 5: A Dynamic Focus waveform, (Horz. Parabola) is created. This is a parabolic waveform that is superimposed upon the static focus voltage to compensate for beam shape abnormalities which occur on the outside edges of the screen because the beam has to travel further to those locations. 3. 1100V Generation circuit through D711, D712 and the connector PDF1 pin 1. This is the Dynamic Focus output voltage. +28V, M26V and RETRACE PULSE +28P and M28P: The positive 28V and the negative 28V is routed to the Deflection transformer T752. They enter the transformer as a pure DC voltage then a 7.5V P/P horizontal pulse is added to the DC voltage and leaves as +28P and M28P. From here these voltages are routed to the Convergence output section and they are rectified. They become +33V and -33V respectively. This process prevents the need for another power supply. (Note: the M stands for Minus voltage.) HORIZONTAL BLANKING (H. BLK) GENERATED FROM PIN (7): The Horizontal Pulse is also routed to the Horizontal Blanking generation transistor Q706. This transistor generates the 13V P/P called H Blk. This signal goes to the following circuits; To pin the PSD2 connector pin 7 to pin (24) of IC01 as FBP In. Here this signal is used as a comparison signal. It is compared to the reference signal coming in at pin (15) Horizontal Sync. If there are any differences between these two signals, the output Drive signal from pin (26) is corrected. NOTE: When a 1080i signal is input through component inputs, the Rainforest IC detects this as well and outputs the Vertical Squeeze (V. Squ) signal from pin (36). The Reference signal for Horizontal Sync now becomes the Y input from component, pin (8). To the Convergence circuit for correction waveform generation. Sweep Loss Circuit (QN01) to shut off the CRTs if Horizontal deflection is lost. Through the connector PSD2 pin (7): The H Blk signal is routed from here to the Signal PWB to be used by different circuits. The Microprocessor uses this signal for OSD positioning and for Station Detection during Auto programming within the coincidence detector. The PinP unit uses this signal for switching purposes. Like the read/write clock, positioning, etc The Horizontal Blanking signal H Blk from Q706 is also sent to the High Voltage Driver IC IH01 pin (3). This IC uses this signal as its reference signal to produce the High Voltage Drive waveform output from pin (1). This output is routed to the driver transistors, QH02. Then to the High Voltage Horizontal Output Tran(Continued on page 2)
PAGE 03-01

sistor QH01. This transistor switches the primary of the Flyback transformer TH01. Deflection B+ 115V2 is sent through pin (9) and output pin (10) to the collector of the Horizontal Output Transistor QH01.
A sample of the High Voltage is output from the Flyback transformer TH01 pin (12). This voltage is sent to pin (9) of the High Voltage Driver IC IH01. This voltage is compared to the reference voltage available at pin (12). If there is a difference between the two voltages, an error voltage is generated and output from pin (10) and input again at pin (11) where it manipulates the PWM (Pulse With Modulation) signal producing the Horizontal Drive signal output from pin (1). The error signal from pin (10) is also sent to the Side Pen Cushion circuit through (R752). This signal manipulates the amount of pin cushion correction dependant upon the amount of High Voltage error voltage detected by the Side Pen Cushion op-amp (I701) at pin (3). Its important to notice that the High Voltage circuit can not function without the Horizontal Deflection circuit providing a drive signal. GENERAL INFORMATION: The DP-1X deflection circuit differs from conventional projection product. It utilizes in a sense, two horizontal output circuits. One for Deflection and one for High Voltage. There are many terms around the Horizontal circuit that are not shown on the Diagram. Some of these terms are explained first: CUT OFF: Cut of collapses the Vertical circuit during I2C Bus alignments, during CRT Set Up. ABL: ABL voltage is generated by monitoring the current through the Flyback transformer. This voltage will fluctuate down when the scene is bright and up when the scene is dark. The ABL voltage will manipulate the screen brightness and contrast to prevent blooming under these conditions. H BLK: H Blk: Horizontal and Vertical Blanking is developed within the Deflection circuit. The Horizontal Blanking pulse operates around 13V P/P and is produced by taking a sample pulse from the Deflection transformer T752. V BLK: V Blk: The Vertical Blanking pulse is generated from the Vertical output IC, I601 pin (11). This pulse normally operates at 21V P/P. IR: The Infrared Pulses coming from the remote control are routed through the Deflection PWB to the Digital Convergence Unit. During DCAM (Digital Convergence Adjustment Mode), the Remote Control provides instruction codes for the DCU. DIG RGB/ BUSY: This indicates Digital RGB and BUSY. Digital RGB represents the On Screen Display produced by the DCU for generating the Digital Convergence adjustment grid and text produced during certain conditions such as Magic Focus, Sensor Initialization, Data Storage, etc Busy notifies the DAC1 (I006 pin 1) which in turn notifies the Microprocessor I001 that the DCU has entered the DCAM. During this time, the Microprocessor ignores the remote control commands.
PAGE 03-02

MAGIC SW: (MAGIC FOCUS) When the customer activates MAGIC FOCUS from the Front Control panel or via the Menu, Magic Focus is Energized by producing a low at pin 14 of the DCU. D SIZE: Digital Size is a control signal for raster enlargement when MAGIC FOCUS is operated. Raster enlargement is required for the MAGIC FOCUS PATTERN to hit the photo sensors. This signal is output from DCU and routed to the base of Q710 for enlarging horizontal size through the Pin Cushion circuit and through Q603 to the Vertical Output IC I601 pin (4) to enlarge the vertical size. In some cases, this control signal is called "A.SIZE". It's the same function between DIG.SIZE and A.SIZE. TO CONVERGENCE YOKES: The DCU provides compensation signal for deflection abnormalities to the convergence output IC. The Convergence output IC in turn, amplify the signals and rout them to the convergence yokes. +B 115V1: The Deflection transformer receives the 115V V1 DC source. +B 115V2: The High Voltage Transformer TH01 (Flyback) receives the 115V V2 DC source. HV PARABOLA: See DF Out. SCREEN 700V: 700V Supplied to the screen grids on the CRTs. FOCUS 12KV: Focus voltage supplied to the CRTs. 30Kv HV: 30,000 volts DC supplied to the CRTs anodes. TO DEFLECTION YOKES: Horizontal and Vertical deflection wave forms driving the deflection yokes. V SQUEEZE: (This signal is not used in the 16 X 9 screen aspect models). V. SQU is a signal that goes high when a 1080i signal is input through component in and Display 5 (1080i Mode) is selected through the customers menu. This signal is generated by the Rainforest IC. When this signal goes high, it switches the DCU into a different set of memories for Convergence data and Magic Focus data. It also shrinks the Vertical Size to match the 16 X 9 image to squeeze all the visible horizontal lines into a 16 X 9 image. NOTE: 16 X 9 Aspect models have the ability to select 1080i mode as well. However, they do not produce the V. Squeeze signal because theres no need for it. 1080i Through Mode means that the signal bypasses the Flex Converter and is processed directly by the Rainforest IC. SERVICE ONLY SWITCH: Drops pin 9 of the PDG connector low and the DCU enters the Digital Convergence Adjustment Mode, (DCAM), producing the DCAM grid.
PAGE 03-03
DP1X DEFLECTION BLOCK DIAGRAM

IH01 HV Control (M6250B) HV DRIVE QH02 GT8Q101 ABL FBT THO1 3 / FOCUS PACK High Voltage Transformer Focus (9KV) / 3 Screen (700V) HV OUT (QH01) 32Kv HV To Deflection Yokes To Deflection Yokes
11V
ABL
H Blk
DC couple / 3 Size Regulation Control HV Parabola
HIGH VOLTAGE REGULATION DETECTOR Focus 12Kv
11V +28V I601 V Squeeze V Parabola Saw D Size VERTICAL OUTPUT 1100V H Blk H-SIZE SIDE-PIN CONTROL I701 115V B+
Cut Off V Drive
V Blk
V Squeeze Not in 16X9 Aspect Sets B+ Modulator
TDA817A
DYNAMIC FOCUS OUT 2SC4686X3
DF Out Deflection Transformer
D Size
H Drive HORZ. DRIVE 2SC3116 Q751 2SC5690 Q777 HORZ. OUT
Vcp H Blk +26V, -26V
H Blk IR Dig RGB Busy IR Dig RGB Busy H Blk
HOT T752
+B (115V)
PHOTO SENSOR V Blk 6 / +5V -5V SERVICE SWITCH
/ 8 (DP17) Not in / 4 (DP1X) 43FDX10B 8 / DIGITAL CONV. UNIT HC2152/3
SENSOR DISTRIBUTION
Deflection runs at 33.75 Khz at all times for all inputs.
+26P, -26P
Retrace Pulse
34v, -34v CONV. OUT STK392-110 6 / To Convergence Yokes Note: Magic SW Switch called Convergence Adjust in 43FDX10B
V Squeeze Not in 16X9
PAGE 03-04
From Sig PWB
See Note: Magic SW
D Size
DP-1X HORIZONTAL DRIVE CIRCUIT DESCRIPTION

HORIZONTAL DRIVE CIRCUIT DIAGRAM DESCRIPTION: (See Circuit Diagram) CIRCUIT DESCRIPTION When B+ arrives at the Rainforest IC IC01 pin (19), horizontal drive is output from pin (26). The drive signal is routed through the connector PSD2 pin 5 to the Horizontal Driver Transistor Q709. This transistor switches the ground return for pin (8) of the Driver transformer (T702). 28 volts is supplied to pin (5) and this switching allows EMF to develop. As this signal collapses, it creates a pulse on the output pin of (T702) at pin (4) to the base of the Deflection Horizontal output transistor Q777. Two transistors monitor the SW +9V line, Q707 and Q708. When the set is turned off, the H. Drive signal from IC01 could stop too soon. If this were to happen, the Horizontal output transistor Q777 would be damaged. To prevent this, if the SW +9V line drops, Q707 senses this because its base voltage drops. The base of Q708 rises and turns on, grounding the output from the H. Drive Transistor Q709. (Note: New Information: Q707 and Q708 SHOULD BE REMOVED from the Circuit if Q777 is ever found shorted or defective.) Q777 transistor switches the primary windings of the Deflection Transformer T701. T701 transformer produces the following output pulses; Deflection Pulse from pin (7): This pulse is used by; 1) To X-Ray Protect through D707: This signal is generated by monitoring the Deflection Transformer. If a rectified DC voltage that is created by the Deflection transformer is not detected, the power supply is placed into shut down. 2) The Dynamic Focus OUT Circuit PWB through PDK4 connector pin 5: A Dynamic Focus waveform, (Horz. Parabola) is created. This is a parabolic waveform that is superimposed upon the static focus voltage to compensate for beam shape abnormalities which occur on the outside edges of the screen because the beam has to travel further to those locations. 3) 1100V Generation circuit through D711, D712 and the connector PDF1 pin 1. This is the Dynamic Focus output voltage. +28V, M26V and RETRACE PULSE +28P and M28P: The positive 28V and the negative 28V is routed to the Deflection transformer T701. They enter the transformer as a pure DC voltage then a 7.5V P/P horizontal pulse is added to the DC voltage and leaves as +28P and M28P. From here these voltages are routed to the Convergence output section and they are rectified. They become +33V and -33V respectively. This process prevents the need for another power supply. (Note: the M stands for Minus voltage.) HORIZONTAL BLANKING (H. Blk) GENERATED from pin (7) of T701: The Horizontal Pulse is also routed to the Horizontal Blanking generation transistor Q706. This transistor generates the 13V P/P called H Blk. This signal goes to the following circuits; To pin the PSD2 connector pin 7 to pin (24) of IC01 as FBP In. Here this signal is used as a comparison signal. It is compared to the reference signal coming in at pin (15) Horizontal Sync. If there are any differences between these two signals, the output Drive signal from pin (26) is corrected. NOTE: When a 1080i signal is input through component inputs, the Rainforest IC detects this as well and outputs the Vertical Squeeze (V. Squ) signal from pin (36). (NOT in the 16 X 9 Aspect Models). The Reference signal for Horizontal Sync now becomes the Y input from component, pin (8). To the Convergence circuit for correction waveform generation. Sweep Loss Circuit (QN01) to shut off the CRTs if Horizontal deflection is lost. Through the connector PSD2 pin (7): The H Blk signal is routed from here to the Signal PWB to be used by different circuits. The Microprocessor uses this signal for OSD positioning and for Station Detection during Auto programming within the coincidence detector. The PinP unit uses this signal for switching purposes. Like the read/write clock, positioning, etc
PAGE 03-05
DP-1X HORIZONTAL DRIVE CIRCUIT DESCRIPTION

The Horizontal Blanking signal H Blk from Q706 is also sent to the High Voltage Driver IC IH01 pin (3). This IC uses this signal as its reference signal to produce the High Voltage Drive waveform output from pin (1). This output is routed to the driver transistors, QH02. Then to the High Voltage Horizontal Output Transistor QH01. This transistor switches the primary of the Flyback transformer TH01. Deflection B+ 115V2 is sent through pin (9) and output pin (10) to the collector of the Horizontal Output Transistor QH01.
A sample of the High Voltage is output from the Flyback transformer TH01 pin (12). This voltage is sent to pin (9) of the High Voltage Driver IC IH01. This voltage is compared to the reference voltage available at pin (12). If there is a difference between the two voltages, an error voltage is generated and output from pin (10) and input again at pin (11) where it manipulates the PWM (Pulse Width Modulation) signal producing the Horizontal Drive signal output from pin (1). The error signal from pin (10) is also sent to the Side Pen Cushion circuit through (R752). This signal manipulates the amount of pin cushion correction dependant upon the amount of High Voltage error voltage detected by the Side Pen Cushion op-amp (I701) at pin (3). Its important to notice that the High Voltage circuit can not function without the Horizontal Deflection circuit providing a drive signal. GENERAL INFORMATION: The DP-1X deflection circuit differs from conventional Hitachi product. It utilizes in a sense, two horizontal output circuits. One for Deflection and one for High Voltage. This allows for better deflection stabilization and is not influenced by fluctuations of the High Voltage circuit which may cause unacceptable breathing and side pulling of the deflection.
PAGE 03-06
DP1X SERIES CHASSIS HORIZONTAL DRIVE CIRCUIT

To Micro. for OSD, Auto Prog, SD, AFC,
PSD3 11
H. Def. Yoke B H. Def. Yoke G
H. Def. Yoke R
PSD2 24 FBP In HVCO 21

Osc. XC01 Y2 In
IC01
VCC
19
HVCC
7 8 16 T701
Def Power Def PWB
7 8 1
H.Blk.
To Dynamic Focus Through PDK4 (5)
5
HD1 In Def. H Pulse
H Out Rainforest IC T702
26 H Out
Signal PWB
1080i Through Mode H. Sync In From Flex Converter
To X-Ray Protect? Through R728, D707 +28V
Q709 Q708
28V SW+9V B+ 115V V1
5 1 8 4
Q777 Q701
6 5
11 12 9 10
+28P M28V M28P
1100V Generation D711, D712 PDF1 (1)
Q777 Protection Circuit
Q707
H.Blk. See Voltage and Waveform Chart on next page. Gen
Q706 3
IH01
Drive
115V V2 QH02
TH01
High Voltage
To Convergence Circuit To Pin Cushion Correction Circuit
1 Com1 12
Ref. V. QH01
10
To Sweep Loss Det. Circuit QN01
I701
11 10
E r r o r
PAGE 03-07
FB In
HV Sample
12
DP-1X SERIES CHASSIS HORIZONTAL DRIVE IC VOLTAGES & WAVE FORMS

Pin 1 = 4.79V (6.2V with Blank Raster) Varies with Brightness levels. Pin 2 = 11.58V Pin 3 = 0.68V Pin 4 = 2.34V IH01 Pin 5 = 1.52V Gen Pin 6 = 0.0V 3 Drive Pin 7 = 1.65V 1 Pin 8 = 0.0V Com1 Pin 9 = 7.11V Pin 10 = 7.11V E 12 Pin 11 = 7.11V r 11 Pin 12 = 7.11V r Pin 13 = 2.34V o 10 9 r Pin 14 = 1.85V Pin 15 = 4.89V Pin 16 = 0.0V
Pin 1 Pin 3
1.4V P/P 33.75Khz 600mV P/P 33.75Khz
Pin 4
296mV P/P 33.75Khz
PAGE 03-08
DP-1X Sweep Loss Circuit Diagram Explanation

(See Circuit Diagram on Page 03-10) The key component in the Sweep Loss Detection circuit is QN02. This transistor is normally biased off. When the base becomes more negative, it will be turned on, causing the SW +11V to be applied to two different circuits, the Spot circuit and the High Voltage Drive circuit. When QN02 is turned on, the SW +11V will be applied to the anode of DN11, forward biasing it. This voltage will then pass through DN11. It will then be clamped by DN12, and arrive at pin 3 of PSD2. It will then be directed to the Signal PWB where it will activate the Video Mute circuitry Q023 - Q021. This is done to prevent CRT burns. Another input to this circuit is pin 4 of PSD2 called CUT OFF. This will activate when accessing certain adjustments parameters in the service mode; i.e. turning off vertical drive for making CRT drive or cut-off adjustments. When Vertical Drive is defeated, the Vertical Sweep loss circuit would activate. Cut Off is routed to QN06 to inhibit the Spot line from activating and shutting off the CRTs.
SPOT CIRCUIT
HIGH VOLTAGE DRIVE CIRCUIT
When QN02 is turned on, the SW +11V will also be routed through RN15 and DN09 and applied to the High Voltage Drive IC IH01 at pin 14. When this occurs, the IC will stop generating the drive signal that is used to produce High Voltage via QH02, the High Voltage Driver. Again, this is done to prevent CRT burn, especially during sweep loss.
CONCERNING QN02
There are several factors that can affect the operation of QN02; loss of vertical or horizontal blanking. The Vertical pulse at the base of QN05 switches ON05 on and off at the vertical rate. This discharges CN03 sufficiently enough to prevent the base of QN04 from going high to turn it on and activate QN02. When the 24 Vp/p positive vertical blanking pulse is missing from the base of QN05, it will be turned off, which will cause the collector to go high because CN03 charges up through RN11. This in turn will cause QN04 to turn on because its base pulls up high, creating an increase of current flow from emitter to collector and up through RN08, (which is located across the emitter base junction of QN02), to the SW +11V supply. This increase of current flow through RN08 will bias on QN02 and the events described in Spot Circuit Activation above will occur. The Horizontal pulse at the base of QN01 switches ON01 on and off at the horizontal rate. This discharges CN02 sufficiently enough to prevent the base of QN03 from going high to turn it on and activate QN02. When the 11.6 Vp/p positive horizontal blanking pulse is missing from the base of QN01, it will be turned off, which will cause the collector to go high through DN03, RN02 and SW +11V as CN02 charges. This in turn will cause QN03 to turn on because its base is pulled up high when DN02 fires. When QN03 turns on, an increase of current flow from emitter to collector, through RN07, and up through RN08. This increase of current flow through RN08 will bias on QN02 and the events described in Spot Circuit Activation above will occur.
Loss of Vertical Blanking (V Blk)
Loss of Horizontal Blanking (H Blk)
Page 03-09
DP1X SWEEP LOSS DETECTION CIRCUIT

SW+11V
Vertical Blanking From Pin 11 I601

V. Blk. CN04
RN12
RN11 DN08 CN03
QN04
RN09
QN05
RN13
To Deflection Power Supply Circuit Diagram

SPOTPROTECT DN04 DN05
DN06 DN07
RN14 24V P/P
RN07 RN02 RN08 DN13
SW+11V
SW+11V
QN02 Horizontal Blanking From Q706 Emitter

CN01 H. Blk. RN04 RN05 11.6V P/P SPOT CN02 RN03 DN03 DN02 DN01 RN01 RN15 RN10 High Voltage Driver IC
QN03
RN06 DN09
QN01
IH01
14 Stops Drive
PSD2 3
Prevents CRT Burn DN12
DN11
DN10 RN16
RH08 1 Drive
To Q023 Signal 1of 3 See A/V MUTE Circuit

CUT OFF
QH02
High Voltage H Drive Spot Inhibit
RN17
Stops High Voltage Drive Signals From being produced when Sweep Loss is detected.
4 When Vertical Drive is turned Off during adjustment, I 2C.
QN06
From I006 DAC1 Pin 6
PAGE 03-10
DP-1X CHASSIS DISPLAYING A (16x9) IMAGE ON (4X3) DISPLAY TOP AND BOTTOM PANNELS ARE OSD GENERATED
Top Pannel
Customer Menu Vertical Center Adjustable
Slightly above black to avoid 16X9 burning an image
Bottom Pannel
THROUGH MODE, VERTICAL IS COLLAPSED

No Deflection
Visible Area
No Deflection in the Black Area. All 540 lines compressed into the visable area. Possibility of 16X9 window burn in!!!!
No Deflection
PAGE 03-11
VERTICAL SQUEEZE FOR 1080i THROUGH MODE NOT FOR THE 16 X 9 ASPECT MODELS
SW+9V PSD2
DEFLECTION PWB
I601 VERTICAL RAMP

C601
IC01
1
RG58 RC84
Vertical Squeeze (V. SQU)
DAC 2
36 Q601
R634 C612 R603 D602
RAINFOREST IC
Y2 In
Component Y 1080i Only 16x9 HD
C603
SIGNAL PWB R742

Vertical Parabolic
C702
115V v2
R744 R743 RH30
RH29 47K
RH27 39K
Q704
QH03
RH28 33K
PAGE 03-12
To Side Pin Cushion Circuit I701, Q703, Q701
ABL To PSD2 pin 2
From Flyback Pin 3
DP-1X (4 X 3 Aspect Models) SERIES CHASSIS VERTICAL OUTPUT CIRCUIT

PMB
To Micro. for OSD Positioning Def Power Def PWB R626
2 1
V. Def. Yoke B
PSD2
PSD3
X Ray Protect
28V Q604
C610 R627
IC01
VCC D608 R631
11
HVCO Osc.
55 21 15
R630 R629 0.68
Y/CVcc
7 2 1
PMG
V.Blk.
9
VD1 In V. Sync In From Flex Converter C604 D603
V Drive
27 VP Out
V. Def. Yoke G
Signal PWB
PMR 6 Gnd I601 3 Trigger

D601 Input Vs
R602
10
L601 R622 C609
R628 R625
2 1
V. Def. YokeR D606
1 2
+ C605 D604 D607
To Vertical Sweep Loss Detection Circuit C612 To Conv. Circuit
V OUT Output Stage Vs
D605
Q601
C603
D602
C601
7
Ramp Gen
11 9 8 5
C602 R604
R634
R616 R605 R606 R621 C607
R615 C606
Q602
Buffer Out NC R612
Flyback Pulse Inverting Input
R603 R635
V Squeeze
D Size
Q603
V OUT
Hight Adj
R607 V.Size R618 R614 R608
C608 R620 1.2 ohm R619 1.2 ohm
To Side Pin Cushion Circuit To Dynamic Focus Circuit
PAGE 03-13
R611
V.Blk.
R613 R610
R609
DP-14G (16 X 9 Aspect Models) SERIES CHASSIS VERTICAL OUTPUT CIRCUIT

PMB
To Micro. for OSD Positioning Def Power Def PWB R626
2 1
V. Def. Yoke B
PSD2
PSD3
X Ray Protect
28V Q604
C610 R627
IC01
VCC D608 R631
11
HVCO Osc.
55 21 15
R630 R629 0.68
Y/CVcc
7 2 1
PMG
V.Blk.
9
VD1 In V. Sync In From Flex Converter C604 D603
V Drive
27 VP Out
V. Def. Yoke G
Signal PWB
PMR 6
Gnd Vs R622
I601
10
L601 C609
R628 R625
2 1
V. Def. YokeR D606
R602
3 2
+ C605 D604 D607
D601
Trigger Input
V OUT Output Stage Vs
D605
7 11 9 8
C603
To Conv. Circuit
Ramp Gen Flyback Pulse Inverting Input Buffer Out
R616 R605 R604 R606 R621 C607
R615 C606
To Vertical Sweep Loss Detection Circuit
R614
5
NC C602
V OUT
R618 Hight Adj
R613
Q503
R611
4
V.Blk. R610 R609
R607 V.Size R608
C608 R620 1.2 ohm R619 1.2 ohm
To Side Pin Cushion Circuit To Dynamic Focus Circuit
PAGE 03-14
D Size
DP-1X SIDE PINCUSHION CIRCUIT DIAGRAM

SW+11V
115V V2
R706
X-RAY Protect
R717 R707 C701 C722 R709 C702 R742 R710

SW+11V
D702
D703
Q701
R721 R708 R712
4.39V 5.17V 5.14V 11.61V
C701
V Parabolic
D701
R710
Through Mode = Hi
V Squeeze
R701
Q703
7
+
5
H Size
I701
R747 R704 + D713
R711 D714 R751 R713 C730
R734
R702
Q704
R703
1
7.11V
2
7.3V
High Voltage 9
Q710
D SIZE
Magic Focus = Hi
TH01
R714 R715
IH01
C731
H Drive 3
Gen Drive Com1
115V V2 QH02 QH01 1
10
To H. Drive Transformer T701
R752
11 10
E r r o r
12 To H. Linearity off H. Yoke Returns L704, L705 9
Ref. V.
FB In HV Sample 12
PAGE 03-15
L703 R729
C715
DIGITAL CONVERGENCE INFORMATION

DP-1X CHASSIS
SECTION 4
DP-1X DIGITAL CONVERGENCE INTERCONNECT DESCRIPTION

Use this explanation in conjunction with the Digital Convergence Interconnect circuit diagram Page 04-05. The Digital Convergence circuit is responsible for maintaining proper convergence of all three colors being produced by the CRTs. Many different abnormalities can be quickly corrected by running Magic Focus. The Digital convergence Interconnect Diagram depicts how the Digital Convergence Circuit is interfaced with the rest of the Projections circuits. The main components and/or circuits are; THE DIGITAL CONVERGENCE UNIT (DCU) INFRARED REMOTE RECEIVER ON SCREEN DISPLAY PATH CONVERGENCE OUTPUT STKs CONVERGENCE YOKES MAGIC FOCUS SENSORS AND INTERFACE MICROPROCESSOR RAINFOREST IC (Video Processor). SERVICE ONLY SWITCH MAGIC FOCUS activation control utilizing the Magic Focus Switch on Front Control Panel. THE DIGITAL CONVERGENCE UNIT (DCU) (Generic for 8 sensor array models). The DCU is the heart of the Digital convergence circuit. Held within are all the necessary components for generating the necessary waveforms for correction, and associated memories for the adjustment data and Magic Focus Data.
Sensors (X8)
Technician's Eye Adjust through observation Stored during Initialize Stored Light Sensor Data EEPROM 2K Bit Data Comparator
between stored data and light sensor data
SCREEN
M IR
Light
Remote Control Timing Controller Serial-Parallel Converter
RO R
A/D
Sensor PWB
R
H
CRT B G
Infra-Red Decoder To Video Circuits Via O.S.D. Displays CrossHatch 256 Adjusted Points Per/Color One Chip CPU 8 bit 128 Kbit
Error Data Digital Cross Hatch Gen.
2nd S/H
Timing Controler D/A 1st S/H
CY CLAMP
Serial/Parallel Converter SLOW Gate Array 4000 gates
117 Points Per/Color

Addressable by Technician Also available; 35 Adjustment Points 9 Adjustment Points
X1
X6
X6
X6
X6
EEPROM (2Kbit)
Calculation of other 139 points per/color S-RAM (256Kbit) FAST
INTERPOLATION
Back Up
DIGITAL CONVERGENCE CIRCUIT
117 Points Per/Color
D/A Conv. Static Centering
AC Applied, Copy from EEPROM, then caculations will be made. Time, approx. 20 sec.
CLAMP
LPF
Figure 1 The Block above shows the relationship of the DCU to the rest of the set. Note that the light being produced by the CRTs is what is used by the sensors for Magic Focus. This allows the DCU to make adjustments regardless of circuit changes, magnet influence or mechanical, by actually using the light on the screen to make judgments. EEPROM AND SRAM SHOWN IN FIGURE 1: (8 Sensor Array only) (4 Sensor for Centering only). Each color can be adjusted in any one of 117 different locations. The internal workings of the DCU can actually make 256 adjustment points per color. These adjustment points are actual digital data stored in memory. This data
PAGE 04-01

represents a specific correction signal for that specific location. When the Service Technician makes any adjustment, the new information must be stored in memory, EEPROM. The EEPROM only stores the 117 different adjustment points data, the SRAM interpolates to come up the additional 139 adjustment points for a total of 256 per color. The EEPROM data is slow in relationship to the actual deflection raster change. The SRAM is a very fast memory. So, during the first application of AC power, the EEPROM data is read and the SRAM makes the interpolation and as long as power remains, interpolation no longer has to be made. This can be seen during an adjustment. If the Interpolation key is pressed on the remote control, what is happening is that the SRAM must make those additional calculations beyond the 117 made by the Servicer and this is all placed into memory. INFRARED REMOTE CONTROL INPUT SHOWN IN FIGURE 1: As can be seen in Figure 1, the Infrared Remote control signals actually manipulate the internal data when the Service Only Switch is pressed on the Deflection PWB. This process actually prevents the Microprocessor from responding to Remote commands, via a Busy line output from the DCU. (See Microprocessor Port Description page for further details.) INTERNAL CONTROLLER, D/A CONVERTERS SHOWN IN FIGURE 1: The internal controller, takes the stored data and converts it to a complicated Convergence correction waveform for each color. The Data is converted through the D/A converter, 1st and 2nd sample and hold, the Low Pass Filter that smoothes out the parasitic harmonic pulses from the digital circuit and the output Clamp that fixes the DC offset level. The DC offset voltage is adjusted by several things. (16X9 aspect SWX models with 8 Sensors only.) Raster Centering. The Raster Centering adjustment actually moves the DC offset voltage for Horizontal and Vertical direction. This Offset voltage will move the entire raster Up or Down, Left or Right. Static Centering. This is accessed by holding down the Magic Focus button on the front control panel for more that 10 Seconds. The word Static will come up on the screen, generated by the DCU, and using the remote controls up/down/left or right cursor buttons, the Red or Blue raster can again be moved up/down/left or right. This allows adjustment of the entire raster for Red or Blue to match the Green Raster. By holding down the Magic button for more that 5 seconds, but not more than 10, the word Center comes up on screen. Again generated from the DCU. This adjustment only moves the center 60% of the raster for Red or Blue. The assumption for this adjustment was related to the location of the Magic Focus sensors located on the outside perimeter of the inside cabinet. It was assumed possible that the outside could have been corrected, but the inside middle might not. This adjustment is rarely necessary if at all. MAGIC FOCUS MEMORY SHOWN IN FIGURE 1: NOTE: These sets have two Digital Convergence Memories. One for Normal display mode and one for 1080i Through Mode display. (4X3 Aspect Models only). Normal requires a complete Digital Convergence adjustment procedure along with Magic Focus Sensor Initialization and 1080i Through Mode does too! (4X3 Aspect Models only). When a complete Digital Convergence procedure has been performed and the adjustment information stored in memory by pressing the PROG button twice (2), it is mandatory to run Sensor Initialization. This is done by pressing the PROG button on the remote once (1), then pressing the PIP CH button. This begins a preprogrammed generation of different light patterns. Magic Focus memory memorizes the characteristics of the light pattern produced by the digital convergence module. If a convergence touchup is required in the future, the customer simply presses the Magic Focus button on the front panel and the set begins another preprogrammed production of different light patterns. This automated process duplicates the same light pattern it memorized from the initialization process, re-aligns the set to the memorized convergence condition.
PAGE 04-02

MAGIC FOCUS SENSORS SHOWN ON FIGURE 1: This process is a joint effort between the digital convergence module and 4 Photo-sensors, physically located on the middle edges of the cabinet, just behind the screen. The physical placement of the sensors assures that they will not produce a shadow on the screen that can be seen by the customer. Magic is activated when the set is on and by pressing the Magic button inside the front control panel door. An onscreen graphic will be displayed to confirm that the automatic convergence mode (Magic Focus) has begun. The digital convergence module produces different patterns for each CRT, and the sensors pick up the transmitted light, generate a DC voltage. This voltage is sent to the DCU and converted to digital data and compared with the memorized sensor initialization data. Distinct patterns will be generated in each primary color. As the process continues, the digital module manipulates the convergence correction waveforms that it is producing to force the convergence back into the original memorized configuration. When all cycles have been completed, the set will return to the original signal and the convergence will be corrected. In most cases, activating the Magic Focus will allow the set to correct itself, without further adjustments. EXPLANATION OF THE DIGITAL CONVERGENCE INTERCONNECT DIAGRAM: INFRARED RECEIVER: During normal operations, the IR receiver directs it signal to the Main Microprocessor where it interprets the incoming signal and performs a predefined set of operations. However, when the Service Only Switch is pressed, the Main Microprocessor must ignore remote control commands. Now the DCU receives theses commands and interprets them accordingly. The Microprocessor is notified when the DCU begins its operation by the BUSY line. As long as the BUSY line is active, the Main Microprocessor ignores the IR signal. ON SCREEN DISPLAY PATH: MICROPROCESSOR SOURCE FOR OSD: The On Screen Display signal path is shown with the normal OSD information such as Channel Numbers, Volume Graphic Bar, Main Menu, etc sent from the Main Microprocessor to the Rainforest IC IC01 pins 37, 38 and 39. These are positive going pulses, about 5 V p/p and about 3uS in length dependant upon there actual horizontal time for display. (See the On Screen Display Path Circuit Diagram Explanation for further details). DCU SOURCE FOR OSD: The DCU has to produce graphics as well. When the Service Only switch is pressed, the Main Microprocessor knows the DCU is Busy as described before. Now the On Screen Display path is from the DCU to the Rainforest IC IC01 pins 33, 34 and 35. The output for the DCU OSD characters is out the PDG connector pins (11 Dig Red, 12 Dig Green and 13 Dig Blue). These are routed through their buffers (QK06 Dig Red, QK07 Dig Green and QK08 Dig Blue) to the PDK1 connector pins (2 Dig Red, 4 Dig Green and 5 Dig Blue). Then through their buffers, (QC24 Dig Red, QC23 Dig Green and QC22 Dig Blue). Then it arrives at the Rainforest IC IC01 at pins (35 Dig Red, 34 Dig Green and 33 Dig Blue). When a character pulse arrives at any of these pins, the internal color amp is saturated and the output is generated to the CRTs. Any combination for these inputs generates either the primary color Red, Green or Blue or the complementary color Red and Green which creates Yellow, Red and Blue which creates Magenta or Green and Blue which creates Cyan. (See the On Screen Display Path Circuit Diagram Explanation for further details). OUTPUT STKs: These are output amplifiers that take the correction waveforms generated by the DCU and amplify them to be used by the Convergence Yoke assemblies for each color. RV is Red Vertical Convergence correction. Adjust the location either up or down for Red. RH is Red Horizontal Convergence correction. Adjust the location either left or right for Red. GV is Green Vertical Convergence correction. Adjust the location either up or down for Red. GH is Green Horizontal Convergence correction. Adjust the location either left or right for Red. BV is Blue Vertical Convergence correction. Adjust the location either up or down for Red. BH is Blue Horizontal Convergence correction. Adjust the location either left or right for Red.
PAGE 04-03

CONVERGENCE YOKES: Each CRT has a Deflection Yoke and a Convergence Yoke assembly. The Deflection manipulates the beam in accordance to the waveforms produced within the Horizontal Deflection circuit or the Vertical Deflection circuit. The Convergence Yoke assembly manipulates the Beam in accordance with the correction waveforms produced by the DCU. MAGIC FOCUS SENSORS AND INTERFACE: (4 Sensor Array) Same for 8 Sensor Array. Each of the four photo cells, called solar batteries in the service manual, have their own amps which develop the DC potential produced by the cells. Each amp is routed through the PDS1 connector and arrives at the PDS connector on the DCU where the DCU converts this DC voltage to Digital signals. These digital signals are used only when the Magic Focus Button is pressed and Magic Focus runs. MICROPROCESSOR: The Microprocessor is only involved in the Digital Convergence circuit related to IR (Infrared Remote Control Signals). When the DCU is put into the Digital Convergence Adjustment Mode, DCAM, the Microprocessor ignores IR pulses. This is accomplished by the BUSY signal from the DCU. The BUSY signal is routed from the DUC out the PDG connector pin 10, to the PDK1 connector pin 1, then the PSD1 connector pin 1 to the DAC1 I006 pin 1. Through I2 C data communications SCL1 and SDA1, the DAC1 IC tell the microprocessor that the DCU is busy. RAINFOREST IC (Video Processor). The Rainforest IC, IC01 is only involved with the Digital Convergence circuit related to OSD. SERVICE ONLY SWITCH: The Service Only Switch is located just in front of the DCU on the Convergence Output PWB. If the front speaker grills are removed and the front access panel is opened, the switch will be on the far left hand side. When this button is pressed with the TV ON, the DCU enters the Digital Convergence Adjustment Mode. If the button is pressed and held down with the TV OFF and the power button is pressed, the Digital Convergence RAM is cleared. This turns off any influence from the DCU related to beam deflection. Magnetic centering is performed in the mode as well as the ability to enter the 3X3, (9 adjustment points) mode. Note: For the 4X3 Aspect models only, this will clear RAM for the 1080i through mode as well. MAGIC FOCUS SWITCH: Located on the Front Control panel is the Magic Focus switch. When Magic Focus is activated by the customer pressing this switch, the DCU enters the MAGIC FOCUS adjustment mode described earlier. However, this year there is a change as to how the Magic Focus Switch works. When the Customer presses the Magic Focus Switch, the low is sent to I007 pin 9 (DAC3). This IC communicates with the Microprocessor. The Microprocessor then communicates with I006 (DAC2) and it outputs a low on pin 7 (Magic Sw). This in turn starts the Magic Focus function. Also this year, the Magic Focus can be started from the Customers Menu. When selected by the customer, the same communication is performed to I006 (DAC2) and a low is sent out pin 7 to the DCU to start Magic Focus. MAGIC FOCUS MEMORY: NOTE: These sets have two Digital Convergence Memories. One for Normal display mode and one for 1080i Through Mode display. (4X3 Aspect Models only). Normal requires a complete Digital Convergence adjustment procedure along with Magic Focus Sensor Initialization and 1080i Through Mode does too! (4X3 Aspect Models only).
PAGE 04-04
DP-1X CHASSIS "DIGITAL CONVERGENCE" INTERCONNECTION CIRCUIT DIAGRAM

OSD B 39 OSD B OSD G OSD R Dig OSD R Dig OSD G Dig OSD B 43 42 41 OSD G 38 OSD R 37 Dig OSD R Dig OSD G 34 Dig OSD B 33 49 35 OSD R OSD G 38 39 OSD B
I007
QC19 QC20 QC21 QC24 QC23 QC22 B
BUSY BUSY 37
IC01
R G QC40
5
2H Video PWB
QC30 QC35
3
PZC
1
DAC3
I001
SDA1 SCL1 IR
R G B
To CRTs
DAC2 Rainforest
+28P +33V 10 5 6 + -
I006
14
15
IR In
Main Up
Signal PWB
2
BUSY
MAG SW
-5V
1
PCB
BV 9 7 CYV+ CYV2 1
D Size from DCU pin 6 PDG
PDG PDC
1 BV
Service Only
+5V
3 4 9 2 5 GH BH
Magic Focus
1 2 3 4 5 6 7 H Blk PDK3 pin 7 D SIZE PDK3 pin 2 V Blk PDK3 pin 5 15 7 6 7 5 6 MAG SW 14 5 Dig B 13 4 Dig G 12 3 IR-In 8 "DCAM" Digital Convergence Mode 2 Dig R 11 1 BUSY
SK01 +5V SRAM

10
IK05
14 15 + BH
To Blue Convergence Yokes
Deflection PWB PSD1 PDK1
UKDG HC2153
11 13 GH + 18 16 17 8 12 4
CYH+ CYH-
4 3
SM09 QK06
IR Out QM05 QK07 QK08
PCG
CYH+ CYH-28P -33V 4 3
QM01
HMO1
Stby +5V
IR Receiver
PFS
MAG SW
Ft. Control PWB PDS1

+5V 1 GND 2 From IK01 3 4 5 6 7 8 9 10 11 S7 S6 GND S5 GND S4 GND S3 GND S2 S1 S0 Gnd S7 S6 GND S5 GND S4 GND S3 GND S2 S1 S0
Signal PWB
+5V Digital
Digital Convergence Unit "DCU"
1 17 8 12 GV 4 9 4 GV 6 + CYV+ 7 CYV2
To Green Convergence Yokes
PDS
1 2 3 4 5 6 7 8 9
SM09 is Convergence Adjust in 43FDX10B
"Mounted on Deflection PWB"
PCR
6 7 RV
IK04
V Squeez PDK3 pin 1 Not in 16 X 9 Models 14 RH 8 RH 15 RV + -
11 13 18 + 10 5 16
CYV+ CYVCYH+ CYH-
2 1 4 3
To Red Convergence Yokes
Sensor PWB
LED S1, S3 S5 & S7 4 Total Sensors
Normal "Lo"
9 Mute 1
IK02 Convergence PWB

3
+28P 2 +28V
+33V
PAGE 04-05
Not in the 43FDX10B DP-15E Chassis
DP17 Chassis use 8 Sensor Array
Convergence PWB
REMOTE CONTROL CLU-5711 TSI (P/N HL01641)

USED IN MODELS: 61SWX10B, 61SWX12B 53SWX10B, 53SWX12B 43UWX10B, 53UWX10B 61UDX10B, 53UDX10B 43FDX11B, 43FDX10B CURSOR UP
4 5 8 0
C.C.
POWER
TV
VCR
CBL
SAT
SOURCE WIZARD DVD AV1 AV2 AV3
CURSOR DOWN
1 2 3 6 9
CURSOR RIGHT RED (7 X 5)

LAST CH
CURSOR LEFT
SLEEP
RASTER PHASE BLUE (13X9) REMOVE COLOR

VOL
ANT
HELP
ASPECT
PIX
U MEN
EXIT
CROSSHATCH VIDEO CORRECTION BUTTONS GREEN (3 X 3)

5
SELECT
CH
SV VID
CS VC R
MUT E
PL
STA
TUS
IDE /TV
HD SC VID
4
1 VID 2
US
INFO
GU
CALCULATE
PIP
VID
VID3
CENTERING READ OLD ROM DATA PRESS (2X)
PIP CH
FREEZE
INITIALIZE PIP MODE + PIP CH WRITE TO ROM PRESS (2X)
PIP-MODE
PIP ACCESS SWAP
PROG
TV/VCR
SLOW
REC
HITACHI
CLU-5711TSI
PAGE 04-06

USED IN MODELS: 53SBX10B
TV
POWER
VCR
CBL
SAT
SOURCE WIZARD
CURSOR UP
DVD
AV1
AV2
AV3
CURSOR DOWN
1 2 5 8 0
HELP
3 6 9
LAST CH
CURSOR LEFT
4 7
SLEEP
CURSOR RIGHT RED (7 X 5) RASTER PHASE CROSSHATCH VIDEO CORRECTION BUTTONS GREEN (3 X 3)
BLUE (13X9) REMOVE COLOR
INPUT
PIX
MEN
EXIT
VOL
SELECT
CH
SV CS
MUT E
VC RP LU S+
TUS STA
INFO
HD SC
/TV IDE GU
CALCULATE
PIP PIP CH FREEZE
CENTERING
PIP ACCESS SWAP
PIP-MODE
READ OLD ROM DATA PRESS (2X)
PROG
TV/VCR
SLOW
REC
HITACHI
CLU-5712TSI
PAGE 04-07
REMOTE CONTROL CLU-4311UG (P/N HL01651) Used with 60DX10B, 50DX10B 43GX10B, 50GX30B HP-1X Chassis
READ OLD ROM DATA PRESS (2X) RASTER PHASE
POWER TV CBL/SAT DVD/VCR
SWAP PIP HELP PIP CH
MOVE FREEZE
WRITE TO ROM PRESS (2X) CENTERING
MENU
REMOVE COLOR
SELECT
INITIALIZE PIP MODE + PIP CH

MUTE
CORRECTION BUTTONS
EXIT LAST CH
CROSSHATCH VIDEO
VOL CH
CURSOR UP
CURSOR DOWN
CURSOR LEFT
CURSOR RIGHT
RED (7 X 5) GREEN (3 X 3)
BLUE (13X9)
INPUT
STATUS
REC
TV/VCR
PIX
HITACHI
CLU-4311UG
PAGE 04-08
DIGITAL CONVERGENCE OVERLAY DIMENSIONS

NOTE: Aspect may not be correct but dimensions are correct.
43FDX10B & 43UDX10B OVERLAY DIMENSIONS (4 X 3) NORMAL MODE

874 11 34 42 84 84 84 84 84 84 42 34 V. SIZE Centering Offset R B 656 71 77 71 71 71 H. SIZE 71 71 71 71 71 11
PART NUMBER H312251
RED OFFSET = 20mm BLUE OFFSET = 25mm (43UDX) BLUE OFFSET = 35mm (43FDX)
874
VERTICAL SIZE = 560mm HORIZONTAL SIZE = 825mm
43FDX10B & 43UDX10B OVERLAY DIMENSIONS (4 X 3) V. SQUEEZE MODE

20 82 20 32 65 65 65 65 65 65 32 20 82 492 656 70 70 70 70 70 70 70 70 70 70 70 70 20
PART NUMBER H312252
V SQUEEZE 16 X 9 HD MODE
PAGE 04-09

53UDX10B OVERLAY DIMENSIONS (4 X 3) NORMAL MODE

1078 13 44 52 103 103 103 103 103 103 52 44 V. SIZE Centering Offset R B 808 88 88 88 88 88 H. SIZE 88 88 88 88 88 13
PART NUMBER H312253
RED OFFSET = 15mm BLUE OFFSET = 25mm
53UDX10B OVERLAY DIMENSIONS (4 X 3) V. SQUEEZE

1078 20 82 19.9 32.3 64.6 64.6 64.6 64.6 64.6 64.6 32.3 19.9 82 606 808 69.5 69.5 69.5 69.5 69.5 69.5 69.5 69.5 69.5 69.5 69.5 69.5 20
PART NUMBER H312254
PAGE 04-10

61UDX10B OVERLAY DIMENSIONS (4 X 3) NORMAL MODE

1240 15.2 100.8 100.8 100.8 100.8 100.8 48.5 59.5 119 119 119 119 119 119 59.5 48.5 V. SIZE Centering Offset R B 930 H. SIZE 100.8 100.8 100.8 100.8 100.8 15.2
PART NUMBER H312255
61UDX10B OVERLAY DIMENSIONS (4 X 3) V SQUEEZE MODE

1240 27.8 116 28.4 45.8 91.6 91.6 91.6 91.6 91.6 91.6 45.8 28.4 116 698 930 98.7 98.7 98.7 98.7 98.7 98.7 98.7 98.7 98.7 98.7 98.7 98.7 27.8
PART NUMBER H312256
PAGE 04-11

43UWX10B" OVERLAY DIMENSIONS (16 X 9 Aspect)

952 20 25.7 34.5 69.1 69.1 69.1 69.1 69.1 69.1 34.5 25.7 V. SIZE Centering Offset R B 535 76 76 76 76 76 H. SIZE 76 76 76 76 76 20
PART NUMBER H312259

1173.2
53UWX10B & 53SWX10B/12B OVERLAY DIMENSIONS (16 X 9 Aspect)

25 93.6 31.8 42.6 85.2 85.2 85.2 85.2 85.2 85.2 42.6 31.8 V. SIZE Centering Offset R B 660 93.6 93.6 93.6 93.6 H. SIZE 93.6 93.6 93.6 93.6 93.6 25
PART NUMBER H312257
RED OFFSET = 20mm VERTICAL SIZE = 580mm BLUE OFFSET = 25mm HORIZONTAL SIZE = 1060mm (53UDX) HORIZONTAL SIZE = 1105mm (53SWX) PAGE 04-12

61UWX10B & 61SWX10B/12B OVERLAY DIMENSIONS (16 X 9 Aspect)

1350 28.8 107.7 107.7 107.7 107.7 107.7 36.6 49.2 98.4 98.4 98.4 98.4 98.4 98.4 49.2 36.6 V. SIZE Centering Offset R B 762 H. SIZE 107.7 107.7 107.7 107.7 107.7 28.8
PART NUMBER H312258
PAGE 04-13
DP-1X OVERLAY PART NUMBERS Below is the jig screen part number for the 2H models. 2001 Models HITACHI MODELS: H312251 43 4x3 Full Mode H312252 43 4x3 V Squeeze Mode H312253 53 4x3 Full Mode H312254 53 4x3 V Squeeze Mode H312255 61 4x3 Full Mode H312256 61 4x3 V Squeeze Mode H312259 43 16x9 H312257 53 16x9 H312258 61 16x9 PHILIPS MODELS: H312261 60 Phillips 4x3 Full Mode H312262 60 Phillips 4x3 V Squeeze Mode H312263 55 Phillips 4x3 Full Mode H312264 55 Philips 4x3 V Squeeze Mode ZENITH MODELS: H312265 56 Zenith 16x9 H312266 65 Zenith 16x9
PAGE 04-14
VIDEO INFORMATION
DP-1X CHASSIS
SECTION 5
DP-1X Chassis Video Signal Path - NTSC
SIGNAL PWB
TERMINAL PWB
QX07 4 V In For PinP Only
IX01 A/V Select

PST1 13 63 C In 1 51 18 30 QX09 40 Y In QX08 QX12 6 C In QX11 Sub Cr Out 22 Sub Cb Out 21 Sub Y Out 20 3 C Out Y In 1 49 1 Y Out 2Line Y/C Separator V Out 1 53
U501 IX03
Q505
IX02
Main Tuner
U502
Q506
SUB Video/Chroma Processor
Sub Tuner
V1
15 17 19
8 10 12
Aux 1 Video
Y Out 1 56 SUB OUT C Out 1 58
Aux 1 S-Y
S1
To IX04/ IX05
Aux 1 S-C
V2
11 9 7 QX05 22 24 26 C Out 2 47 MAIN OUT QX06 18 PST2 1 V/Y Out 2 44 13
Aux 2 Video
Q553 Q552 Q551
Aux 2 S-Y
S2
PFT 10 3 5
Aux 2 S-C
I502
-6db
V3
Aux 3 Video
Q564 Q554
Aux 3 S-Y
S3
Aux 3 S-C
Front Control PWB
V4
60
Aux 4 Video
I501 MAIN Video/Chroma 9 Processor 6 40 Y In 8 Main Cr Out 22 Q558 Q557 14 5 6 C In Main Cb Out 21 11 Chroma Tilt Correction Main Y Out 20 VIDEO LPF Q307 Q306 Q304
88 Y AMP Y LPF Q316 Q315 Q314 X303 Q313 84
Y Out V In
V5
Aux 5 Video
I301 3D Y/C Separator

MON OUT C AMP C LPF Q312 Q311 Q310 X302 Q309
Monitor Out Video
MON OUT
41 V Out 3 39 Y Out 3 37 C Out 3
PAGE 05-01
Monitor Out S-Y Monitor Out S-C
83 SIGNAL PWB
C Out
TERMINAL PWB
DP-1X Chassis Video Signal Path - NTSC,Component, OSD

QK06 QC24 QC23 QK07 4 4 5 QC21 39 QC20 38 QC07 QC19 QC09 QC08 37 10 9 8 OSD R 37 OSD G 38 OSD B 39
OSD R In OSD G In OSD B In Pr 2 In Pb 2 In Y 2 In Pr 1 In Pb 1 In
CONVERGENCE PWB PDK1 PSD1 2 QC22 33 Analog B In R Out 43 G Out 42 B Out 41 2 5
DEFLECTION PWB
SIGNAL PWB
PDG
Dig R Out 11
IC01 35 Analog R In RGB Processor 34 Analog G In
Dig G Out 12 QK08
Dig B Out 13 I001 Microprocessor
Digital Conv. Unit
To CPT PWBs
SIGNAL PWB
Y 1 In
5 PST3 QX23 25 8 QX22 26 QX21 6 QC01 4 3 QC02 4 QC03 PFC1 5
PST2
33 SUB Cr (NTSC) 34 SUB Cb (NTSC) 35 SUB Y (NTSC) (Cr/Pr) MAIN OUT
7 8 9
MAIN Cr (NTSC) MAIN Cb (NTSC) MAIN Y (NTSC)
I501 MAIN Video/Chroma Processor Main Cr Out 22 IX04 Y/Pb/Pr Selector (MAIN)
Q551
Q552
41 COMP 1 (Cr/Pr) 42 COMP 1 (Cb/Pb) 43 COMP 1 (Y) (Cb/Pb) MAIN OUT COMP 2 (Cr/Pr) COMP 2 (Cb/Pb) COMP 2 (Y) (Y) MAIN OUT 1 2 3
Main Cb Out 21
9 UC01 FC3 UNIT PFC2 20

7 8 9 MAIN Cr (NTSC) MAIN Cb (NTSC) MAIN Y (NTSC)
Q553
Main Y Out 20
11
IX03 27
SUB Video/Chroma Processor
QC04
QX15
Sub Cr Out 22
QX14
QC05 18 QX20
(Cr/Pr) SUB OUT
Sub Cb Out 21
QX13
IX05 Y/Pb/Pr Selector (SUB) 25
Sub Y Out 20
QC06 20 QX19
(Cb/Pb) SUB OUT
33 SUB Cr (NTSC) 34 SUB Cb (NTSC) 35 SUB Y (NTSC) 41 COMP 1 (Cr/Pr) 42 COMP 1 (Cb/Pb) 43 COMP 1 (Y) COMP 2 (Cr/Pr) 1 2 3 COMP 2 (Cb/Pb) COMP 2 (Y)
19 26 QX18
(Y) SUB OUT
16
V4
18 27 16
18 17
V5
PAGE 05-02
TERMINAL PWB
SIGNAL PWB
DP-1X RAINFOREST IC INFORMATION (IC01)

SCP IN FBP IN
Max 9V 3.7 ~ 9V CLAMP 2.4 ~ 5.8V P Mute 1.7 ~ 3.3V Black Peak H-AFC 3.0V BLK 1.5V
YM/P-MUTE/ BLK
6.2 ~ 9V Blanking
0.9 ~ 2.1V Half Tone 0 ~ 0.5V Internal
Pin 17
Pin 24
Pin 52
Pin 17 = SCP. Black Peak: This input is utilized for establishing the Black Peak level used in Black Peak expansion circuit. Here the Black Peak is expanded towards Black to increase the contrast ratio. CLAMP: The clamp pulse is utilized for DC restoration and blanking timing. Pin 24 = FBP. Combination of the following. Fly back pulse: 1.5V ~ 3.0V H-AFC: This input is received from the Horizontal Blanking (H. Blk) signal generated in the Deflection circuit by Q706. This signal is used as a sample pulse in the Horizontal AFC circuit, which synchronizes the Horizontal Drive signal with the incoming Video sync signal input at pin 16. In Through Mode, pin 8. Fly back pulse: 3.0V ~ 9.0V Max: This input is received from the Flex Converter and is a combination of Horizontal and Vertical blanking signals. H Blk from the Flex Converter Pin 12 through QC15 V Blk from the Flex Converter Pin 4 through QC14 Used within the Rainforest is for DC restoration, Pedestal level detection and Clamping signals, such as Burst Gate Pulse. Pin 52 = YM/P-MUTE/BLK. Combination of the following. INTERNAL: 0.0V ~ 0.5V Used internal within the Rainforest IC. HALFTONE: 0.9V ~ 2.1V: This input is received from the Microprocessor and is used to establish the Transparency effect of OSD. This also mutes the video in exact timing with On Screen Display pulses (OSD). Half Tone from the Microprocessor Pin 40 through QC16. P MUTE: 2.4V ~ 5.8V: This input is received from the Video Mute Circuit and blanks the picture when there a loss of Vertical or Horizontal Sweep, AC is lost or the Microprocessor output a V Mute High signal during Channel Change, Child Lock, etc. Audio is also Muted during this time. See below for routing. V MUTE from the Microprocessor Pin 56 through D019, Q023, Q022, QC17 to pin 52 of IC01. AC LOSS through Q024, D021, to Q023, Q022, QC17 to pin 52 of IC01. VERTICAL SWEEP LOSS through QN05, QN04, QN02, PSD2 connector pin 3, D020 to Q023, Q022, QC17 to pin 52 of IC01. HORIZONTAL SWEEP LOSS through QN01, QN03, QN02, PSD2 connector pin 3, D020 to Q023, Q022, QC17 to pin 52 of IC01.
PAGE 05-03
DP-1X Automatic Brightness Limiter (ABL) Circuit Diagram Explanation

(See Circuit Diagram on page 05-05) The ABL voltage is generated from the ABL pin (3) of the Flyback transformer, TH01. The ABL pull-up resistors are RH27 and RH28. They receive their pull up voltage from the B+ 115V2 ) line for Deflection generated from the Power Supply via TP91 pin 11, rectified by DP15, filtered by CP32 and then routed through the excessive current sensing resistor RP24.
ABL VOLTAGE OPERATION
The ABL voltage is determined by the current draw through the Flyback transformer. As the picture brightness becomes brighter or increases, the demand for replacement of the High Voltage being consumed is greater. In this case, the Flyback will work harder and the current through the Flyback increases. This in turn will decrease the ABL voltage. The ABL voltage is inversely proportionate to screen brightness. Also connected to the ABL voltage line is DH16. This zener diode acts as a clamp for the ABL voltage. If the ABL voltage tries to increase above 11V due to a dark scene which decreases the current demand on the flyback, the ABL voltage will rise to the point that DH16 dumps the excess voltage into the 11 line.
The ABL voltage is routed through the PSD2 connector pin 2, through the acceleration circuit RC62 and DC02 to the base of QX18. Under normal conditions, this transistor is nearly saturated. QX18 determines the voltage being supplied to the cathode of DC01, which is connected to pin 53 of the Rainforest IC, IC01. During an ABL voltage decrease due to an excessive bright circumstance, the base of QX18 will go down, this will drop the emitter voltage which in turn drops the cathode voltage of DC01. This in turn will pull voltage away from pin 53 of the Rainforest IC, IC01. Internally, this reduces the contrast and brightness voltage which is being controlled by the I2C bus data communication from the Microprocessor arriving at pins 30 and 31 of the Rainforest IC and reduces the overall brightness, preventing blooming as well as reducing the Color saturation level to prevent color smear.
ACCL TRANSISTOR OPERATION
The purpose for the Sub Brightness Adjustment alignment is to set up the Lowest DC level to which the Brightness control voltage can be set. Again, this voltage is controlled internally within IC01 via I2C bus data from the Microprocessor arriving at pins 30 and 31. The adjustment is performed within the Service Menu. To enter this adjustment menu, with the set turned off, press and hold the Input button, then press the Power button. This will bring up a Service Menu. In the first Page of the menu, the 2nd selection is Sub Bright Adj [SUB BRT]. Selection is made using the cursor Up/Down buttons and adjusting the data values are made using the Cursor Left/Right buttons. In the field it is very difficult to make this adjustment according to factory specifications. However, there is a relatively easy way to do this adjustment and get if relatively close to factory specs. 1) Start adjustment 20 minutes or more after the power is turned on. 2) Receive a tuner signal. 3) Set the contrast and color controls to minimum. 4) Set the brightness to minimum position on the display. 5) The room light should be very low. ADJUSTMENT PROCEDURE Adjust Sub Brightness (Number 2) SUBBRT, so that only the brightest points of the picture can be seen on screen. USING A GENERATOR: 1. Use the input signal below, (GRAY SCALE) 2. Adjust Sub Brightness (Number 2), so that the first bar sinks to black and the second bar is slightly visible, using I2C Bus alignment procedure.
SUB BRIGHTNESS ADJUSTMENT - I2C Alignment
PAGE 05-04
DP1X CHASSIS A.B.L. CIRCUIT DIAGRAM

RC62 RC61 RC60 CC3110 CC30 RC59 CC28 CC27 RC82 RC58 DC01 RC57
DC02
QC18
SW +9V
ABL 53
IC01 Rainforest IC IC01 Signal PWB
Microprocessor I001 60
RC83
59 30 SCL2 Q701
High Voltage B+ 115V V2 9 Side Pin Cushion Modulator R750 To Side Pin Cushion Circuit RH29 33K Deflection B+ 115V V2 RH32 DH15 XRayProtect CH18 To QH01 Collector of High Voltage Output Transistor 10 TH01
SDA2 SCL2 31 SDA2
To Anodes
To Focus
C727
ABL RH21
3
CH14 27K RH27 56K RH28 [ Current Path ] ABL Pull-Up Resistors RH31 DH16
LH01
QH03
RH30 V SQU NOT IN 16X9 MODELS
PSD2
2 As Brightness goes Up, ABL Voltage goes Down. (Inverse Proportional)
Sw +11V Clamp
PAGE 05-05
Signal PWB
Deflection PWB
DP-1X SERIES CHASSIS NTSC SYNC SIGNAL PATH

Lum/Audio Selector IC
PST2
Sync Sep
I005
X1
Aux Input 3 Composite 3
PFT
V3V
S Det.
IX01
22
Sub Video
QX04 53 QX05 44 12
Sub AFC
Q563 Q008 Q007 13 Q561 Q011 Q010 Lo

X0 Y1
Q009
Hi
Lo = MAIN Hi = SUB
3V
Avx 3 In
10 5 3 Q012 3
Main Y /Video
VOut1
1
Sync Sep
9 10 11 14
S-3 In
S-Y3 S-C3 24 26 1
Front Control PWB
Signal PWB 2 of 2 Q505 18

TV1V
VOut2
PST1
13 63
Main Video NTSC
U501 Main Tuner Q506 18 30 PinP Video

TV2V
Main AFC 2
15
Y0
Q015
U502
HBlk
I001
Q006 49
PinP TUNER (Mono) 18 Always PinP
Main/Sub 6 AFC
Q016
Main Sub SD Det
V1
Composite 1 Aux Input 1 S Det. 15 S-Y1 17 S-C1 19 1 Comp1 In Input 4 Input 5 Comp2 In 60
VBlk
Q005 55
Micro 24 Processor
S-1 In
For 480i Comp Only CCD & V Chip
Q017
SDSel 9
See Main/Component Sync Separation Circuit Diagram
Aux Inputs S Det. 8 S-Y2 10 S-C2 12 Q434 Q437 Q433 Component Y Q431
V2
Composite 2 Aux Input 2
S-2 In
Q013 Sub for 30 V. Chip

Data
Input 4
Q014
Input 5
Main for CCD & 28 V Chip
PAGE 05-06
Terminal PWB
SIGNAL PWB 1 of 2
DP-1X SERIES CHASSIS MAIN/COMPONENT SYNC SEPARATION SIGNAL PATH

36 Sub H Sync
IX07
10 Select 3 1 2 15 12 13 14 13 Sync Out
Sub V
See Component Signal Path Input 4 Y V.Sync Out Select 2 11
IX03
Select 2 Hi : 13 to 14 Lo : 12 to 14
IX04
23
Select 3 Hi : 2 to 15 Lo : 1 to 15 Shown Twice

Sub V.Sync 37
Main 43 Y Pr/Pb Input 5 Y Selector 3
IX06
10 Select 3 15
2 2 1
NTSC Sub Video Chroma Preparation IC 40 Sub Y

From Selector IC IX01
Sub V Sync
Select 4 Hi : 3 to 4 Lo : 5 to 4 10 H.Sync 11 V.Sync

H.Sync Out
22
1 2 12 13
6 14 Sync Out
Sub H
Sub C
IX08
3 4 14 Select 2 11
PFC2 10 11
YOut 7 10 Main V. Sync Not through IX08 12 4 3 13 Sub H. Sync Sub V. Sync MViN
FC3 16 Unit PBOut

SHiN 14 13 SViN
PFC1 PTS3 MHiN UC01 8 11
11 V Sync
IX05
From 3 D Y/C
IX06
1
10 H Sync 36 4
2
9 Sub H Sync 5 3 H.Out 22 Sub YPr/Pb Selector
Main Y
See Video 18 Signal Path PROut 20 15 14
Flex Converter
35 Sub Y
See Video Signal Path PTS2

H Sync
IX07
Main H. Sync Not through IX08 5 6
1
3 V.Out 4
2
I501
14
V Sync
9 Select 2 From IX03 9 Select 4 3 5
13 14
23 V Sync 37 Sub V Sync Input 4 Y Input 5 Y TERMINAL PWB Shown Twice
43
NTSC Main Video Prepration IC

13
PAGE 05-07
SIGNAL PWB
ADJUSTMENT INFORMATION
DP-1X CHASSIS
SECTION 6
DP-1X CHASSIS ADJUSTMENT ORDER

It is necessary to follow an order when doing adjustments in the DP-1X chassis.
DP-1X SERVICE ADJUSTMENT ORDER PREHEAT BEFORE BEGINNING

Order
Adjustment Item Pre HEAT (30 Minutes) Cut Off Pre Focus Lens and Static DCU Phase Data Setting DCU Phase Data Setting Horz. Position Adj. (Coarse) Horz. Position Adj. (Coarse) Raster Tilt Beam Alignment Raster Position Vertical Size Adjust Horz. Size Adjust Beam Form Lens Focus Adjust Static Focus Adjust Blue Defocus White Balance Adjustment Sub Brightness Adjustment Sub Picture Adjustment Horz. Position Adjust (Fine) Horz. Position Adjust (Fine) DCU Character Set Up DCU Pattern Set Up Convergence Alignment Sensor Initialize PIP Amplitude Adjustment
Screen Format Normal Mode Normal Mode Normal Mode Normal Mode 16X9 HD Normal Mode 16X9 HD Normal Mode Normal Mode Normal Mode Normal Mode Normal Mode Normal Mode Normal Mode Normal Mode Normal Mode Normal Mode Normal Mode Normal Mode Normal Mode 16X9 HD Normal & HD Normal & HD Normal & HD Normal & HD Normal Mode
Signal NTSC NTSC NTSC NTSC 2.14H NTSC 2.14H NTSC NTSC NTSC NTSC NTSC NTSC NTSC NTSC NTSC Color Bar NTSC NTSC NTSC NTSC 2.14H NTSC/1080i NTSC/1080i NTSC/1080i NTSC/1080i NTSC
DCU Data
N/A N/A N/A N/A HD Not for 16X9 Models N/A N/A CLEAR CLEAR CLEAR CLEAR CLEAR
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Clear to start
HD Not for 16X9 Models HD Not for 16X9 Models HD Not for 16X9 Models HD Not for 16X9 Models
PAGE 06-01
DP-1X CHASSIS PRE-HEAT RUN ADJUSTMENTS
PRESET EACH 3. Focus VR on focus pack. Pre Set fully clockwise. ADJUSTMENT VR TO CONDITION AS SHOWN: 1. Before Pre Heat Run. Enter I2C Service Menu. Allow set to operate at Pre-set the Green DRV and Red DRV to 3F. This least 30 Minutes before is considered Center beginning adjustments. position. (With power Off, press the SOURCE button on front panel and then press the POWER ON button then release. The Service Menu is displayed.) 2. SCREEN VR ON FOCUS PACK. Pre Set fully counter clockwise.
FOCUS VR
SCREEN VR
Screen VR
G Focus VR
FOCUS PACK
Projection Front View
RED CRT
GREEN CRT
BLUE CRT
PAGE 06-02
DP-1X CHASSIS CUT-OFF (SCREENS) ADJUSTMENT
2) Set R DRV (COOL) to 8) Repeat for the other two colors. center data value (3F). 3) Set G DRV (COOL) to 9) Exit SERVICE by pressing the cursor on remote to center data value (3F). 4) Set R, G, and B CUTOFF the left [ ]. (COOL) data settings to 10)Exit SERVICE MENU by pressing the MENU key [80]. 5) Adjust Screen VRs on Foon remote. cus Pack fully counter clock wise. 6) Choose SERVICE item [1] of I2C ADJ. Mode. Select ADJUSTMENT CURSOR RIGHT [!] and PROCEDURE: 1) Go to I2C ADJ. Mode. the Vertical will collapses. (With power Off, press the 7) Adjust any Screen VR. Screen VR should be SOURCE button on front turned clockwise gradually panel and then press the POWER ON button then until that particular color release. The Service Menu is barely visible. is displayed.) ADJUSTMENT PREPARATION: Pre Heat Run should be finished. Be sure Screen Color Temperature setting is in the COOL mode on Customers Menu. Room Light should be minimal.
Screen VR
G Focus VR
FOCUS PACK
RED CRT
GREEN CRT
BLUE CRT
PAGE 06-03
DP-1X CHASSIS PRE-FOCUS ADJUSTMENT 2) Adjust the Focus VR for Red until Focus is achieved. (A Fine Adjustment will be made later.) 3) Repeat for Blue and Green.
ADJUSTMENT PREPARATION: A) Pre Heat Run should be finished. FOCUS ADJUSTMENT: 1) Short the 2pin subminiature connector on the CRT PWB (PTS), to remove any color not being adjusted and adjust one color at a time. (The adjustment order of R, G and B is just an example.)
NOTE: PTSR connector on RED CRT PWB. PTSG connector on GREEN CRT PWB. PTSB connector on BLUE CRT PWB.
Screen VR
G Focus VR
FOCUS PACK
RED CRT
GREEN CRT
BLUE CRT
PAGE 06-04
DP-1X CHASSIS DCU CROSSHATCH PHASE ADJUSTMENT should now appear in the Adjustment Preparation: TWICE to store the Cut Off adjustment should information. 16X9 HD mode. be finished. 9) When Green dots are Video Control: Brightness displayed, press the *DCA stands for (Digital 90%, Contrast Max. MUTE key twice to reConvergence Adjustment) turn to DCAM grid. Adjustment Procedure: 16X9 HD Mode Adjustment NORMAL MODE 1) Receive any NTSC signal. Mode: (Not for 16X9 Models) 2) Screen Format is Normal 10) Change the Display Format to 16X9 HD 3) Press the SERVICE Mode. ONLY switch on the Con11) Repeat steps 3 through 9 vergence PWB to enter DCAM. for the 16X9 HD mode. 4) Press the HELP key on the Remote, Green Cross Shortcut to change to hatch appears. 16X9 HD MODE 5) Then press the EXIT key. NOTE: Remote still in DCA mode. (This is the Phase a) Press the EXIT key on adjustment mode). Remote Control 5 times 6) Adjust data value using to exit to video mode. the keys indicated in the b) Change input to receive chart, until the data 1080i signal. matches the values indic) Change format to 16X9 cated in the chart. HD. Top and bottom panels should now be black. Exiting Adjustment Mode: 7) Press Help key on remote d) Exit Menu. control. e) Press the Service Only Switch. DCAM grid 8) Press PIP MODE key PHASE MODE
ADJUST USING 4 and 6 keys on Remote 2 and 5 keys on Remote Cursor Left ! and Right " on Remote Cursor Up # and Down $ on Remote
Display Format NORMAL

Address PH-H PH-V CR-H CR-V Data Value BF 07 4C 0C
Display Format 16X9 HD

Address PH-H PH-V CR-H CR-V Data Value BF 07 4C 0C
PAGE 06-05
DP-1X CHASSIS HORIZONTAL PHASE (COARSE) ADJUSTMENT 16X9 HD mode can now be changed. 16) Adjust the data up or down slightly. 17) Exit from the I2C Menu. 18) Change Screen Format to 8) Receive any 1080i 16X9 HD mode. 19) Confirm that the Center (2.14H) signal. 9) Change Screen Format of Video matches the Center of the DCU Cross16X9 HD mode. hatch determined in step 10) Press the SERVICE (11). ONLY switch on the deflection PWB and display 20) If the Horizontal Position isnt correct, repeat steps the Digital Convergence (8) through (18) until cenCrosshatch pattern. ter is matched. 11) Mark the center of the Digital Convergence Crosshatch Pattern with NOTE: To enter the I2C Bus alignment menu, with Power finger. Off, press the INPUT button 12) Press the SERVICE ONLY switch to return to and hold it down, then press the POWER button and renormal mode. 13) Power Set OFF and back lease. I2C adjustment menu ON or change FORMAT will appear. to NORMAL. 14) Enter the I2C Bus alignment menu and select Item [9] H POSI 15) Press SELECT key on Remote Control. (H POSI) option is changed to HD mode. H POSI H appears). H POSI data of 16X9 HD Mode Adjustment: NOTE: I2C Service Menu Can Not be entered in the 16X9 HD Mode.
Adjustment Preparation: Video Control: Brightness 90%, Contrast Max. Adjustment Procedure NORMAL MODE: 1) Receive any NTSC crosshair signal. 2) Screen Format is NORMAL. 3) Press the SERVICE ONLY switch on the convergence PWB and display the Digital Convergence Crosshatch pattern. 4) Mark the center of the Digital Convergence Crosshatch Pattern with finger. 5) Press the SERVICE ONLY switch to return to normal mode. 6) Enter the I2C Service Menu and select Item H POSI and adjust the data so that the center of Video matches the location of the Digital Crosshatch pattern noted in step {4}. 7) Exit from the I2C Menu.
PAGE 06-06
DP-1X CHASSIS TILT (RASTER INCLINATION) ADJUSTMENT
Adjustment Preparation: The set can face any direction. Receive the Cross-Hatch Signal VIDEO CONTROLS: Factory Preset. SCREEN FORMAT: should be NORMAL mode. The lens focus should have been coarse adjusted. The electrical focus should have been coarse adjusted. The Digital Convergence RAM should be cleared. (Turn power off, press and hold the SERVICE ONLY switch on the Convergence PWB, then press the POWER button).
Adjustment Procedure : GREEN: 1) Apply covers to the RED and BLUE lenses or short the 2P Sub Mini connector [PTS] on R&B CRT PWB to produce only GREEN. 2) Turn the Green deflection yoke and adjust the TILT until the green is level. 3) [+/- 2mm tolerance]. See diagram.
BLUE: 6) Remove cover or PTS short from BLUE and cover the RED CRT. Align BLUE with GREEN. 7) [+/- 1mm tolerance when compared to Green]
After Completion: 8) Tighten DY Yoke Screws to 12+/-2 kg-cm. 9) REMOVE ALL COVERS or SHORTS on the PTS RED: 4) Remove cover or PTS connectors. short from RED CRT and 10)Turn the power off. align RED with GREEN. 5) [+/- 1mm tolerance when compared to Green]
l =< 2mm
l
Vertical Center axis of Cross-Hair signal
PAGE 06-07
DP-1X CHASSIS BEAM ALIGNMENT ADJUSTMENT

2) Put Green (G) tube beam alignRed and Blue in the same way. ment magnet to the cancel state 9) Red (R) focus on focus pack. as shown in Figure 1. 10) Blue (B) focus on focus pack. 3) Turn the Green (G) static focus 11) Upon completion of adjustVR counterclockwise all the ment, place a small amount of way and make sure of position white paint on the beam alignof cross hatch center on screen. ment magnets, to assure they 4) Turn Green (G) static focus VR dont move. (If available). clockwise all the way. 5) Turn two Beam alignment magnet in any desired direction and move cross hatch center to position found in step (3). (See Figure 2 below). 6) If image position does not shift when Green static focus VR is turned, adjustment complete. 7) If image position does move, repeat steps [2] through [6]. 8) Conduct beam alignment for
ADJUSTMENT BEAM SHAPE & TABS ALIGNMENT MAGNET 4-POLE BEAM SHAPE CORRECTION MAGNET ZERO FIELD SPACER (NO ADJUSTMENT)
Preparation for adjustment: Pre Heat, Pre-optical focus, DCU Phase Data, H. POSI Course and Raster Tilt adjustment should be completed. Brightness: 90% Contrast Max. Receive cross hatch signals, or dot pattern RASTER TILT adjustment should be finished. SCREEN FORMAT should be NORMAL mode. Adjustment procedure: 1) Green (G) tube beam alignment adjustment: Short-circuit 2P subminiature connector plug pins of Red (R) and Blue (B) on the CRT boards and project only Green (G). Figure 1
PICTURE TUBE SIDE
The figure shows that the long and short knobs of the 2P magnet are aligned, this is the cancel state. NOTE: This is the Centering Magnet not the Beam Alignment Magnets. This is just shown for reference, but the principle remains the same. Figure 2
2-POLE BEAM ALIGNMENT MAGNET
PAGE 06-08
DP-1X CHASSIS RED AND BLUE RASTER OFF SET ADJUSTMENT

INFORMATION: Raster Off set is necessary to conserve Memory allocation. It is very important to remember that the Red is off-set Left of Center and Blue is off-set Right of center. Please use the following information to accurately offset Red and Blue from center. Also see Overlay Dimensions for further details. Preparation for adjustment: With Power Off, press the Service Only switch on the Convergence PWB. While holding the Service Only Switch down, press the Power On button and Release. DCU Grid will appear without convergence correction. NOTE: After entering DCAM, with each press of the Service Only Switch, the picture will toggle between Video mode and DCU Grid. Video Control should be set at Factory Preset condition. Static Focus adjustment should be finished. Adjustment Procedure 1. Turn the centering magnets of Red, Green and Blue and adjust so that the center point of the cross-hatch pattern satisfies the diagram below. (DCU data is cleared). Remember Green is Centered. Red is to the left of Green and Blue is to the right of Green as indicated below. All Vertical positions are geometric center of screen. Parameters are +/- 2mm. DP15/DP15E/ DP15F 61 inch 53 inch 43 inch L1 15mm 15mm 20mm L2 15mm 25mm 25mm (43UDX) 35mm (43FDX) DP14G 61 inch 53 inch 43 inch L1 L2 DP17 L1 L2
15mm 25mm 20mm 25mm 25mm 30mm
61 inch 15mm 25mm 53 inch 20mm 25mm
Red Geometric Vertical Center L1 Green
Blue
L2
Geometric Horizontal Center PAGE 06-09
DP-1X VERTICAL SIZE ADJUSTMENT NOTE: Centering magnet 3) Select GREEN (A/CH) VERTICAL SIZE: 1) Receive an NTSC signal. and press the MENU but- may be moved to facilitate. ton to remove Red and 2) With Power Off, press the Distance is important, not Blue. Service Only switch on the centering. Convergence PWB. While 4) Adjust using R607 (Vertical Size Adj. VR) to NOTE: The Vertical Freholding the Service Only match marks on the Over- quency is shared between Switch down, press the lay. (See Figure Below) Power On button and ReNormal and 16X9 HD lease. DCU Grid will apmodes. pear without convergence correction. NOTE: After entering DCAM, with Alternate Method: each press of the Service Adjust Vertical Size until the Only Switch, the picture size matches the chart below. will toggle between Video mode and DCU Grid.
VERTICAL SIZE Vertical Hash Mark
Between the horizontal line at the top and the bottom.
5th LINE FROM CENTER
Vertical Hash Mark
DP15/DP15E/DP15F 61 inch 53 inch 43 inch
L=
795mm 690mm 560mm
DP14G/DP17 61 inch 53 inch 43 inch
L=
665mm 580mm 470mm
PAGE 06-10
DP-1X HORIZONTAL SIZE ADJUSTMENT HORIZONTAL SIZE: (Display Mode NORMAL) Install the correct Overlay. Input an NTSC Signal. Digital Convergence RAM should be cleared. With Power Off, press the Service Only switch on the Convergence PWB. While holding the Service Only Switch down, press the Power On button and Release. DCU Grid will appear without convergence correction. NOTE: After entering DCAM, with each press of the Service Only Switch, the picture will toggle between Video mode and DCU Grid. Project only the Green raster by selecting Green Adjustment mode and pressing the MENU button on remote. ADJUSTMENT 1) Adjust using R711 (Horz. Size Adj. VR) to match marks on the Overlay. (See Figure Below) 2) Press Power Off to exit DCAM. (Digital ConverHORIZONTAL SIZE
gence Adjustment Mode.) Alternate Method: Adjust Horizontal Size until the size matches the chart below.
Overlay Hash Mark
Overlay Hash Mark
6th Line From Center
l
Between Outside Lines
6th Line From Center
DP15 DP15F DP15E 61 inch 53 inch 43 inch
L=
1175mm 1020mm 825mm
DP14G 61 inch 53 inch 43 inch
L=
1250mm 1060mm 880mm
DP17 61 inch 53 inch
L=
1250mm 1105mm
PAGE 06-11
DP-1X BEAM FORM ADJUSTMENT

5) Also adjust the Red and Blue CRT beam shapes according to Adjustments procedure: 1) Green CRT beam shape adjustthe steps (1) to (4). ment. 6) After the adjustment is com2) Short-circuit 2P sub-mini conpleted, return R, G and B static nectors on Red and Blue CRT VRs to the Best Focus point. PWB to project only the Green beam. 3) Turn the green static focus VR fully clockwise. 4) Make the dot at the screen center a true circle, using the 4-Pole magnet shown in Figure 2 below.
BEAM SHAPE (FORM) Preparation for adjustment IMPORTANT: Screen format should be NORMAL. Pre Heat, Cut-Off, Pre-optical focus, DCU Phase Data, H. Pos Course, Raster Tilt, Beam Alignment, Raster Position, Vertical and Horizontal Size adjustment should be completed. Brightness: 90%, Contrast: Max. Input a NTSC DOT signal.
PICTURE TUBE SIDE
ADJUSTMENT TABS
4-POLE BEAM SHAPE CORRECTION MAGNET ZERO FIELD SPACER (NO ADJUSTMENT)
a
Figure 1 Figure 2
2-POLE BEAM ALIGNMENT MAGNET
PAGE 06-12
DP-1X LENS FOCUS ADJUSTMENT Preparation for adjustment 2) (See Figure 1) Loosen the 4) After completing optical fixing screw on the lens focus, tighten the fixing Receive the Cross-hatch assembly so that the lens screws for each lens. pattern signal. cylinder can be turned. (Be 5) When adjusting the Green The electrical focus adjustcareful not to loosen the Optical focus, be very ment should have been screw too much, as this careful. Green is the most completed. may cause movement of dominant of the color guns Deflection Yoke tilt should the lens cylinder when and any error will be eashave been adjusted. tightening.) ily seen. Brightness = 50% 3) Rotate the cylinder back 6) Repeat Electrical Focus if Contrast = 60% to 70% and forth to obtain the best necessary. focus point, while observing the Cross-Hatch. Adjustment procedure (Observe the center of the 1) Short the 2 pin subscreen). miniature connector on the CRT P.W.B. TS, to pro Hint: Located just below duce only the color being the screen are the two adjusted and adjust one at wooden panels. Remove a time. (The adjustment the panels to allow access order of R, G and B is just to the focus rings on the an example.) Lenses.
FIXING SCREW
LENS ASSEMBLY R, G, B.
Le
Figure 1 PAGE 06-13
ns
C yl in d
er
DP-1X STATIC FOCUS ADJUSTMENT ADJUSTMENT PREPARATION: Pre Heat Run should be finished. FOCUS ADJUSTMENT: 1) Short the 2pin subminiature connector on the CRT PWB (PTS), to remove any color not being adjusted and adjust one color at a time. (The adjustment order of R, G and B is just an example.) 2) Adjust the Focus VR for Red until maximum Focus is achieved. 3) Repeat for Blue and Green.
Screen VR
Screen VRs
R G Focus VR B
Focus VRs
R G B
FOCUS PACK
RED CRT
GREEN CRT
BLUE CRT
PAGE 06-14
DP-1X BLUE DE-FOCUS ADJUSTMENT Adjustment Preparation:

Video
Adjustment Procedure
Control: Brightness 1) Receive any NTSC cross90%, Contrast Max. hatch signal. SCREEN FORMAT should 2) Turn the B FOCUS VR be PROGRESSIVE mode. fully clockwise. 3) Adjust BLUE defocus according to the following specifications.
1mm on each side equaling 2mm total. See figure Below.
Blue Defocus Sticking Out
Center of Blue crosshatch line Screen VRs

R
Screen VR
G Focus VR
Focus VRs
R G B
FOCUS PACK
RED CRT
GREEN CRT
BLUE CRT
PAGE 06-15
DP-1X WHITE BALANCE and SUB BRIGHTNESS ADJUSTMENT Adjustment Conditions: Cut Off and Blue Defocus must be complete. High brightness white balance Low brightness white balance Screen adjustment VRs on Focus Block Drive adjustment performed using I2C Bus Alignment within Service Menu.
Start
3) 4)
5) 6)
Preparation for adjustment adjustment 20 minutes 7) or more after the power is turned on. Turn the brightness and black level OSD to minimum by remote control. Receive a tuner signal, (any 8) channel, B/W would be best). Set the drive adjustment within I2C Service Menu to their Data Centers (3F). Set Color Temperature to COOL on Customers Menu. Adjustment procedure Sub Brightness: 1) Go to I2C ADJ. Mode. With power Off, press INPUT and POWER buttons at the same time, then release. Service Menu is displayed. 2) Adjust the Sub Brightness Number [2] SUBBRT using I2C Bus alignment procedure so only the slight-
est white portions of the raster can be seen. Exit Service Menu by pressing MENU button. Input a gray scale signal into any Video input and select that input using the SOURCE button on the remote or front control panel. Turn the Brightness and Contrast OSD all the way up. Enter the Service Menu again. Make the whites as white as possible using the Red DRV (Cool) and Green DRV (Cool) Drive adjustment within I2C Service Menu . (10800K) Set the Brightness and Contrast to minimum.
9) Adjust the low brightness areas to black and white, using screen adjustment VRs (red, green, blue) on the Focus Block assembly. (10800 K) 10) Check the high brightness whites again. If not OK, repeat steps 6 through 9. 11) Press the MENU key on remote to Exit Service Menu. Remember: When adjusting the Screen controls. After the Cut Off adjustment has been completed, never adjust the controls clockwise. Always adjust counter clockwise. This lengthens tube life.
Screen VR
Screen VRs
R G Focus VR B
Focus VRs
R G B
FOCUS PACK
RED CRT
GREEN CRT
BLUE CRT
PAGE 06-16
DP-1X HORIZONTAL POSITIONS (FINE) ADJUSTMENT Adjustment Preparation: Video Control: Brightness 90%, Contrast Max. Adjustment Procedure NORMAL MODE: 1) Receive any NTSC crosshair signal. 2) Screen Format is NORMAL. 3) Press the SERVICE ONLY switch on the convergence PWB and display the Digital Convergence Crosshatch pattern. 4) Mark the center of the Digital Convergence Crosshatch Pattern with finger and press the SERVICE ONLY switch to return to normal mode. 5) Enter the I2C Bus alignment menu and select Item H POSI and adjust the data so that the center of Video matches the location of the Digital Crosshatch pattern noted in step {4}. 6) Exit from the I2C Menu. data for H POSI 16X9 HD mode can now be changed. 14) Adjust the data up or down slightly. 15) Exit from the I2C Menu. 16) Change Screen Format to 16X9 HD mode. 7) Receive any 1080i (2.14H) 17) Confirm that the Center signal. of Video matches the Center of the DCU Cross8) Change Screen Format hatch determined in step 16X9 HD mode. (10). 9) Press the SERVICE ONLY switch on the de- 18) If the Horizontal Position flection PWB and display isnt correct, repeat steps (7) through (18) until centhe Digital Convergence Crosshatch pattern. ter is matched. 10) Mark the center of the NOTE: To enter the I2C Bus Digital Convergence Crosshatch Pattern with alignment menu, with Power finger and press the SER- Off, press the INPUT button and hold it down, then press VICE ONLY switch to the POWER button and rereturn to normal mode. lease. I2C adjustment menu 11) Power set Off and then back On. will appear. 12) Enter the I2C Bus alignment menu and select Item [9] H POSI 13) Press MENU key on R/C. (H POSI) option is changed to HD mode. H POSI H appears). The 16X9 HD Mode Adjustment: NOT for the 16X9 aspect models. NOTE: I2C Service Menu Can Not be entered in the 16X9 HD Mode.
NORMAL MODE: Balance left and right side display position.
PAGE 06-17
DP-1X CHASSIS MAGIC FOCUS CHARACTER SET UP

NOTE: This instruction should be DATA VALUES CONFIRMAapplied when a new DCU is being TION: replaced. 4. Use the Cursor and keys This DCU can be set up for three to scroll through the ADJ. PAdifferent types of wording during RAMETER table. Confirm Intellisense. Data values in accordance with 1. INTELLISENSE 99 TABLE 1 to the right. To Phillips make data value changes, Press the or Cursor keys. 2. MAGIC FOCUS 77 5. Press the PIP MODE key 2 Hitachi time to write the changed data 3. HD FOCUS AA into EEPROM. (First press, Zenith ADJ PARAMETER ROM WRITE ? Is displayed for Adjustment Preparation: alarm. 2nd press writes data 1. Receive NTSC RF or Video into EEPROM. Green dots apSignal. pear after completion of opera2. With Power Off, Press and tion). HOLD the SERVICE ONLY 6. Press the MUTE button 3 button on the Convergence/ times exit. Focus PWB, then press the Power On/Off and release. 16 X 9 HD MODE ADJ: When picture appears, release 6. Input a 1080i signal. Service Only switch. (DCU 7. Press the EXIT key on remote grid is displayed without con5 time to exit to the video vergence correction data. mode. 8. Change input to receive 1080i Adjustment Procedure: input. 1. Press the FREEZE key on R/ C. (One additional line appears 9. Enter Customers Menu and select FORMAT. Change to near the top and bottom. Through Mode. 2. Press the PIP CH key, the 10. Exit Menu. ADJ. PARAMETER mode is 11. Press the Service Only Switch displayed as following. to return to DCAM. 12. Repeat Steps 2 ~ 8. ADJ.PARAMETER 13. Power set off.
TABLE 1 Not for 16X9 aspect models. Normal Squeeze 77 00 2f 02 0a 0a 1c 00 0a 0a 0e 00 ff 00 ff 01 ff 06 ff 07 03 00 60 05 80 60 06 01 06 00 0c 00 9e 96 fe fe 9f 03 03 5a 5a
Parameter ADJ.DISP SEL. STAT DEMO WAIT INT STEP 1 INT A DLY INT C DLY INT BAR MGF STEP 1 MGF A DLY MGF C DLY MGF BAR SENSOR CK SENSOR 0 SENSOR 1 SENSOR 2 SENSOR 3 SENSOR 4 SENSOR 5 SENSOR 6 SENSOR 7 AD LEVEL E. DISPLAY ADJ. TIMS AD LEVEL AD NOISE PHASE MOT H. BLK-RV H. BLK-GV H. BLK-BV H. BLK-H PON DELAY IR-CODE INITIAL 50 MGF 50 9 POINT 50 STAT 50 DYNA 50
> ADJ. DISP. : 77 SEL. STAT. : 00 DEMO.WAIT : 2f

3. Press the or Cursor to change the ADJ. DISP. Data as follows; 77 for HITACHI
PAGE 06-18
DP-1X CHASSIS MAGIC FOCUS PATTERN SET UP
NOTE: This instruction should be applied when a new DCU is being replaced. NOTE: This instruction shows how to set up the pattern position 6. for Intellisense. Each model has a specific set up pattern position. 7.
Adjustment Preparation: Receive NTSC RF or Video Signal. With Power Off, Press and HOLD the SERVICE ONLY button on the Convergence/ Focus PWB, then press the Power On/Off at the same 8. time, until picture appears, then release both. (Picture is displayed without conv. CorrecNORMAL MODE: tion data. Press the Service 0 1 Only button to bring up Internal Crosshatch.) RH X 02 Adjustment Procedure: 1. Press the FREEZE key on R/ C. (One additional line appears near the top and bottom. 2. Press the HELP key, the PATTERN mode is displayed as following. 0 1 2
RV GH GV BH BV X X X X X 00 00 00 00 00
change the Pattern Position Data in horizontal Direction. Press the or Cursor keys to change the Pattern Position Data in Vertical Direction. Set the Data Values as shown below. Press the PIP MODE key 2 times to write the changed data into EEPROM. (First press, ADJ PARAMETER ? ROM WRITE ? Is displayed for alarm. 2nd press writes data into EEPROM. Green dots appear after completion of operation). Press the MUTE button 3 times exit Pattern Mode.
16X9 HD MODE 9. CHANGE DISPLAY TO 16X9 HD MODE. 10. Press the EXIT key on R/C 5 times to exit to video mode. 11. Change input to receive 1080i signal. 12. Change format to 16X9 HD. Top and bottom panels should now be black. 13. Exit Menu. 14. Repeat Steps 2 through 8 15. Power set off.
2 X X X X X X
3 fa 00 fa 00 fa 00
4 X X X X X X
5 02 02 00 02 00 02
6 X X X X X X
7 04 00 04 00 04 00
16X9 HD MODE: V. SQUEEZE ACTIVATED Not in 16X9 aspect models. 0 1 02 00 00 00 00 00 2 X X X X X X 3 fa 00 fa 00 fa 00 4 X X X X X X 5 02 02 00 02 00 02 6 X X X X X X 7 06 00 06 00 06 00
RH : 02 RV : FF
RH
X X X X X X
RV GH
6 3.
GV BH BV
4.
5.
Use the 6 Key to rotate Arrow. Arrow rotates clockwise with each press on the 6 Key. Use the following Keys to switch color of patterns. STATUS : GREEN 0 : RED ANT : BLUE Press the or Cursor to
PAGE 06-19
DP-1X DIGITAL CONVERGENCE ALIGNMENT PROCEDURES
Complete Digital Convergence Alignment

Center the Overlay Jig geometrically on the screen
Receive any NTSC signal (Crosshair if possible) Set SCREEN FORMAT TO NORMAL mode
Clear RAM data (DCU RAM)

Service only switch is on the Convergence PWB. Internal Digital "Cross Hatch Signal" is projected
Press and hold the SERVICE ONLY SWITCH, then press the POWER Button and release, picture appears. Release the SERVICE ONLY SWITCH again. DCU Grid appars.
No DCU Correction added results in severe pincushion distortion
Center Magnet Adjustments
Select the External Center Cross Signal by pressing the EXIT button 5 times, then the Remote SOURCE button .
Use the Centering Magnets closest to the Yoke
Align the G,R,B individual center crosses to their respective marks on the Overlay using the Yoke Center Magnets
Red = Left Green = Center Blue = Right
External Selected Center Cross with no DCU center data R G B
Front View R B G
See Offset Chart for exact distances Page 06-09
PAGE 06-20
A
Static Centering Alignments (Moves Entire Raster) Press EXIT 5 times to return to DCU Grid.
Internal Cross Hatch Signal selected
Press the Remote FREEZE button (extra lines will appear at top and bottom )
Extra Lines appear indicating Raster Mode
Remote Adjust Color Up
Press the Remote Cursor buttons to match the selected Crosshatch (red and blue) to the green.
Adjust Color Left
OK
Adjust Color Right
Adjust Color Down
TO SELECT COLORS Status : Selects GREEN 0 : Selects RED ANT : Selects BLUE
Align Red and Blue static centers
Green should already be centered
Press the Remote FREEZE button to exit Raster Position. (extra lines will disappear)
B
PAGE 06-21
B
Convergence 3x3 Point Adjustment Mode (Green Coarse Alignment)
Press the Remote STATUS button to enter the Green Adjustment Mode Press the Remote STATUS button 5 times to enter the 3X3 Adjustment Mode STATUS Button is used for selecting the 3X3 Adjustment Mode (when pressed 5 times).
(The 3X3 Mode can only be entered when the DCU RAM data is cleared)
Green Only
Press the Remote MENU button to project the green tube only
Remote
Cursor blinks at intervals of 3 to indicate the 3X3 Adjustment Mode
Use the Remote 2, 4, 5, 6 number buttons to move the Adjustment Point location (intersection of blinking cursor) and the Cursor Buttons to adjust the lines so that the green cross hatch align with the Overlay (Jig)
Selects GREEN 3X3 Mode = 9 Adjustment Points

Remote
Before Adjustment
Adjusted by cursor keys

After Adjustment
Remote 2 4 5 6
Moves location of Adjustment Point (Intersection of blinking cursor)
Lines symmetrically aligned at Adjustment Points
C
Continue on next page
St at us
OK
PAGE 06-22
C
Before Calculation
Press the Remote INFO button to Calculate points in between the adjustment points.
Calculation averages the error between the points to prevent "S" Distortion
Convergence 3x3 Mode (9 Point) Adjustment (Red / Blue Coarse Alignment)
Green always projected
After interpolation, press the Remote0 button to select the Red Convergence Adjustment Mode Cursor blinks RED
Remote
4 7
5 8 0
6 9
0 Selects RED
Crosshatch is yellow when the red and green crosshatches align
Press the Remote 2,4,5,6 buttons to move the adjustment point, and the Cursor buttons to converge the selected color onto green Cursor Blinks Blue
Store the data to interpolate as often as necessary
Remote
Has the Blue 3x3 Convergence Mode been aligned?
Selects Blue
ANT
No
Crosshatch is cyan when the blue and green crosshatches align White internal crosshatch should be projected
Yes Press Menu Button
Press the Remote ANT button to Select the Blue Convergence Adjustment Mode
D
PAGE 06-23
D
Convergence 7x5 Point Adjustment (Green Only Alignment)
Remote
4 7 Press the Remote 0 button five times to enter the 7X5 mode If selected Color isn't already Red, it will take 6 presses of 0 button
5 8 0
6 9
Selects the 7X5 mode

Remote
Press the Remote STATUS button to project the green only
Selects GREEN
Use the Remote Cursor and 2,4,5,6 buttons to perform convergence point adjustment at every other intersection of the crosshatch
35 convergence adjustment points in 7X5 mode
Remote Adjust Color Up Adjust Color Left
OK
Adjust Color Right
Adjust Color Down
E
PAGE 06-24
St at us
E
Remote
Convergence 7x5 Point Adjustment (Red/Blue Alignment)
4 7
5 8 0
6 9
Press the Remote 0 button to project the Red/Green Crosshatch
Perform adjustment at every other intersection
Press the Remote Cursor and 2,4,5,6 buttons to perform convergence point adjustment at every other intersection of the crosshatch
OK
Cursor Blinks Blue
Cursor blinks red at intervals of 2 to indicate the 7x5 mode
Press the Remote INFO button to Calculate points in between the adjustment points. Press the Remote ANT button to select the Blue Convergence Adjustment Mode
Has the Blue 7X5 Convergence Mode been aligned? White Internal Crosshatch should be projected
No
Remote
Selects Blue
ANT
Yes Press Menu Button Selects Blue for adjustment
F
PAGE 06-25
F
Convergence 13X9 Point Adjustment (Green Only Alignment)
Press the Remote ANT button five times to enter the 13X9 mode
Remote
If selected Color isn't already Blue, it will take 6 presses of Source button
Pressed 5 times, Selects the 13X9 mode
ANT
Remote Remote
Press the Remote A/CH button to project the green only
Selects GREEN
2 4 5 6
St
at
OK
us
Use the Remote Cursor and 2,4,5,6 buttons to perform convergence point adjustment at every other intersection of the crosshatch 117 convergence adjustment points in 13X9 mode
Adjust Color Left
Remote Adjust Color Up
OK
Adjust Color Right
Adjust Color Down
G
PAGE 06-26
G
Convergence 13X9 (117 Point) Adjustment (Red/Blue Alignment)
Remote
4 7
5 8 0
6 9
Press the Remote " 0 " button to enter RED Adjustment Mode and to project the Red/Green Crosshatch
Perform adjustment at every intersection
Press the Remote Cursor and 2,4,5,6 buttons to perform convergence point adjustment at every intersection of the crosshatch
Cursor Blinks Blue
Cursor blinks red indicating the 13X9 mode

Remote Adjust Color Up Adjust Color Left
Press the Remote INFO button to Calculate points in between the adjustment points. Press the Remote ANT button to select the Blue Convergence Adjustment Mode
Adjust Color Right
OK
Remote
Adjust Color Down
White Internal Crosshatch should be projected
Has the Blue 13X9 Convergence Mode been aligned?
ANT
No
Selects Blue for adjustment Yes Press the Menu Button to Display all colors
H
PAGE 06-27
H
Store New Convergence Data in ROM
Press the Remote PIP MODE button twice to save the data to ROM mode = STORE
ROM WRITE?
This screen is projected at the first press of PIP MODE button
Screen goes blank for several seconds at the second push of the PIP MODE button
This screen appears with a series of green dots indicating a successful Write to ROM or Store. Note: If Red dots appear, retry the process. If Red dots appear the second time, replace the Digital Convergence module.
!!!! WARNING !!!! Sensor Initialization must be done after a Write to ROM, (STORE) in order for MAGIC FOCUS to operate. If this is not done, when HD FOCUS is run, a single Cross Hire will be displayed. Return to the Digital Conv. Adjustment Mode and Initialize the Sensors.
Press the Remote MUTE button to return to the Digital Convergence Adjustment mode
I
PAGE 06-28
Magic Focus Sensor Initialization
Press the Remote PIP MODE button once
SHORTCUT TO CHANGE TO 16 X 9 HD MODE: 1) While in DCAM, press the EXIT key on R/C 5 times to exit to video mode. 2) Change input to receive 1080i signal. 3) Change format to 16 X 9 Through Mode using Customers Menu. Top and Bottom panels should now be black. 4) Exit Customers Menu. 5) Press the SERVICE ONLY SWITCH on the Convergence PWB to re-enter DCAM. DCAM grid should now appear. 6) Return to step D and continue in 16 X 9 Through Mode.
1
ROM WRITE?
SWAP PIP CH SOURCE FREEZE
Again the screen projects ROM WRITE at the first press of PIP MODE button Press the Remote PIP CH button to begin the Initialization Mode This screen appears with a series of green dots indicating successful sensor Data Initialization
2
INTELLISENSE
3
Screen projects different light patterns during the Initialization Mode
Press the MUTE Button to return to Crosshatch. Finished with Digital Convergence Setup for NORMAL mode. Press the Service Only Switch to Exit to Normal Mode
NOT FOR 16 X 9 ASPECT MODELS SELECT 1080I (16 X 9 HD) Mode, Change screen format to 16X9 HD Mode. Install the 16 X 9 HD Overlay. Press the Service Only Switch to enter the DCAM. Return to step (D) and aligh to the Overlay.
CONVERGENCE ADJUSTMENT OPERATION COMPLETE
PAGE 06-29
Convergence Touchup Overlays NOT required!

Convergence Point Adjustment Be sure to input the correct signal for the paticular display that need convergence touch up. NTSC (Normal) or 1080i (16 X 9 HD).
Enter the Service Mode by pressing the Service Only Switch on Convergence PWB.
Press "0" five times to select the 7X5 Mode Press "ANT" five times to select the 13X9 Mode Note: 3X3 mode can not be entered without clearing RAM data.
Cleared RAM data mode can be entered if necessary. Clear RAM data by pressing and holding the Service Only button, then press the Power button. Press the Service Only switch again to display the DCU Grid, then Read the Old ROM data. (SWAP press twice)
Press the MENU button to Remove colors not being adjusted.
Press 2, 4, 5, 6 buttons to move Adjustment Point Press Cursor Up / Down / Left / Right to Adjust Convergence
When adjustment is complete, STORE the New DATA by pressing the PIP MODE button twice. Press the MUTE button to return to DCAM grid.
After Storing, initialize the INTELLISENS sensors by pressing the PIP MODE button ONCE and then press the PIP CH button. Press the MUTE button to return to DCAM grid. See "Complete Digital Convergence Alignment procedure" for more details.
Press the Service Only Switch to Exit DCAM mode.
PAGE 06-30

USED IN MODELS: 61SWX10B, 61SWX12B 53SWX10B, 53SWX12B 43UWX10B, 53UWX10B 61UDX10B, 53UDX10B 43FDX11B, 43FDX10B CURSOR UP
4 5 8 0
C.C.
POWER
TV
VCR
CBL
SAT
CURSOR DOWN
1 2 3 6 9

LAST CH
CURSOR LEFT
SLEEP

VOL
ANT
HELP
ASPECT
PIX
U MEN
EXIT

5
SELECT
CH
SV VID
CS VC R
MUT E
PL
STA
TUS
IDE /TV
HD SC VID
4
1 VID 2
US
INFO
GU
CALCULATE
PIP
VID
VID3
PIP CH
FREEZE
PIP-MODE
PIP ACCESS SWAP
PROG
TV/VCR
SLOW
REC
HITACHI
CLU-5711TSI
PAGE 06-31

USED IN MODELS: 53SBX10B
TV
POWER
VCR
CBL
SAT
CURSOR UP
CURSOR DOWN
1 2 5 8 0
HELP
3 6 9
CURSOR LEFT
4 7

LAST CH
SLEEP

VOL
INPUT
PIX
U MEN
EXIT
SELECT
CH
SV
CS VC R
MUT E
PL
STA
TUS
IDE /TV
HD SC
US
INFO
GU
CALCULATE
PIP PIP CH FREEZE
PIP-MODE
PIP ACCESS SWAP
PROG
TV/VCR
SLOW
REC
HITACHI
CLU-5712TSI
PAGE 06-32
REMOTE CONTROL CLU-4311UG (P/N HL01651) Used with 60DX10B, 50DX10B 43GX10B, 50GX30B HP-1X Chassis
READ OLD ROM DATA PRESS (2X) RASTER PHASE
POWER TV CBL/SAT DVD/VCR
SWAP PIP HELP PIP CH
MOVE FREEZE
WRITE TO ROM PRESS (2X) CENTERING
MENU
REMOVE COLOR
SELECT
INITIALIZE PIP MODE + PIP CH

MUTE
CORRECTION BUTTONS
EXIT LAST CH
CROSSHATCH VIDEO
VOL CH
CURSOR UP
CURSOR DOWN
CURSOR LEFT
CURSOR RIGHT
RED (7 X 5) GREEN (3 X 3)
BLUE (13X9)
INPUT
STATUS
REC
TV/VCR
PIX
HITACHI
CLU-4311UG
PAGE 06-33
DP-1X MAGNET AND YOKE LOCATION
DP-1X MAGNETS Adjustment Points
FRONT
RED CRT
GREEN CRT
BLUE CRT
4 4 5 6 4 5 5
(1) (2) (3) (4)
Centering magnet RED Centering magnet GREEN Centering magnet BLUE Beam Form Magnets
(5) Beam Alignment magnets (6) Focus Block Assembly RED, GREEN & BLUE FOCUS CONTRO Also: SCREEN CONTROLS for RED, GREEN & BLUE
PAGE 06-34
DP-1X SUB PICTURE AMPLITUDE ADJUSTMENT Preparation for Adjustment Adjustment Procedure
Sub Enter I2C adjustment Menu. Press Menu and scroll through pages until TA1270-M appears. ADJUST MODE TA1270-M TINT (TV) TOFFO (TV) TOFQ SUB CNT SUB CLR
Brightness adjustment should be finished. Start adjustment 20 minutes after the power is turned on. Condition should be set as follows: Contrast = MAX Brightness = Center Press PIP button on Remote Control. PIP appears on screen Select Single mode. Receive NTSC white signal, for the Main Picture and the SubPicture. (Do not use Component Signals). Connect Probe on the P852 (CRT PWB Green) to check sub-picture amplitude.
1) Go to I2C adjustment Mode. 2) Press MENU on remote to scroll through adjustment pages, until TA1270M appears at the top of the page. 3) Press PIP CH on remote control, TA1270-M changes to TA1270-S. 4) Observe P852 on the CRT PWB and change the TA1270-S SUB CNT I2C data so that the amplitude of the Sub Picture is the same level as that of the main picture. Shown below. 5) Exit Service Menu.
3C 00 00 0F
Sub Picture
Press PIP CH ADJUST MODE TA1270-S TINT (TV) TOFFO (TV) TOFQ SUB CNT SUB CLR
3C 00 00 0F
Sub Picture
1H
Main Picture White
Sub Picture White Should Match Main
Adjust SUB CNT until peak white of PinP matches peak white of the main picture.
PAGE 06-35
MAGIC FOCUS ERROR CODES FOR THE DP-1X CHASSIS

CONVERGENCE ERRORS: If an error message or code appears while performing MAGIC FOCUS or initialize (PIP MODE and PIP CH in Digital Convergence Adjustment Mode, follow this confirmation and repair method. 1) Turn on Power and receive any signal. 2) Press the Service Only Switch on the Convergence Output PWB. 3) Press SWAP and then the PIP CH buttons on the remote control. 4) Error code will be displayed in bottom right corner of screen. 5) If there is no error, and INITIAL OK will appear on screen. ERROR!! CONNECT 1! Error Message
Error Code X
No. 1
Sensor Position
6) Follow repair table for errors. ERROR!!.

Error Code Error Display Code VF Error Connect 1 Replace DCU 1. 2. 3. 4. 5. 6. 7. 8. 9. Darken Outside Light Placing of Sensor Is pattern hitting sensor? Check connection and solder bridge of sensor Replace Sensor. Replace Sensor PWB. Sensor Connector check. Replace DCU. Adjustment check (H/V size, centering). Application Countermeasure Initialize Magic Focus
1 2 *2
3*2 4
A/D Level Over Flow
Same as Error Code 2 1. 2. 3. Check the placement Adjustment check (H/V size, centering). Conv. Amp. Gain check*1 (check resistor values only)
X X X X X X
X X X X X X X
5 7 9 10
Convergence Operation Connect 2 Noise
Same as Error Code 4 Same as Error Code 4 Same as Error Code 2 Input strong field. Strong signal. Check the wiring of connector between sensor and DCU Input strong field. Strong signal. Check the wiring of connector between sensor and DCU
11
Sync
*1 = RK 42, 46, 50, 54, 58, 62 check these resistors. *2 = Sensor Position
PAGE 06-36
AUDIO INFORMATION
DP-1X CHASSIS
SECTION 7
DP-1X Chassis Audio (Main-Terminal) Signal Path

SIGNAL PWB PST1 15 62 64 PST1 PSU1 HiFi Out 43 SEL L SEL R 45 11 7 10 8 HiFi Out SEL OUT Left Out Right Out 16 18 9 11 11 FL 10 FR JA01 R L 16
SIGNAL PWB
IX01 A/V Select
SRS PWB (See SRS Audio Circuit Diagram)
U501
27
TV Main L
Main Tuner 26
TV Main R
Aux 1 Left
V1
Aux 1 Right
Aux 2 Left
V2
Aux 2 Right
PFT 8 7 25 17 23 4 QJ01
FR (WO) Out
PR
Aux 3 Left
2 4 FR (TW) Out
V3
Aux 3 Right
Front Control PWB 2 4 59 61

Monitor Out Left Monitor Out Right
See AV Mute Circuit Diagram
Aux 4 Left
IJ01
FL (WO) Out PL
V4
Aux 4 Right
Aux 5 Left
+
2 QJ02
12
2 4 FL (TW) Out Front Audio Out TA8200AH See AV Mute Circuit Diagram
V5
38 MON 40 OUT
Aux 5 Right
MON
PAGE 07-01
TERMINAL PWB
SIGNAL PWB
DP-14G, 15, 15F, PP15, ZP14 Series Chassis TruSurround / SRS AUDIO Circuit (This Circuit is not for the DP-17) (Also, see Audio Main and Terminal PWB Circuit)
MODE 1 MODE 2 RIn LIn ROut LOut
PSU1
BBEout R
IA01 18 Audio Control 17 IA02 SRS

27 BBEout L 4 Tone R In 26 Tone L In 5
6
R Out
1 SDA2 2
SCL2
14 SCL 13 SDA
12 13 23 24 15 16
Select R
7
5
30 R In
23
IA07
L Out
+
SRS LOGIC MODE MODE 1 MODE 2 BYPASS (SRS OFF) SRS STEREO SRS MONAURAL QA01 QA02 L H H JA01 Out to HiFi R DA01 DA03 QA05 L/H L H
Select L
8
3 2
1 L In 1
FL
11
Front Left
FR
10
Front Right
V Mute 2
VMute
QA03 QA04 Out to HiFi L DA02 DA04 QA06
Mute
PAGE 07-02
ERRMute 6
DP-17 Chassis Audio (Main-Terminal) Signal Path

SIGNAL PWB 1 of 4 PST1 15 62 64 Right Out SEL OUT 11 FL 10 FR 16 PSU2 20 Center 9 11 4 23 25 17 QJ06 2 4 59 61 2
Monitor Out Left Monitor Out Right
SIGNAL PWB
JS03 HiFi Out HiFi Out
IX01 A/V Select

PST1 7 1 SEL L SEL R 8 7 3 8
PerVol On/Off
SURROUND PWB (See DP17 Surround Audio Circuit Diagram) PSU1
U501
16 45 11 Left Out 43 10
27
TV Main L
Main Tuner 26
TV Main R
Sub Woofer Out JS02 Rear R Rear L 4 1 JS01 Optical Input Coaxial Input 3 4
IJ03 Perfect 10 Vol
Aux 1 Left
V1
18
Aux 1 Right
Aux 2 Left
V2
Aux 2 Right
PCR
+
7 Center R Out
PFT 8 7 QJ05
IJ02 +
2 Center Audio Out TA8200AH 12
Aux 3 Left
Center L Out
PCL 2
V3
Aux 3 Right
Front Control PWB
Aux 4 Left
FR (WO) Out
PR
V4
+
4 QJ01
Aux 4 Right
Aux 5 Left
IJ01 +
12
4 FR (TW) Out FL (WO) Out PL 2 4
V5
38 MON 40 OUT
Aux 5 Right
MON
PAGE 07-03
TERMINAL PWB
See AV Mute Circuit Diagram
Front Audio Out TA8200AH QJ02
FL (TW) Out
DP-17 CHASSIS SURROUND AUDIO SIGNAL PATH

FL QS11
Out to Hi-Fi
PSU1 QS13 FR 4
Out to Hi-Fi
FR
10
FR
11
FL
IS03 IS06 Front Audio Control

31 32
S
IS10 Front 20 FL 39 Graphic 23 EQ
7 FL 1 FR 16
Sel L 30 27
6 5 + 7
FL 17
Sel R 32 6 5 7
G + + -
IS07
7 1 6 5 + 3 + 2 -
FR
28
3 + 2 -
FL FR
See Audio Signal Path (Main & Terminal)
Coaxial Input Optical Input
IT07
1
SW Sel 1 D
IS04
2 3 QS04 6
+
QS05,6 SW SW 36
Sub Woofer QS17 Out
4 QS01
SW Sel 2
JS01 QS03,2 1
+ -
3 3 2 7
IS08
3 + 2 1 QS20, 21 C.D. Bass 2 1 11 25 C SL C 33 SL 34 C 6 5 + 26 SR SR 35 7 + QS19
Surround QW01 Sub PWB 4 PW09 3 SW 24 Sub Woofer 5 C Center Rear L Rear R
DS07
IS05 6
11 23 25 26 JS02
IS11
5 + -
3 6 7
IS17
SL SR
2X Invert 3
IS12
Error Mute QS07 7 +
C 6 5
12 4 1
IS15
5 Rear Spk Jack
86
IT02
QS08 SL Mute 11 QS09

DS26 DS09 DS10 DS08
Digital Output to DSP Invert 2
Invert 1
Rear Spk Off V Mute 2
PAGE 07-04
Optical Input Good, no Invert
Rear Audio 4 7 Output IC 12 2
IS09
7
IS16 SPFRX
SR
3 + 2 3 2 6 5 PSU2 See Audio (Main & Terminal) 20 Center
MISCELLANEOUS INFORMATION
DP-1X CHASSIS
SECTION 8
REAR PANEL for the (DP-1X except DP-17) MODELS
ANT A
To Converter
S-VIDEO S-VIDEO
S-VIDEO
ANT B
VIDEO Y Y
VIDEO
VIDEO
(MONO)
(MONO)
PBCB L PRCR
(MONO)
PBCB L PRCR
(MONO)
(MONO)
AUDIO TO HI-FI
R R AUDIO INPUT 1
L R AUDIO INPUT 2 R AUDIO INPUT 4 R AUDIO INPUT 5 R AUDIO MONITOR OUT
PAGE 08-01
REAR PANEL for the (DP-17) MODELS
OPTICAL COAXIAL INPUT INPUT
ANT A
CONNECT ONLY 8 Ohm SPEAKERS DO NOT SHORT CIRCUIT SPEAKER TERMINALS (such damage is NOT COVERED by your television warranty)
STOP
REAR SPEAKER 8 ONLY
To Converter
S-VIDEO S-VIDEO
S-VIDEO
ANT B
VIDEO Y Y VIDEO
L
VIDEO
(MONO) (MONO)
L
PBCB L PRCR R AUDIO INPUT 1 R AUDIO INPUT 2 R AUDIO INPUT 4
(MONO)
PBCB L PRCR
(MONO)
(MONO)
AUDIO TO HI-FI
SUB WOOFER
L R AUDIO INPUT 5 R AUDIO MONITOR OUT
PAGE 08-02
1 2 PDK3 PDK4 1 PDF1 3 QH01 TH01 FH01 PROTECTOR HIGH VOLTAGE ADJUST Q701 Q777 DP23 SW-28V (Green) DP35 SW+28V (Green) FP05 PROTECTOR FP09 PROTECTOR DO NOT ADJUST FBT 7 6 = GREEN or RED LED PDKP
PDK1
7 6
1 2
11 1 10 2
1 2
11 10
PMR
PMG
PMB
DP-1X DEFLECTION PWB
VERTICAL SIZE
T701
R607
R711
HORIZONTAL SIZE
D708
T702
FP08 PROTECTOR
DP01
IP01 IC POWER MONITOR (RED)
PDC1 PDC2 1 6 IP05 1 5 FP04 PROTECTOR FP03 PROTECTOR IP01
I601
TP91
PSD1 10 11
PSD2
PAGE 08-03
2 1
6 7
2 1
DP37 SW+5V (Green) IP04 DP11 SW+9V PSD3 (Green) 2 10 1 11
FP02 PROTECTOR FP07 PROTECTOR
SWITCHING TRANSFORMER
FP01 FUSE
DP-1X SUB POWER PWB
D912 I906
PAQ1
C915
4
S902 R971
AUDIO SRS +29V (SRS)

1
D910 I902 Q918 Q917 Q919 Q920 I904 Q914 Q916 Q915 I903
PQD2
6 9
PQS1
L905 PQD1
2 1
R902
C905 I901 Q901 D901 Q902 L902
Switching Transformer
L901
S901
T901
6 Amp F901 125V FUSE

1
2 Amp 125V
PA
1 3
R931 PQS2
F902 FUSE
= GREEN or RED LED
PAGE 08-04
DP-1X SIGNAL PWB DOUBLE SIDED

9 1 1 1 4 1 8
PFS
5 PSD1
PZV
X001 QC26 QC30 QC35QC40 7 1 XC01
PZC
PRST 2P
7
PL
1
PJIG I001
1 1
7P
I002
IC01
IJ01
1
PSD2
PR
6 4
PFSH 6P
Q016 1
11 1
PCL
4
4P I001 MAIN MICRO
PSD3
IC04 11
20
PQS2 PQS1
9 IC02 IC03
Q025 UC01 X552
PSU2
I501
X301 1 40
20
FLEX CONVERTER / PinP
SURROUND PWB 3D Y/C SHIELD COVER
I301
1 100
I303
U502 PinP TUNER
U501 MAIN TUNER
PSU1
EAN
PST1
20
PST2
20 1
PST3
20
PAGE 08-05
TERMINAL PWB
DP-0X CHASSIS CRT PWB
PGV P851 GND E831 P852 Cathode PTSG
SHORT TO KILL THE COLOR
GREEN
W801
PRV GND E861
P801
PTSR P802 Cathode RED
W801
PVB GND E801
P841
PTSB P8A2 CATHODE BLUE
PAGE 08-06
DP1X CONVERGENCE PWB
SERVICE ONLY SWITCH
DIGITAL CONVERGENCE UNIT UKDG
1 IK04 PSD1
11
18
18
IK05
IK01
IK02 PCR 4 1
PCG 4 1 3
PCB 4 4 PDF2 1
QK03
QK01
QK02
QF08 QF04 PDK3 10 2 11 1 6 7 PDK4 QF05 QF06 QF06 QF07 1 PDF1 2 1 1
QK08 QK07 QK06 2 1
2 1
PDK1
6 7
PDKP
10 11
PAGE 08-07
1 XX01 IX04 48 1 LX04 XX02 IX03 LX06 16 IX09 16 IX06 1 IX07 IX08 16 LX08 LX10 JX01 PST1 20 1 PST2 20 1 JX02 LX09 PST3 20 XX05 1 IX05 1 48 XX03 IX02 48 1 QX03 QX02 LX03 LX01 LX02 QX01
PFT 11
DP-1X TERMINAL PWB DOUBLE SIDED
LX07
PAGE 08-08
DP-1X SRS (Surround) PWB DOUBLE SIDED
24
IA02
IA01
30
IA07
JA01
PAGE 08-09
PSU1
20
PSU2
20
DIGITAL CONVERGENCE UNIT UKDG 1 IK01 PSD1 IK02 QK03 QK01 QK02 QK08 QK07 QK06 PDK1 7 1 1 7 PDK1 PDK3 1 1 PDK3 DP-1X PDF1 DEFLECTION PWB 3 QH01 FH01 PROTECTOR FBT TH01 HIGH VOLTAGE ADJUST DO NOT ADJUST FP09 PROTECTOR FP05 PROTECTOR FP08 PROTECTOR 5 IP01 IC POWER MONITOR (RED) 111 111 4 PCG PCR 1 3 4 1 PCB 4 4 PDF2 QF08 1 11 18 IK04 1 18 IK05 1
QF04 PDK4 7 7 PDK4 1
QF06 QF06
QF07
1 PDF1
1 PDKP
QF05 1 = GREEN or RED LED 1
11 11 PDKP
PMR PMG PMB VERTICALT701 SIZE R607 R711 HORIZONTAL SIZE
Q701 Q777
DP1X CHASSIS COMPLETE
D708
T702
DP23 SW-28V (Green) DP35 SW+28V (Green)
DP01
PDC1 PDC2 1 DP37 SW+5V (Green) DP11 SW+9V (Green) PSD3 11 1 11 PSD2 XC01 QC3 QC4 5 0 1 PSD3 UC01 1 6 IP05 IP04 11 11
IP01 FP04 PROTECTOR FP03 TP91 PROTECTOR FP02 PROTECTOR SWITCHING FP07 TRANSFORMER FP01 FUSE PROTECTOR
I601
1 1
PSD 1
PSD2 7 7 1 1
PSD 1
IC04
X552
PZC
QC3 0
I501
I303 X301 1 1 3D Y/C SHIELD COVER 1 U502 PinP TUNER PST1 20 PSU1 EAN U501 MAIN TUNER 1 TERMINAL PWB 1 I301 100 PST2 20
QC2 6
PZV
X001
I002
I001 Q016
I001 MAIN MICRO
Q025
PFS
PQS1
2P
7P
1 PFSH
1 PCL 4
PJIG 1
PRST
IJ01
PQS2
PR
PL
PSU2
9 IC02
SURROUND PWB 20 1
IC03
6P
4P
PST3
40
20
FLEX CONVERTER / PinP
20
IC01
PAGE 08-10
DC VOLTAGES
Circuit No. Pin No. Voltage DC
Signal (1/5)
Circuit No.
Pin No.
Voltage DC
Circuit No.
Pin No.
Voltage DC
I005
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 I001 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
0.0 4.8 4.8 3.8 3.5 1.6 3.5 3.3 2.9 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 3.5 0.0 0.0 1.8 2.9 3.4 2.2 2.5 0.6 0.0 0.6 2.5 1.5 3.5 2.0 1.7 1.8 0.0 0.0 0.0 0.0 1.6 1.6 0.0 0.0 4.7 4.5 1.9 1.9 3.0 3.5 0.0 3.5 3.2 3.5
55 56 I001 57 58 59 60 61 62 63 64 1 I002 2 3 1 2 3 I003 4 5 6 7 8 1 2 I004 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 I005 7 8 9 10 11 12 13
3.5 0.0 3.4 3.4 4.6 4.6 3.5 1.8 1.8 0.0 3.5 0.0 3.5 0.0 0.0 0.0 0.0 4.7 4.7 0.0 5.1 5.1 0.0 0.0 3.5 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 5.1 4.9 0.0 0.0 5.1 2.6 2.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 2.9 2.9
I006
I007
Q001
Q002
Q003
Q004
Q005
Q006
Q007
14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 E B C E B C E B C E B C E B C E B C E B C
2.9 2.3 8.9 0.0 4.9 4.1 4.1 4.7 0.4 4.7 0.0 0.0 4.9 0.0 0.0 5.0 4.8 4.7 5.0 0.0 0.3 0.4 1.9 0.4 0.4 0.4 0.0 5.0 0.9 0.0 0.0 0.0 4.7 4.7 5.0 0.0 0.0 3.4 3.5 3.4 0.0 0.0 0.8 0.0 0.0 0.0 1.9 0.0 0.0 3.4 0.0 -1.5 3.0 0.0 0.2 2.9
E Q008 B C E Q009 B C E Q010 B C E Q011 B C E Q012 B C E Q013 B C E Q014 B C E Q015 B C E Q016 B C E Q017 B C E Q018 B C E Q019 B C E Q020 B C E Q021 B C E Q022 B C E Q023 B C E Q024 B C E Q025 B C E Q026 B C
5.7 5.8 0.5 5.2 5.2 0.0 0.0 0.0 2.9 5.8 5.8 0.6 5.8 5.2 0.0 4.6 5.2 8.9 4.6 5.2 8.9 3.0 2.4 0.0 2.4 3.0 8.9 0.0 0.8 0 3.5 2.8 3.4 0.0 0.4 1.9 0.0 0.4 1.6 0.0 0.0 35.1 35.1 34.9 0.0 0.0 0.0 34.9 3.1 3.1 0.0 3.6 4.1 5.1 0.0 0.7 0.0
08-11
DC VOLTAGES
Signal (2/5)
Circuit No. Pin No. Voltage DC Circuit No. Pin No. Voltage DC Circuit No. Pin No. Voltage DC
I301
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
0.0 0.0 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.1 2.9 2.5 1.3 1.3 1.3 0.0 2.6 2.6 1.9 2.1 0.7 1.6 0.0 1.6 2.1 0.0 0.0 0.0 0.0 0.0 1.6 3.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 3.3 3.3 1.9 0.0
I301
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96
0.0 1.6 0.0 0.0 3.4 0.0 0.0 0.0 3.3 0.0 4.6 4.6 0.0 0.0 0.0 3.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 3.3 0.0 0.0 0.0 1.1 0.0 0.0 1.2 0.9 1.1 1.6 3.3 0.0 0.0 3.3 0.0
97 98 99 100 1 I302 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 I303 20 21 22 23 24 25 26 27 28 29 30 21 32 33 34 35 36 37 38 39 40 I301
0.0 0.6 1.6 3.3 0.0 0.0 0.0 3.3 3.3 5.0 2.1 2.1 1.9 2.1 5.0 1.8 1.6 1.6 0.7 0.0 0.0 2.9 0.6 0.0 1.6 1.6 1.6 1.6 5.0 0.0 1.6 1.6 1.6 1.6 1.6 2.5 1.1 1.1 0.0 1.3 3.0 1.9 2.1 0.0 2.5 1.9 2.1 2.1 0.0
I501
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
4.0 4.0 4.0 2.2 0.0 1.8 6.0 3.0 0.0 7.3 0.0 5.7 4.8 0.0 1.0 0.0 0.6 8.9 8.9 4.5 4.3 4.3 0.0 0.0 5.8 0.0 0.0 0.0 0.0 0.0 5.5 0.0 0.0 4.6 0.0 0.0 2.2 2.8 0.0 0.0 5.0 5.0 0.0 3.1 0.0 3.8 2.3 2.5
08-12
DC VOLTAGES
Signal (3/5)
Circuit Pin Voltage No. Name DC Circuit Pin Voltage No. Name DC Circuit Pin Voltage No. Name DC
I502
I503
Q301
Q302
Q303
Q304
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 E B C E B C E B C E B C
2.5 0.0 1.8 0.0 1.8 1.8 0.0 2.4 2.8 0.0 2.5 0.0 5.0 2.5 0.0 2.5 0.0 0.2 5.0 4.7 0.0 0.0 0.0 0.0 0.0 4.9 4.9 5.0 0.3 0.0 4.7 5.0 2.0 2.3 3.1 3.3 3.1 0.0 0.0 0.0 2.8 0.4 0.0 0.0
E Q305 B C E Q306 B C E Q307 B C E Q308 B C E Q309 B C E Q310 B C E Q311 B C E Q312 B C E Q313 B C E Q314 B C E Q315 B C E Q316 B C E Q317 B C
0.0 0.0 1.7 0.0 0.0 0.0 3.0 3.6 8.9 2.5 1.9 0.0 0.0 0.4 0.0 0.0 0.4 1.6 1.7 1.6 1.2 1.1 1.2 1.7 0.0 0.0 0.0 1.2 1.8 8.3 8.9 8.3 5.2 4.6 0.0 8.9 2.7 2.1 0.0
E Q501 B C E Q504 B C E Q505 B C E Q551 B C E Q552 B C E Q553 B C E Q554 B C E Q555 B C E Q556 B C E Q557 B C E Q558 B C
0.0 0.8 0.0 0.0 0 4.9 1.6 2.2 0.0 4.9 4.3 0.0 4.9 4.3 0.0 5.1 4.5 0 4.8 0 8.9 3.3 0.0 8.9 0 0 8.9 3.2 3.8 0.0 1.2 1.8 8.9
E Q559 B C E Q560 B C E Q561 B C E Q562 B C E Q563 B C E Q564 B C
0.0 0.7 0.0 5.2 5.0 8.9 4.1 3.5 0.0 5.2 5.0 8.9 4.2 3.6 0.0 2.3 1.7 0.0
08-13
DC VOLTAGES
Signal (4/5)
Circuit No.
Pin No.
Voltage DC
Circuit No.
Pin No.
Voltage DC
Circuit Pin Voltage No. Name DC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 IC01 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1.6 5.5 5.3 5.2 5.1 0.0 0.2 5.2 5.2 5.2 7.1 3.3 4.8 2.1 3.3 3.3 1.6 1.6 9.2 6.7 5.5 2.9 2.6 1.2 0.0 1.4 5.1 0.2 2.2 4.6 4.6 0.0 4.1 4.1 4.1 0.6 4.1 4.1 4.1 9.2 2.7 2.7 2.7 0.0 9.2 4.9 4.9 4.7 0.0 0.0
IC01
IC02
IC03
IC04
QC01
QC02
QC03
QC04
QC05
QC06
QC07
QC08
QC09
51 52 53 54 55 56 1 2 3 1 2 3 1 2 3 E B C E B C E B C E B C E B C E B C E B C E B C E B C
0.0 0.0 5.8 4.2 9.2 5.6 7.2 0.0 5.0 4.2 0.0 3.4 5.0 0.0 2.5 0.0 0.6 1.7 0.5 0.6 1.7 0.5 0.6 0.0 3.5 4.1 9.2 3.4 4.0 9.2 3.5 4.1 0.0 1.1 1.2 1.8 0.0 1.2 0.0 1.1 1.1 1.8
E QC10 B C E QC11 B C E QC12 B C E QC13 B C E QC14 B C E QC15 B C E QC16 B C E QC17 B C E QC18 B C E QC19 B C E QC20 B C E QC21 B C E QC22 B C E QC23 B C
0.4 0.0 9.2 9.2 9.2 1.0 0.0 0.0 1.8 1.6 0.0 0.0 1.2 0.0 9.2 1.2 0.6 9.2 0.0 0.0 9.2 0.0 0.0 9.2 6.9 7.5 9.2 0.7 0.0 0.0 0.7 0.0 0.0 0.7 0.0 0.0 0.7 0.0 0.0 0.7 0.0 0.0
E QC24 B C E QC26 B C E QC30 B C E QC31 B C E QC35 B C E QC36 B C E QC40 B C E QC41 B C E QC42 B C
0.7 0.0 0.0 3.5 4.2 9.3 3.3 2.6 0.0 8.0 0.0 3.3 3.3 2.6 0.0 8.0 0.0 0.0 3.4 2.7 0.0 0.0 7.3 3.4 0.0 0.4 0.0
08-14
DC VOLTAGES Signal (5/5)

Deflection
Circuit No. Pin No. Voltage DC Circuit Pin Voltage No. Name DC
Power Deflection
IJ01
1 2 3 4 5 6 7 8 9 10 11 12
1.6 0.0 0.0 0.0 1.6 10.8 14.8 5.1 31.7 0.0 4.3 14.4
E QJ01 B C E QJ02 B C E QJ03 B C E QJ04 B C
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 4.2 0.0 0.0 10.8
1 2 3 4 I601 5 6 7 8 9 10 11 1 2 3 4 5 6 7 IH01 8 9 10 11 12 13 14 15 16
14.3 26.6 4.9 6.7 4.5 0.0 5.3 6.1 4.5 27.0 1.0 5.2 11.6 0.8 2.5 1.7 0.0 0.9 0.0 7.1 7.1 7.1 7.1 2.5 1.9 5.0 0.0
Circuit No.
Pin No.
Voltage DC
Circuit No.
Pin No.
Voltage DC
E QH01 B C E QH02 B C E QH03 B C
0.4 3.8 90.0 0.0 0.5 3.8 0.0 0.5 59.1
E QN01 B C E QN02 B C E QN03 B C E QN04 B C E QN05 B C E QN06 B C
0.0 0.0 0.5 11.4 11.4 0.0 0.0 0.0 11.4 0.5 0.9 11.4 0.0 0.0 11.5 0.0 0.4 0.0
E Q601 B C E Q602 B C E Q603 B C E Q604 B C E Q701 B C E Q703 B C E Q704 B C E Q705 B C E Q706 B C E Q707 B C E Q708 B C E Q709 B C E Q710 B C E Q777 B C
0.0 0.3 4.2 0.0 0.0 0.5 0.0 0.0 5.2 27.2 27.0 0.0 92.1 93.1 115.5 2.3 3.0 93.1 0.0 0.5 14.1 0.0 0.7 0.0 1.3 0.8 11.6 0.0 0.7 0.0 0.0 0.0 11.1 0.0 0.4 11.1 0.0 0.3 0.0 0.0 0.0 90.0
IP01
IP02
IP03
IP04
IP05
IP06
1 2 3 4 5 1 2 3 4 1 2 3 1 2 3 4 1 2 3 4 1 2 3 4
2.0 0.0 161.3 15.4 0.0 12.0 11.1 3.0 15.4 115.6 11.0 0.0 11.7 9.1 0.0 1.9 7.4 5.1 0.0 1.9 7.4 6.3 0.0 2.1
E QP02 B C E QP03 B C
116.0 115.5 1.3 9.1 9.1 0.0
08-15
DC VOLTAGES SRS/BBE
Circuit No. Pin No. Voltage DC Circuit No. Pin No. Voltage DC
VM
FOCUS
IA01
IA02
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 0.8 4.5 1.2 1.2 4.5 4.5 0.0 8.9 0.0 4.8 1.4 1.4 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 0.0 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 8.9 0.0 4.5 0.0 0.0 4.5 4.5 4.5 4.5 0.0
IA02
IA07
20 21 22 23 24 1 2 3 4 5 6 7 8
4.5 4.5 4.5 4.5 4.5 4.9 4.9 4.9 0.0 4.8 4.8 4.8 8.9
E QA01 B C E QA02 B C E QA03 B C E QA04 B C E QA05 B C
1.4 2.1 8.2 8.9 8.2 5.0 1.4 2.1 8.2 8.9 8.2 4.9 0.0 0.0 0.0
E QE01 B C E QE02 B C E QE03 B C E QE04 B C E QE05 B C E E07 B C E QE08 B C E QE10 B C E QE11 B C E QE22 B C E QE23 B C E QE24 B C E QE25 B C E QE26 B C E QE35 B C E QE36 B C
2.6 3.3 12.5 12.5 11.8 27.4 12.5 13.1 22.1 21.4 22.1 27.4 1.6 2.2 15.3 16.0 15.4 0.0 15.4 16.0 27.4 14.8 14.4 27.4 14.6 14.0 0.0 214.5 214.0 10.6 213.4 213.0 121.6 121.6 134.1 116.4 16.6 17.1 116.0 0.9 1.5 16.6 11.8 12.3 155.0 11.8 12.5 27.4
E QF03 B C E QF04 B C E QF05 B C E QF06 B C E QF07 B C E QF08 B C
0.6 1.2 5.7 5.6 5.7 0.7 0.3 0.7 11.2 11.4 11.6 302.0 401.0 301.0 788.0 10.2 10.7 354.0
08-16
DC VOLTAGES Power supply

Convergence
Circuit No. Pin No. Voltage DC Circuit No. Pin No. Voltage DC
Sensor
I901
I902
I903
I904
I906
1 2 3 4 5 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5
163.9 0.0 0.0 16.9 2.4 5.2 4.3 3.5 17.5 5.0 4.3 0.0 16.8 4.8 5.5 5.2 2.4 0.0 1.9 9.5 9.1 11.0
IK01
IK02
IK04
IK05
1 2 3 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
11.6 0.0 5.1 4.0 5.0 0.0 0.0 0.0 -29.3 -30.4 31.0 0.0 0.0 -26.9 0.0 27.2 0.0 -26.9 0.0 0.0 0.0 0.0 -26.9 0.0 0.0 0.0 -29.3 -30.4 31.0 0.0 0.0 -26.9 0.0 27.2 0.0 -26.9 0.0 0.0 0.0 0.0 -26.9 0.0
E QK01 B C E QK02 B C E QK03 B C E QK06 B C E QK07 B C E QK08 B C
-7.1 -6.5 -5.3 0.6 0.0 0.0 0.6 0 -5.8 0 0 5.1 0 0 5.1 0.0 0.0 5.1
E QL10 B C E QL11 B C E QL16 B C E QL17 B C
5.1 4.7 0 5.2 4.7 1.6 5.1 4.7 0.0 0.5 4.7 0.0
08-17
DC VOLTAGES
Terminal (1 of 2)
Circuit No.
Pin No.
Voltage DC
Circuit No.
Pin No.
Voltage DC
Circuit No.
Pin No.
Voltage DC
Circuit No.
Pin No.
Voltage DC
1 2 3 4 5 6 7 IX01 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
3.9 4.4 4.0 4.4 4.4 8.3 0.0 3.9 4.4 3.9 4.4 4.4 0.0 4.8 3.9 4.4 3.9 4.4 4.4 0.0 4.8 4.4 4.4 3.9 4.4 4.4 0.0 4.8 4.4 4.4 4.4 0.0 4.7 4.7 0.0 0.0 4.4 4.4 3.5 4.4 4.2 8.8 4.4 4.2 4.4 3.5 4.4 0.0
49 50 51 52 53 54 55 IX01 56 57 58 59 60 61 62 63 64 1 2 IX02 3 4 5 1 2 3 4 5 6 7 8 IX03 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
4.7 4.4 4.4 4.4 4.2 4.4 3.6 4.0 0.0 4.3 4.4 3.9 4.4 4.4 4.2 4.4 6.3 0.0 3.8 4.9 8.7 4.0 4.0 4.0 2.2 0.0 1.8 5.9 2.9 0.0 7.2 0.0 5.6 4.7 0.0 1.0 0.0 0.6 8.7 8.7 4.4 4.4 4.2 8.7 0.0 5.7 5.7 5.5
28 29 30 31 32 33 34 IX03 35 36 37 38 39 40 41 42 43 44 45 46 47 48 1 2 3 4 5 6 7 8 IX04 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
0.0 5.5 5.5 5.5 0.6 4.4 4.5 0.0 0.0 2.2 0.0 0.0 2.7 4.9 4.9 0.0 3.1 0.0 3.7 2.3 2.2 2.8 2.8 2.8 1.0 1.0 0.0 2.8 2.8 2.8 1.1 1.1 4.9 3.4 3.4 3.2 3.0 0.0 1.1 0.0 2.9 0.0 0.0 0.0 0.0 2.5 2.5 2.3
IX04
IX05
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
4.9 0.0 4.6 4.6 0.0 2.8 2.8 2.8 1.1 1.2 2.2 2.4 4.9 2.8 2.8 2.8 1.1 1.1 0.0 2.4 0.0 2.8 2.8 2.8 1.0 1.0 0.0 2.8 2.8 2.8 1.1 1.1 4.9 3.4 3.4 3.2 3.0 0.0 1.1 0.0 2.9 0.0 0.0 0.0 0.0 2.5 2.5 2.3
08-18
DC VOLTAGES
Terminal (2 of 2)
Circuit No. Pin No. Voltage DC Circuit No. Pin No. Voltage DC Circuit Pin Voltage No. Name DC
IX05
IX06
IX07
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11
4.9 0.0 4.6 4.6 4.9 2.8 2.8 2.8 1.1 1.2 2.2 2.4 4.9 2.8 2.8 2.8 1.1 1.1 0.0 2.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 5.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
IX07
IX08
IX09
12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
0.0 0.0 0.0 0.0 5.0 0.0 5.0 4.7 0.0 4.8 0.0 0.0 5.0 0.0 4.8 0.0 0.0 0.0 5.0 0.0 5.0 5.0 5.0 0.6 0.0 4.6 0.0 0.0 0.0 5.0 4.4 0.0 0.0 0.0 5.0
E QX01 B C E QX02 B C E QX03 B C E QX04 B C E QX05 B C E QX06 B C E QX07 B C E QX08 B C E QX09 B C E QX10 B C E QX11 B C E QX12 B C
3.5 4.2 8.8 2.9 3.5 8.8 3.7 4.3 8.8 3.6 4.2 8.8 3.5 4.2 8.8 3.7 4.4 8.8 3.6 4.2 8.8 4.9 4.3 0.0 4.6 4.0 0.0 5.0 5.6 8.8 6.0 6.6 8.8 6.2 6.8 8.8
E QX13 B C E QX14 B C E QX15 B C E QX16 B C E QX17 B C E QX18 B C E QX19 B C E QX20 B C E QX21 B C E QX22 B C E QX23 B C E QX24 B C E QX36 B C E QX37 B C E QX40 B C E QX41 B C
5.0 4.4 0.0 4.8 4.3 0.0 4.8 4.2 0.0 2.6 3.2 4.9 2.5 3.2 4.9 2.9 2.3 0.0 3.2 2.6 0.0 3.2 2.5 0.0 2.9 2.3 0.0 3.2 2.6 0.0 3.2 2.5 0.0 5.2 4.6 0.0 0.5 1.1 9.2 0.0 0.6 5.5 0.0 0.0 0.0 0.0 0.0 0.0
08-19
DC VOLTAGES CPT
CPT
Power Supply
Control
E Q801 B C E Q802 B C E Q803 B C E Q804 B C E Q805 B C E Q812 B C E Q851 B C E Q852 B C
3.0 3.5 8.3 8.3 8.6 0.0 8.6 9.1 168.0 169.0 168.4 1.1 169.0 170.0 225.0 1.0 1.7 1.1 3.1 3.5 8.3 8.3 8.6 9.1
E Q853 B C E Q854 B C E Q855 B C E Q858 B C E Q859 B C E Q862 B C E Q8A1 B C E Q8A2 B C E Q8A3 B C E Q8A4 B C E Q8A5 B C E Q8A6 B C E Q8A7 B C E Q8C1 B C E Q8C2 B C
8.6 9.1 156.4 157.0 156.0 1.1 157.0 157.0 224.9 2.5 1.8 0.0 1.8 2.5 9.1 1.1 1.8 1.1 3.2 3.8 8.3 8.2 8.6 9.1 8.6 9.1 150.0 151.6 150.8 1.1 152.0 152.0 224.0 3.0 3.0 0.0 3.0 3.7 9.1 0.0 0.0 9.0 1.1 0.0 1.1
E Q901 B C E Q902 B C E Q914 B C E Q915 B C E Q916 B C E Q917 B C E Q918 B C E Q919 B C E Q920 B C
16.9 16.9 0.0 0.0 0.0 16.9 0.0 0.9 0.5 1.9 1.9 0.1 0.0 0.1 1.9 2.2 2.5 5.2 0.0 0.0 4.3 2.2 2.2 0.1 2.9 3.5 17.5
E QM01 B C E QM03 B C E QM04 B C E QM05 B C
0.0 0.8 0.0 1.8 2.5 9.0 1.9 2.5 8.9 0.0 0.0 5.2
08-20
DP-1X OVERLAY PART NUMBERS Below is the jig screen part number for the 2H models. 2001 Models HITACHI MODELS: H312251 43 4x3 Full Mode H312252 43 4x3 V Squeeze Mode H312253 53 4x3 Full Mode H312254 53 4x3 V Squeeze Mode H312255 61 4x3 Full Mode H312256 61 4x3 V Squeeze Mode H312259 43 16x9 H312257 53 16x9 H312258 61 16x9 PHILIPS MODELS: H312261 60 Phillips 4x3 Full Mode H312262 60 Phillips 4x3 V Squeeze Mode H312263 55 Phillips 4x3 Full Mode H312264 55 Philips 4x3 V Squeeze Mode ZENITH MODELS: H312265 56 Zenith 16x9 H312266 65 Zenith 16x9
PAGE 08-21
SERVICE BULLETINS AND OTHER INFORMATION

DP-1X CHASSIS
SECTION 9
March, 2001
Hitachi America, Ltd., Home Electronics Division National Service MODEL: 43FDX01B, 53FDX01B 53SDX01B, 61SDX01B 53SWX01W, 61SWX01W CLARIFICATION OF MEMORY INITIALIZATION PROCEDURE Page 1 of 2
PTV
SUBJECT:
When servicing any of the above mentioned models, the service technician should be cautioned that the standard technique of blindly re-initializing the memory whenever a problem is presented could possibly cause additional labor in order to bring the set back to its original settings. Be sure to note the values for sub brightness (SUB BRT) and horizontal centering (H-POSI) before proceeding with a complete memory initialization, as the values that will show up after performing memory initialization may not be correct. Uncorrected or misadjusted SUB BRT will result in either a darker or lighter picture than before. (And the customer will notice!) Uncorrected or misadjusted H POSI will result in a shadow or fold-over on either side of the screen. Do not attempt to make corrections via Digital Convergence correction; instead, input the correct values for these settings. When an initialization of memory is needed, there are two methods: electronic (preferred) and mechanical. Electronic Memory Initialization (Service Adjust Mode) 1. 2. 3. 4. 5. The set should be off, but plugged in to AC. Press and hold the INPUT button on the front panel. Press the POWER button on the front panel. Release both buttons. The Service Adjust Mode menu should appear on screen. (See Figure 1). Before proceeding to MEMORY INITIAL, it is highly recommended to note the existing setting for Sub Brightness as well as the existing settings for Horizontal Centering in both progressive and high definition modes. Select SUB BRT using the ! or " buttons on the remote, then press the #cursor key on the remote. The screen will darken considerably and SUB BRT with its associated value will appear on screen. Note the existing value. To adjust, press cursor $ or #. To exit from SUB BRT adjustment, press cursor ! or ". In case the memory was initialized prior to acquisition of the existing data value, refer to the service manual in order to correctly adjust the SUB BRT.
6.
ADJUST MODE
SUB BRT SERVICE
!" !
Brings up sub brightness adjust (cursor #) Collapses vertical for setting color temp
DEF RESET V/P RESET 3DYC RESET FLEX RESET DSP RESET CCD RESET FACTORY RESET MEMORY INITIAL
! ! ! ! ! ! ! !
Select when replace DEF PWB Select when replace SIG PWB Select when replace 3DYC comb filter Select when replace FLEX CONVERTER Select when replace DSP module Select whenever closed caption fails to track Resets all customer settings Resets all of the above (ONLY DO IF NECESSARY*)
Figure 1 - Service Menu Page 1
(continued)
Page 09-01
PTVPage(page 2) 01-01 2 To access the horizontal centering adjustment for progressive, display NTSC (or 480i), then go to service menu page 2 (Figure 2) by either pressing the MENU button once, or using the "cursor key on the remote to scroll down through service menu page 1. The first menu selection on service menu page 2 is H POSI. Note the existing value. Also note that the setting for TA1300 is 315 (31.5 KHz). In case the memory was initialized prior to acquisition of the existing data value, refer to the service manual in order to correctly set up the H POSI for progressive. 8. To access the horizontal centering adjustment for high definition, display 1080i, then go to service menu page 2 (Figure 3) by either pressing the MENU button once, or using the "cursor key on the remote to scroll down through service menu page 1. The first menu selection on service menu page 2 is H POSI. Note the existing value. Also note that the setting for TA1300 is 3375 (33.75 KHz). In case the memory was initialized prior to acquisition of the existing data value, refer to the service manual in order to correctly set up the H POSI for high definition. 9. After the existing values for SUB BRT and H POSI have been noted, proceed to MEMORY INITIAL by using the ! or " buttons on the remote to navigate to service menu page 1, then press the #cursor key on the remote to initialize the memory. 10. Re-enter recorded data values, if known, for (1) SUB BRT and (2) H POSI in both progressive and high definition modes. 11. To exit from Service Adjust Mode, press the INPUT button on the front panel.
ADJUST MODE ADJUST MODE
7.
31.5 KHz
TA1300 H POSI 315 32 TA1300 H POSI 3375 2B
33.75 KHz
FLEX CONT 47 VD-POS UPD64081 DYGA DCGA VAPGA VAPIN YHCOR 09 06 05 0B 00 3F
FLEX CONT 47 VD-POS UPD64081 DYGA DCGA VAPGA VAPIN YHCOR 09 06 05 0B 00 3F
Figure 2 - Service Menu Page 2 (NTSC)
Figure 3 - Service Menu Page 2 (1080i)
Mechanical Memory Initialization (PERFORM ONLY WHEN NECESSARY*) 1. Disconnect power to the set. 2. Remove the back cover. 3. Remove the two screws holding the chassis to the cabinet, if necessary. 4. Disconnect wiring harness clips to free up the chassis, if necessary. 5. Reconnect power to the television and turn the set on. 6. If possible, go into service adjust mode (as previously described) and note settings for SUB BRT and H POSI. 7. Locate PP1 and place a jumper across pins 1 and 2. See Figure 4. 8. Hold jumper in place for approximately five seconds. (There will not be an audible tone). 9. Remove the jumper. 10. Confirm EEPROM reset. Input source is now set to AIR, and not CABLE 1 or 2, no CHILD LOCK, and only channels 2-13 are in memory. 11. If step 6 was performed, re-enter settings for SUB BRT and H POSI. 12. If step 6 was not performed, adjust both SUB BRT and H POSI in accordance with the applicable service manual. 13. Re-assemble chassis and re-install PTV back cover. Set is now ready for operation.
JUMPER
3 .3 V 1 D 0 24 2 PP1 R 1 E4
R 1 00
20
K E Y -IN 1
CLOCK
I001 Microprocessor
Figure 4 - Schematic Location of Connector PP1
* Definition of Necessary Perform Mechanical Memory Initialization only if I001 (main micro) or I002 (EEPROM) have been replaced and there is no visible display.
Page 09-02
July, 2001
Hitachi America, Ltd., Home Electronics Division National Service
Page 1 of 1
PTV
MODEL:
43FDX01B, 53FDX01B 53SDX01B, 61SDX01B 53SWX01W, 61SWX01W HORIZONTAL NOISE PRESENT WHEN COLD
SUBJECT:
Phenomenon: There have been reports from the field of isolated cases involving the above mentioned models that may experience a kind of horizontal noise symptom when operated from a cold start. (See Figures 1 and 2). This symptom will gradually decay as it warms up, until it is no longer noticeable. This problem can be attributed to the anode cap connector. The anode cap connector may not be firmly secured to the PRT, thus causing interference noise due to high voltage arcing and leakage. A new and improved anode cap connector utilizes a tension mechanism, in the form of a silicone rubber insert. (See Figures 3 and 4). Countermeasure: To identify which PRT has a problem, wait until the arcing has stopped, then carefully wiggle the anode connector wire with a wooden stick. BE CAREFUL NOT TO WIGGLE THE ANODE CONNECTOR WIRE TOO HARD. When the defective PRT has been located, replace the entire anode cap connector and wire using Hitachi part number EZ01322. Procedure: 1. Turn off the PTV. 2. Remove back of PTV and disconnect all cables going to the suspect PRT. 3. Remove screen frame assembly. 4. Remove the PRT assembly. 5. Remove the HV anode lead and cup from the PRT. 6. Ensure that HV anode cup location is completely cleaned of all old silicon sealant residue. 7. Install new and improved HV anode lead. Place a 3/8 bead of silicon sealant (Hitachi part number 9413926) on the CRT around the lip of the HV anode. NOTE: Do not allow sealant to contact any metal connector parts. 8. Re-assemble PTV and adjust if necessary.
Figure 1 NTSC Color Bars
Figure 2 NTSC Color Bars with horizontal noise
ANODE CAP
ANODE CAP
Figure 3 Old Cap - No silicone rubber insert
Figure 4 New Cap - silicone rubber insert added
Page 09-03
August, 2001
Hitachi America, Ltd., Home Electronics Division National Service Page 1 of 1
PTV
MODEL:
50DX10B, 60DX10B 43GX10B, 50GX30B 53SBX10B, 61SBX10B
HP11 CHASSIS HP12 CHASSIS HP13 CHASSIS
SUBJECT:
CUSTOMER COMPLAINT OF EXCESSIVE NOISE IN PINP
Details: Reportedly, some customers may complain about noise in the sub-picture. This symptom can only manifest under two coexisting conditions, (i.e. both conditions must be met). (1) Only when using a source of composite video. (2) Only with certain brand name DVD or VCR as a source for Picture-In-Picture. If this complaint is received, perform the following circuit improvement. Procedure: 1. Replace RG46 (0.0 ohm chip resistor jumper) with 1.0K ohm chip resistor (p/n 0700041). 2. Replace RG47 (0.0 ohm chip resistor jumper) with 270 ohm chip resistor (p/n 0700033M). 3. Add C1 100pf capacitor (p/n 0890074) as per Figure 1. 4. Add C2 100pf capacitor (p/n 0890074) as per Figure 1. 5. Add L1 100uh coil (p/n 2122956M) as per Figure 1. The above mentioned parts can be obtained by ordering parts kit X480231.
Figure 1
RG47
L1
101 101
RG46
C1
C2
Page 09-04
August, 2001
PTV
MODEL 43UWX10B 53UWX10B 61UWX10B
CHASSIS DP14G DP14G DP14G
53UDX10B 61UDX10B 53SWX10B 53SWX12B 61SWX10B 61SWX12B SUBJECT:
DP15 DP15 DP17 DP17 DP17 DP17
MODEL 43FDX01B 53FDX01B 53SDX01B 61SDX01B 53SWX01W 61SWX01W
CHASSIS DP05F DP05 DP06 DP06 DP07 DP07
MODEL 50DX10B 60DX10B 43GX10B 50GX30B 53SBX10B 61SBX10B
CHASSIS HP11 HP11 HP12 HP12 HP13 HP13
DIGITAL CONVERGENCE ADJUSTMENT MODE ACCESS
Details: In the past, when the technician needed to enter the Digital Convergence Adjustment Mode (DCAM), it was necessary to open the front of the unit to access the service switch. Now, to access the DCAM without removing the front panel, please follow the below instructions. Procedure for Chassis DP14G, DP15, DP17: 1. Press the MAGIC FOCUS button on front panel. 2. While Magic Focus is running, press MAGIC FOCUS button again to stop. 3. When STOP is displayed in OSD, press RECALL or STATUS button on remote control. 4. The unit will now be in the DCAM. Procedure for Chassis DP06, DP07, HP13: 1. Press and hold the MAGIC FOCUS button on front panel. 2. While the button is held down, the OSD will change from MAGIC FOCUS to CENTER MODE, then to STATIC MODE. 3. When STATIC MODE is displayed in OSD, press INPUT or ANT button on remote control. 4. The unit will now be in the DCAM. Procedure for Chassis DP05F, DP05, HP11, HP12: 1. Press and hold the DIGITAL ARRAY or CONVERGENCE ADJUST button on front panel. 2. While the button is held down, then press the INPUT or ANT button on remote control. 3. The unit will now be in the DCAM. NOTE: 1. Proceed with digital convergence adjustment. Remember to save/initialize the correction data. 2. To exit, press POWER button on the front panel.
NOTE: DP-15E (43FDX10B and 43FDX11B) can not enter DCAM via remote.
Page 09-05
August, 2001
PTV
MODEL 43FDX01B 53FDX01B, 53FDX01BA 53SDX01B, 61SDX01B 53SWX01W, 61SWX01W SUBJECT:
CHASSIS DP05F DP05 DP06 DP07
INTERMITTENT BLACK HORIZONTAL BARS
Details: We have received isolated field reports with a symptom of highly intermittent black horizontal bars appearing in the picture. If the unit is removed from the customers location, the symptom more than likely will not show up. The cause of this phenomenon results from low AC. These models are designed to operate normally when using 120VAC 10% (108VAC - 132VAC). The symptom will occur when AC drops below 90VAC. Countermeasure: (NOTE - Only perform this countermeasure for specific customer complaint) Procedure: 1. Change value of capacitor C009 from 10uF/16V to 22uf/16V. Use locally procured part for new capacitor (22uf/16V). C009 is located on the SIGNAL PWB near the IC01 heat sink and the PR connector. 2. Verify the effectiveness of this countermeasure by dropping AC to less than 90VAC using a variable AC isolation transformer. Symptom may still manifest at lower than 80VAC.
Page 09-06
September, 2001
PTV
MODEL: SUBJECT:
ALL PTV WITH ULTRA-SHIELD PROTECTOR REMOVAL OF PROTECTIVE PLASTIC SHEET
DETAILS: It has been discovered that on some TV sets with screen protectors, the plastic sheet leaves a film or a glue residue after its removal. To remove the glue residue from the screen protector, please follow the approved method listed below. CORRECTION: 1. Remove the screen protector sheet. 2. Use the cleaner *Endust for Electronics (see Figure 1) and spray over area with glue residue on the screen. 3. Clean with a soft towel after application. 4. Observe that the glue residue has been removed.
TM
If the glue residue persists: 1. Use **Lava Heavy-Duty Hand Cleaner Towels (see Figure 2) to remove glue residue. 2. Observe that the glue residue has been removed. 3. Clean off the soap film left by the **Lava Heavy-Duty Hand Cleaner Towels using any generic type window cleaning solution. PARTS: * Endust for Electronics
TM
1996 KIWI BRANDS DOUGLASSVILLE, PA 19518-1239
**Lava Heavy-Duty Hand Cleaner Towels

WD-40 Company San Diego, CA 92110
Figure 1
Figure 2
Page 09-07
October, 2001
PTV
MODEL:
43UWX10B 53UWX10B, 53UWX10BA 61UWX10B, 61UWX10BA 53UDX10B, 53UDX10BA 61UDX10B 53SBX10B
DP-14G CHASSIS DP-14G CHASSIS DP-14G CHASSIS DP-15 CHASSIS DP-15 CHASSIS HP-13 CHASSIS
SUBJECT: MAGIC FOCUS METHOD DETAILS: Some of the new 2001 Projection TV models are using Magic-S convergence technology instead of the prior single cross-hatch technology. This new Magic-S technology uses four sensors instead of eight. When the MAGIC FOCUS button on the front panel is pressed, the television will automatically adjust itself to the factory adjusted data. NOTE: BEFORE INITIATING MAGIC FOCUS, THE TELEVISION MUST BE TURNED ON AND HEAT RUN FOR A MINIMUM OF 20 MINUTES. IF THE MAGIC FOCUS BUTTON IS PRESSED BEFORE THE WARM-UP PERIOD IS COMPLET, THE CONVERGENCE RESULTS MAY BE ABNORMAL. To correct abnormal convergence, turn off the television and allow for cool down, approximately 30 seconds. Turn on the television again, and allow for minimum of 20 minutes for warm up. If after pressing MAGIC FOCUS button still returns abnormal convergence, follow the below procedure to access the Digital Convergence Adjustment Mode (DCAM), then first attempt to correct by reading old ROM data into memory. If this fails, proceed with digital convergence adjustments. PROCEDURE FOR DP14G AND DP15 CHASSIS: 1. Press the MAGIC FOCUS button on front panel. 2. While Magic Focus is running, press the MAGIC FOCUS button again to STOP. 3. When STOP is displayed on the OSD, press the RECALL or the STATUS button on the remote control. 4. The unit will now be in the DCAM. 5. Press the SWAP button twice to read old ROM data into memory. READ FROM ROM? will display on the OSD after the first press of the SWAP button. 6. Proceed with digital convergence adjustments ONLY if READ FROM ROM did not clear up the convergence error. 7. Remember to save the correction data and initialize the MAGIC FOCUS sensors. To save the correction data, press the PIP MODE button twice. WRITE TO
(continued)
Page 09-08
Page 2 of 2 PTV 01-10

ROM? will display on the OSD after the first press of the PIP MODE button. After the second press of the PIP MODE button, the screen will go dark for approximately 20 seconds. When the data has been saved, or ROM WRITE has been completed, green dots will appear on the OSD corresponding to the 13 x 9 crosshatch intersection adjustment points. After the green dots appear, press the MUTE button to return to the DCAM. To initialize the Magic Focus sensors, first press the PIP MODE button once. Again, WRITE TO ROM? will display on the OSD. Then press the PIP CH button to start the sensor data position initialization procedure. When this process has completed, you will again see the green dots on the OSD, unless an error has occurred in the initialization procedure, in which case the technician would be presented with an error code in the lower left corner in the OSD corresponding to what the actual error is. Failure to initialize MAGIC FOCUS sensors after saving convergence correction data will result in a STATIC (+) display when MAGIC FOCUS attempts to run. The technician will then be required to access the service only switch behind the front cover to get back into the DCAM to initialize the sensors, since the procedure to access DCAM without removing the front panel, requires MAGIC FOCUS to be running. 8. To exit, press the POWER button on the front panel. PROCEDURE FOR HP13 CHASSIS: 1. Press and hold the MAGIC FOCUS button on the front panel. 2. While the button is held down, the OSD will change from MAGIC FOCUS to CENTER MODE, then to STATIC MODE. 3. When STATIC MODE is displayed on the OSD, press the INPUT or the ANT button on the remote control. 4. The unit will now be in the DCAM. 5. Press the SWAP button twice to read old ROM data into memory. READ FROM ROM? will display on the OSD after the first press of the SWAP button. 6. Proceed with digital convergence adjustments ONLY if READ FROM ROM did not clear up convergence error. 7. Remember to save the correction data and initialize the MAGIC FOCUS sensors. To save the correction data, press the PIP MODE button twice. WRITE TO ROM? will display on the OSD after the first press of the PIP MODE button. After the second press of the PIP MODE button, the screen will go dark for approximately 20 seconds. When the data has been saved, or ROM WRITE has been completed, green dots will appear on the OSD corresponding to the 13 x 9 crosshatch intersection adjustment points. After the green dots appear, press the MUTE button to return to the DCAM. To initialize the Magic Focus sensors, first press the PIP MODE button once. Again, WRITE TO ROM? will display on the OSD. Then press the PIP CH button to start the sensor data position initialization procedure. When this process has completed, you will again see the green dots on the OSD, unless an error has occurred in the initialization procedure, in which case the technician would be presented with an error code in the lower left corner in the OSD corresponding to what the actual error is. Failure to initialize MAGIC FOCUS sensors after saving convergence correction data will result in a STATIC (+) display when MAGIC FOCUS attempts to run. 8. To exit, press the POWER button on the front panel.
Page 09-09
December, 2001
PTV
MODEL: SUBJECT:
All Digital Models (2H) Convergence & Symmetry Adjustments.
Complete Convergence Adjustments. The only time a Screen Jig would be needed is when a new DCU is installed, or if the DCU RAM has been cleared and saved by accident. If so, follow S/M instructions very closely, paying special attention to the R and B OFFSET and Horizontal size and position on the I2C bus. Touch Up: All other conditions will be considered touch up. In other words, the original reference was never lost. Most times, customers notice one or two areas where the colors are separated, or are not symmetrical, as in the following examples: *NOTE: The values given on these examples are used for reference ONLY.
3 in 4x3 Screen 16x9 Screen
3 in
Affected Areas
Only top line seems tilted
4 in Top is bowing and left 4 in side is not straight.
The Main Problem: When customers complain that they notice a line that is not straight (see both examples given ) generally the convergence is adjusted to make the line white.but it will still be bowed or tilted. This will become more obvious when viewing Widescreen formatted DVD on a 4x3, a menu from a Set Top Box or when displaying a 4x3 format on the 16x 9 screen. To touch it up: Make sure Horizontal Position is correct check Center before attempting touch up. Turn OFF red and blue, work on GREEN only. Use a straight reference to place on top of the affected line. In this case tape a string from side to side using the frame as a measuring reference and adjust the affected line to match the reference. Once the green is straight, turn red on and match to green; then do the same with the blue. A straight reference line may need to be placed on the left, top, bottom, right, etc,...if those areas are affected. Goal: Assure the Green reference is straight and then make sure to place the red and blue on top of the green. Make sure to adjust symmetry as well as convergence.
Note 1: If unit has Magic Focus, make sure to save to RAM and then re-initialize Magic Focus sensors Test Magic Focus before leaving customers home. If unit does not have Magic Focus, just save to RAM...DO NOT try to re-initialize Magic Focus sensors. If this is done, unit will display errors.this is normal, because there are no sensors to re-initialize. Note 2: There are TWO Convergence Modes on ALL Digital PTVs Normal or Progressive and HD or High Definition. Treat each independently of each other, each has a separate memory. Adjust or touch up normal and save, adjust or touch up HD and save to RAM and to MF if applicable. DP-1X has two modes only on 4x3 screens; Normal and V Squeeze or Through Mode (Aspect 5). All DP-1X 16x9 screens have only one mode, regardless of signal being used. Note 3: The HD mode is accessible ONLY when feeding 720p or 1080i from a Set Top Box or a Generator, even if there is no signal present. Just make sure the output of the Set Top Box is set to 1080i. There is no need for an HD source or generator to do a touch up or complete convergence on Normal mode.
Page 09-10
February, 2002
Hitachi America Ltd. Home Electronics Division National Service
MODEL: 53SDX89B, 60SDX88B DP-86 CHASSIS 43FDX01B, 53FDX01B DP-05 CHASSIS 53SDX01B, 61SDX01B DP-06 CHASSIS 53SWX01B, 61SWX01B DP-07 CHASSIS SUBJECT: POOR QUALITY PICTURE WHEN DISPLAYING 1H SIGNAL ON 2H PTV PHENOMENOM: There have been a number of reports regarding the picture quality of 2H sets while receiving a 1H signal. Reports have included, but are not limited to, fuzzy picture, frame lag, picture blurring with motion, etc. REPLY: HITACHI Engineering has received, reviewed, and confirmed these reports and found the symptom to be normal. The reason is the signal sent by the broadcaster is 1H while the set is scanning at 2H. When the TV is receiving a 1H signal, the Flex Converter circuitry has to artificially generate an extra line for each line received. These extra lines are not the actual signal, but are re-created line samples from the internal RAM of the Flex Converter. When the signal changes rapidly, as in fast zooming, or panning at a high rate, these extra lines are re-created at a fixed rate and occasionally are not created as rapidly as the signal is changing.
Page 09-11
THINGS YOU SHOULD KNOW
Please see the Web site; http://www.hitachiserviceusa.com for a current Things You Should Know section, as this section is updated frequently.
Page 09-12
NOTES:
NOTES:

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MARCH 2006

Training Materials Prepared by: ALVIE RODGERS C.E.T.

2001 MODEL RELEASE DIGITAL HD READY PTV

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Table of Contents Page 1 of 3

SECTION (1) MICROPROCESSOR INFORMATION:

Continued on Next Page

Table of Contents Page 2 of 3

SECTION (4) DIGITAL CONVERGENCE CIRCUIT INFORMATION:

Continued on Next Page

Table of Contents Page 3 of 3

SECTION (6) ADJUSTMENT INFORMATION (Continued):

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DP-1X MICROPROCESSOR DATA COMMUNICATION DESCRIPTION

DP-1X MICROPROCESSOR DATA COMMUNICATION DESCRIPTION

DP-1X MICROPROCESSOR DATA COMMUNICATION DESCRIPTION

DP-1X MICROPROCESSOR DATA COMMUNICATION DESCRIPTION

DP1X (Not DP17) CHASSIS MICROPROCESSOR DATA COMMUNICATIONS CIRCUIT DIAGRAM

I501 Main Video/ Chroma

IX05 Sub YPrPb Selector

SDA2 SCL1 4 5 1 SCL2 4 5 14 SDA1 2 SDA2 PSU1 4 5

Tuner 1 Main SDA1

U502 Tuner PinP SDA1 I007

DAC1 SDA1 14 5 SDA1

FT Spk Off ERRMUTE

4 Front Speaker Off 6 Mutes Out to Hi-Fi jacks.

FCData 45 11 17 Clock 10 Data

DSP SI Bypass 17 3.3V -> 5V Level Shift 15 14 13 12 FT Spk Off

DATA DSP SI BYPASS

DSP Sck Ft Spk 16 Off

DP-17 CHASSIS MICROPROCESSOR DATA COMMUNICATIONS CIRCUIT DIAGRAM

Signal PWB IX04 Terminal PWB

I501 Main Video/ Chroma

33 SCL1 A/V Select

IX05 Sub YPrPb Selector

Tuner 1 Main SDA1

U502 Tuner PinP SDA1

Surround PWB PSU2

DSP SI Bypass 17 3.3V -> 5V Level Shift 14 13 12 11

DSP Sck Ft Spk 16 Off DSP SS 15

DSP Error Mute 19

DP-1X SERIES CHASSIS DAC 1 and DAC 3 INFORMATION

DP-1X ON SCREEN DISPLAY (OSD) SIGNAL PATH DESCRIPTION

DP-1X ON SCREEN DISPLAY (OSD) SIGNAL PATH DESCRIPTION

DP-1X CHASSIS "On Screen Display, OSD" SIGNAL CIRCUIT DIAGRAM

Q006 H Sync Signal PWB QC19 QC20 QC21

I001 Main uP IC01 Rainforest

Sync for Closed Caption 28 Main and V-Chip Data OSD G 38

Sync2 for V-Chip Data 30 Sub OSD R 37 SCL1

OSD Blk 51 QC16

-5V +5V +5V SRAM H Blk

11 Digital Convergence 1 Unit 2 "DCU" 3 "Mounted on 4 Deflection 5 PWB" 6 2

DP-1X AUDIO and VIDEO MUTE SIGNAL PATH DESCRIPTION

(Continued on page 12)

DP-1X AUDIO and VIDEO MUTE SIGNAL PATH DESCRIPTION

From I904 Pin 3 AC Photo Coupler AC Sig

10V p/p Q024

D023 R007 D019 R022

YM/ 52 P-Mute Blk

V MUTE Ft Spk Off

RC07 RC08 CJ01 CJ02 RC03

CJ05 FRONT L&R Audio Output

From I904 Pin 3 AC Photo Coupler AC Sig