ETP-06-Co. Textile Process at 100% Cotton Knitted Fabric ( Dyeing Proc...

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ETP-06-Co. Textile Process at 100% Cotton Knitted Fabric ( Dyeing Process part 2 )
%A %B %e%q, %Y by: admin

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DYEING PROCESS WITH REACTIVE DYES Among some kinds of above dyes , reactive dye is most applied at 100% cotton fabric good in the form of knitted fabric or woven fabric . Reactive dye factors more applied to :

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1. Enough simple dyeing proses 2. Choice of more complete available colour 3. Good colour resilience 4. Is available in a few type as according to requirement Some reactive dyes types which many are used by that is: 1. Monoklorotriazin / Diklorotriazin Example : Procion HE type ( ICI ) , Begative HE type ( Colorindo ) 2. Trikloropirimidin Example : Drimarene ( Clariant ) 3. Vinilsulfon Example : Remazol ( Hoechst ) , Begazol ( Colorindo ) 4. Vinilsilfonamida Example : Levafix ( Bayer ) Based on its reactivity , reactive dye divided 2 faction, that is : 1. Hot reactive dyes Reactive dyes which have low reactivity ( monokhlorotriazin faction ) Example of : Procion HE type ( ICI ) , Begative HE type ( Colorindo ) 2. Cool reactive dyes Reactive dyes which have high reactivity ( dikhlorotriazin faction ) Example : Procion MX type ( ICI ) Reactive dye HE type ( Procion HE , Begative HE ) many applied to because of : - Good dye condensation - Good colour resilience - Dyeing at hot temperature so that penetrating of dye into fibre is better Category Auxiliaries Cotton Dyes Nylon General Polyester Fibers Process Common Dyeing Finishing General Process Mercerized-Causticizing Printing Scouring Bleaching Company Mill Management Non Woven Machinery Sewing Threads Suppliers Textile Chemicals alginate for textile general chemicals textile auxiliaries suppliers textile dyes suppliers textile dyes-aux. suppliers Textile Factories Textile Laboratory Textile Machinery Suppliers accessories and spare parts barcode-label-tags complete range machinery data monitoring and processing software dyeing machinery

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ETP-06-Co. Textile Process at 100% Cotton Knitted Fabric ( Dyeing Proc...

http://www.easytextileprocess.com/?p=38

- Have good levellnes of dyeing result - Have choice of complete colour - Easier process control - Very suited for mercerized cotton cloth - Generally resistant to process post bleach In principle process of dyeing 100% cotton knitted fabric with reactive dye is with circulation material textile with dye solution and some auxiliaries, with certain concentration , certain time and certain temperature applies of dyeing machine. PROCESS OF DYEING WITH HE TYPE REACTIVE DYES WITH EXHAUST DYEING SYSTEM 1. METHOD SALT ADDITION STEP BY STEP

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This method suited for all dyeing colours and for machine which dyeing solution by died it do not having circulation , the example Winch machine ( Haspel ). 2. METHOD ADDITION SALT IN THE BEGINNING OF PROCESS ( SALT-AT-START )

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This method more compatible applied for dyeing colour from medium to depth colour and for machine with dyeing solution circulation and its the textile material , the example jet dyeing machine , jet flow machine. Example of dyeing recipe for red colour : R/ - Reactive Orange HER - Reactive Red HE-7B - Glauber salt - Soda Ash - Anti crease mark agent - Anti foam agent Liquor Ratio / vlot 1 : 10 Temperature 80 0C The time 60 minute Jet dyeing machine Auxilliaries and its function 1. SALT ( GLAUBER SALT / SULPHATE SODIUM / Na2SO4 ) function to increase absorbtion of reactive dye into fibre 2.0 % 1.5 % 70 g/l 20 g/l 1 2 g/l 1 g/l

- Dispersing-sequestering agent 1 2 g/l

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ETP-06-Co. Textile Process at 100% Cotton Knitted Fabric ( Dyeing Proc...

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2. ASH SODA ( CARBONATE SODIUM / Na2CO3 ) function to react dye with fibre ( fixation ) 3. DISPERSING-SEQUESTERING functions to tie metal ion ( iron, calcium, copper, magnesium and other ) which is in the dyeing solution be so that got by colour better dyeing result. Besides functioning to increase reactive dye solution in high rate electrolyte. 4. ANTI CREASE MARK AGENT functions to prevent incidence of crease-mark / rope mark ( piebald of fold ) during process of dyeing takes running. 5. ANTIFOAM AGENT functions to eliminate spume arising by during dyeing process because can cause piebald dyeing colour and colour scraggly. Spume arises from water circulation and material which quickly by, also from auxilliaries which can generate spume. Spume which too much by can result machine stucks. Reactive dyeing process of HE type ( monoklorotriazin ) done by at temperature 80 0C while for vinilsulfon type is done by at temperature 60 0C. NB : Liquor Ratio ( LR ) or Vlot 1 : 10 the meaning is amount of comparison of textile material which will be died with amount of water required, that is its example cloth counted 1 kg requires 10 water litre to process . For example will dye cotton knitted fabric 200 kg in one jet dyeing machine requires water for dyeing solution 2000 litre. Clauses requirement of salt and alkali with depth of colour Dyes ( % ) up to 0.5 0.51 1.0 1.01 2.0 2.01 4.0 > 4.0 glauber salt ( g/l ) 30 45 60 70 90 soda ash ( g/l ) 10 15 15 20 20

Illustrating reaction which happened by at dyeing process between reactive dye with cellulose fibre

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Reactive dye which has been dissolved with water is enterred by into machine dyes containing cotton fabric which

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ETP-06-Co. Textile Process at 100% Cotton Knitted Fabric ( Dyeing Proc...

http://www.easytextileprocess.com/?p=38

have by is under water , so that happened absorbtion of dye into fibre. Absorbtion dye into fibre is an exothermic process and balanced reaction. Some auxiliiaries , like salt , soda ash / alkali, dispersing sequestering agent, anti crease agent mark , antifoam agent is enterred by into dyeing solution and dyeing process is continued with temperature and when certain up to obtained by colour which is desired climbed. ( ETP-06-Co ) Filed under: Cotton, Dyeing Tags: cool reactive dyes, dyeing process, hot reactive dyes, reactive dyes Comments (111)

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