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Lucas - TVS established in 1961 as a joint venture between Lucas UK and T V Sundram Iyengar & Sons (TVS), India

to manufacture Automotive Electrical Systems. Lucas-TVS is the Leader in Auto Electricals in India today with 50 years experience in design and manufacturing. 4 out of 5 vehicles rolled out daily are fitted with Lucas-TVS products. Lucas - TVS is a TS16949 and OHSAS 18001 certified company. Lucas-TVS has bagged the Deming application price in 2004 from the Japanese Union of Scientists and Engineers (JUSE).

Customers The TVS Group, with a turnover of over one billion dollars, is the largest manufacturer of automotive components in India. The group produces autoelectricals, diesel fuel injection systems, braking systems, automotive wheels and axle fasteners.

Gener Hyun al dai Fiat Motor Moto India s r India India

Ford India

Honda Motors

Maruti Udyog

Mahindr a Renault

Tata Motors

Hindust Force an Motor Motors s

Mahindra & Mahindra

Tatra Motors

Swaraj Mazda

Eicher Motors

Tata Motors

Ashok Leyland

Man Force Truck PVT. LTD

Mahindra & Mahindra

HMT

SAME

Swaraj

Escorts

TAFE

Mahindr a & Mahindr a

Johndeere

Mahindr a Gujarat Tractors

Stand ard Comb ines

Indof arm

Kirlosk Birla ar Oil Yamah Engine a s

Lomb ardini India

Gre ave s Cott on

Cum mins India

Tata Cummins

Simpsons & Co

Caterpillar India

Bharat h Earth Movers

L&T Komatsu

Indo farm

Kinetic Engineering

LML

Yamaha Motor India

Hero Motors

Honda Motor Cycles & Scooter India PVT. LTD

TVS Motor co

Bajaj Auto

Mahindra & Mahindra

Royal Enfield

Export

Arctic Cat - U.S.A

Commerci al Vehicle Group - U.S.A

Denso Manufacturi ng - Italy

IVECO Italy

Proton Malaysia

Wabco - Germany

Cummin sU.S.A

Motori Minarelli Italy

AUSTRALIA DUBAI KOREA SERBIA SWITZERLAND

AUSTRIA EGYPT KUWAIT SEYCHELLES TURKEY

BANGLADES H ENGLAND LIBYA SINGAPORE U.S.A

BAHRAIN GERMANY MALAYSIA SOUTH AFRICA ZAMBIA

BELGIUM GHANA MAURITIUS SPAIN

CHINA IRELAND ROMANIA SRILANKA

DOHA ITALY RUSSIA SULTANATE OF OMAN

Awards Lucas-TVS, believes that quality begins and ends with the customer. This means identifying customer needs and comprehensively meeting them. For the company, quality is not just conformance to drawings or specifications but ensuring customer satisfaction.

II PLACE IN NATIONAL ENERGY CONSERVATION, AWARDS - 2008 Auto-motive sector Ministry of Power, Govt. of India

TATA CUMMINS Lucas-TVS is Awarded "OUTSTANDING SUPPLIER & EXCELLENCE PERFORMANCE during the year 2007 by CUMMINS INDIA LIMITED

FROST & SULLIVAN

QCC Awards

Maruti VA - VE Award Maruti Udyog

ACMA Technology Award

Platinum Award for Manufacturin g Excellence (2005) MMA

Energy Conservatio n Award(2000 and 2001) HONDA

Best Vendor Award (2000 & 2006) VA / VE Award (2006) Outstanding Overall Performance Award (2004)

Gold Trophy for Manufacturing Excellence (2004-05) Productivity Award (2001-02) Technology Award (1998-99)

Managerial Excellence in Manufacturin g (2004-05)

Best Supplier Award (2007) BIS

Superior Kaizen Award (2004)

AU-TVS (Anna University)

5 Star Award on 5S (2002)

Rajiv Gandhi National Award (2006)

Mahindra Tractor Division

TATA CUMMINS

Best Quality Award (2007) Deming Application prize JUSE, Japan Best Supplier Award Maruti Udyog

Best Performer Award (2001-2002) VA/VE Award (2002-2003)

INTERNATIONAL RECOGNITION JIT Innovation Award from JIT Management Lab, Tokyo (2001 & 2004) JIT Grand Prix Award from JIT Management Lab, Tokyo (2002, 2005 & 2006) 3 Times Deming Application Prize 2004

Best Supplier Award Maruti Udyog

HYUNDAI MOTOR

Maruthi Udyog

Overall Best Performance (2004) 100 PPM Award (2003) 100 PPM Award Hyundai motor India

Q1 Award From Ford

Overall Best Performance (2004) 100 PPM Award (2003)

During 10th Auto Expo "TVS Group" has received awards for following categories. Award 1 - For continuous support at all ten editions of Auto Expo. Award 2 - For the largest display area at Auto Expo 2010 (in the vehicle component category). Mr.Jyotiraditya Scindia - Union Minister of state for commerce and industry ,distributed the awards.

Maruti Suzuki Limited Tier 2 Vendor up gradation Shield presented to Lucas-TVS during vendor conference at Singapore on 4h May 2011.The award has been received by Mr T K Balaji / Managing Director and Mr Arvind Balaji - Joint Managing Director

Mahindra & Mahindra Limited Auto & Farm Equipment Sectors presented the ANNUAL COMMODITY AWARD to LucasTVS during the Vendor Conference at Seoul - Korea in May 2011. Mr Arvind Balaji - Joint Managing Director, received the Award.

Careers Welcome to Lucas-TVS careers where our products are as dynamic and as diverse as the remarkable individuals who come to work here. And that's why people, irrespective of their background continue to choose Lucas-TVS as the place to build a career and pave their own paths to win accolades, as individuals and as teams.

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Lucas Our People Education and Development Total Employee Involvement Kaizen Culture

Gear Reduction Starter Flow Line

Manufacturing Products are manufactured using State-of-the-Art facilities organised in Product Units, Modules, Nagare Cells and Assembly Cells and incorporating Quick Change Tooling, Poka Yoke, Chakku Chakku (Auto Unloading). The condition of machines is monitored and maintained by TPM techniques and the schedule adherence is monitored by DRM (Daily Routine Management) while Process & Product Quality is sustained and improved by ZED-Q (Zero Defect Quality) activities. The Manufacturing system is competently backed up by an advanced Tool Room and an inhouse SPM/ Process Plant manufacturing facility. The entire organisation is firmly entrenched in the change process and committed to CIP (Continuous Improvement Programme). Our Journey Towards Manufacturing Excellence Products are manufactured using State-of-the-Art facilities organised in Product Units, Modules, Nagare Cells and Assembly Cells and incorporating Quick Change Tooling, Poka Yoke, Chakku Chakku (Auto Unloading). The condition of machines is monitored and maintained by TPM techniques and the schedule adherence is monitored by DRM (Daily Routine Management) while Process & Product Quality is sustained and improved by ZED-Q (Zero Defect Quality) activities.

Total Quality Management (TQM) Lucas-TVS, believes that quality begins and ends with the customer. This means identifying customer needs and comprehensively meeting them. For the company, quality is not just conformance to drawings or specifications but ensuring customer satisfaction. This belief forms the basis of its approach to Total Quality Management (TQM). Quality Assurance methods like Advanced Product Quality Planning, Statistical Process Control Techniques, Effective Tool Management System, Process Capability Improvements, Preventive Maintenance, Producer Control and Small Group Activities form the backbone of the system approach adopted. In its continuous pursuit of both technological as well as methodological excellence, Lucas-TVS

has scripted yet another new dimension to manufacturing by not only adopting the Cellular Manufacturing System / JIT but also extending the same to its Suppliers. By the implementation of this system components from its suppliers are delivered on a pull basis with First In First Out concept supported by simple visual controls and supplied to the line on an hourly basis with KANBAN system.

Manufacturing Organisation

Methodology

Manufacturing Journey

Journey Towards Excellence...

NEWS ARTICLE 6-6-2011 22nd SGA Annual Convention was greatly celebrated on 24th April 2011, at Lucas-TVS factory premises by Lucas-TVS Family (employees). Special Director fro...

6-6-2011

Tata Motors launched a new platform of vehicles named Magic Iris

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