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Adsorption
61.1 61.2 61.3 61.4 61.5 61.6 61.7 Adsorbent Materials Adsorption Equilibria Heat of Adsorption Thermodynamic Selectivity of Adsorption Adsorption Kinetics Adsorption Column Dynamics Adsorptive Separation Processes and Design
Shivaji Sircar
Air Products and Chemicals, Inc.
Adsorption is a surface phenomenon. When a pure uid (gas or liquid) is contacted with a solid surface (adsorbent), uidsolid intermolecular forces of attraction cause some of the uid molecules (adsorbates) to be concentrated at the surface. This creates a denser region of uid molecules, which extends several molecular diameters near the surface (adsorbed phase). For a multicomponent uid mixture, certain components of the mixture are preferentially concentrated (selectively adsorbed) at the surface due to differences in the uidsolid forces of attraction between the components. This creation of an adsorbed phase having a composition different from that of the bulk uid phase forms the basis of separation by adsorption technology. Adsorption is a thermodynamically spontaneous process. Energy is released (exothermic) during the process. The reverse process by which the adsorbed molecules are removed from the surface to the bulk uid phase is called desorption. Energy must be supplied to the adsorbed phase (endothermic) for the desorption process. Both adsorption and desorption form vital steps in a practical separation process in which the adsorbent is repeatedly used. This concept of regenerative ad(de)sorption is key to the practical use of this technology. It has found numerous commercial applications in chemical, petrochemical, biochemical, and environmental industries for separation and purication of uid mixtures, as listed in Table 61.1.
61-2
n ; n
i i i
e i
= 0,
i = 1, 2;
(61.1)
1.0
30C
1.0
ni mmoles/g
ni mmoles/g
N2
O2
0.5
70C
0.5
EXPERIMENT THEORY
1 p, atm
1.0 p, atm
2.0
FIGURE 61.1 Langmuirian pure gas adsorption isotherms on Na-mordenite. (Source: Kumar, R. and Sircar, S. 1986. Chem. Eng. Sci. 41:22152223.)
Adsorption
61-3
85C
FIGURE 61.2 Langmuirian binary gas adsorption isotherms on Na-mordenite. (Source: Kumar, R. and Sircar, S. 1986. Chem. Eng. Sci. 41:22152223.)
2.0 Experimental 0C. 30C. 60C. Theory ne, mmoles/g i
1.5
1.0
0.5
0.2
0.8
1.0
FIGURE 61.3 Benzenecyclohexane liquid phase surface excess isotherms on silica gel. (Source: Sircar, S., Novosad, J., and Myers, A. L. 1972. Ind. Eng. Chem. Fundam. 11:249254.)
The liquid phase surface excess is a function of yi and T. Figure 61.3 shows an example of bulk binary < liquid phase isotherm. For adsorption of a very selective trace component (yi < 1), nie is approximately equal to ni. The isotherm in that case (Figure 61.4) is type I in shape. The simplest model to describe pure and multicomponent gas adsorption isotherms on a homogeneous adsorbent is the Langmuir equation,
61-4
0.2
FIGURE 61.4 Surface excess isotherms for a trace component from liquids. (Source: Rahman, M. A. and Ghosh, A. K. 1980. J. Colloid Interface Sci. 77:5052.)
mbi P ; 1 + bi P
Mixed gas ni = :
(61.2)
where bi is the gassolid interaction parameter for component i. The term bi is a function of temperature [Equation (61.7)] only. The term m is the saturation-specic adsorption capacity (moles/g) for the components. The Toth equation is often satisfactory for describing gas adsorption isotherms on heterogeneous adsorbents: Pure gas nio = : mbi P ; [1 + (bi P)k ]1/k Mixed gas ni = : mbi Pyi [1 + ( i bi Pyi )k ]1/k (61.3)
The term k ( 1) is the heterogeneity parameter. The lower the value of k is, the larger is the degree of adsorbent heterogeneity. The adsorbent is homogeneous when k is unity (Langmuir model). Statistical mechanics of adsorption dictates that the gas adsorption isotherms become linear functions of pressure (pure gas) and component partial pressures (mixed gas) when the total gas pressure approaches zero (P 0): Pure gas: nio = K i P; Mixed gas: ni = K i Pyi (61.4)
Ki is called the Henrys law constant for pure gas i. It is a function of temperature only [Equation (61.7)]. The simplest model isotherm for adsorption of an ideal binary liquid mixture of equal adsorbate sizes on a homogeneous adsorbent is given by n1e = my1 y 2 (S - 1) e = -n 2 Sy1 + y 2 (61.5)
Adsorption
61-5
It follows from Equation (61.2), Equation (61.3), Equation (61.4), and Equation (61.6) that K i = K i* exp[qi* / RT ]; bi = bi* exp[qi* / RT ] (61.7)
where qi* is the isosteric heat of adsorption of pure gas i at the limit P 0 (Henrys law region), and K i* and bi* are constants. The terms qio and qi are constants and equal to qi* for any adsorbate loading for a homogeneous adsorbent. They are functions of loadings for a heterogeneous adsorbent. Thus, for the Toth model, RT 2 d ln k 0 qi0 = qi* + Fi (qi ); k d T RT 2 d ln k qi = qi* + F(q) k d T
(61.8)
F(qio ) =
(61.9)
where (qio ) is fractional coverage (= nio /m) by pure gas i. The term q (= S qi) is the total fractional coverage (= S ni/m) by all adsorbates for the mixture. F(q) has the same mathematical form as Equation (61.9) except that qio is replaced by q. Equation (61.8) shows that qio or qi decreases with increasing qio or qi for a heterogeneous adsorbent. The higher energy sites of the adsorbent are predominantly lled at lower adsorbate loadings, and the lower energy sites are progressively lled at higher coverages. Figure 61.5 shows examples of isosteric heats of adsorption of pure gases on heterogeneous adsorbents. Figure 61.6 shows the variation of isosteric heats of the components of a binary gas mixture with coverage (or gas composition) at a constant total gas pressure according to the Toth model. An integral heat of adsorption called heat of immersion (kcal/mole) can be measured by contacting a clean adsorbent with a pure liquid (DH io ) or a liquid mixture (DH). The typical variation of (DH) as a function of bulk liquid phase concentration is shown in Figure 61.7. For an ideal binary liquid system [Equation (61.5)], DH is given by
0 Syi DH 1o + y 2 DH 2 Sy1 + y 2
DH =
(61.10)
61-6
ne, MOLES/m2 2 6 10 14 18
qo or (qoL) KCAL/MOLE
1.1
V IV II
METHANE ON ACTIVATED CARBON 4.76 ETHANE ON ACTIVATED CARBON 7.68 BENENE ON SILICA GEL 5.61 CARBON DIOXIDE ON 13X ZEOLILE 11.02 ETHYLENE ON CARBON BLACK 1.51 METHANOL ON CARBON BLACK 0.77 BENZENE ON CARBON BLACK 1.99 VI
0.9
(q L)/(qo L) OR q/qo
0.7
III VII
I II IV
0.5
0.3
VI
0.1
5 ne, MMOLES/GM
FIGURE 61.5 Isosteric heats of adsorption of pure gases on heterogeneous adsorbents. (Source: Sircar, S. and Gupta, R. 1981. Am. Inst. Chem. Eng. J. 27:806812.)
over component j when Sij > 1. Sij can approach innity if component j is excluded from entering the pores of the adsorbent (molecular sieving). * The selectivity of adsorption (Sij ) in the Henrys law region (P 0) is given by
* Sij =
qi* - q * K i K i* j = * exp Kj Kj RT
(61.11)
Sij values can be strong functions of adsorbate loadings of the components when the adsorbates have different molecular sizes and when the adsorbent is heterogeneous, as shown in Figure 61.8. For adsorption of an ideal binary liquid system [Equation (61.5)],
o S = exp[f o - f1 ]/m RT 2
(61.12)
where fio is the surface potential for adsorption of pure liquid i. S for liquid mixtures can be strong functions of bulk phase concentrations when the adsorbates have different sizes or when the adsorbent is heterogeneous.
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Adsorption
61-7
26
24 22 20 18 16 14
Decolorizing Charcoal
0.2
0.4 y1
0.6
0.8
1.0
12
0.2
1.0
FIGURE 61.6 Isosteric heats of adsorption of binary gas on heterogeneous adsorbents. (Source: Sircar, S. 1991a. Langmuir 7:30653069.)
FIGURE 61.7 Heats of immersion of binary liquid mixtures. (Source: Wright, E. H. M. 1967. Trans. Faraday Soc. 63:30263038.)
Selectivity
12
260.2 K
301.4 K
FIGURE 61.8 Binary selectivity of adsorption on activated carbon. (Source: Sircar, S. and Myers, A. L. 1985. Adsorp. Sci. Technol. 2:6987.)
61-8
1.0
1.0 O2 FRACTION OF EQUILIBRIUM 0.8 Kinetic Uptakes on a CMS N2 0.6 0.4 0.2 0
0.6
T = 20C
0.8
y / yo
21C 0.4
0.2
30 60 TIME, MINUTES
90
4 6 Time, hours
10
12
FIGURE 61.9 Pure gas adsorption kinetics on carbon molecular sieve. (Source: Sircar, S. 1994. In Separation Technology: The Next Ten Years, ed. J. Garside, Institute of Chemical Engineers, Rugby, Warwickshire, U.K. p. 49.)
FIGURE 61.10 Adsorption kinetics of a trace liquid adsorbate on 3A zeolite. (Source: Sircar, S. and Myers, A. L. 1986. Sep. Sci. Technol. 21:535562.)
The transport of an adsorbate can be severely affected by: 1. The presence of other adsorbates in the pores 2. Local temperature changes caused by heat of ad(de)sorption Gas phase adsorption is generally faster than liquid phase adsorption. The overall mass transfer coefcient for adsorption can be increased by reducing the length of diffusional path (adsorbent particle size). Figure 61.9 shows examples of uptakes of pure gases by a carbon molecular sieve. Figure 61.10 shows an example of uptake of a trace adsorbate from a bulk liquid mixture by a zeolite. The terms y and yo are, respectively, bulk phase mole fractions at time t and at the start of the test. The simplest model for describing gas phase adsorption kinetics is known as the linear driving force (LDF) model: Pure gas: Mixed gas: d nio (t ) = kio[nio *(t ) - nio (t )]; dt d ni (t ) = kii[ni*(t ) - ni (t )] + dt (61.13)
k [n (t ) - n (t )]
ij * j j j
The terms nio (t ) and ni are, respectively, the transient adsorbate loading of pure component i, and that for component i from a mixture at time t. The terms ni*(t ) and nio (t) are, respectively, the corresponding equilibrium adsorbate loadings of component i at the instantaneous bulk phase conditions. The term kio (sec-1) is the overall mass transfer coefcient for pure component i. The terms kii and kjj are the overall straight and cross (between component i and j) mass transfer coefcients for component i in the mixture. The temperature and adsorbate loading dependence of the mass transfer coefcients is determined by the governing transport mechanism. The LDF model can also describe the kinetics of adsorption of liquid mixtures by rewriting Equation (61.13) in terms of transient surface excess nie (t ) and equilibrium surface excess nie* of component i. An experimental gas adsorption kinetics process is generally nonisothermal, whereas liquid phase adsorption kinetics can be measured isothermally due to high heat capacity of the liquid. Separation of the components of a uid mixture can also be achieved by a kinetic selectivity when certain components of the mixture are adsorbed at a much faster rate than the others, even though there
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Adsorption
61-9
V yo Mole fraction y*
IV
III
II
T*
FIGURE 61.11 Type I column dynamics. (Source: Sircar, S. and Myers, A. L. 1985. Adsorp. Sci. Technol. 2:6987.)
is no thermodynamic selectivity of adsorption between the components. Figure 61.9 is an example of such a case.
V yo Mole fraction
IV
III
II
T*
FIGURE 61.12 Type II column dynamics. (Source: Sircar, S. and Myers, A. L. 1985. Adsorp. Sci. Technol. 2:6987.)
Temperature
Temperature
61-10
Component 2
Flow direction
Distance in column
FIGURE 61.13 Rollover effect for binary adsorbate system. (Source: Sircar, S. and Myers, A. L. 1985. Adsorp. Sci. Technol. 2:6987.)
Approximate criteria for formation of these two types of systems are as follows: Type I: n o / y o < C s /C g ; Type II: n o / y o > C s /C g (61.14)
The term no is adsorbate loading at feed conditions. Cs and Cg are heat capacities of the adsorbent and the feed gas. The zones move through the column as more feed gas is introduced. Adsorbates with type I adsorption equilibria generally yield constant pattern (unchanging shape and size) front zones (type I dynamics) and rear zones (type II dynamics) in a long column. The zones can be proportionate pattern (expanding in size with time) when the adsorption isotherms are linear. The zones eventually leave the column, and the measured adsorbate concentrationtime and temperaturetime proles (breakthrough curves) are mirror images of these proles within the column. Multiple transfer zones and equilibrium sections are formed in systems with multicomponent adsorbates. They are often characterized by rollover effects in which the more strongly adsorbed species (component 1) displaces the weaker species (component 2) as the zones propagate. This effect is illustrated in Figure 61.13 for isothermal adsorption of a binary adsorbate from inert carrier gas. Well-dened mass and heat transfer zones and equilibrium sections can also be formed in the column during the desorption process. Figure 61.14 is an example for isobaric desorption of a single adsorbate from a column saturated with the adsorbate at mole fraction yo and temperature To that is being purged with an inert gas at To. Again, two pairs of mass and heat transfer zones (sections II and IV) and three equilibrium sections (I, III, V) are formed. Nonisothermal column dynamics is generally a rule. Near-isothermal dynamics (mass transfer zones only) can be obtained for ad(de)sorption from (a) liquid mixtures and (b) trace gaseous adsorbates. Figure 61.15 shows two examples of isothermal breakthrough curves for adsorption of trace single adsorbate from (a) an inert gas and (b) an inert liquid. For isothermalisobaric adsorption of a trace Langmuirian adsorbate i from an inert carrier gas in a column, which is initially free of the adsorbate, and where a constant pattern mass transfer zone is formed, the LDF mechanism of mass transfer yields f (1 - f1 ) f1 b1m ln 2 + ln o o f2 (1 + b1 )ki ni f1(1 - f 2 )
(t 2 - t 1 ) @
(61.15)
The terms t1 and t2 correspond to time difference in the breakthrough curve corresponding to two arbitrary composition levels f1 and f2 [f = yi(t)/ yio ].
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Adsorption
61-11
V yo Mole fraction
IV
III
II
To
y* 0
T*
Distance in column
FIGURE 61.14 Column dynamics for desorption by purge. (Source: Sircar, S. and Myers, A. L. 1985. Adsorp. Sci. Technol. 2:6987.
1.0 1.0 0.8 0.6 0.4 0.2 0 20 ethane from helium 0.8 0.6 0.4 dilute p -chlorophenol from water
ts = 82.8 min
0.2 0
10 0 (t t s ) (a)
10
20
10
25
30
Temperature 35
Flow direction
FIGURE 61.15 Isothermal breakthrough proles for a single-trace adsorbate. [Sources: (a) Garg, D. R. and Ruthven, D. M. 1974. Chem. Eng. Sci. 29:571581. (b) Mathews, A. P. 1984. In Proceedings of First International Conference on Fundamentals of Adsorption, ed. A. L. Myers, Engineering Foundation, New York. p. 345.]
61-12
A O2 ENRICHED GAS ADSORBER DESORBED GAS AC D RV A/D FEED B B/D DISTILLATION FEED AIR COMPRESSOR A+B FEED D DISTILLATION
FIGURE 61.16 Schematic owsheet of a PSA process. (Source: Sircar, S. 1989. In Adsorption Science and Technology, ed. A. I. Rodrigues et al. NATO ASI Series E158. Kluwer Academic, Dordrecht, The Netherlands. p. 285.)
FIGURE 61.17 Schematic owsheet of an SMB process. (Source: Keller, G. E., Anderson, R. A., and Yon, C. M. 1987. In Handbook of Separation Process Technology, ed. R. W. Rousseau, John Wiley & Sons, New York. p. 644.)
2. Produce more than one pure product 3. Decrease adsorbent inventory 4. Reduce energy of separation Figure 61.16 shows a schematic owsheet for a PSA process. The CSA processes are generally designed for separation of bulk liquid mixtures. Certain components of a liquid mixture are adsorbed at ambient conditions, and the desorption is effected by owing a less strongly adsorbed liquid (eluent) over the adsorbent. Simple distillation may be necessary to separate the eluent from the components of the feed mixture. Simulated moving bed (SMB) adsorbers have been designed for this purpose, as shown schematically in Figure 61.17. The feed and eluent injection points as well as the liquid withdrawal points are changed periodically in a xed column to simulate continuous countercurrent operation. The design of adsorptive processes requires simultaneous solutions of differential mass, heat, and momentum balance equations describing the operations of the cyclic process steps in the adsorbent column using the appropriate initial and boundary conditions for each step. The nal column conditions at the end of a step become the initial conditions for the next step. Numerical integration of the equations is often necessary in order to reach a cyclic steady state solution. Multicomponent adsorption equilibria, heats, and kinetics from the key input variables for the solution. Bench- and pilot-scale process performance data are generally needed to conrm design calculations.
Dening Terms
Adsorbent A material used for carrying out the adsorption process. Adsorption The surface phenomenon by which the molecules of a bulk uid phase are attracted by a solid surface in contact with the uid. Adsorption equilibria The thermodynamic property describing the extent of adsorption of a uid species by a solid surface. Adsorption kinetics The measure of travel time of an adsorbate molecule from bulk uid phase to the adsorption site. Column dynamics Denes behavior of mass and heat transfer zone movements within an adsorption column during the ad(de)sorption process. Concentration swing adsorption An adsorptive process in which desorption is effected by changing the uid phase concentration of the adsorbate. Desorption The process of removing the adsorbed molecules from the solid surface to the bulk uid phase.
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Adsorption
61-13
Heat of adsorption The measure of thermal energy released during the exothermic adsorption process. Pressure swing adsorption An adsorptive process in which desorption is effected by lowering the partial pressure of the adsorbate. Selectivity of adsorption The measure of extent of separation of a component of a uid mixture by adsorption process. Thermal swing adsorption An adsorptive process in which desorption is effected by heating the adsorbent.
References
Basmadjian, D. 1997. The Little Adsorption Book, CRC Press, Boca Raton, FL. Broughton, D. B. and Gembicki, S. A. 1984. Adsorptive separations by simulated moving bed technology. In Fundamentals of Adsorption, ed. A. L. Myers and G. Belfort, Engineering Foundation, New York. p. 115. Crittenden, B. and Thomas, W. J. 1998. Adsorption Technology and Design, Butterworth-Heinemann, Oxford. Do, D. D. 1998. Adsorption Analysis: Equilibria and Kinetics, Imperial College Press, London. Garg, D. R. and Ruthven, D. M. 1974. The performance of molecular sieve adsorption columns: system with micropore diffusion control. Chem. Eng. Sci. 29:571581. Keller, G. E., Anderson, R. A., and Yon, C. M. 1987. Adsorption. In Handbook of Separation Process Technology, ed. R. W. Rousseau, John Wiley & Sons, New York. p. 644. Kumar, R. and Sircar, S. 1986. Skin resistance for adsorbate mass transfer into extruded adsorbent pellets. Chem. Eng. Sci. 41:22152223. Mathews, A. P. 1984. Dynamics of adsorption in a xed bed of polydisperse particles. In Proceedings of First International Conference on Fundamentals of Adsorption, ed. A. L. Myers, Engineering Foundation, New York. p. 345. Rahman, M. A. and Ghosh, A. K. 1980. Determination of specic surface area of ferric oxide, alumina and silica gel powders. J. Colloid Interface Sci. 77:5052. Rouquerol, F., Rouquerol, J., and Sing, K.S.W. 1999. Adsorption by Powders and Porous Solids, Academic Press, London. Ruthven, D. M. 1984. Principles of Adsorption and Adsorption Processes, John Wiley & Sons, New York. Ruthven, D. M., Farouq, S., and Knaebel, K. S. 1994. Pressure Swing Adsorption, VCH, New York. Sircar, S. 1989. Pressure swing adsorption technology. In Adsorption Science and Technology, ed. A. I. Rodrigues et al. NATO ASI Series E158. Kluwer Academic, Dordrecht, The Netherlands. p. 285. Sircar, S. 1991a. Isosteric heats of multicomponent gas adsorption on heterogeneous absorbents. Langmuir 7:30653069. Sircar, S. 1991b. Pressure swing adsorption research needs by industry. In Proceedings of Third International Conference on Fundamentals of Adsorption, ed. A. Mersmann, Engineering Foundation, New York. p. 815. Sircar, S. 1993. Novel applications of adsorption technology. In Proceedings of Fourth International Conference on Fundamentals of Adsorption, ed. M. Suzuki, Kodansha, Tokyo. p. 3. Sircar, S. 1994. Adsorption technology: A versatile separation tool. In Separation Technology: The Next Ten Years, ed. J. Garside, Institute of Chemical Engineers, Rugby, Warwickshire, U.K. p. 49. Sircar, S. and Gupta, R. 1981. A semi empirical adsorption equation for single component gas solid equilibrium. Am. Inst. Chem. Eng. J. 27:806812. Sircar, S. and Myers, A. L. 1985. Gas adsorption operations: equilibrium, kinetics, column dynamics and design. Adsorp. Sci. Technol. 2:6987. Sircar, S. and Myers, A. L. 1986. Liquid adsorption operations: equilibrium, kinetics, column dynamics, and applications. Sep. Sci. Technol. 21:535562. Sircar, S., Novosad, J., and Myers, A. L. 1972. Adsorption from liquid mixtures on solids: thermodynamics of excess properties and their temperature coefcients. Ind. Eng. Chem. Fundam. 11:249254.
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61-14
Wright, E. H. M. 1967. Thermodynamic correlation for adsorption from non-ideal solutions at the solidsolution interface. Trans. Faraday Soc. 63:30263038. Yang, R. T. 1987. Gas Separation by Adsorption Processes, Butterworths, London. Young, D. M. and Crowell, A. D. 1962. Physical Adsorption of Gases, Butterworths, London.
Further Information
Barrer, R. M. 1978. Zeolites and Clay Minerals as Sorbents and Molecular Sieves, Academic Press, New York. Breck, D. W. 1974. Zeolite Molecular Sieves, Wiley-Interscience, New York. Capelle, A. and deVooys, F. (Eds.) 1983. Activated Carbon A Fascinating Material, Norit N. V., Amersfoort, The Netherlands. Gregg, S. J. and Sing, K. S. W. 1982. Adsorption Surface Area and Porosity, Academic Press, London. Karger, J. and Ruthven, D. M. 1992. Diffusion in Zeolites, Wiley-Interscience, New York. Rousseau, R. W. (Ed.) 1981. Handbook of Separation Technology, John Wiley & Sons, New York. Suzuki, M. 1990. Adsorption Engineering, Kodansha, Tokyo. Wankat, P. C. 1986. Large Scale Adsorption and Chromatography, CRC Press, Boca Raton, FL.