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SATAREM WastetoResourceswithnoDioxins
INTRODUCTION
SATAREMsHistory
Satarem was created in 1992 by former directors from Fuller (USA), at the time the largest cement engineering company in the world and former directors from Green Island Cement (HK). Satarems founders, Jrme Friler and Adolf Wong, still oversee the companys management and operations. They are based respectively in France and HongKong. Each of them owns 50% of SATAREM AG. Satarem currently employs over 150 engineers and technical staff specialized in the design & construction turnkey of cement plants, waste management plants and renewable energy systems. Current portfolio of 6 projects, for total turnover of over USD 500 million
Satarems offices
Activities
Innovations ENVIRONMENTSECTOR
WINDSAT& PASAT Newgeneration windturbine& SwelltoEnergy turbine POWERPLANTS Gasturbines, GTCC,Steam turbines
CEMENTPLANTS
Groupstructure:Corporate
SATAREMA.G.
BGE 2010
90% SATAREM
HISTORY
1992 Creation of SATAREM in Livry Gargan (France) 1998 Jerome Friler takes over the Company 2001 Opening of SATAREM CHINA LTD., with a first project in China. Adolf Wong enters SATAREM. 2003 SATAREM becomes the first Company to manufacture its equipment in China according to European standards. 2005 SATAREM moves its activity to Hong Kong and learns to build cement plants TURNKEY. 2005 Hong Kong C-Power WTE plant is commissioned. 2008 SATAREM starts its WTE activity. 2010 SATAREM changes business model to BOT. 2011 SATAREM obtains contracts for 3 Power plants in Iraq.
STRENGTHS
COST EFFECTIVENESS: SATAREM provides clients with a fully integrated offer, the best turnkey services at the most effective cost. FLEXIBILITY: SATAREM delivers equipments and services in accordance with clients schedules and SATAREMs high specifications, including European standards and norms. DESIGN: We design in house all processes and master engineering for each project, like CPower WTE technology that is patented. SUPPLIERS: We develop long term relationships with our core equipment manufacturers. QUALITY: At each step of the process, SATAREM controls the quality of the equipment delivered by its suppliers in order to ensure their compliance with all relevant standard(s) MARKETING: Very efficient commercial network
Ourvalues:priceandflexibility
Clients satisfaction
Our beliefs
Flexibility Skilled manpower Turnkey implementation Special dedicated team for each project
LeachPrevention:DifficulttoManage
LeachateTreatment:AnotherChallenge
OccupyLargeLandArea
LandfillGas Maximum70%Collection
Disadvantages
Dioxinreformationinfluegas Toxicflyashtomanage HighCapexandOpex Notflexibleinthroughput Dedicatedforspecificwastetypes
SludgeIncinerator EastLondonUK
FlueGas BagHouse
150oC
Fuel Wastes
1450oC
Raw Material
CaCO3 =CaO+CO2
900oC
FlueGas BagHouse
RotaryKiln
1050oC 1250oC
FlueGasRetention Time>6Seconds
Clinker Wastes
850oC
1050oC
Scrubber(Lime Slurry)
250oC
FlyAsh
Secondary Combustion
Fuel AirIntake
RotaryKiln BottomAsh
FlueGasRetention Time>2Seconds
HazardousWasteIncinerator
(Environmentallymostdemandingwaste incinerationsystem)
Source:ResultsofLaFargeStudyaspresentedbyKarstensenin2006
Challenges&Issues
Sanitary Landfill Secure Landfill Aerobic Digestion Anaerobic Process Recovery and Recycling Conventional Waste Incinerator* CementPlantBased WasteManagement MPREnhanced WastetoEnergy UniversalDesignforMultiple WasteTypes SimplifiedProcess:Lower CAPEX&OPEX Wasteto Energy Plant Dedicated Incinerator Wasteto EnergyPlant Dedicated Incinerator
OccupyLargeLandArea, GreenHouseGas& GroundWaterPollution Risks BioDegradables Only, FinalDisposalof Solids, Toxic HeavyMetals LimitedtoSelected Recyclables,Secondary PollutionRisks Costly toBuild& Operate;Bottom &Fly AshtoManage,Dioxin LimitedWasteTypes& Quantities NewCombinationof ProvenTechnologieswith LimitedTrackRecord
Applicable
ApplicableUnderSpecificConditions
NotApplicable
* Requiresvarioustypesofincineratorsystems&designtomanagedifferenttypesofwastes
20
HongKongChemicalWasteTreatmentCenter
WhereMWTEwasfirstconceptualizedinthelate90s
Versatile Design
Stationarybedincinerators Fluidizebedincinerators Rotarykilnincinerators Mechanicalgrateincinerators
Description
400tpd,gratetype,12MW 1200tpd,fluidizedbed,30MW Revampingoffluegastreatment 600tpdfluidizedbed,24MW 800tpd,gratetype,12MW 800tpd,gratetype,12MW 2200tpd,fluidizedbed,45MW 1000tpd,gratetype,24MW 500tpd,gratetype,10MW 1050tpd,gratetype,20MW 600tpd,fluidizedbed,12MW 1500tpd,gratetype,30MW 700tpd,gratetype14MW 2000tpd,gratetype,50MW
Role
Overalldesign Design&Build Design&Build Overalldesign OverallDesign Overalldesign Overalldesign Overalldesign Overalldesign Overalldesign OverallDesign OverallDesign OverallDesign Design&Build
Status
Commissioned2002 Commissioned2006 Commissioned2006 Commissioned2007 Commissioned2007 Commissioned2008 Underconstruction Designstage Designstage Designstage DesignStage DesignStage Designstage ProjectApproved
Total organic carbon (TOC) Hydrogen chloride (HCI) Hydrogen fluoride (HF) Sulphur dioxide (SO2) Nitrogen oxides (NOx) Carbon monoxide (CO) Particulates Matter (PM) Heavy Metals (Group 1) :Sb, As, Pb, Cr, Co, Cu, Mn, Ni, V Heavy Metals (Group 2) : Cd & Th Heavy Metals (Group 3) : Be, Se Mercury (Hg)
* Allemissionlevels,includingresultsofmultiple(14samplesover6months)dioxinsampling,complies withandwerewellbelowEUstandards
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2,3,7,8TrtraChloroDiphenylFuran (TCDF)
1,2,3,7,8,9HxCDD
DioxinType WasteHeatBoiler OCDD 2nd Pass:HeatExchanger 3nd Pass:HeatExchanger 1st Pass:SuperHeater HpCDD 4th Pass:Economizer HxCDD PeCDD TCDD PCDD FlueGas
Temperature 800400C (2nd 3rd Pass) 0.6 0.2 0.1 0.1 0.1 101
FlueGasFlow
Dioxins:ConcentrationsatDifferentLocations
Location CombustionChamber FlueGasAfterBoiler Minimum 3 20 35 Maximum 30 190 630
FlyAshFlyAsh
FlyAsh
Source:FerdinandEngelbeen,DioxinL.,1996
900oC
Cyclones
HotFlue Gasat
KilnorGrate Incinerator
ExcessiveReagent Recirculation
Calciner
Calcinationoflimestonepowderintolime
MultiPurposeReactor
ReactionTemperature:850 900C RetentionTime:>6Sec. Reactions: CalciumCarbonatetoLime POPHighTemperatureDestruction AcidGasesNeutralization
CookedMealwith Lime(CaO)
Scrubber:Acid GasRemoval
DioxinFree Reagent
SNCR:Nitrogen OxideReduction
WasteHeatBoiler: HeatRecovery
DioxinFree FlyAsh
HazardousWaste: ToSecureLandfill
DioxinFree FlyAsh
37
reagent,
C-POWER
(Cement Processing Oxidative Waste and Energy Recovery)
40
RawMill
PreHeaterWaste Heat(Optional)
BagHouse
Boiler
CementKiln
CookedMealto CementKiln
Cooling Air
Cooler
Electricity
CementMill
BottomAshto CementMill
Incinerator BottomAsh
Wastes
IncreaseCementProduction
Additional calcined material to increase kiln production
HighTemperatureWasteHeattoPower
Combine LTWHR of cement plant to allow HTWHR after MPR
EnhancedEnvironmentalPerformance
Pre-emptive chlorine removal prevents dioxins Bottom ash and fly ash re-used, no residues to manage
Energy&MaterialEfficiency
Full recovery of material & energy from wastes Reduction of fossil fuel (coal) and limestone usage thus CO2 reduction
WasteFeed
KilnorGrate Incinerator
CookedReagent/ LimePowder
CementKilnFeed OtherLimeApplications
Increasingtheblendincementproduction Useofnoncarbonatedcalciumsourcesinthe rawmixforcementprocessing Useofalternativerawmaterialsthatcontain no carbonatesinclinkermanufacturingin cementkilns Alternativerawmaterialsthatdonotcontain carbonatesforclinkermanufacturingin cementkilns Emissionreductionthroughpartial substitutionoffossilfuelswithalternative fuelsincementmanufacture Baselinemethodologyforgreenhousegas reductionsthroughwasteheatrecoveryand utilizationfor powergenerationatcement plants Avoidedemissionsfromorganicwaste throughalternativewastetreatment processes
16
AM24(ver2)
11
AM25(ver2)
>1000
PRESENTCONTRACTS
46
30MWWTE
USD130/MWh
1300TPDWTE
USD133/MWh
CityofAdana Turkey Cityof Bangalore TerraFirma Srinivasa Gayathri Renewable Energy Libreville
1300TPDWTE
USD133/MWh
India
500TPDWTE
USD110/MWh
India
500TPDWTE
USD110/MWh
India
500TPDWTE
USD110/MWh
Gabon
Tobenegociated Septemb 19958400 15958400 60000000 3,8 between120and160 er 2011 USD/MWH Tobenegociated Endof between120and160 2011 USD/MWH Tobenegociated Endof between120and160 2011 USD/MWH 19958400 15958400 60000000 3,8
Conakry
Guinea
500TPDWTE
Brazzaville
Congo
47
OUR VISION
48
Recognized expertise
Carbon credit eligibility Cementplants andwaste management Developing countries Hiring andtraining localstaff TransferofKnow how
We pay special attention to defending our values all along our value chain
Sharingthesamevaluesalongthevaluechain
Ourpartners andsuppliers
Ourdifference
Respectandpromotion ofthehighest environmentalstandards Equipmentsstrictly compliantwithEuropean Norms/standards (emissions,water contamination,noise... Ensureeligibilityto carboncreditmechanism wherepossible