SECTION 15290 DUCT WORK INSULATION

PART 1 1.01

GENERAL

SECTION INCLUDES A. B. C. Ductwork insulation. Duct Liner. Insulation jackets.

1.02

PRODUCTS FURNISHED BUT NOT INSTALLED UNDER THIS SECTION A. Section 07320 Roofing: Installation and finishing insulation jacket under roofing. of outdoor

1.03

RELATED SECTIONS A. B. C. D. E. Section 07320 Section 09900 Section 15190 Section 15890 Section 15890 Roofing: Finishing outdoor insulation jacket. Painting: Painting insulation jackets. Mechanical Identification. Ductwork: Glass fiber ductwork. Ductwork: Duct liner.

1.04

REFERENCES A. B. ASTM B209 ASTM C518 Aluminum and Aluminum-Alloy Sheet and Plate. Steady-State Heat Flux Measurements and Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus. Mineral Fiber Blanket and Felt Insulation. Mineral Fiber Block and Boarded Thermal Insulation. Surface Burning Characteristics of Building Materials. Water Vapor Transmission of Materials. Surface Burning Characteristics of Building Materials. HVAC Duct Construction Standards - Metal and Flexible. Surface Burning Characteristics of Building Materials.

C. D. E. F. G. H.

ASTM C553 ASTM C612 ASTM E84 ASTM E96 NFPA 255 SMACNA

I.

UL 723

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SUBMITTALS A. B. Submit under provisions of Section 01300. Product Data: Provide product description, list of materials and thickness for each service, and locations. Samples: Submit two samples of any representative size illustrating each insulation type. Manufacturer's Installation Instructions: Indicate procedures which ensure acceptable workmanship and installation standards will be achieved.

C.

D.

1.06

QUALITY ASSURANCE A. Materials: Flame spread/smoke developed rating of 25/50 in accordance with ASTM E84, NFPA 255 & UL 723.

1.07

QUALIFICATIONS A. Applicator: Company specializing in performing the work of this section with minimum ten years experience.

1.08

DELIVERY, STORAGE, AND HANDLING A. Deliver, store, protect and handle products to site under provisions of Section 01600. Deliver materials to site in original factory packaging, labeled with manufacturer's density and thickness. Store insulation in original wrapping and protect from weather and construction traffic. Protect insulation against dirt, water, chemical, and mechanical damage.

B.

C.

D. 1.09

ENVIRONMENTAL REQUIREMENTS A. Maintain ambient temperatures and conditions required by manufacturers of adhesives, mastics, and insulation cements. Maintain temperature during and after installation for minimum period of 24 hours. PRODUCTS

B.

PART 2

2.01 MANUFACTURE: A. B. C. JOHN MANVILLE CORP. KIMCO. - KUWAIT ARAB FIBERGLASS INSULATION CO. OR APPROVED EQUAL.

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GLASS FIBER, FLEXIBLE A. Insulation: ASTM C553, flexible, noncombustible blanket. 1. 2. 3. 4. B. 'K'(Ksi) value : ASTM C518, 0.29 at 75 degrees F (0.042 at 24 degrees C). Maximum service temperature: 150 degrees F 65degrees C). Maximum moisture absorption: 0.20 percent by volume. Density: 1.5 lb/cu ft (24 kg/cu m).

Vapor Barrier Jacket 1. Kraft paper reinforced with glass fiber yarn and bonded to aluminized film. 0.0032 inch (0.081 mm) vinyl. Moisture vapor transmission: ASTM E96; 0.02 perm. Secure with pressure sensitive tape.

2. 3. C.

Vapor Barrier Tape 1. Kraft paper reinforced with glass fiber yarn and bonded to aluminized film, with pressure sensitive rubber based adhesive.

D.

Tie Wire: Annealed steel, 16 gage (1.5 mm).

2.03 JACKETS A. Aluminum Jacket: ASTM B209. 1. 2. 3. 4. Thickness: 0.5mm. Finish: Smooth. Joining: Longitudinal slip joints and 2 inch (50 mm) laps. Fittings: 0.5 mm thick die shaped fitting covers with factory attached protective liner. Metal Jacket Bands: 3/8 inch (10 mm) wide; 0.015 inch (0.38 mm) thick aluminum.

5.

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GLASS FIBER DUCT LINER, RIGID A. Insulation: ASTM C1071 thermal and acoustic insulation, noncombustible. 1. 'K' ('Ksi') value : ASTM C518, 0.23 at 75 degrees F (0.033 at 24 degrees C). Maximum service temperature: 250 degrees F (121 degrees C). Density: 4 lb/cu ft (64 kg/cu m).

2. 3.

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4. B.

Maximum Velocity on Coated Air Side: 4,000 ft/min (20.3 m/sec).

Adhesive 1. Waterproof, fire-retardant type.

C.

Liner Fasteners: Galvanized steel, self-adhesive pad with integral or press on head.

PART 3 EXECUTION 3.01 EXAMINATION A. B. 3.02 Verify that ductwork has been tested before applying insulation materials. Verify that surfaces are clean, foreign material removed, and dry.

INSTALLATION A. B. Install materials in accordance with manufacturer's instructions. Insulated ductwork conveying air below ambient temperature: 1. 2. 3. Provide insulation with vapor barrier jackets. Finish with tape and vapor barrier jacket. Continue insulation through walls, sleeves, hangers, and other duct penetrations. Insulate entire system including fittings, joints, flanges, fire dampers, flexible connections, and expansion joints.

4.

C.

Insulate ductwork conveying air above ambient temperature: 1. 2. Provide with or without standard vapor barrier jacket. Insulate fittings and joints. Where service access is required, bevel and seal ends of insulation.

D.

For ductwork exposed in mechanical equipment rooms or in finished spaces, finish with aluminum jacket. For exterior applications, provide insulation with vapour barrier jacket. Cover with calked aluminum jacket with seams located on bottom side of horizontal duct section. External Duct Insulation Application: 1. Secure insulation with vapour barrier with wires and seal jacket joints with vapour barrier adhesive or tape to match jacket. Secure insulation without vapour barrier with staples, tape, or wires.

E.

F.

2.

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Install without sag on underside of ductwork. Use adhesive or mechanical fasteners where necessary to prevent sagging. Lift ductwork off trapeze hangers and insert spacers. Seal vapour barrier penetrations by mechanical fasteners with vapour barrier adhesive. Stop and point insulation around access doors and damper operators to allow operation without disturbing wrapping.

4.

5.

G.

Duct and Plenum Liner Application: 1. 2. Adhere insulation with adhesive for 100 percent coverage. Secure insulation with mechanical liner fasteners. Refer to SMACNA Standards for spacing. Seal and smooth joints. Seal liner surface penetrations with adhesive. Duct dimensions indicated are net inside dimensions required for air flow. Increase duct size to allow for insulation thickness.

3. 4. 5.

3.03

TOLERANCE A. Substituted insulation materials shall provide thermal resistance within 10 percent at normal conditions, as materials indicated.

3.04

FLEXIBLE GLASS FIBER DUCTWORK INSULATION SCHEDULE DUCTWORK THICKNESS Inch (mm) One inch (25mm). Two inches (50mm). Two inches (50mm). Two inches (50mm). NIL

Supply duct in air-conditioned spaces. Supply and return ducts in A.H. unit rooms. Supply and return ducts in vertical shafts. Supply and return ducts exposed to outdoor. EXHAUST AIR & FRESH AIR DUCTS

END OF SECTION

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