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CONTENT
1. Introduction…………………………………………………………………….…….2
2. Shape and connection of the controller………………………………………..2
3. Operation panel……………………………………………………………………...5
4. Installation guide.…………………………………………………………….……6
5. Instruction of control and operation……………………………………….….7
6. Measuring data…………………………………………………………………….….9
7. Warning, Pre-alarm and Stop Fault……………………………………………..10
8. Parameters setting…………….…………………………………………….…….11
9. LCD display and menu system………………………………………………….….13
10.Communication function……………………………………………………….……15
11.Preparation before use……………………………………………………….…..19
12.Troubleshooting………………………………………………………………….….22
1. Introduction:
GU320a is a kind of intelligent controller of generator which adopt high grade CMOS chip. It can configure the control
procedure and protection parameters of the generator, including lots of function such as measuring, controlling, protection,
three remote and so on, which completely satisfied the automatic controlling requirement of different generator sets for the
generator user or factory.
The controller measure and display all parameters the generator output, and the rotating speed, oil pressure, temperature,
DC source voltage, running time of the engine and so on. All of the voltage measured in real virtual value to ensure the
accuracy of the data.
Including big LCD display and menu selection for Chinese and English.
The keys on the control panel are used to select the control mode, start the running procedure, display data, and modify the
running protection parameters. The LED indicates the operating mode of the controller and the running state of the
generator sets. LCD display each measured parameter and state.
The controller is integrated closely by aluminum alloy panel and steel shell which has been spurt powder. All connection of
the controller are connected by pin-like terminal with lock, such device can be connected、moved 、maintained and
replaced easily and conveniently.
This manual is available for the generator intelligent controller GU320a only, which you should
carefully read before use
A 1 2 3 4 B 5 6 7 8
RS-CONNECTOR
C 9 10 11 12 13 14 15 16 D 17 18 19 20 21 22 23 24 25 26 27 28
NOTE:The shell of the controller should be grounded to earth, surge of the electricity system and transient shock to the
meter can be reduced by the perfect low ground impedance.
Running temperature of the controller -20~50℃
Storage temperature of the controller -40~80℃
2
F1 1
F2 2
2.3 Typical wiring diagram:
F3 3
4
6
RS CONNECTOR
FAULT
PRE.ALARM
IDLE
RUNNING
7
8
4
AUX SUPPLY
(8-35VDC)
28 27 9 12 10 11 13 14 15 16 20 21 22 23 24 17 18 19 25 26
- +
F4 F5
(2A) (10A) 充电机
Speed sensor
油门 起动
(Fuel) (Crank)
DCV
Pressure
Temperature
E.stop
Remote start
P-sensor
T-sensor
Standby(0~5Vdc)
(standby)
Loading output
(3P&N)
Note:cathode of the battery and shell of the contoller must be grounded to earth properly
GU320A Controller Manual
3 Operation panel
The whole Operation panel is divided into three parts: LED display for measuring parameters、operating keys and running-
status LED indicate。
START Key/LED
The key is used for generators manually startup. And when the controller is in
“manual-operation mode”, press this key to start the generator. Till the controller
performing the start procedure to the Gen set run in normal, the LED above the
key on. After the Gen set running normally, the LED above the key on.
STOP/RESET key/LED
Used to stop the generator by hand, when the controller set in “MAN” mode, this
key could stop the generator. Press this key more than 2 seconds can release the
fault stop lock if there is fault output. (When the controller performing the stop
procedure, the indicator light above the key illuminate. If failed to stop, the light
flash.)
LAMP TEST /MUTE key
Alarm mute and lamp test key. Press the key more than 2 seconds, all LEDs on
the panel will light. It used to test all LEDs on the panel. When Pre-alarm or fault
alarm occur, press this key can mute the buzzer. At the same time the light above
the key illuminate. Press it again will cancel mute. If the controller still in fault,
the buzzer will keep alarm.
4 Installation guide
4.1 Hatch size for panel installation as the figure attached.
Four special screws fix the controller. If the shell of the controller is installed on the body of a generator directly or
other violent vibratory device, preventing device must be installed.
4.2 Connection for control line please refer to the diagram attached and the typical wiring diagram
2.3 above.
Press “AUTO” (for 2 seconds), the LED above illuminate, the controller then
operating in “AUTO”
Press “TEST” (for 2 seconds), the LED above illuminate, the controller then
operating in “TEST”
When the controller run in TEST, or the remote control start signal able in
Auto, or press “START” in MAN, the controller begin to delay the start
procedure, the light above the key will bicker.
The LCD display the count for start delay (not in “MAN” ) START
00:09
Fuel relay action, the fuel electromagnetic valve of the engine open. After CRANK 1
delay for 200 milliseconds, the start relay active and crank begin.
When the running speed of the engine reach the crank cutout speed, the SAFETY-ON DELAY
controller will stop the start output and begin the safety-on delay. 00:08
U=380V I=0A
After the controller has detected the normal running speed, output voltage, P=0kW F=50Hz
pressure, temperature has been setup, and no other fault the same time, then
SP=1500rpm OP=465kPa
display the parameters as right.
(Scroll page for detail) TEMP=70℃ Bat=24V
RUN
7
If it occurs FAIL TO START fault, the operator must check the whole
“Genset” system. and confirm the fault and eliminate them, then press
“ STOP/RESET” key to unlock the fault-locking state, and reset the
controller again.
Operation Description
STOP
The Fail To Stop time begin, the LCD display:
00:24
When the stop failed time beyond, the engine still run, the controller will ALARM:
send an alarm, the LCD will display: STOP FAILURE
The engine stop slowly during the Fail To Start permission time, and the LCD
READY
display:
5.7 The oil electromagnetic valve is the start running and stop process of the generator of normal open
type.( Different from normal closed type).
Start control process:
When start running, oil relay of the controller take no action, no power in the oil electromagnetic valve, namely the oil
electromagnetic magnet take no action.
Stop control process:
The control at the begging of the stop control process output oil electromagnetic valve source, oil electromagnetic
valve action, the engine begin to stop. Then powered down after for the delay according to the fail to start delay setting.
Other control process is the same to the engine of normal closed oil electromagnetic valve.
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NOTE:
u The data of low oil pressure pre-alarm is from the measuring of the oil pressure sensor, and the data of low
pressure stop fault is from the measuring of the oil pressure sensor (set for no use at factory) or the oil pressure
switch state.
u The data of high temperature pre-alarm is the water position from the measuring of the temperature sensor, and
the data of high temperature stop fault is the water position from the measuring of the temperature sensor (set for
no use at factory) or the temperature switch state.
u The rotating speed of the engine typically from the measuring frequency of the speed sensor mounted on the
flywheel of the engine, if no speed sensor equipped in the system, the controller will take the voltage frequency of
the generator output as the controlling and fault protection parameter. To be convenient for the user, part of the
data is rotating speed, RPM=HZ*30.
u Generator fault during the running of the generator: stop instantaneously after the high temperature , or low
pressure, or overspeed, or under speed occur. But the low speed and low pressure required the idle delay set to 0
(without idle function) to active protection, or it won't be active.
8 Parameter Setting
8.1 SYSTEM
NO. Item Preset Range
1.0 QUIT)
1.1 ( CT) 60 1~5000
1.2 VT) 1 1~100
1.3 Comm Address) 1 1~255
1.4 (Default settings)
1.5 Language> English/中文 English 中文/English
1.6 Firmware update
8.2 GENERATOR
NO. Item Preset Range
2.0 QUIT
2.1 V Low Alarm 0V AC45~20000V 0 (no setting)
2.2 V Low preALM 198V AC45~20000V 0 (no setting)
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8.3 ENGINE
NO. Item Preset Range
3.0 QUIT
3.1 Nominal speed 1500 99-9999 RPM
3.2 Pickup frequency 3000 1-9999 Hz
3.3 Set pickup now
3.4 Pair of Poles 2 1~4
3.5 Fuel mode 0 0~1 0(NC) 1 (NO)
3.6 T-sensor mode 0 0~8 0 (no use)
3.7 P-sensor mode 0 0~9 0 (no use)
3.8 H-sensor mode 0 0~1 0 (no use) 1 (use)
3.9 Start delay 10s 0~300 s
3.10 Crank attempt 3 1~10s
3.11 Crank time 8s 0~30 s
3.12 Crank reset 15s 0~300 s
3.13 Crank disconnect 300RPM 1-9999 RPM
3.14 Idle delay 0秒 0~9999s
3.15 Safety-on delay 60s 0~600s
3.16 Cooling delay 300s 0~600 s
3.17 Stop delay 20s 0~60s
3.18 Under SP Alarm 0 RPM 0-9999 RPM 0 (no setting)
3.19 Under SP preALM 1440 RPM 0-9999 RPM 0 (no setting)
3.20 Over SP preALM 1600 RPM 0-9999 RPM 9999 (no setting)
3.21 Over SP Alarm 1710 RPM 0-9999 RPM 9999 (no setting)
3.22 Oil-P low Alarm 140KPa 50~300Kpa 0 (no setting)
3.23 Oil-P low preALM 220KPa 50~300Kpa 0 (no setting)
3.24 Coolant preALM 95℃ 70~160℃ 9999 (no setting)
3.25 Coolant Alarm 105℃ 70~160℃ 9999 (no setting)
3.26 Batt low preALM 8.0V 1~25V 0 (no setting)
3.27 External. Alarm 0 0 unit V, 1 unit %, measuring 0-5v signal.
2 unit %, self determine the input according to the
3.28 External analog 2 resistance type and sensor data.
Temperature sensor
NO. Type
0 NOT USE
1 VDO 120 degrees C
2 Datcon high
3 Datcon low
4 Murphy
5 Commis
6 TS120
7 KP-T01
8 User define
parameter and measuring data. If there is no fault occur, LCD hold the main page, and when fault occur, LCD display the
fault information in the state screen instantaneously. When more than one fault occur, LCD display one fault state of them.
Press “ ”and“ ”refer to the running parameters.
Increase and decrease by degrees to set and adjust the parameter. When press the increase or decrease key for a while,
the ones digit changes one by one, and then the tens digit change after ten changes, the rest may be deduced by analogy.
Press“ ”in the main page two seconds to enter setting state, then press “ ”and“ ”to look over in the menu
of the same level, and press “ ”to enter next submenu to select and adjust the item, press “ ”to adjust. When
indicate to enter password, enter “ ”“ ”“ ”“ ”,then press“ ”two seconds to quit setting state.
13
Press “ ”for two seconds to enter the configure menu, and then the <<SETTING/参数设定>>
LCD display: 0.QUIT
1. CT
Press “ ”and“ ”key, then press “ ”, the LCD will display:
=1000
Press“ ”or“ ”to vary the parameters, set to 200 at this time and 1. CT
the LCD then Indicate: =200
After the configuration, press “ ”to confirm, and then press “ ” <<SETTING/参数设定>>
and“ ”key, the LCD then display: 1. System
Then press “ ”and“ ”to quit, or press “ ”key more than two
READY
seconds to exit, the LCD then display:
14
Press “ ”will indicate to enter password, enter the password: “ ” 9. Crank attempt
“ ”“ ”“ ” Password:****
Press “ ”or“ ”to vary the parameter. Set it to be 2 this time, press
9. Crank attempt
“ ”to confirm, then press“ ”two seconds to exit the parameter =2
setting menu.
Example:( Reset all the parameters to be the default value at factory)
Operation Description
<<SETTING/参数设定>>
Press “ ”two seconds to enter setting menu, then the LCD display: 0.QUIT
Press “ ”and“ ”key, then press “ ”four times, the LCD 4. Default settings
then display:
Press “ ”and then indicate you to enter password, enter and set the 4. Default settings
password to be :“ ”“ ”“ ” “ ” Password:****
Press “ ”to default settings, then press “ ”before press “ ” 4. Default settings
for two seconds to exit the parameter setting menu. DONE
Example:( Set the controller to line programming mode)
Operation Description
Press “ ”for two seconds to enter parameter setting menu, then the LCD <<SETTING/参数设定>>
display: 0.QUIT
Press “ ”and“ ”key, then press “ ”one time, then the 6. Firmware update
LCD display:
Press “ ” key will indicate you to enter password(3132), enter the 6. Firmware update
Password:****
password: “ ”“ ”“ ” “ ”
Then press “ ”to enter program mode. You should make sure the Firmware Update.
power supply is normal in this mode. The program will reset for use after Download from PC.
correctly burn to record according to the program software, or it won’t exit, Don’t turnoff power,
and you should remove the working source. Then the LCD display: Before finished!
Settings and operating for other parameters refer to above.
Tra n sfo rm te rm in a l
RS CONNECTOR
A
(DB9)
G U 3 2 0a C o n tro lle r C I4 8 5 A B (R S4 8 5 )
S
(Controller with RS232 com and CI232A accessory ),more details please refer to the following wiring
diagram:
RS CONNECTOR
(DB9)
MODEM
Computer
The communication interface provides users a method, to make the users fetch more information that
cannot obtain from the panel. The relative software can display the whole parameters measured and state
information; it also can set various parameters.
16
The controller with RS485 communication interface, which allows connect at least 255 same serial
controllers to the same communication line. And each equipment has sole ID No. To switch PC or MODEM,
you need to collocate another RS485/RS232 converter. Typical wiring diagram as below:
Note:Communication cable use high quality twisted pair cable with shielded, and its total length of
cable less than 1000m. Each anode and cathode of RS485 interface must be connected properly, and the
cable shield only can be connected to the earth at one side.
Computer
MODEM
RS485/232
转换器
A
B
S
R connect to risister
A
A
B
B
S
S
CI485A
CI485A
CI485A
GU320a Controller
GU320a Controller
17
4 O-SENSOR OPEN 14
5 LOW OILPRESS 15
7 COOLANT TEMP 17
8 START FAIL 18
9 STOP FAIL 19
20
11.6 If the speed sensor is magnetic speed sensor, we must adjust speed measuring parameter
according to the following steps.
Method 1:
After the power supply is available, set the controller to MAN mode, the LED above the MAN key on. Now, calculate
the measuring input frequency of the speed sensor first according to the rated rotating speed and number of tooth of the
engine flywheel. F=tooth × running speed÷60.] you can simply input the calculated value to the controller to complete
settings. Detail procedure are as below:
Operation Description
The controller is in ready state:
READY
<<SETTING/参数设定>>
Press “ ”for two seconds to enter the configure menu, then the LCD display: 0.QUIT
Press “ ”three times and then press “ ”, the LCD will 3.ENGINE
display: 0.QUIT
Press “ ”for two times and then press “ ”, the LCD will 2. Pickup frequency
display: =0
Press “ ” will indicate you to enter password, input the 2. Pickup frequency
Password:****
password is: “ ”“ ”“ ” “ ”
Press “ ”or“ ”at the same time to change the parameter. 3. Pickup frequency
Input the calculated measuring frequency of the speed sensor, =
the LCD will display the settings:
Press “ ”to confirm and then press “ ”for two seconds to exit the READY
configure menu, and the LCD will display:
Method 2
Operation Description
The controller is in ready state:
READY
<<SETTING/参数设定>>
Press “ ”for two seconds to enter the configure menu, then the LCD display: 0.QUIT
Press “ ”three times and then press “ ”, the LCD will 3.ENGINE
display: 0.QUIT
3.ENGINE
Press “ ”three times again, then the LCD display: 3.Set pickup now
With the engine running, press “ ”after it is steady, then the controller
compared the rotating speed of the speed sensor with the voltage frequency of 3.ENGINE
the generator, transfer the measuring frequency at the 1500RPM rotating 3.Set pickup now
speed. When DONE disappeared, the measuring and calibration of the speed DONE
has been done.
NOTE: during the calibration of the speed measuring parameter, the protection of the controller is imperfection, the
operator should take more attention to the condition of the generator set. When it is out of the way, stop the
calibration process immediately. Check out the fault before do it again. If possible, it is suggested that the operator
equipped a protection circuit or device externally.
21
12 Troubleshooting:
Fault Phenomenon Fault Eliminate
23