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Stand: 28.10.05
EM5/ALH
Gebr. HELLER Maschinenfabrik GmbH Dr. Gerhard Kehl, Harald Altstdter 09.11.05 1
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EM5/ALH
09.11.05
Vers: 28.10.05
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Thermal
MCH 250 G MCH 250 HSM
Static
Dynamic
EM5/ALH
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Designspace
Non-Design Area
Designspace
Simulation Model
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Optimization Strategies
Static Topology Optimization
with weighted load cases (up to now max. 44) moving loads (weight) acceleration loads (quasi-static) process loads
static loads + eigenfrequencies specific frequency constraints f1 = 60 Hz > f1* f2 = 90 Hz > f2* f3 = 120 Hz > f3*
EM5/ALH 09.11.05 Vers: 28.10.05
(Nachgiebigkeit sf requenzgang)
Frequenz
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Loadcase 2
(y-direction)
Loadcase 1
(x-direction)
Static optimization
Number Eigenfrequency 1 ~0 The rigid mass is no 2 ~0 more 3 ~0 4 2.4 attached to structure 5 3.0 6 3.5
!!!!
Important: the static optimization showed that the frequency responses also have to be considered in the optimization.
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Frequency optimization
0.4
0.35
0.3
0.25
0.2
0.15
0.1
0.05
0 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41
Number 1 2 3
EM5/ALH 09.11.05
Shaft hardly attached to structure. Important: Model the correct physical boundary conditions. The optimization should include static and frequency results.
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Purpose: To improve the static stiffness for both loadcases including constraints on the eigenfrequencies.
Objective:
Minimize: Maximize of { abs(ux), abs(uy)} f1 > f1* = 60 Hz f2 > f2* = 90 Hz f1 > f1* = 75 Hz f2 > f2* = 100 Hz f3 > f3* = 125 Hz f4 > f4* = 150 Hz f5 > f5* = 175 Hz f6 > f6* = 200 Hz
Example 1
f3 > f3* = 120 Hz f4 > f4* = 150 Hz f5 > f5* = 180 Hz f6 > f6* = 210 Hz
Example 2
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Example 1:
Number 1 2 3 4 5 6
Example 2:
Initial 48 60 94 137 260 265 example 2 75 101 145 191 268 377
Number 1 2 3 4 5 6
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Vers: 28.10.05
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EM5/ALH
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Machine Stand
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Machine Stand
EM5/ALH
09.11.05
Vers: 28.10.05
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