Professional Documents
Culture Documents
Viscous Flow
Symbols
A a & C/ c / <? /t /tt /tt ^a Na p Pi q r r; ro t tq M Ma Mb u w t4-,U3,^9 area, m radius of pipe, m width of journal, m correction for tube diameter radial clearance, m friction force, N acceleration due to gravity ( . m/s^) 98 Him thickness, m height of liquid level, m height that sphere falls, m length ofannulus,m rotational speed, rev/s pressure, N/m^ inlet pressure, N/m^ volumetric How rate, m /s radius, m inner radius, m outer radius, m time, s torque, N-m velocity in a: direction, m/s surface a velocity, m/s surface & velocity, m/s velocity in y direction, m/s velocity in 2 direction, m/s velocity in r, z, and 0 directions of cylindrical polar coordinates, m/s velocity in r, 0, and <^ directions of spherical polar coordinates, m/s X^,y^,Z^ body forces per unit mass, m/s2 3;, y, 2 Cartesian coordinates, m ?? absolute viscosity, N-s/m^ ?)o absolute viscosity at p=0 and constant temperature, N'S/m^ 0 coordinate in cylindrical polar coordinates Aa second viscosity coefficient, Ns/m^ ^a dilatation,s"* p density of lubricant, kg/m^ p, density of sphere, kg/m^ p/ density of Huid, kg/m^ po density at p=0, N'S^/m p* mean density, kg/m^ a normalstress,N/m^ T shear stress, N/m^ tj angular speed, rad/s
Subscripts
solida solid6 Cartesiancoordinates cylindrical coordinates sphericalcoordinates
Kr;U#,u<%<
155
Copyright 2004 Marcel Dekker, Inc.
6.1 Introduction
This chapter focuses on aspects of fluid mechanics that are important in understanding fluid film lubrication. Four aspects of viscous flow are important:
1. A fluid's viscous resistance increases with the deformation rate. Making a fluid How fast requires a greater force than making it flow slowly. 2. Molecules do not go back to their original positions when the applied force is removed. The now involves a nonreversible change, and the work done in producing viscous flow appears as heat in the liquid. 3. A liquid becomes less viscous as its temperature is raised. The greater thermal energy enables the molecules to escape from their neighbors (less external force is required to hurry them on). 4. The viscosity of a hquid in nonconformal conjunctions generally increases as the pressure increases. The viscosity may increase by several orders of magnitude. This is a fortunate state of affairs, for it implies that the harder one tries to squeeze out a lubricant, the higher wiH be its viscosity and the greater its resistance to extrusion.
(6.1)
where N^ is in revolutions per second and % is the viscosity at p = 0 and at a constant temperature. The coefficient of friction for a concentric journal bearing can be written as
_
to,
(6.2)
where M^ is the normal applied load. The friction torque for a concentric journal bearing can be written as
(6.3)
where <^j = STrA^, the angular velocity in radians per second. Equation (6.3) is generally called "Petrov's equation" (after N. Petrov, who suggested a similar equation for torque in his work published in 1883). The power toss is just the velocity multiplied by the frictionai force. The power loss for a concentric (lightly loaded) journal bearing can be expressed in
2w
Figure 6.2: Developed journal and bearing surfaces for a concentric journal bearing.
horsepower as
c = radial clearance, in. Note that Eq. (6.4) is valid for only these units.
6.3.1
Surface Forces
Figure 6.3 shows the stresses on the surface of a fluid element in a viscous fluid. Across each of the three mutually perpendicular surfaces there are three stresses, yielding a total of nine stress components. Of the three stresses acting on a given surface the normal stress is denoted by cr and the shear stress by T. The stresses on the surface perpendicular to the 2 axis have been omitted to avoid overcrowding, the first subscript on the shear stresses refers to the coordinate direction perpendicular to the plane in which the stress acts, and the second designates the coordinate direction in which the stress acts. The following five relationships should be noted in relation to the surface stresses: 1. For equilibrium of the moments of the fluid element the stresses must be symmetric; that is, the subscripts on the shear stresses can be reversed in order.
Figure 6.3: Stresses on two surfaces of a fluid element. 2. The hydrostatic pressure p in the fluid is considered to be the average of the three normal stress components
The minus sign is used because hydrostatic pressures are compressive, whereas positive stresses are tensile. 3. The magnitude of the shear stresses depends on the rate at which the fluid is being distorted. For most fluids the dependence is of the form
(6.7)
where
= absolute viscosity, N-s/m^ i = components of velocity vector, m/s ( = M, M = ; = components of coordinate vector, m = y, a^ = 2 Note the similarity of Eq. ( . ) to Newton's postulate [Eq. ( . ) . The 67 41] terms in parentheses in Eq. ( . ) are a measure of the distortion of the 67 fluid element. 4. The magnitude of the normal stresses can be written as
2??-- ^
(6.6
where
^
dM
. <
3u
L
(6.9)
and Aa is a second viscosity coefficient. The divergence of the velocity vector, the dilatation $3, measures the rate at which fluid is flowing out from each point; that is, it measures the expansion of the fluid.
5. From Eq. ( . ) 68
""
<9v d^
(6.10)
Therefore, the second viscosity coefficient can simply be expressed in terms of the absolute viscosity. The conclusions about the surface stresses can be expressed as
7ij'=7,, (.1 61)
0; 2
(6.13)
The normal and shear stresses tend to move the element in the T, g/, and 2 directions. The surface forces resulting from these stresses can be expressed as -^oLEdydg <9a^ (6.14a)
and
(6.145)
6.3.2
Body Forces
The forces needed to accelerate a fluid element may be supplied in part by an external force Reid, perhaps gravity, associated with the whole body of the element. If the components of the external force field per unit mass are Xn, %, and Zo, these forces acting on an element are ,Xa/9&E&/dz Yo/3d:E&/dz Za/3c!a:&/c!,2: (6.15)
Note that the units of X^, %, and Za are meters per second squared since p, the density, has units of Newton-seconds squared per meter to the fourth power
6.3.3
Inertia Forces
The three components of fluid acceleration are the three total derivatives Dw/Di, Du/D^, and Dw/D^. The signiAcance of the total derivative can be seen from the following. Consider only the T component of velocity tt. M = /(^,y,2,t) The change in tt that occurs in time <A is
L?M = *^**"t "T * * 3 "t* * * ^ "^* *o* ^"' o" (' ' ) ^^
(6.16)
in the limit as <A > 0, da;/dt = M, dy/d^ = v, and dz/dt = w. Therefore, if Eq. (6.17) is divided throughout by cK while making use of the preceding, the total derivative for the M component can be written as
Du dM dtt du c?M -prr = -?rr + M +v +!i; Dt 9t <9z 9y d^ .^ ^. 6.18)
Du
dv
dv
dv
df
6.19
. . 6.20 ^/ z The total time derivative measures the change in velocity of one fluid element as it moves about in space. The term d/d^ is known as the "local derivative," since it gives the variation of velocity with time at a fixed point. The last three terms are grouped together under the heading "convective differential." The resultant forces required to accelerate the elements are
^ ) ^ 7 7 ^ ^ p dzdyo!2 / dxdy&z ? (6.21)
6.3.4
Equilibrium
The surface, body, and inertia forces acting on a fluid element having been defined, the requirement for dynamic equilibrium can now be stated mathematically. When the common factor cMyd2 is eliminated from each term and the resultant inertia force is set equal to the sum of the body and surface forces, D% .., d<7,,; dr...,. di*,,.,
(6.23)
(6.24) Making use of Eqs. (6.11) to (6.13), the Navier-Stokes equations in Cartesian coordinates are
DM
dp
2d ,
Dv ^ dp ^rr = ^ - ir D^ pYa dy
2d .
d / dv
dp
2d
^* dy
The terms on the left side of these equations represent inertia effects, and those on the right side are the body force, pressure gradient, and viscous terms in that order. Equations (6.25) to ( . 7 are the most general form of the 62) Navier-Stokes equations as expressed in Cartesian coordinates for a Newtonian fluid. These equations play a central role in fluid mechanics, and nearly all analytical work involving a viscous fluid is based on them. These equations so far have not been restricted to either constant density or constant viscosity. They are valid for viscous compressible How with varying viscosity. Note that if the inertia terms in Eqs. (6.25) to ( . 7 are neglected (left side 62) of these equations set equal to zero), this form of the equations is sometimes referred to as the "Stokes equations."
6.3.5
Standard Forms
For all the forms of the Navier-Stokes equations to be presented in this section, the viscosity is assumed to be constant (77 = 770)Cartesian Coordinates If the viscosity is assumed to be constant ( ) = % ; the Navier-Stokes equations ? ) in Cartesian coordinates can be simplified and rearranged to give
= ^-ir+?7obr^ + 7r2+-^+rir Di ox 2 2 2
Dw
dp
v*E** 3 02
'
If, besides the viscosity being constant, the density is also constant (p = po), the last term on the right side of these equations is zero. Earlier [Eq. ( . ) 69] ^ = dtt/da: + dv/dy + dw/32 was deRned as the dilatation, or the measure of the rate at which the Ruid is Rowing out from each point, that is, a measure of the fluid expansion. If the Ruid density equals the density at p = 0 and at a fixed temperature (p = po), then ^ = 0. Cylindrical Polar Coordinates In cylindrical polar coordinates with r, 0, 2 such that a: = rcos9, y = rsin#, and 2 = 2, the Navier-Stokes equations for constant viscosity and constant density can be expressed as
^ --- X2" +^-x
r d0
02
(6.31)
or
r <% ^
02
^QQ-< (6.33)
where
19 8r
1 d^
d^
. , (.4 63
Spherical Polar Coordinates The comparable equations to (6.31) to (6.34) for the Navier-Stokes equations expressed in spherical polar coordinates r, 0, (^, where
37 = r sin 0 cos <^< y = r sin 9 sin <^ 2 = r cos 0
(6.35)
d^
-t-
dr
^2^Y?2
r d0
2v^
r sin 0 d^
2 dvp
r
2v^COt0 2
po dr
dv^\ /cqc\
/3o\ d^
^*"72*"r2*dVr2
r2sin0*dVy
^' ^
r _ 2cosP d^V
^2.;^2,i.aj.A"""^ r^ sm
TJgTJ^ COt 0
** dr a
'
<
""'' i
""p )
fRis)
^u.tjuj
( ' ^
Cartesian Coordinates - Turbulent Ftow Up to this point laminar flow has been assumed. Most of the book will be concerned only with laminar flow. However, it is important to describe the Navier-Stokes equations when confronted with turbulent flow. For laminar flow the velocity pattern is steady and very predictable, whereas for turbulent flow the velocity pattern changes where eddies and vortices and pressure show random variation with time and position. Because of this the instantaneous value has little practical significance, and it is the mean value that is of interest. Thus, we may express the pressure and velocities as
= M +M W=
where asterisked values are mean and primed values are fluctuations. Substituting Eq. ( . 0 into Eqs. (6.28) to (6.30) and following the proce64) dure given, for example, in Szeri (1980) gives
(XE dp*
(6.41)
w+'^"^^^^
(V1") [P* ( ' T ^-] (6.42)
dp*
d^v*
^ r ,, , .,*i
[p.(^')*]-[;,*(tAt/)*]
(6.43)
If we neglect inertia terms and body force terms and retain only dominant turbulent stresses, the above equations become
Equations ( . 4 to ( . 6 show that in turbulent flow the pressure distribution 64) 64) across the film is no longer hydrostatic, as it was in laminar How.
-%r
Elemental volume
pw
2 9x
- pu
o!z
1 3fpt/J 2 3x
dx
g ;
Figure 6.4: Velocities and densities for mass Row balance through a flux volume element in two dimensions. and this must be equal to the rate of mass decrease within the element,
d;
Upon simplification this becomes
(6.48)
This equation is valid whether or not the velocity is time dependent. The continuity equation in cylindrical polar coordinates where 2 = 2, a: = rcos#, and y = rsin0 can be expressed as
(6.49)
The continuity equation in spherical polar coordinates (r, 0, $!)) while making use of Eq. (6.35) is + 4 IT ( ) + L- ^ ( , sin 0) + -^L- JL ( ) = o ^ ^ ^ <% r^dr ^ ^ rsm0cw The continuity equation for turbulent flow is (6.50)
Now that general expressions for the Navier-Stokes equations and the continuity equation have been developed, the next four sections will illustrate how these equations in simplified form can be used for some specific applications.
(6.52)
where A and D are integration constants. The no-slip boundary conditions are imposed:
At rest
At rest
(a)
- _ Ma /t
'
/t dp 2% da;
L\ , "o^
1 dp , 2
(6.53)
For dp/da; = 0 the Colette term is M = M^2:/^. For M^ = 0 the Po^eMtMe term is M = (dp/&E),z(A 2r)/2^o- Figure 6.6 shows the Couette and PoiseuiMe velocity profiles. The velocity gradient can be written as
_ _
_L\,i
/t dp 2?7oda;
/t dp
dtt\ ^A=o
dM\
tta /t
Ma
Some other interesting velocity profiles are shown in Fig. 6.7. The volume flow rate per unit width can be written as (6.57)
Substituting Eq. ( . 3 into this equation gives 65)
(6.58)
2=0
,=o
12??o ^ ^
PotseuiHo Couette
Ij
dx
<0
dx
dx
>0
>0
>0
^) <o
= ^T
=0
With these assumptions the Navier-Stokes equations in cylindrical polar coordinates as expressed in Eqs. (6.31) to (6.33) reduce to the following equations:
dp 0 = --- + or
r dp _
dr^
dr
_
dr \ dr
(6.59)
V;E =
The boundary conditions are
1. ^2 = 0 when r = a.
4?^o d^
h .A hi r + R
(6.60)
Making use of boundary condition 2 and Eq. (6.59) results in ^4= 0. Making use of boundary condition 1 gives 4?7od2 .'. fz = ^-(a^ r^) 4% d2 (6.61)
g=(6.62) 8??o d2 ^ ^ Note that a negative pressure gradient is required to get a positive How in the 2 direction.
Integrating gives (6.63) Integrating again gives (.4 66) The boundary conditions are
1. M=0 when 2 = 0. 2. Assuming negligible air resistance, the shear stress at the free surface must be zero. .'.-= 0
Ct2
when 2 = A
2 ,
From boundary condition 1, B = 0;
+^
(6'65)
' M = - (2/t 2) 2% The volume How rate per unit width can be expressed as
(6.66)
(6.67)
J'/o
The main goal of presenting the three simple viscous How examples just covered is to show the importance of the various terms in the Navier-Stokes equations. These simple solutions are also used in describing the various types of viscometer in the next section.
6.8 Viscometers
The viscosity of fluids can be measured by many methods based on different principles. Only the more typical or most important types of viscometers are discussed here. Also the emphasis is on the principles by which these viscometers operate. The following classifications of viscometers are considered: capillary, rotational, and falling sphere. Each of these is considered separately.
6.8.1
Capillary Viscometers
This type of viscometer (shown in Fig. 6.10) is based on measuring the rate at which a Huid Hows through a small-diameter tube. Usually, this takes the form of measuring the time taken to discharge a given quantity of Huid. From the
2a
If p, is the pressure at the inlet of the liquid contents and ^ is the length of the capillary tube,
where /t{ is the height of the capillary tube and /% is the density at p = 0 and a constant temperature.
or
(.8 66)
where %,o = ??o//9o is the kinematic viscosity at p = 0 and a fixed temperature, and
Recall that <? is the volume flow rate per unit time.
go<-
6.8.2
Rotational Viscometers
Two different types of rotational viscometer are considered: the rotational cylindrical viscometer and the cone-and-plate viscometer. Rotational Cylindrical Viscometer As shown in Fig. 6.11 the rotational cylindrical viscometer consists of two concentric cylinders with a fluid contained between them. The outer cylinder rotates and torque is measured at the inner cylinder. Let T; = inner cylinder radius fo = outer cylinder radius ^a = length of annulus c = radial clearance, 7*0 r; (c <g r\)
^ = angular velocity
(.0 67)
0.1cm ( . 4 in.) 00
Figure 6.11: Rotational circular viscometer. Cone-and-Plane Viscometer Figure 6.12 shows the essentials of a cone-and-plane viscometer. The angle a is small. The surface speed of the cone at any radius r is M = ojr. The film thickness is /t = rtana S3 ra. From Newton's postulate,
M
/ ^
^
The torque is
^=
Jo
3a
(6.71)
6.8.3
Falling-Sphere Viscometer
The absolute viscosity % of a fluid at p = 0 and at a constant temperature can be determined by measuring the time it takes for a ball to fall through a tube (preferably of glass so that the ball can be easily observed). If a sphere is falling through a fluid under a constant force, it will assume a constant velocity.
^ m, rad/sec
dr
Stokes' formula can be applied for a sphere moving through an infinite fluid. A sphere falling freely under gravity in a liquid will be attaining a velocity M^ given by
where r = radius of sphere, m /?g = density of sphere, kg/m^ py = density of fluid, kg/m^ <? = gravitational acceleration, m/s^ % = absolute viscosity at p = 0 and a fixed temperature, N-s/m^ The Stokes formula given in Eq. (6.72) is for an infinite fluid and not for a fluid in a glass tube as is the case in a falling-sphere viscometer. From Jacobson (1991) the correction to account for the tube diameter and the eccentric position of the sphere within the tube is (6.73) where = radius of tube, m and Bo is given by (.4 67)
277T2 Jo
27
where
e = eccentricity ratio =
(6.75)
and e is the eccentricity of the sphere in the tube. It should be noted that when e = 0 (sphere is concentric with tube),
B. =
27?!*
= 0.1334
(6.76)
For any other eccentric position, Eq. ( . 4 needs to be evaluated. 67) If the sphere falls at a constant velocity, then Ma = ^/* where /^ = height that sphere falls, m ^ = time it takes for sphere to fall, s Using Eqs. (6.73) and (6.78) the absolute viscosity at p = 0 and a fixed temperature can be expressed as / ^\ (.8 67)
(6.79)
Note that for a falling-sphere viscometer the absolute viscosity is directly proportional to the time it takes for the sphere to travel a fixed distance.
6.9 Closure
This chapter focused on viscous Huid How, which is important in understanding Huid film lubrication. Petrov's equation was derived and gave the friction torque in a concentric journal bearing. Navier-Stokes equations were derived in general form and gave the dynamic equilibrium of a Huid element. It was necessary to consider the surface forces, body forces, and inertia of a Huid element. The continuity equation was also derived by applying the principle of mass conservation to a Huid element. The Navier-Stokes equations and the continuity equations were expressed in Cartesian, cylindrical, and spherical polar coordinates. Having the general expressions for the Navier-Stokes and continuity equations, the next development in this chapter was to illustrate how these equations can be applied to various physical conditions. Some of the physical conditions considered were How between parallel Hat plates, How in a circular pipe, How down a vertical plane, and various types of viscometers. The emphasis in considering these applications was to point out the significance of the various terms in the Navier-Stokes equations. The presence of the Couette and Poiseuille terms in the velocity and How was emphasized.
6.10
Problems
6.1 A viscous fluid flows parallel to the axis in the annular space between two coaxial cylinders of radii Ri and % and infinite length. Show that the flow rate between these coaxial cylinders when both cylinders are at rest and there is an axial pressure gradient is
21
8%
^ )
-1-
6.2 Two immiscible liquids of viscosities ??i, and % flow together down a vertical plane in distinct layers of thicknesses Ai and /t2- The thinner fluid is assumed to be closest to the plane. What are the boundary conditions that determine the velocity distribution? Determine the velocity and How rate for the two regions. For the special case of % = 2??i, /9i = /?2, and ^l = ^2] show that <?2/<?i = 2. 6.3 Viscous Huid is contained between two parallel flat plates that are a distance ^ apart. One of the plates moves in its own plane with velocity 3tta and the other in the opposite direction with velocity M^. If the flow in the direction of motion of the faster plate is M^/t/2 per unit width, determine the pressure gradient. 6.4 A viscous Huid is contained between two parallel Hat plates that are a distance A apart, one of which is fixed while the other moves in its own plane with velocity Mo. There is a pressure gradient dp/da; in the direction of motion. Show that the velocity distribution can be expressed in the form
where
and M^ is the mean velocity due to the pressure gradient alone. Find the value of A corresponding to (a) Couette How (b) Poiseuille How (c) A How for which the volume How rate is zero (d) Zero shear stress on the Hxed plate (e) Zero shear stress on the moving plate
6.5 A laminar Bow takes place along a pipe of radius a that is inclined at an angle of a to the horizontal. Define the appropriate Navier-Stokes equation. Determine what the velocity (ug) mean velocity (t^), and volume flow rate are in the pipe. Show also that the pressure will remain constant along the pipe when
The viscosity ( ) and density (po) are assumed constant throughout the % pipe. 6.6 Starting with the general Navier-Stokes equations in Cartesian coordinates [Eqs. (6.25), (6.26), and ( . 7 ] determine appropriate equations if 62) 77 = constant = 770- Express in terms of the dilatation. 6.7 Starting with the general Navier-Stokes equations [Eqs. (6.25), ( . 6 62) and ( . 7 ] determine the appropriate equations if 77=constant=??Q and 62) /9=constant=/9Q. 6.8 Starting with Eq. (6.52) and with the boundary conditions 2=0, tt = M{,, and z = /t, M = Ma, determine the equation for the velocity. If M& = Ma/2 show the velocity profile across the film for pressure gradients > 0 and
6.9 Starting with Eqs. ( . 1 to ( . 3 and the boundary conditions given for 63) 63) flow in a circular pipe indicate which boundary condition is used for the various terms in reducing the equations to Eq. (6.59). 6.10 Starting with Eqs. (6.28) to (6.30) for flow down a vertical plane using boundary conditions given in Sec. 6.7 indicate which boundary condition is used in reducing the equations to Eq. (6.63). 6.11 A shaft of radius 7?i is held concentric within a sleeve of radius %- If the shaft is stationary while the sleeve moves with an axial velocity of vo; determine an equation for the volume flow rate. Also, what is the force per unit length required to move the sleeve? The pressure gradient in the direction of motion is assumed to be zero. Constant viscosity and density are assumed. Inertia and body force terms are neglected. Assume (.R2-.Ri)/-Ri- 1 x 10-3. 6.12 A journal bearing has a diameter of 200 mm and a width of 50 mm while rotating at 300 rpm and supporting a radial load of 10 kN. Calculate the oil viscosity from Petrov's law if r/c = 100 and the coefficient of friction is 0.003. 6.13 A shaft is rotating at 1000 rpm and is supported by two journal bearings at the two ends of the shaft. The bearings are lubricated with SAE 40
oil at a temperature of 25C. A 5 kN bad is applied 0.5 m from the left bearing where the total shaft length is 2.5 m. The bearing width is 25 mm, the diameter is 50 mm, and the radial clearance is 0.0315 mm. Determine the coefficient of friction and power loss using Petrov's law. 6.14 A journal bearing has a diameter of 50 mm, a width of 100 mm, and rotates at 1000 rpm. The bearing is lubricated by SAE 10 oil at a temperature of 110C and supports 5 kN. Calculate the coefficient of friction and power loss.
References
Jacobson, B.O. (1991): RAeoJo<?2/ awo* F^as^cAyo'rca'ynayTMC LM&Wcai!OK. Elsevier, Amsterdam, Tribology Series 19. Navier, C. L. M. H. (1823): Memoire sur les lois du mouvement des fruides.Mefm. Acaa*. 3c:. ins;. Fr., vol. 6, pp. 389-416. Petrov. N. P. (1883): Friction in Machines and the Effect of the Lubricant. 7?MA. ZA. Fi. Pe^ersbHrg, vol. 1, pp. 71-140; vol. 2, pp. 227-279; vol. 3, pp. 377-463; vol. 4, pp. 535-564. Stokes, G. G. (1845): On the Theories of the Internal Friction of Fluids in Motion, and of the Equilibrium and Motion of Elastic Solids. Thms. Cam&Wa\?e PMos. Soc., vol. 8. pp. 287-341. Szeri, A. Z. (ed.) (1980): IWMog!/ -FWc^ow, Lu&ricatMn, and Wear. Hemisphere Publishing Corp., Washington, D.C.