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BU-CtrlCoal-1.

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MECONTROL
Sensor type: Number of flow channels: Measurement range:

MECONTROL Coal MECONTROL PSA


PSA sensor
1 or 2 particle size 30 6000m, velocity 0,01 50 m/s (0,03 165 ft /s) ceramic sinter probe, sapphire, epoxy resin optics up to 10 000 particles per second, dependent on process conditions 4 bar (58 psi) 0 130 C (32 265 F) -10 60 C (14 140 F) probe length = 300, 400 mm (12, 16) probe diameter = 25 mm (1) ball valve 1 adjustable automatic pulse flow purging air 6 bar/4 l/min

Coal sensor
4/8 concentration: 50 10 000 g/m mass flow: 0 100 t/h velocity: 10 60 m/s (32 200 ft/s) ceramic sinter probe long life 2 4 seconds
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Your complete mill performance assessment online!

Materials: Data rate:

Max operating pressure: Process temperature range: Ambient temperature range: Probe length: Process connection: Purge unit: Degree of protection: Explosion protection:

4 bar (58 psi) 0 150 C (32 300 F) -20/0 110 C (-4/32 230 F) 50, 70, 90 or 120 mm (2, 3, 3 or 5) thread
58

18 UNCF

IP 54, NEMA 12 IP 65, NEMA 4 upon request II 1/3D Ex iaD 20/tD A22 TX IP 6X

IP 65, NEMA 4 II 1/2D Ex tD A20/A21 IP65 T80 C

Cabinet
Protection: Temperature range: Dimensions: IP 54, NEMA 12 (IP 65, NEMA 4 upon request) 0 55 C (32 130 F) 4ch: 600 x 500 x 1400 mm (width x depth x height) 8ch: 1200 x 500 x 1400 mm (width x depth x height) + socket

Online coal mass flow measurement Online velocity measurement Online particle size measurement

Maximum cable length to sensors: 50 m to coal sensor and 100 m to PSA sensor Power supply: Remote access: 1x 230/110 VAC (L, N, PE), 50/60 Hz via modem/internet connection

Data collection and export via phone line/internet possible. Complete remote access and control!

For further information please contact:

PROMECON
Prozess- und Messtechnik Conrads GmbH

Steinfeldstr. 5 D-39179 Barleben Germany

Phone +49 39203 81730 Fax +49 39203 81739 www.promecon.com info@promecon.com

PROMECON GmbH Germany Phone +49 39203 81730 info@promecon.com www.promecon.com

MECONTROL Coal MECONTROL PSA


Your complete mill performance assessment online!
Online coal mass flow sensor
Two independent technologies microwave resonance for dust concentration and cross correlation for flow velocity provide a true and trackable measurement performance for your fuel distribution problems. Online measurement of: Coal mass flow Coal velocity Coal concentration

The MECONTROL Coal / MECONTROL PSA central measurement base station controls all sensors and collates data.

Online coal particle size sensor


Laser velocimetry technique provides fast and reliable measurement results. 10 000 particles are counted each second for accurate statistical measurement of the grinding process. Online measurement of: Particle size distribution Particle velocity distribution

The following capabilities are provided: Full SCADA package (optional) Digital as well as analogue I/O Full access via modem/internet/ethernet Large data storage capacity for months of online data logging Inputs available for external signals (such as mill feeder, roller pressure etc.) Derived data analysis online, in real time (mill dynamics, moisture content of coal) Industrialised laptop as central computer for maximum flexibility Panel IP 54 rated

Online coal mass flow sensors installed on a coal pipe.

New laser based particle size analysis sensor installed on a coal pipe.

Get deep insight into your grinding process and find the answers you always wanted to know:
Does your mill have the right size distribution, flow distribution, coal velocities

?
What is the response time of your mill to load changes

?
How does coal type and roller pressure affect your grinding

?
Are your classifier and PA settings o.k.

?
Online data coal flow Online data particle size distribution

Get the answers dynamically online available as permanent or mobile system!

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