Project

First Saved Wednesday, February 08, 2012 Last Saved Wednesday, February 08, 2012 Product Version 13.0 Release

Contents
y y Units Model (B4) o Geometry  Part 1 o Coordinate Systems o Mesh o Steady-State Thermal (B5)  Initial Temperature  Analysis Settings  Loads  Solution (B6)  Solution Information  Results Material Data o Aluminum Alloy

Units
TABLE 1 Unit System Metric (mm, kg, N, s, mV, mA) Degrees rad/s Celsius Angle Degrees Rotational Velocity rad/s Temperature Celsius

Model (B4)
Geometry
TABLE 2 Model (B4) > Geometry Geometry Fully Defined Definition D:\Master CAD-CAM-CIM\Semestre A\CAE - Ingeniera Asistida por Ordenador\Ficheros Ansys\3) 11-11-2011\Pump_housing.x_t Parasolid Meters Program Controlled Part Color Bounding Box 230. mm 200. mm 75. mm Properties 7.0865e+005 mm

Object Name State Source Type Length Unit Element Control Display Style Length X Length Y Length Z Volume

Mass Scale Factor Value Statistics Bodies Active Bodies Nodes Elements Mesh Metric Preferences Import Solid Bodies Import Surface Bodies Import Line Bodies Parameter Processing Personal Parameter Key CAD Attribute Transfer Named Selection Processing Material Properties Transfer CAD Associativity Import Coordinate Systems Reader Save Part File Import Using Instances Do Smart Update Attach File Via Temp File Temporary Directory Analysis Type Mixed Import Resolution Enclosure and Symmetry Processing

1.963 kg 1. 1 1 14352 8301 None Yes Yes No Yes DS No No No Yes No No Yes No Yes C:\Users\Ridoku Sennin\AppData\Local\Temp 3-D None Yes TABLE 3 Model (B4) > Geometry > Parts Object Name Part 1 State Meshed Graphics Properties Visible Yes Transparency 1 Definition Suppressed No Stiffness Behavior Flexible Coordinate System Default Coordinate System Reference Temperature By Environment Material Assignment Aluminum Alloy Nonlinear Effects Yes

Thermal Strain Effects Yes Bounding Box Length X 230. mm Length Y 200. mm Length Z 75. mm Properties Volume 7.0865e+005 mm Mass 1.963 kg Centroid X 7.4907 mm Centroid Y -6.4052e-002 mm Centroid Z 21.795 mm Moment of Inertia Ip1 4802.7 kgmm Moment of Inertia Ip2 6151.8 kgmm Moment of Inertia Ip3 9631.3 kgmm Statistics Nodes 14352 Elements 8301 Mesh Metric None CAD Attributes PartTolerance 0.000001

Coordinate Systems
TABLE 4 Model (B4) > Coordinate Systems > Coordinate System Object Name Global Coordinate System State Fully Defined Definition Type Cartesian Coordinate System ID 0. Origin Origin X 0. mm Origin Y 0. mm Origin Z 0. mm Directional Vectors X Axis Data [ 1. 0. 0. ] Y Axis Data [ 0. 1. 0. ] Z Axis Data [ 0. 0. 1. ]

Mesh
TABLE 5 Model (B4) > Mesh Object Name State Defaults Physics Preference Relevance

Mesh Solved Mechanical 100

Sizing Use Advanced Size Function Off Relevance Center Coarse Element Size Default Initial Size Seed Active Assembly Smoothing Medium Transition Fast Span Angle Center Coarse Minimum Edge Length 1.11990 mm Inflation Use Automatic Inflation None Inflation Option Smooth Transition Transition Ratio 0.272 Maximum Layers 5 Growth Rate 1.2 Inflation Algorithm Pre View Advanced Options No Advanced Shape Checking Standard Mechanical Element Midside Nodes Program Controlled Straight Sided Elements No Number of Retries Default (4) Extra Retries For Assembly Yes Rigid Body Behavior Dimensionally Reduced Mesh Morphing Disabled Defeaturing Pinch Tolerance Please Define Generate Pinch on Refresh No Automatic Mesh Based Defeaturing On Defeaturing Tolerance Default Statistics Nodes 14352 Elements 8301 Mesh Metric None

Steady-State Thermal (B5)

TABLE 6 Model (B4) > Analysis Object Name Steady-State Thermal (B5) State Solved Definition Physics Type Thermal Analysis Type Steady-State Solver Target Mechanical APDL Options Generate Input Only No

TABLE 7 Model (B4) > Steady-State Thermal (B5) > Initial Condition Object Name Initial Temperature State Fully Defined Definition Initial Temperature Uniform Temperature Initial Temperature Value 22. C TABLE 8 Model (B4) > Steady-State Thermal (B5) > Analysis Settings Object Name Analysis Settings State Fully Defined Step Controls Number Of Steps 1. Current Step Number 1. Step End Time 1. s Auto Time Stepping Program Controlled Solver Controls Solver Type Program Controlled Radiosity Controls Flux Convergence 1.e-004 Maximum Iteration 1000. Solver Tolerance 0.1 Over Relaxation 0.1 Hemicube Resolution 10. Nonlinear Controls Heat Convergence Program Controlled Temperature Program Controlled Convergence Line Search Program Controlled Output Controls Calculate Thermal Flux Yes Calculate Results At All Time Points Analysis Data Management C:\Users\Ridoku Sennin\Desktop\WorkShop\WorkShop6.1_files\dp0\SYSSolver Files Directory 1\MECH\ Future Analysis None Scratch Solver Files Directory Save MAPDL db No Delete Unneeded Files Yes Nonlinear Solution Yes Solver Units Active System Solver Unit System nmm TABLE 9 Model (B4) > Steady-State Thermal (B5) > Loads Object Name Temperature Temperature 2 Convection State Fully Defined

Scoping Method Geometry Type Magnitude Suppressed Film Coefficient Coefficient Type Ambient Temperature Edit Tabular Data

Scope Geometry Selection 13 Faces 1 Face 32 Faces Definition Temperature Convection 90. C (ramped) 60. C (ramped) No Stagnant Air - Simplified Case Average Film Temperature 20. C (ramped) Film Coefficient

FIGURE 1 Model (B4) > Steady-State Thermal (B5) > Temperature

FIGURE 2 Model (B4) > Steady-State Thermal (B5) > Temperature 2

FIGURE 3 Model (B4) > Steady-State Thermal (B5) > Convection

TABLE 10 Model (B4) > Steady-State Thermal (B5) > Convection Temperature [C] Convection Coefficient [W/mmC] 21. 5.e-006

Solution (B6)
TABLE 11 Model (B4) > Steady-State Thermal (B5) > Solution Object Name Solution (B6) State Solved Adaptive Mesh Refinement Max Refinement Loops 1. Refinement Depth 2. Information Status Done TABLE 12 Model (B4) > Steady-State Thermal (B5) > Solution (B6) > Solution Information Object Name Solution Information State Solved Solution Information Solution Output Solver Output Update Interval 2.5 s Display Points All TABLE 13 Model (B4) > Steady-State Thermal (B5) > Solution (B6) > Results Object Name Temperature Total Heat Flux State Solved Scope Scoping Method Geometry Selection Geometry All Bodies Definition Type Temperature Total Heat Flux By Time Display Time Last Calculate Time History Yes Identifier Results Minimum 60. C 1.6506e-004 W/mm Maximum 90. C 0.77415 W/mm Information Time 1. s Load Step 1 Substep 1 Iteration Number 2 Integration Point Results Display Option Averaged

Material Data
Aluminum Alloy
TABLE 14 Aluminum Alloy > Constants Density 2.77e-006 kg mm^-3 Coefficient of Thermal Expansion 2.3e-005 C^-1 Specific Heat 8.75e+005 mJ kg^-1 C^-1 TABLE 15 Aluminum Alloy > Compressive Ultimate Strength Compressive Ultimate Strength MPa 0 TABLE 16 Aluminum Alloy > Compressive Yield Strength Compressive Yield Strength MPa 280 TABLE 17 Aluminum Alloy > Tensile Yield Strength Tensile Yield Strength MPa 280 TABLE 18 Aluminum Alloy > Tensile Ultimate Strength Tensile Ultimate Strength MPa 310 TABLE 19 Aluminum Alloy > Isotropic Secant Coefficient of Thermal Expansion Reference Temperature C 22 TABLE 20 Aluminum Alloy > Isotropic Thermal Conductivity Thermal Conductivity W mm^-1 C^-1 Temperature C 0.114 -100 0.144 0 0.165 100 0.175 200 TABLE 21 Aluminum Alloy > Alternating Stress R-Ratio Alternating Stress MPa Cycles R-Ratio 275.8 1700 -1 241.3 5000 -1 206.8 34000 -1

172.4 137.9 117.2 89.63 82.74 170.6 139.6 108.6 87.91 77.57 72.39 144.8 120.7 103.4 93.08 86.18 72.39 74.12 70.67 66.36 62.05

1.4e+005 8.e+005 2.4e+006 5.5e+007 1.e+008 50000 3.5e+005 3.7e+006 1.4e+007 5.e+007 1.e+008 50000 1.9e+005 1.3e+006 4.4e+006 1.2e+007 1.e+008 3.e+005 1.5e+006 1.2e+007 1.e+008

-1 -1 -1 -1 -1 -0.5 -0.5 -0.5 -0.5 -0.5 -0.5 0 0 0 0 0 0 0.5 0.5 0.5 0.5

TABLE 22 Aluminum Alloy > Isotropic Resistivity Resistivity ohm mm Temperature C 2.43e-005 0 2.67e-005 20 3.63e-005 100 TABLE 23 Aluminum Alloy > Isotropic Elasticity Temperature C Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa 71000 0.33 69608 26692 TABLE 24 Aluminum Alloy > Isotropic Relative Permeability Relative Permeability 1

Project

First Saved Wednesday, February 08, 2012 Last Saved Wednesday, February 08, 2012 Product Version 13.0 Release

Contents
y y Units Model (B4) o Geometry  Part 1 o Coordinate Systems o Mesh o Steady-State Thermal (B5)  Initial Temperature  Analysis Settings  Loads  Solution (B6)  Solution Information  Results Material Data o Aluminum Alloy

Units
TABLE 1 Unit System Metric (mm, kg, N, s, mV, mA) Degrees rad/s Celsius Angle Degrees Rotational Velocity rad/s Temperature Celsius

Model (B4)
Geometry
TABLE 2 Model (B4) > Geometry Geometry Fully Defined Definition D:\Master CAD-CAM-CIM\Semestre A\CAE - Ingeniera Asistida por Ordenador\Ficheros Ansys\3) 11-11-2011\Pump_housing.x_t Parasolid Meters Program Controlled Part Color Bounding Box 230. mm 200. mm 75. mm Properties 7.0865e+005 mm

Object Name State Source Type Length Unit Element Control Display Style Length X Length Y Length Z Volume

Mass Scale Factor Value Statistics Bodies Active Bodies Nodes Elements Mesh Metric Preferences Import Solid Bodies Import Surface Bodies Import Line Bodies Parameter Processing Personal Parameter Key CAD Attribute Transfer Named Selection Processing Material Properties Transfer CAD Associativity Import Coordinate Systems Reader Save Part File Import Using Instances Do Smart Update Attach File Via Temp File Temporary Directory Analysis Type Mixed Import Resolution Enclosure and Symmetry Processing

1.963 kg 1. 1 1 14352 8301 None Yes Yes No Yes DS No No No Yes No No Yes No Yes C:\Users\Ridoku Sennin\AppData\Local\Temp 3-D None Yes TABLE 3 Model (B4) > Geometry > Parts Object Name Part 1 State Meshed Graphics Properties Visible Yes Transparency 1 Definition Suppressed No Stiffness Behavior Flexible Coordinate System Default Coordinate System Reference Temperature By Environment Material Assignment Aluminum Alloy Nonlinear Effects Yes

Thermal Strain Effects Yes Bounding Box Length X 230. mm Length Y 200. mm Length Z 75. mm Properties Volume 7.0865e+005 mm Mass 1.963 kg Centroid X 7.4907 mm Centroid Y -6.4052e-002 mm Centroid Z 21.795 mm Moment of Inertia Ip1 4802.7 kgmm Moment of Inertia Ip2 6151.8 kgmm Moment of Inertia Ip3 9631.3 kgmm Statistics Nodes 14352 Elements 8301 Mesh Metric None CAD Attributes PartTolerance 0.000001

Coordinate Systems
TABLE 4 Model (B4) > Coordinate Systems > Coordinate System Object Name Global Coordinate System State Fully Defined Definition Type Cartesian Coordinate System ID 0. Origin Origin X 0. mm Origin Y 0. mm Origin Z 0. mm Directional Vectors X Axis Data [ 1. 0. 0. ] Y Axis Data [ 0. 1. 0. ] Z Axis Data [ 0. 0. 1. ]

Mesh
TABLE 5 Model (B4) > Mesh Object Name State Defaults Physics Preference Relevance

Mesh Solved Mechanical 100

Sizing Use Advanced Size Function Off Relevance Center Coarse Element Size Default Initial Size Seed Active Assembly Smoothing Medium Transition Fast Span Angle Center Coarse Minimum Edge Length 1.11990 mm Inflation Use Automatic Inflation None Inflation Option Smooth Transition Transition Ratio 0.272 Maximum Layers 5 Growth Rate 1.2 Inflation Algorithm Pre View Advanced Options No Advanced Shape Checking Standard Mechanical Element Midside Nodes Program Controlled Straight Sided Elements No Number of Retries Default (4) Extra Retries For Assembly Yes Rigid Body Behavior Dimensionally Reduced Mesh Morphing Disabled Defeaturing Pinch Tolerance Please Define Generate Pinch on Refresh No Automatic Mesh Based Defeaturing On Defeaturing Tolerance Default Statistics Nodes 14352 Elements 8301 Mesh Metric None

Steady-State Thermal (B5)

TABLE 6 Model (B4) > Analysis Object Name Steady-State Thermal (B5) State Solved Definition Physics Type Thermal Analysis Type Steady-State Solver Target Mechanical APDL Options Generate Input Only No

TABLE 7 Model (B4) > Steady-State Thermal (B5) > Initial Condition Object Name Initial Temperature State Fully Defined Definition Initial Temperature Uniform Temperature Initial Temperature Value 22. C TABLE 8 Model (B4) > Steady-State Thermal (B5) > Analysis Settings Object Name Analysis Settings State Fully Defined Step Controls Number Of Steps 1. Current Step Number 1. Step End Time 1. s Auto Time Stepping Program Controlled Solver Controls Solver Type Program Controlled Radiosity Controls Flux Convergence 1.e-004 Maximum Iteration 1000. Solver Tolerance 0.1 Over Relaxation 0.1 Hemicube Resolution 10. Nonlinear Controls Heat Convergence Program Controlled Temperature Program Controlled Convergence Line Search Program Controlled Output Controls Calculate Thermal Flux Yes Calculate Results At All Time Points Analysis Data Management C:\Users\Ridoku Sennin\Desktop\WorkShop\WorkShop6.1_files\dp0\SYSSolver Files Directory 1\MECH\ Future Analysis None Scratch Solver Files Directory Save MAPDL db No Delete Unneeded Files Yes Nonlinear Solution Yes Solver Units Active System Solver Unit System nmm TABLE 9 Model (B4) > Steady-State Thermal (B5) > Loads Object Name Temperature Temperature 2 Convection State Fully Defined

Scoping Method Geometry Type Magnitude Suppressed Film Coefficient Coefficient Type Ambient Temperature Edit Tabular Data

Scope Geometry Selection 13 Faces 1 Face 32 Faces Definition Temperature Convection 90. C (ramped) 60. C (ramped) No Stagnant Air - Simplified Case Average Film Temperature 20. C (ramped) Film Coefficient

FIGURE 1 Model (B4) > Steady-State Thermal (B5) > Temperature

FIGURE 2 Model (B4) > Steady-State Thermal (B5) > Temperature 2

FIGURE 3 Model (B4) > Steady-State Thermal (B5) > Convection

TABLE 10 Model (B4) > Steady-State Thermal (B5) > Convection Temperature [C] Convection Coefficient [W/mmC] 21. 5.e-006

Solution (B6)
TABLE 11 Model (B4) > Steady-State Thermal (B5) > Solution Object Name Solution (B6) State Solved Adaptive Mesh Refinement Max Refinement Loops 1. Refinement Depth 2. Information Status Done TABLE 12 Model (B4) > Steady-State Thermal (B5) > Solution (B6) > Solution Information Object Name Solution Information State Solved Solution Information Solution Output Solver Output Update Interval 2.5 s Display Points All TABLE 13 Model (B4) > Steady-State Thermal (B5) > Solution (B6) > Results Object Name Temperature Total Heat Flux State Solved Scope Scoping Method Geometry Selection Geometry All Bodies Definition Type Temperature Total Heat Flux By Time Display Time Last Calculate Time History Yes Identifier Results Minimum 60. C 1.6506e-004 W/mm Maximum 90. C 0.77415 W/mm Information Time 1. s Load Step 1 Substep 1 Iteration Number 2 Integration Point Results Display Option Averaged

Material Data
Aluminum Alloy
TABLE 14 Aluminum Alloy > Constants Density 2.77e-006 kg mm^-3 Coefficient of Thermal Expansion 2.3e-005 C^-1 Specific Heat 8.75e+005 mJ kg^-1 C^-1 TABLE 15 Aluminum Alloy > Compressive Ultimate Strength Compressive Ultimate Strength MPa 0 TABLE 16 Aluminum Alloy > Compressive Yield Strength Compressive Yield Strength MPa 280 TABLE 17 Aluminum Alloy > Tensile Yield Strength Tensile Yield Strength MPa 280 TABLE 18 Aluminum Alloy > Tensile Ultimate Strength Tensile Ultimate Strength MPa 310 TABLE 19 Aluminum Alloy > Isotropic Secant Coefficient of Thermal Expansion Reference Temperature C 22 TABLE 20 Aluminum Alloy > Isotropic Thermal Conductivity Thermal Conductivity W mm^-1 C^-1 Temperature C 0.114 -100 0.144 0 0.165 100 0.175 200 TABLE 21 Aluminum Alloy > Alternating Stress R-Ratio Alternating Stress MPa Cycles R-Ratio 275.8 1700 -1 241.3 5000 -1 206.8 34000 -1

172.4 137.9 117.2 89.63 82.74 170.6 139.6 108.6 87.91 77.57 72.39 144.8 120.7 103.4 93.08 86.18 72.39 74.12 70.67 66.36 62.05

1.4e+005 8.e+005 2.4e+006 5.5e+007 1.e+008 50000 3.5e+005 3.7e+006 1.4e+007 5.e+007 1.e+008 50000 1.9e+005 1.3e+006 4.4e+006 1.2e+007 1.e+008 3.e+005 1.5e+006 1.2e+007 1.e+008

-1 -1 -1 -1 -1 -0.5 -0.5 -0.5 -0.5 -0.5 -0.5 0 0 0 0 0 0 0.5 0.5 0.5 0.5

TABLE 22 Aluminum Alloy > Isotropic Resistivity Resistivity ohm mm Temperature C 2.43e-005 0 2.67e-005 20 3.63e-005 100 TABLE 23 Aluminum Alloy > Isotropic Elasticity Temperature C Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa 71000 0.33 69608 26692 TABLE 24 Aluminum Alloy > Isotropic Relative Permeability Relative Permeability 1