Professional Documents
Culture Documents
Catalogue November
05
Contents
Simply Smart!
Leveraging ingenuity and intelligence for ease of use
New accessories
EEPROM memory cartridge Save and make a copy of your program with complete peace of mind I Modify the language used (FBD, LADDER) on loading or transferring the application I Configure the smart relay in the language of your choice USB cable Reduce costs by using only 1 cable for direct connection to the Zelio Logic
Avoid unnecessary on-site visits Define your maintenance priorities Perform pre-diagnostics Manage your maintenance personnel
Remote station
Communication interface
Transmission network
Receiving equipment
Easily connect automation system equipment such as displays or PLCs... Remotely manage the specialised controls of the Zelio Logic smart relay: set to RUN/STOP, adjust the clock...
Selection guide
Supply voltage
c 12 V
c 24 V
a 24 V
a 100240 V
Number of I/O (maximum number of I/Os with extension modules) Number of discrete inputs (including analogue inputs) Number of relay/transistor outputs
12 and 20
10, 12 and 20
12 and 20
10, 12 and 20
6 (0), 8 (4), 12 (2) and 12 (6) 4/0, 0/4, 8/0 and 0/8
With display, with clock Programming language With display, without clock Programming language Without display, with clock Programming language Without display, without clock Programming language Analogue I/O extension modules (see page 21) Modbus network communication module (see page 31) Modem communication interface (see page 38) EEPROM memory cartridge (see page 22) Zelio Soft 2 software (see page 22) Discovery packs
SR2 Bppppp FBD or LADDER SR2 Appppp LADDER only SR2 Eppppp FBD or LADDER SR2 Dppppp LADDER only SR2 Appppp LADDER only
SR2 COM01
SR2 COM01
Converters (thermocouple types J and K, Pt100 probes and voltage/current) (see page 48) Power supplies for d.c. control circuit (see page 53) References
ABL 7RM1202
ABL 7RM240pp
SR2 BpppJD
SR2 ppppBD
SR2 ppppB
SR2 ppppFU
20
20
20
20
c 12 V
c 24 V
a 24 V
a 100240 V
16 (6)
10/0
SR3 XT43BD
SR3 MBU01BD
SR2 COM01
ABL 7RM1202
ABL 7RM240pp
SR3 B261JD
SR3 BpppBD
SR3 Bpp1B
SR3 Bpp1FU
21
21
21
Selection guide
Product types
Supply voltage
References
SR3 XTpppJD
SR3 XTpppBD
SR3 XTpppB
SR3 XTpppFU
Page
21
21
21
21
via SR3 BpppBD (c 24 V) b Number of words: v 4 (inputs) v 4 (outputs) v 1 (status) b Maximum number of slaves: 32 b Maximum number of slaves with repeaters: 247
c 12...24 V
a 100240 V single-phase
Pt100 0 0 0 1 1
Functions b alarm sending b receipt of instruction b remote dialogue with Zelio Soft 2 software: v Transfer v Monitoring v Diagnostics 2 types of modem: b analogue (PSTN) modem b GSM modem
SR3 XT43BD
SR3 MBU01BD
SR2 COM01
ABL 7RMppppp
21
31
38
53
Presentation
Presentation
109446
Zelio Logic smart relays are designed for use in small automation systems. They are used in both the industrial and commercial sectors. b For industry: v automation of small finishing, production, assembly or packaging machines. v decentralised automation of ancillary equipment of large and medium-sized machines (textile, plastics, materials processing sectors, etc.) v automation systems for agricultural machinery (irrigation, pumping, greenhouses, etc.). b v v v For the commercial/building sectors: automation of barriers, roller shutters, access control, automation of lighting systems, automation of compressors and air conditioning systems.
SR2 B121BD
Their compact size and ease of setting-up make them a competitive alternative to solutions based on cabled logic or specific cards. b Programming Simple programming, ensured by the universal nature of the languages, meets all the requirements of automation specialists and also the needs of the electrician. Programming can be performed: v independently, using the buttons on the smart relay (ladder language), v on a PC using Zelio Soft 2 software. When using a PC, programming can be performed either in LADDER language or in function block diagram (FBD) language, see pages 12 and 13. Backlighting of the LCD display (1) is set by either using the 6 programming buttons on the smart relay or by using Zelio Soft 2 software (example: flashing in the event of a malfunction). The autonomous operating time of the clock, assured by a lithium battery, is 10 years. Data backup (preset values and current values) is provided by an EEPROM Flash memory (10 years). Compact smart relays Compact smart relays meet requirements for simple automation systems. The number of inputs/outputs can be: b 12 or 20 I/O, supplied with c 12 V or a 24 V, b 10, 12 or 20 I/O, supplied with c 24 V or a 100240 V. Modular smart relays and extensions The number of inputs/outputs for modular smart relays can be: b 26 I/O, supplied with c 12 V, b 10 or 26 I/O, supplied with c 24 V, a 24 V or a 100240 V. To improve performance and flexibility, Zelio Logic modular smart relays can be fitted with I/O extension modules with from 10 to 40 I/O: b discrete I/O extension modules with 6, 10 or 14 I/O, supplied via the smart relay at the same voltage, b analogue I/O extension modules with 4 I/O, supplied with c 24 V via the smart relay at the same voltage, b network communication module, supplied with c 24 V via the smart relay at the same voltage.
(1) LCD: Liquid Crystal Display.
1 Modular smart relay (10 or 26 I/O) 2 Discrete I/O (6, 10 or 14 I/O) or analogue I/O (4 I/O) extension module
1
000003-26
1 Modular smart relay (10 or 26 I/O) 2 Network communication module 3 Discrete I/O (6, 10 or 14 I/O) or analogue I/O (4 I/O) extension module
Functions : pages 11 to 13
Characteristics: pages 14 to 17
References: pages 20 to 22
Presentation (continued)
Memory cartridges The Zelio Logic smart relay can be fitted with a backup memory cartridge which enables copying of the program into another smart relay for: loading and updating of on-board software (memory cartridge SR2 MEM02 only), building of identical equipment, remote transmission of updates).
SR2 MEM02
534944
These memory cartridges also enable a backup copy of the program to be saved prior to replacing the product. When they are used with a smart relay without display or buttons, the copy of the program contained in the cartridge is automatically transferred into the smart relay on power-up.
534941
534943
Modem communication interface The communication products in the Zelio Logic range include: b a Modem communication interface connected between a smart relay and a Modem, see pages 32 to 41, b analogue (PSTN) (1) or GSM (2) Modems, b Zelio Logic Alarm software.
Analogue PSTN modem
They are designed for monitoring or remote control of machines or installations which operate without personnel. The Modem communication interface supplied with c 12...24 V, enables messages, telephone numbers and calling conditions to be stored.
(1) Public Subscriber Telephone Network. (2) Global System Mobile.
Communication interface
534942
GSM modem
Functions : pages 11 to 13
Characteristics: pages 14 to 17
References: pages 20 to 22
Description
4 5 5
4 5
4 5
4 5
4 5
Functions : pages 11 to 13
Characteristics: pages 14 to 17
References: pages 20 to 22
10
Functions
Simulation mode
Monitoring window
Characteristics: pages 14 to 17
References: pages 20 to 22
11
Functions
(continued)
LADDER language
Definition LADDER language enables a LADDER program to be written with elementary functions, elementary function blocks and derived function blocks, as well as with contacts, coils and variables. The contacts, coils and variables can be annotated. Text can be placed freely within the graphic. b Control scheme input modes Zelio input mode enables users who have directly programmed the Zelio Logic smart relay to find the same user interface, even when using the software for the first time. Free input mode, which is more intuitive, is very user-friendly and incorporates many additional features. With LADDER programming language, two alternative types of symbol can be used : v LADDER symbols, v electrical symbols. Free input mode also allows the creation of mnemonics and notes associated with each line of the program. Instant switching from one input mode to the other is possible at any time, by simply clicking the mouse. Up to 120 control scheme lines can be programmed, with 5 contacts and 1 coil per program line b Functions: v 16 time delay function blocks; parameters of 11 different types can be set for each of these (1/10th second to 9999 hours), v 16 up/down counter function blocks from 0 to 32767, v 1 fast counter (1 kHz), v 16 Text function blocks, v 16 analogue comparator function blocks, v 8 clock function blocks, each with 4 channels, v 28 control relays, v 8 counter comparators, v automatic Summer/Winter time switching, v variety of functions: coil, latching (Set/Reset), impulse relay, contactor, v LCD screen with programmable backlighting, v 28 message blocks (with communication interface, see page 32).
Timer
Up/down counter
Fast counter
Analogue comparator
Clock
Control relay
Counter comparator
LCD backlighting
Output coil
Message
Functions
Function Contact Electrical scheme
13 21
LADDER language I or i
or
14 22
Notes I corresponds to the real state of the contact connected to the input of the smart relay. i corresponds to the inverse state of the contact connected to the input of the smart relay.
Standard coil
A1
The coil is energised when the contacts to which it is connected are closed.
A2
The coil is energised when the contacts to which it is connected are closed. It remains tripped when the contacts re-open.
A1
A2
The coil is de-energised when the contacts to which it is connected are closed. It remains inactive when the contacts re-open.
Characteristics: pages 14 to 17
A2
References: pages 20 to 22
12
Functions (continued)
Bistable latching - Priority assigned either to SET or RESET function PRESET COUNT
Allows conversion of an analogue value by change of scale and offset. COMP IN ZONE
Display of digital and analogue data, date, time, messages for Human-Machine interface. ARCHIVE
Comparison of 2 analogue values using the operands =, >, <, y, u. SPEED COUNT
Divergence to OR CONV-AND 2
Convergence to OR
Divergence to AND
Convergence to AND
Logic functions
AND OR NAND
OR function XOR
NOT OR function (1) Function Block Diagram. (2) Sequential Function Chart.
Exclusive OR function
NOT function
13
Characteristics
General environment characteristics (except for communication Modem interface SR2 COM01, Modems SR2 MOD01 and
SR2 MOD02, see page 37)
Product certifications Conformity with the low voltage directive Conformity with the EMC directive Degree of protection Overvoltage category Degree of pollution Ambient air temperature around the device Maximum relative humidity Maximum operating altitude Mechanical resistance Resistance to electrostatic discharge Resistance to HF interference (immunity) Conforming to 73/23/EEC Conforming to 89/336/EEC UL, CSA, GL (pending), C-Tick EN (IEC) 61131-2 (open equipment) EN (IEC) 61131-2 (Zone B) EN (IEC) 61000-6-2, EN (IEC) 61000-6-3 (1) and EN (IEC) 61000-6-4 IP 20 3 2 - 20... + 55 (+ 40 in enclosure), conforming to IEC 60068-2-1 and IEC 60068-2-2 - 40... + 70 95% without condensation or dripping water 2000 3048 IEC/EN 60068-2-6, test Fc IEC/EN 60068-2-27, test Ea IEC/EN 61000-4-2, level 3 IEC/EN 61000-4-3, level 3 IEC/EN 61000-4-4, level 3 IEC/EN 61000-4-5 IEC/EN 61000-4-6, level 3 IEC/EN 61000-4-11 IEC/EN 61000-4-12 Class B (1) 1 conductor: 0.25..2.5, cable: AWG 24...AWG 14 2 conductors: 0.25..0.75, cable: AWG 24...AWG 18 1 conductor: 0.2..2.5 cable: AWG 25...AWG 14 1 conductor: 0.2..2.5, cable: AWG 25...AWG 14 2 conductors: 0.2..1.5, cable: AWG 24...AWG 16 0.5
Conforming to IEC/EN 60529 Conforming to IEC/EN 60664-1 Conforming to IEC/EN 61131-2 C Operation C Storage m Operation m Transport Immunity to vibration Immunity to mechanical shock Immunity to electrostatic discharge Immunity to electromagnetic radiated fields Immunity to fast transients in bursts Immunity to shock waves Radio frequency in common mode Voltage dips and breaks (a) Immunity to damped oscillation waves Conforming to EN 55022/11 (Group 1) Flexible cable with cable end mm2 Semi-solid cable Solid cable Tightening torque mm2 mm2 N.m
Conducted and radiated emissions Screw terminals connection capacity (Tightening using 3.5 screwdriver)
Processing characteristics
Number of control scheme lines Number of function blocks Cycle time Response time Back-up time (in the event of power failure) Program memory checking Clock drift Timer block accuracy With LADDER programming With FBD programming ms ms Day/time Program and settings 120 Up to 200 10...50 20 minimum 10 years (lithium battery) at 25 C 10 years (EEPROM memory cartridge) On each power-up 12 min/year (0 to 55 C) 6 sec/month (at 25 C and calibration) 1% 2 cycle time
c 12 V supply characteristics
Smart relay type Primary Voltage limits Nominal input current Power dissipated Micro-breaks Protection Nominal voltage Including ripple Without extensions With extensions Without extensions With extensions Permissible duration V V mA mA W W ms SR2 B121JD 12 c 10.414.4 120 1.5 y 1 (repeated 20 times) Against reverse polarity SR2 B201JD SR3 B261JD
200 2.5
250 400 3 5
(1) Except for the configuration SR3 B pppBD + SR3 MBU01BD + SR3 XT43BD class A (class B: work in progress).
Functions : pages 11 to 13
References: pages 20 to 22
14
Characteristics (continued)
c 24 V supply characteristics
Smart relay type Primary Voltage limits Nominal input current Power dissipated Micro-breaks Protection Nominal voltage Including ripple Without extensions With extensions Without extensions With extensions Permissible duration V V mA mA W W ms SR2 SR2 SR2 p1p1BD B122BD p201BD 24 19.230 100 3 6 y 1 (repeated 20 times) Against reverse polarity SR2 SR3 SR3 SR3 SR3 B202BD B101BD B102BD B261BD B262BD
100 3 8
50 160 4
190 300 6 10
70 180 5
a 24 V supply characteristics
Smart relay type Primary Voltage limits Nominal frequency Nominal input current Power dissipated Micro-breaks rms insulation voltage Nominal voltage V V Hz mA mA VA VA ms V SR2 p121B SR2 p201B 24 20.428.8 50-60 145 233 4 6 y 10 (repeated 20 times) 1780 (50-60 Hz) SR3 B101B SR3 B261B
Without extensions With extensions Without extensions With extensions Permissible duration
100/50 11
80/30 80/40 7 12
100/50 80/60 12 17
Input impedance at state 1 Conforming to IEC/EN 61131-2 Sensor compatibility 3-wire 2-wire Input type Isolation Between supply and inputs Between inputs Maximum counting frequency Protection Against inversion of terminals
kHz
Functions : pages 11 to 13
References: pages 20 to 22
15
Characteristics (continued)
Input impedance at state 1 Conforming to IEC/EN 61131-2 Sensor compatibility 3-wire 2-wire Input type Isolation Between supply and inputs Between inputs Maximum counting frequency Protection Against inversion of terminals
kHz
c analogue inputs
Smart relay type Input range Input impedance Maximum non destructive voltage Value of LSB Input type Conversion Resolution Conversion time Precision at 25 C at 55 C Repeat accuracy at 55 C Isolation Between analogue channel and supply Cabling distance Protection Against inversion of terminals Analogue inputs V k V SRp ppppBD 0...10 or 0...24 12 30
10 maximum, with screened cable (sensor not isolated) Control instructions not executed 0 -10 V 0-20 mA Pt100 IH and IJ IH and IJ IJ 0...10 Vdc 0...20 mA - 25 C...+ 125 C 18 k 246 30 V 30 mA 9.8 mV 20 0.15 C Common mode Pt100 probe - IEC 751 3-wire 10 bits Smart relay cycle time 1% 1.5 C 1% 1.5 C <1% < 0.3 C None 10 maximum, with screened cable (sensor not isolated) Control instructions not executed SRp ppppB 24 4.4 47...63 u 14 >2 y5 < 0.5 4.6 50 50 None None Control instructions not executed SRp ppppFU 100... 240 0.6 u 79 > 0.17 y 40 350
Conversion
Isolation Cabling distance Protection Smart relay type Nominal value of inputs
State 0 to 1 (50/60 Hz) State 1 to 0 (50/60 Hz) Between supply and inputs Between inputs Against inversion of terminals
Functions : pages 11 to 13
References: pages 20 to 22
16
Characteristics (continued)
Operating limit values Contact type Thermal current Electrical durability for 500 000 operating cycles Utilisation category DC-12 DC-13 AC-12 AC-15 Minimum switching capacity Low power switching reliability of contact Maximum operating rate Mechanical life Rated impulse withstand voltage (Uimp) Response time Built-in protection At minimum voltage of 12 V
A V A V A V A V A mA
8 outputs: 8 A 2 outputs: 5 A
4 outputs: 8 A 2 outputs: 5 A
No-load At Ie (operational current) In millions of operating cycles Conforming to IEC/EN 60947-1 and IEC/EN 60664-1 Trip Reset Against short-circuits Against overvoltage and overload
Hz Hz kV ms ms
Conversion
Functions : pages 11 to 13
References: pages 20 to 22
17
Curves
d.c. loads
DC-12 (1)
3,0
Millions of operating cycles
2,5 48 V 2,0 1,5 1,0 0,5 0,0 0 0,5 1 1,5 2 Current (A) 24 V
DC-13 (2)
1,4
Millions of operating cycles
1,2 1,0 0,8 0,6 0,4 0,2 0,0 0,1 0,2 0,3
L/R = 60 ms 24 V
0,4
0,5
0,6
0,7
0,8
0,9
Current (A)
(1) DC-12: switching resistive loads and photo-coupler isolated solid-state loads, L/R y 1 ms. (2) DC-13: switching electromagnets, L/R y 2 x (Ue x Ie) in ms, Ue: rated operational voltage, Ie: rated operational current (with a protection diode on the load, DC-12 curves must be used with a coefficient of 0.9 applied to the number in millions of operating cycles).
Functions : pages 11 to 13
Characteristics: pages 14 to 17
References: pages 20 to 22
18
Curves (continued)
a.c. loads
AC-12 (1)
3,0
Millions of operating cycles
2,5 2,0
24 V 48 V
110 V 230 V
2,0
2,5
3,0
3,5
4,0
4,5
5 Current (A)
AC-14 (2)
2,5
Millions of operating cycles
110 V 230 V 48 V 24 V
0,2
0,4
0,6
0,8
1,0
1,2
1,4
1,6
1,8
2 Current (A)
AC-15 (3)
1,0 0,9
Millions of operating cycles
0,8 0,7 0,6 0,5 0,4 0,3 0,2 0,1 0,0 0,5 0,7 0,9
110 V 230 V 48 V
1,1
1,3
1,5
1,7
1,9
Current (A)
(1) AC-12: switching resistive loads and photo-coupler isolated solid-state loads, cos u 0.9. (2) AC-14: switching small electromagnetic loads y 72 VA, make: cos = 0.3, break: cos = 0.3. (3) AC-15: switching electromagnetic loads > 72 VA, make: cos = 0.7, break: cos = 0.4.
Functions : pages 11 to 13
Characteristics: pages 14 to 17
References: pages 20 to 22
19
References
Reference
Weight
Supply c 12 V
12 20 8 12 4 6
Supply c 24 V
10 12 20 6 8 8 12 12 12 0 4 4 2 6 6 4 4 0 8 8 0 0 0 4 0 0 8 No Yes Yes No Yes Yes SR2 A101BD (1) SR2 B121BD SR2 B122BD SR2 A201BD (1) SR2 B201BD SR2 B202BD 0.250 0.250 0.220 0.380 0.380 0.280
SR2 A201BD
Supply a 24 V
12 20 8 12 0 0 4 8 0 0 Yes Yes SR2 B121B SR2 B201B 0.250 0.380
Supply a 100...240 V
10 12 20 6 8 12 12 0 0 0 0 4 4 8 8 0 0 0 0 No Yes No Yes SR2 A101FU (1) SR2 B121FU SR2 A201FU (1) SR2 B201FU 0.250 0.250 0.380 0.380
Reference
Weight
kg 4 4 8 8 0 0 0 0 No Yes No Yes SR2 D101BD (1) SR2 E121BD SR2 D201BD (1) SR2 E201BD 0.220 0.220 0.350 0.350
Supply c 24 V
10 12 20 6 8 12 12 0 4 2 6
Supply a 24 V
12 20 SR2 E121BD 8 12 0 0 4 8 0 0 Yes Yes SR2 E121B SR2 E201B 0.220 0.350
Supply a 100...240 V
10 12 20 6 8 12 12 0 0 0 0 4 4 8 8 0 0 0 0 No Yes No Yes SR2 D101FU (1) SR2 E121FU SR2 D201FU (1) SR2 E201FU 0.220 0.220 0.350 0.350
Reference
Weight kg 0.700
Supply c 24 V
12 An SR2 B121BD compact smart relay with display, a connecting cable and Zelio Soft 2 programming software supplied on CD-ROM. An SR2 B201BD compact smart relay with display, a connecting cable and Zelio Soft 2 programming software supplied on CD-ROM. SR2 PACKBD
20
SR2 PACK2BD
0.850
Supply a 100...240 V
An SR2 B121FU compact smart relay with display, a connecting cable and Zelio Soft 2 programming software supplied on CD-Rom. 20 An SR2 B201FU compact smart relay with display, a connecting cable and Zelio Soft 2 programming software supplied on CD-Rom. (1) Programming on smart relay in LADDER language only. 12 SR2 PACKFU 0.700
SR2 PACK2FU
0.850
SR2 PACKppp
Functions : pages 11 to 13
Characteristics: pages 14 to 17
20
References
kg 10 4 0 10 (2) 0 4 10 (2) 4 10 (2) 0 0 4 0 10 0 0 0 0 Yes Yes Yes Yes Yes Yes Yes Yes Yes SR3 B261JD (1) SR3 SR3 SR3 SR3 B101BD B102BD B261BD B262BD 0.400 0.250 0.220 0.400 0.300 0.250 0.400 0.250 0.400 Weight kg 0.125 0.200 0.220 0.125 0.200 0.220 0.125 0.200 0.220 0.125 0.200 0.220
Supply c 12 V
109442
26 10 26
16 6 6 16 16 6 16 6 16
6 4 4 6 6 0 0 0 0
Supply c 24 V
Supply a 24 V
10 26 10 26 SR3 B101B SR3 B261B SR3 B101FU SR3 B261FU Reference
Supply a 100-240 V
SR3 B101BD
Relay outputs
SR3 XT61BD
Supply voltage c 24 V
Supply c 24 V
10 An SR3 B101BD modular smart relay, a connecting cable and Zelio Soft 2 programming software supplied on CD-ROM. An SR3 B261BD modular smart relay, a connecting cable and Zelio Soft 2 programming software supplied on CD-ROM. SR3 PACKBD
26
SR3 PACK2BD
0.850
Supply a 100...240 V
An SR3 B101FU modular smart relay, a connecting SR3 PACKFU 0.700 cable and Zelio Soft 2" programming software supplied on CD-Rom. 26 An SR3 B261FU modular smart relay, a connecting SR3 PACK2FU 0.850 cable and Zelio Soft 2 programming software supplied on CD-Rom. (1) Can only be used with "Zelio Soft 2" software version u V3.1. (2) Including 8 outputs at maximum current of 8 A and 2 outputs at maximum current of 5 A. (3) Power supply to the I/O extension and communication modules is via the modular smart relay. (4) See page 26. (5) Can only be used in FBD language. (6) See pages 28 to 31. Note : The smart relay and its associated extensions must have an identical voltage. 10
SR3 XT43BD
21
References
Application For PC, supplied on CD-ROM (1), compatible with Windows 98, NT, 2000, XP and ME. Between the PC (SUB-D, 9-pin connector) and the smart relay, length: 3 m Between the PC (USB connector) and the smart relay, length: 3 m For USB port (to be used with cable SR2 CBL01), length: 1.8 m Application For firmware (software incorporated in the smart relay) version y 2.4 For firmware (software incorporated in the smart relay) version u 3.0
Weight kg 0.200
SR2 CBL01
0.150
0.100 0.350
Interface
Weight kg 0.010
SR2 MEM02
0.010
SR2 USB01
534944
Converters
Description Converters for thermocouples types J and K, for Pt100 probes and voltage/current Reference See page 48 Weight kg
SR2 MEM02
Power supplies
Input voltage a 100...240 V (47...63 Hz) Nominal output voltage c 12 V or c 24 V Reference See page 53 Weight kg
14211
Description Dust and damp-proof enclosure with split blanking plate arrangement, fitted with IP 55 dust and damp-proof window with hinged flap.
14210
Fixing bracket and symmetrical mounting rail Description
Mounting capacity - 1 or 2 SR2 modules with 10 or 12 I/O, or - 1 SR2 module with 20 I/O, or - 1 SR3 module with 10 I/O + 1 I/O extension module (6, 10 or 14 I/O), or - 1 SR3 module with 26 I/O + 1 I/O extension module (6 I/O).
Reference 14210
Weight kg 0.350
For mounting 14211 enclosure 14210 through a door panel Language Reference
0.210
Documentation
Weight kg Users manual For direct programming English SR2 MAN01EN 0.100 on the smart relay French SR2 MAN01FR 0.100 German SR2 MAN01DE 0.100 Spanish SR2 MAN01ES 0.100 Italian SR2 MAN01IT 0.100 Portuguese SR2 MAN01P0 0.100 (1) CD-ROM comprising Zelio Soft 2 software, an application library, a self-training manual, installation instructions and a users manual. (2) Program loading using memory cartridge SR2 MEM02 is incompatible with Modem communication interface SR2 COM01. (3) See pages 32 to 41. (4) Products marketed under the Merlin Gerin brand. Functions : pages 11 to 13 Characteristics: pages 14 to 17 Curves : pages 18 and 19 Dimensions, schemes: pages 23 to 27 Application
22
Dimensions, mounting
59,5
107,6
100
90
59,5
124,6
113,3
2x4
107,6
100
90
59,5
a G 2x4
107,6
100
90
a 35.5 35.5 72 72
G 25 25 60 60
104,5 101,5
126
96
40,5
32 12x5 186
Functions : pages 11 to 13 Characteristics: pages 14 to 17 Curves : pages 18 and 19 References: pages 20 to 22
40,5
32
23
57
57
r=2
Schemes
(1)
+
c 24 V
IA IB IC ID IE IF IG
(1)
+
I1 I2 I3 I4 IB IC ID IE
I1 I2 I3 I4 IB IC ID IE
6 Q1 Q2 Q3 Q4
Q7
C Q8 Q9 QA
5 A (4)
+ Q1 + (2)
Q2
Q3
Q4
L/+
(2)
(3)
U z 12240 V 50/60 Hz or
c 24 V
(3)
U c 1224 V
(1) 1 A quick-blow fuse or circuit-breaker. (2) Fuse or circuit-breaker. (3) Inductive load. (4) Q9 and QA: 5 A.
(1)
BL BK BN BL BK BN
Functions : pages 11 to 13
Characteristics: pages 14 to 17
References: pages 20 to 22
24
Schemes (continued)
(1) (3)
Ca / Ta
(2)
(1)
(4)
+ +
(5)
(5)
(1) 1 A quick-blow fuse or circuit-breaker. (2) Ca: Analogue sensor / Ta: Analogue transmitter. (3) Recommended values: 2.2 k / 0.5 W (10 k max.). (4) Screened cables, maximum length 10 m. (5) Analogue inputs according to smart relay, see table below: Smart relays Analogue inputs SR2 p12ppD IBIE SR2 A201BD IB and IC SR2 D201BD IB and IC SR2 B20ppD IBIG SR2 E201BD IBIG SR3 B10pBD IBIE SR3 B26ppD IBIG
(2)
BL
(4) (3)
BL BN BK
BN BK
QB QC
QD QE
QF QG
(1) 1 A quick-blow fuse or circuit-breaker. (2) Ca: Analogue sensor / Ta: Analogue transmitter. (3) Recommended values: 2.2 k / 0.5 W (10 k max.). (4) Screened cables, maximum length 10 m.
Functions : pages 11 to 13
Characteristics: pages 14 to 17
References: pages 20 to 22
25
Schemes (continued)
(1)
+
I1 I2 I3 I4 IB IC ID IE
IH IJ Pt 0V
Q1
Q2
Q3
Q4
QB
0V QC
+
0 - 20 mA
(1)
I1 I2 I3 I4 IB IC ID IE
IH IJ Pt 0V
Functions : pages 11 to 13
Characteristics: pages 14 to 17
References: pages 20 to 22
26
Schemes (continued)
(1)
L N
I1 I2 I3 I4 I5 I6
I6 I7 I8 I9 IA IB IC ID IE IF IG
Q1
Q2
Q3
Q4
Q4
Q5
Q6
Q7
C Q8 Q9 QA
L/+
(2)
(3)
or
5 A (4)
(3)
U U c 1224 V
z 12240 V 50/60 Hz
(1) 1 A quick-blow fuse or circuit-breaker. (2) Fuse or circuit-breaker. (3) Inductive load. (4) Q9 and QA: 5 A.
+
Smart relay I/O xtension module
QB QC
QD QE
QF QG
Functions : pages 11 to 13
Characteristics: pages 14 to 17
References: pages 20 to 22
27
Presentation
000005
Presentation
The Modbus protocol is of the master/slave type. Two exchange methods are possible: b request/reply: the request from the master is addressed to a specific slave. The master waits for the reply to be returned by the slave polled, b distribution: the master distributes a request to all the slave stations on the bus. These stations execute the instruction without sending a reply. Zelio Logic modular smart relays are connected to the Modbus network via the Modbus network slave communication module. This module is a slave that is not electrically isolated. The Modbus network slave communication module must be connected to an SR3 BpppBD modular smart relay, with a c 24 V supply. Configuration The Modbus network slave communication module can be configured: b independently, using the buttons on the smart relay, b on a PC, using Zelio Soft 2 software, see page 22. When using a PC, programming can be performed either in LADDER language or in function block diagram (FBD) language, see pages 12 and 13. Connection example 1 Modbus Master programmable controller (for example Twido). 2 Zelio Logic smart relay. 3 Modbus network slave communication module. 4 T-junction. 5 Line end adaptors.
SR3 MBU01BD
1 Modular smart relay (10 or 26 I/O) 2 Modbus network slave communication module
4 5
2
1
000003-26
1 Modular smart relay (10 or 26 I/O) 2 Network communication module 3 I/O extension module: discrete (6, 10 or 14 I/O) or analogue (4 I/O)
Function description b The Modbus network slave communication module is connected to a 2-wire or 4-wire Modbus network. b The maximum length of the network is 1000 m (9600 bauds max., AWG 26). b A maximum of 32 slaves can be connected to the Modbus network, or a maximum of 247 slaves with repeaters. b Line end adaptors must be fitted to both ends of the line (1 nF/10 V, 120 /0.25 W in series). b The line must be polarised (470 /0.25 W resistors) (1). b The connection cable and its RJ45 male connectors must be screened. b The "COMMON" signal must be connected directly to the protective earth at one point on the bus.
(1) The polarisation resistors must be managed by the master.
Characteristics: page 29
Functions : page 30
References : page 31
Dimensions: page 31
28
Description
The Modbus network slave communication module SR3 MBU01BD comprises: 1 7 7 8
SR3 MBU01BD COM PWR MB485-V1
3 2 4
1 2 3 4 5 6 7 8
Two retractable fixing lugs. A Modbus network connection (RJ45 screened female connector). A communication LED (COM). A Power on LED (PWR). A screw terminal block for the protective earth connection. A spring clip for mounting on a 35 mm mounting rail. Two locating pegs. Two locating pegs for clip-on fixing.
8 5
Environment characteristics
Product certifications Conformity with Conforming to 73/23/EEC the low voltage directive Conformity with Conforming to 89/336/EEC the EMC directive Degree of protection Conforming to IEC/EN 60529 Overvoltage category Conforming to IEC/EN 60664-1 Degree of pollution Conforming to IEC/EN 61131-2 Ambient air temperature Operation around the device Storage Maximum relative humidity Maximum Operation operating altitude Transport Mechanical resistance Immunity to vibration Immunity to mechanical shock Resistance to Immunity to electrostatic discharge electrostatic discharge Resistance to Immunity to electromagnetic HF interference radiated fields (immunity) Immunity to fast transients in bursts Immunity to shock waves Radio frequency in common mode Voltage dips and breaks (a) Immunity to damped oscillation waves Conducted and Conforming to EN 55022/11 radiated emissions (Group 1) UL, CSA, GL (pending), C-TICK EN (IEC) 61131-2 (open equipment) EN (IEC) 61131-2 (Zone B) EN (IEC) 61000-6-2, EN (IEC) 61000-6-3 and EN (IEC) 61000-6-4 IP 20 3 2 C C m m - 20... + 55 (+ 40 in enclosure), conforming to IEC 60068-2-1 and IEC 60068-2-2 - 40... + 70 95% without condensation or dripping water 2000 3048 IEC/EN 60068-2-6, test Fc IEC/EN 60068-2-27, test Ea IEC/EN 61000-4-2, level 3 IEC/EN 61000-4-3, level 3 IEC/EN 61000-4-4, level 3 IEC/EN 61000-4-5 IEC/EN 61000-4-6, level 3 IEC/EN 61000-4-11 IEC/EN 61000-4-12 Class B
Presentation: page 28
Functions : page 30
References : page 31
Dimensions: page 31
29
Functions
Parameter entry
Parameters can be entered either using Zelio Soft 2 software or directly using the buttons on the Zelio Logic smart relay. When the RUN instruction is given, the Zelio Logic smart relay initialises the Modbus network slave communication module in a configuration previously defined in the basic program. The Modbus network slave communication module has 4 parameters: b number of UART wires and format of the frames on the Modbus network, b transmission speed, b parity, b network address of the Modbus module. The default parameter settings are as follows: 2-wire, RTU, 19 200 bauds, even parity, address n1.
Software workshop parameter entry window Parameter entry Number of wires Frame format Transmission speed in bauds Parity Network address Options 2 or 4 RTU or ASCII 1200, 2400, 4800, 9600, 19 200, 28 800, 38 400, 57 600 None, even, odd 1 to 247
510391
C V
Status
Read/Write 16, 06 or 03
Read 03
Function block diagram (FBD) programming (2) In FBD mode, the 4 input data words (16 bits) (J1XT1 to J4XT1) and the 4 output data words (O1XT1 to O4XT1) can be accessed by the application. Dedicated function blocks make it possible to: b break down a complete type input (16 bits) into 16 separate bit type outputs. v example: break down a Modbus type input (J1XT1 to J4XT1) and copy these status values to discrete outputs. b make up a complete type output (16 bits) from 16 separate bit type outputs. v example: transfer the status value of the discrete inputs or the status of a function to a Modbus type output (O1XT1 to O4XT1).
Modbus exchanges Code Read/Write 16, 06 or 03 Read 03 Read/Write 16, 06 or 03 Number of words 4 4 4
V C
V
C V
Status
Read 03
Presentation: page 28
Characteristics: page 29
References : page 31
Dimensions: page 31
30
References
Modbus network slave communication module
000007
For use with Modular smart relays SR3 Bpp1BD and SR3 Bpp2BD (1)
Weight kg 0.110
Connection accessories
Description T-junctions Complete with 0.3 m cable Complete with 1 m cable SR3 MBU01BD Cables with 2 x RJ45 connectors Without cable Length 0.3 m Length 1 m Length 3 m Reference VW3 A8 306TF03 VW3 A8 306TF10 170 XTS 04100 VW3 A8306R03 VW3 A8306R10 VW3 A8306R30 Weight kg
(1) Compatible with SR3 Bpp2BD featuring hardware version H1.0.01, available since June 2005
Rail mounting
Screw fixing
27.5
108
44
15
27.5
25
Presentation: page 28
Characteristics: page 29
Functions : page 30
100
2 x 4
90
35
31
Presentation
523083
Presentation
The communication products in the Zelio Logic range are primarily designed for monitoring or remote control of machines or installations which operate without personnel. Examples: b monitoring of lift pumps, livestock premises (ventilation, food level, etc.), refrigeration units, car-washes, b alert in the event of failure of industrial or domestic heating boilers, b remote control of lighting: car parks, warehouses, b remote control and monitoring of escalators in large stores, in the transport sector, b refuse compactor full alert. The communication range comprises: b a communication interface connected between a smart relay and a Modem, b GSM (1) or analogue (PSTN) (2) Modems, b Zelio Logic Alarm software.
SR2 COM01
Remote station
Communication interface
Transmission network
Receiving device
GSM or
5 4
6 1 9
The system comprises: b a Remote station, machine or installation to be monitored 1: control is achieved using a smart relay with clock from the Zelio Logic SRp Bppppp or SR2 Eppppp 2 range, via its inputs and outputs. The smart relay is connected via a communication interface 3 to a GSM (1) type Modem 4, or, when a telephone line is available nearby, to an analogue PSTN modem (2), b the GSM 5 or analogue 6 TRANSMISSION NETWORK provided by different telecommunication operators, b a monitoring or control Receiving device, which may be one of the following: v a PC 7 fitted with an analogue PSTN or GSM Modem 8, v or a GSM telephone 9.
Note: the majority of Modems built into PCs can be used.
Various combinations are possible between the types of Modem used on the Remote station and the type of Receiving device (PC + Modems or GSM telephone). The type of architecture selected will therefore depend mainly on: b whether or not an analogue PSTN telephone line is available, b whether or not it is necessary to send SMS messages, see page 35.
(2) Global System Mobile. (3) Public Switched Telephone Network.
Characteristics: page 37
References: page 38
Dimensions: page 39
32
Presentation (continued)
Smart relay (Remote station) The smart relay, as on an independent machine or installation, is used for control (1). It contains the application program created using Zelio Soft 2 software. The smart relay may be selected from the various models in the Zelio Logic range: b for all supply voltages, b with 10, 12, 20 or 26 I/O (up to 40 I/O with discrete extension module), b with or without display, b with clock. The firmware version of the smart relay must be V3.1. or above. Modem communication interface (Remote station) The Modem communication interface allows messages, telephone numbers and calling conditions to be stored. When the calling conditions are met, the messages, as well as any values to be sent, are date-stamped and stored in the interface. The Modem communication interface scales analogue values to the physical values (degree, bar, Pascal, etc.) required by the user. Modems Either GSM or analogue PSTN type Modems can be used on both the Remote station and PC type Receiving devices (when the PC is not fitted with an internal Modem).
GSM modem SR2 MOD02
523085
In order to exploit all the capabilities associated with Modem communication, the Modem(s) must be fitted with DATA type SIM cards. VOICE type SIM cards may be used but some functions will not be available. See table on page 35.
523084
SR2 MOD01
Zelio Logic Alarm alarm management software (PC type Receiving device) This software makes it possible to: b receive, classify and export alarm messages, b read or remotely force the status of program elements (inputs, outputs, control relays, timing or counting values, etc.), b send control instructions (RUN, STOP, setting the time of the smart relay, etc.), b send specific instructions (modifying access rights, recipients, etc.).
(1) Zelio Logic smart relays, see pages 8 to 27.
Description
The communication interface Zelio Logic SR2 COM01 comprises: 1 2 1 2 3 4 5 6 Retractable fixing lugs. A c 1224 V supply terminal block. A slot for connection to the Modem or the PC An interface status LED indicator. A connection cable to the smart relay. A spring clip for mounting on a 35 mm mounting rail.
3 4
Characteristics: page 37
References: page 38
Dimensions: page 39
33
Functions
Functions
Sending of alerts This function makes it possible to send an alert to a Receiving device. When the calling condition is met, a message is sent to one or several telephone numbers or e-mail addresses. Types of message: b alert message to a PC with Modem and Zelio Logic Alarm software, b SMS message (1) to a GSM telephone, b e-mail via SMS (1) (2). One or all of the solutions can be selected simultaneously. The Remote station to be monitored initiates the call. The telephone line is only used while the alert message is being transmitted. Up to 28 messages can be used. These messages consist of: b a 160 character text, which may contain a discrete and/or analogue value (counting values, analogue input voltages that can be scaled, etc.). b 1 to 10 recipient telephone numbers/e-mail addresses.
Receipt of instruction This function allows the status or the value of a program element to be modified from the Receiving device. The operator initiates the call using the Receiving device (PC or GSM telephone). It is then possible to force the status of the discrete and/or analogue value of each of the 28 messages.
Remote dialogue using Zelio Soft 2 This function enables use of the Transfer, Monitoring and Diagnostics modes available in Zelio Soft 2, via the Transmission network instead of the physical link (cable SR2 USB01 or SR2 CBL01) between the product (Remote station) and the PC (Receiving device). It is then possible to: b transfer a program created on a PC station to the Remote station, b transfer a program installed on the Remote station to the PC station, b modify, from the PC, the receiving device telephone numbers/e-mail addresses, and the alert sending conditions, b update the firmware in the smart relay and the Modem communication interface, b display and modify discrete and analogue values, b perform diagnostics on the smart relay and on the Modem communication interface.
(1) Requires the use of a GSM Modem on the Remote station side. (2) Verify with the Transmission network operator that the e-mail by SMS service is available.
Characteristics: page 37
References: page 38
Dimensions: page 39
34
Functions (continued)
Functions available depending on the hardware architecture and/or type of SIM card
Function Remote station device Analogue GSM Modem PSTN Modem Type of SIM card DATA DATA VOICE VOICE DATA N VOICE N
Send alert/receive instruction with GSM telephone Send alert/receive instruction with PC running Zelio Logic Alarm software (1) Transfer program Update firmware Monitoring Send alert to e-mail address
Functions available Functions not available Note: Instructions cannot be transmitted by e-mail. (1) When using a GSM Modem on the PC side, the SIM card must have a DATA number.
Characteristics: page 37
References: page 38
Dimensions: page 39
35
Setting-up
Installation set-up
Setting-up of the installation or the machine to be monitored involves 2 steps: Connection for programming the smart relay and the interface
Communication interface Smart relay
SR2 COM01 2
PC
1 Interface cable marked COM-Z 2 Cable SR2 USB01 or SR2 CBL01. After having powered-up the smart relay and the interface, the application program can be transferred in order to simultaneously: b load the automation system program into the smart relay, b load the alert conditions, messages and telephone numbers/e-mail addresses into the interface. This operation can also be carried out remotely using Transfer mode, after having made the operating connections described below.
d Program loading using memory cartridges SR2 MEM01 or SR2 MEM02 is incompatible with Modem communication interface SR2 COM01.
Operating connections
Analogue PSTN modem
Smart relay
SR2 MOD01
1 Interface cable marked COM-Z. 2 Cable SR2 CBL07 included with the interface.
GSM Modem
Communication interface
Smart relay
SR2 COM01 2 3
GSM Modem
SR2 MOD02 1 4
1 2 3 4
Interface cable marked COM-Z. Cable SR2 CBL07 included with the interface. SUB-D 9/SUB-D 15 cable included with the Modem Antenna and cable included with the Modem.
Characteristics: page 37
References: page 38
Dimensions: page 39
36
Characteristics
Shock resistance Resistance to electrostatic discharge Resistance to Immunity to radiated HF interference electromagnetic fields Immunity to fast transients in bursts Immunity to shock waves Immunity to damped oscillation waves Conducted interference induced by radiated fields Connection to Flexible cable screw terminals with cable end (tightened using Semi-solid cable 3.5 screwdriver) Solid cable Tightening torque
Supply characteristics
Interface type Nominal voltage Voltage limits Maximum ripple Nominal current V V c 12 V c 24 V Current peak on power-up Permissible duration Integrated To be provided externally mA mA mA W
Processing characteristics
Messages Telephone/e-mail details and recipient profiles Date and time Discrete and digital values Backup of data to be sent Data saved by the interface
Setting-up: page 36
References: page 38
Dimensions: page 39
37
References
523083
Modems
Description Analogue PSTN Modem Type SIXNET VT-MODEM-5-WW, including a telephone cable (length 2 m) Supply voltage c 1224 V Reference SR2 MOD01 Weight kg 0.265
SR2 COM01
GSM Modem c 1224 V Type WAVECOM FASTRACK M1306 B dual band 900/1800 Mhz, including: b a supply cable (length 1.5 m), b fixing lugs for plate mounting, b a SUB-D 9/SUB-D 15 cable (length 0.5 m), b an antenna with cable (length 2 m).
0.445
523084
SR2 MOD01
Software
Application Compatibility Zelio Logic Alarm PC Windows 98, NT4, 2000 and XP Description Medium CD-ROM Reference SR2 SFT02 Weight kg 0.200
523085
Connection accessories
Description SR2 MOD02 Connection cables Application Length m 1.8 Reference Weight kg 0.110
SR2 CBL07
SUB-D9/SUB-D9 SR1 CBL03 connectors Between modem and PC Specific 0.5 SR2 CBL07 Zelio/SUB-D9 (3) connector Between communication interface and modem (1) Can only be used with "Zelio Soft 2" software version V3.1 or above. (2) Not recommended for North America or Japan (3) Spare part (cable included with communication interface SR2 COM01).
0.050
523086
Setting-up: page 36
Characteristics: page 37
Dimensions: page 39
38
Dimensions
Communication interface
SR2 COM01
2 x 4
59,5
60 72
Modems
SR2 MOD01 (Analogue PSTN modem)
107,6
100
90
2 x 4
80,5
35 42
106 120,7
5 x 7
54,5
25,5
73 88 101,2 111
Setting-up: page 36
Characteristics: page 37
References: page 38
27
70
39
Connections
Connection schemes for connecting communication interface SR2 COM01 to the smart relay and the Modem
SRp Bpp1JD, SRp BpppBD et SR2 EpppBD
c 12 or 24 V Input connections
(1)
(1)
I1 I2 I3 I4 I5 I6 IB IC
+
12-24VDC SR2 COM01
(2)
+
(3)
COM-M
COM-Z COM-M
(4)
STATUS
Q1
Q2
Q3
Q4
(4)
Output connections SR2 MOD01
or
SR2 MOD02
(1) 1 A quick-blow fuse. (2) Cable included with Modem communication interface SR2 COM01. (3) Cable for connection to the Transmission network (included with analogue PSTN modem). (4) Antenna and cable included with GSM Modem. SRp Bpp1B, SRp BpppFU, SR2 EpppB et SR2 EpppFU
c 12...24 V
a 24 V or a 100240 V
(1)
Input connections
(1)
I1 I2 I3 I4 I5 I6 IB IC
+
12-24VDC SR2 COM01
(2)
COM-Z COM-M
(3)
(4)
STATUS
Q1
Q2
Q3
Q4
(4)
Output connections SR2 MOD01
or
SR2 MOD02
(1) 1 A quick-blow fuse. (2) Cable included with Modem communication interface SR2 COM01. (3) Cable for connection to the Transmission network (included with analogue PSTN modem). (4) Antenna and cable included with GSM Modem.
Setting-up: page 36
Characteristics: page 37
References: page 38
Dimensions: page 39
40
Connections
c 12...24 V
(1)
(1) Cable for connection to the Transmission network (included with analogue PSTN modem). (2) To be ordered separately. GSM Modem
c 12...24 V
Antenna
(1)
(2)
GSM Modem
(1) Cable included with the Modem (length: 50 cm). The cable length can be increased using SR1 CBL03 (1,8 m). (2) Antenna and cable included with GSM Modem.
Setting-up: page 36
Characteristics: page 37
References: page 38
Dimensions: page 39
41
Selection guide
Analogue interfaces
Zelio Analog
Converters for thermocouples and Pt100 probes Voltage/current converters
Product types
J (Fe-CuNi)
K (Ni-CrNi)
0...150 C 32...302 F
0...300 C 32...572 F
0...600 C 32...1112 F
0...1200 C 32...2192 F
Current
Built-in protection Outputs Supply Signalling Reverse polarity, overvoltage and short-circuit Output safety feature, if input not wired or wire broken Reverse polarity Green LED (power on)
Conformity/Approvals Conforming to standards Approvals Type IEC 60947-1, IEC 60584-1 UL, CSA, GL, e
RMT J40BD
RMT J60BD
RMT J80BD
RMT K80 BD
RMT K90BD
Pages
48
42
Voltage/current converters
- 40...40 C - 40...104 F
-100...100 C - 148...212 F
0...100 C 32...212 F
0...250 C 32...482 F
0...500 C 32...932 F
0...10 V 0...10 V; 10 V 0...50 V; 0...300 V; 0...500 V c ora 50/60 Hz 0...20 mA; 0...1.5 A; 4...20 mA 0...5 A; 0...15 A c or a 50/60 Hz
4...20 mA
Switchable: 0... 10 V/0...20 mA , 4...20 mA for the Universal Pt100 range RMP Tp0BD 0...10 V or 4...20 mA for the Optimum Pt100 range RMP Tp3BD
0...10 V or 4...20 mA
Reverse polarity, overvoltage and short-circuit Output safety feature, if input not wired or wire broken Reverse polarity Green LED (power on)
IEC 60947-1
RMP T1pBD
RMP T2pBD
RMP T3pBD
RMP T5pBD
RMP T7pBD
RMC A61BD
48
43
Presentation
Analogue interfaces
Zelio Analog
Converters for thermocouples and Pt100 probes Voltage/current converters
The Zelio Analog range of converters is designed to convert signals emitted by sensors or electrical measurements into standard electrical signals which are compatible with automation platforms, controllers (thermal processes, speed, ). They also allow the connection distance between a sensor and the measurement acquisition device to be increased: for example between a thermocouple and a programmable controller. Conforming to IEC standards, UL and CSA certified, these converters are suitable for universal use. Measurement signals for thermocouples and Pt100 probes The voltages induced by thermocouples vary between 10 and 80 V/C, Pt100 probes (100 ohms at 0 C) produce about 0.5 mV/C, with measurement currents of 1 mA. Depending on the sensor, the signal to be measured ranges from a few V (thermocouple) to 250 and 700 mV for a Pt100 probe. It is therefore difficult to transmit these low level signals over long electric lines without encountering problems of interference, signal reduction or errors. Connecting Zelio Analog converters close to the sensors resolves these problems : - 4-20 mA current loops transmitted over a long distance are less sensitive to interference than low level voltage signals from sensors, - signal reductions during transmission (resistance) of voltages do not occur, - the cables used to connect the converters to process equipment (programmable controllers) are standard cables, which are more cost effective than extension cables or compensation cables suitable for low level signals for Pt100 probes or thermocouples.
Presentation
The Zelio Analog range The Zelio Analog range has been developed both to take account of the most common applications and to ensure great simplicity of installation: b pre-set input and output scales, requiring no adjustment b outputs protected against reverse polarity, overvoltage and short-circuits b c 24 V power supply b sealable protective cover b rail mounting and screw fixing onto mounting plate b LED indicator on the front panel b input and output selector switches on the front panel b output with fallback value if no input signal is present (due to failure of a sensor, for example). The Zelio Analog converter range is divided into four families: b Converters for J and K type thermocouples: RMT J/K b Converters for Universal Pt100 probes: RMP Tp0 b Converters for Optimum Pt100 probes: RMP Tp3 b Universal voltage/current converters: RMC. Converters for J and K type thermocouples Thermocouples, which consist of two metals with different thermo-electric characteristics, produce a voltage that varies according to temperature. This voltage is transmitted to the Zelio Analog converter which converts it to a standard signal. Converters for thermocouples have cold junction compensation to allow detection of measurement errors induced by the connection to the device itself. Converters for J and K type thermocouples have : b for inputs, a pre-set temperature range, depending on the model: v Type J: 0...150 C, 0...300 C, 0...600 C v Type K: 0...600 C, 0...1200 C. b for outputs, a switchable signal: v 0...10 V, 0... 20 mA, 4... 20 mA.
108999 108997
RMT J40BD
RMT K90BD
References : page 48
Dimensions : page 49
Schemes : page 49
44
Presentation (continued)
Analogue interfaces
Zelio Analog
Converters for thermocouples and Pt100 probes Voltage/current converters
109000
RMP T70BD
Converters for Universal Pt100 probes Pt100 probes with platinum resistor are electrical conductors whose resistance varies according to the temperature. This ohmic resistance is transmitted to the Zelio Analog converter which converts it to a standard signal. Converters for Universal Pt100 probes have : b for inputs, a pre-set temperature range, depending on the model: v -100...100 C, v - 40...40 C, v 0...100 C, v 0...250 C, v 0...500 C. b for outputs, a switchable signal: v 0... 10 V, 0... 20 mA, 4... 20 mA. The products in the Universal Pt100 family allow wiring of Pt100 probes in 2, 3 and 4-wire mode. Converters for Optimum Pt100 probes Derived from the above family, these converters have: b for inputs, a pre-set temperature range identical to that of converters for Universal Pt100 probes. b for outputs: 0...10V signal dedicated to Zelio Logic analogue inputs. They allow Pt100 probes to be wired in 2, 3 and 4-wire mode.
109002
RMC A61BD
Universal voltage/current converters This family of converters allows the adaptation of electrical values (voltage/current). Four products are available: b a cost effective converter which will convert a 0...10 V signal to a 4...20mA signal or vice versa. b a Universal voltage/current converter allowing the most common signals. They have: v for inputs, a voltage/current range: - 0...10 V, 10 V, 0...20 mA, 4...20 mA. v for outputs, a switchable voltage/current range: - 0...10 V, 10 V, 0...20 mA, 4...20 mA. b two Universal voltage/current converters which allow conversion of electrical power signals, both a.c. and d.c. They have the following, depending on the model: v for voltage inputs, a range of 0 to 500 V (a or c) v for outputs, a switchable voltage/current range: - 0...10 V, 0...20 mA, 4...20 mA. v for current inputs, a range of 0 to 15 A (a or c) v for outputs, a voltage/current range: - 0...10 V, 0...20 mA, 4...20 mA.
Description
108998
Zelio Analog converters have the following on their front panel, depending on the model: 1 Two terminals for c 24 V supply connection 2 A 'Power ON' LED 3 Three input selector switches (depending on model) 4 An output selector switch (depending on model) 5 A sealable protective cover 6 A screw terminal block for inputs 7 A screw terminal block for outputs.
4 5
6 7
RMC L55BD
References : page 48
Dimensions : page 49
Schemes : page 49
45
Characteristics
Analogue interfaces
Zelio Analog
Converters for thermocouples and Pt100 probes Voltage/current converters
Environment characteristics
Converter types Conforming to standards Product certifications Degree of protection Housing Terminal block Flame resistance Shock resistance Vibration resistance Immunity to EMC Resistance to electrostatic discharge Immunity to fast transient currents Surge withstand Disturbance Radiated/conducted Insulation voltage Ambient air temperature around the device Storage Operation Degree of pollution Mounting Connection Tightening torque kV C C CISPR11 and CISPR22 Group 1- Class B 2 -40...85 (-40...185 F) Mounted side-by-side: 0...50 (32...122 F); 2 cm spacing: 0...60 (32...140 F) 2 conforming to IEC 60664-1 35 mm DIN rail, clip-on or fixed on mounting plate 2 x 1.5 or 1 x 2.5 cable 0.6...1.1 RMT J40BD J (Fe-CuNi) 0...150 32...302 RMT J60BD 0...300 32...572 RMT J80BD 0...600 32...1112 RMT K80BD K (Ni-CrNi) 0...600 32...1112 RMT K90BD 0...1200 32...2192 C RMT J/Kppppp, RMP ppppp, RMCppppp IEC 60947-1, IEC 60584-1 (IEC 60751, DIN 43760 for RMPpppp) UL, CSA, GL, e IP 50 IP 20 850 conforming to UL, IEC 60695-2-1 50 gn/11 ms conforming to IEC 68-2-27 5 gn (10...100 Hz) conforming to IEC 68-2-6 Level 3: 8 (air), 6 (contact) conforming to IEC 1000-4-2 On the power supply: 2; on the input-output: 1 conforming to IEC 1004-4 0.5 - waves 1.2/50 s; 0.5 J conforming to IEC 1000-4-5
kV kV kV
mm2 Nm
Specific characteristics
Types of converter for thermocouples Input types Thermocouple type to IEC 60584 Temperature range Analogue output switchable to voltage or current Voltage Range Minimum impedance of load Current Range Maximum impedance of load Built-in protection Safety Output state when no inputs are wired or when input wire broken Supply Voltage Maximum current consumption Built-in protection Signalling Measurements Accuracy C F V k mA
0...10 100 0...20 ; 4...20 500 Reverse polarity, overvoltage ( 30 V) and short-circuit Output predetermined according to type of output selected: voltage = - 13 V current = 0 mA 24 20 %, non isolated 40 60 Reverse polarity Green LED (power on)
cV mA mA
At 20 C
Repeat accuracy
1 of the full scale value 10 of the full-scale value (in an environment subject to electromagnetic interference of 10 V/m) % 0.25 of the full scale value % 0.8 of the full scale value ppm/C 200 (0.02 %) Built-in, cold junction measurement: 0 to 60 C (0...140 F)
References : page 48
Dimensions : page 49
Schemes : page 49
46
Characteristics (continued)
Analogue interfaces
Zelio Analog
Converters for thermocouples and Pt100 probes Voltage/current converters
Supply Voltage Maximum current consumption Built-in protection Signalling Measurements Accuracy
cV mA mA
At 20 C
Repeat accuracy
0.5 (3, 4-wire connection) of the full scale value 1 (2-wire connection) of the full scale value 10 of the full-scale value (in an environment subject to electromagnetic interference of 10 V/m) % 0.2 of the full scale value % 0.6 of the full scale value ppm/C 150 (0.015 %) m 200 RMC N22BD c 0...10 RMC L55BD c 0...10, 10 RMC V60BD 0...50; 0...300; 0...500 c or a 50/60 Hz RMC A61BD
Specific characteristics
Types of voltage/current converters Input types Voltage V
Current
mA A
4...20
0...20 ; 4...20
Range Minimum impedance of load Range Maximum impedance of load Output state when no inputs are wired or when input wire broken
V k mA
By cabling Switchable Switchable By cabling 0...10 0...10; 10 0...10 0...10 100 4...20 0...20; 4...20 0...20; 4...20 0...20 4...20 500 Reverse polarity, overvoltage ( 30 V) and short-circuit Output predetermined according to type of output selected: voltage: voltage: voltage: < 0 V <0V - 10+ 10 V: -10 V current: current: 0+ 10 V : 0 V 020 mA : 0 mA < 4 mA current: 420 mA : < 4 mA 020 mA : 0 mA 420 mA : 4 mA c 24 20 % c 24 20 % isolated (1.5 kV) non isolated 40 70 60 90 Reverse polarity Green LED (power on) 5 of the full scale value 10 of the full-scale value (in an environment subject to electromagnetic interference of 10 V/m)
Supply Voltage Maximum current consumption Built-in protection Signalling Measurements Accuracy
V mA mA
At 20 C
At 20 C At 60 C Temperature coefficient
Repeat accuracy
1 of the full scale value 10 of the full-scale value (in an environment subject to electromagnetic interference of 10 V/m) % 0.2 of the full scale value % 0.6 of the full scale value ppm/C 200 (0.02 %)
References : page 48
Dimensions : page 49
Schemes : page 49
47
References
Analogue interfaces
Zelio Analog
Converters for thermocouples and Pt100 probes Voltage/current converters
108999
108997
RMT J40BD
RMT K90BD
Type K
0600 01200
109000
Pt100 2-wire, 3-wire and 4-wire - 100100 0100 RMP T70BD 0250 0500
109001
Pt100 2-wire, 3-wire and 4-wire - 100100 0100 RMP T13BD 0250 0500
- 148212 010 V or 420 mA RMP T23BD 32212 32482 32932 010 V or 420 mA RMP T33BD 010 V or 420 mA RMP T53BD 010 V or 420 mA RMP T73BD
Output signal
Reference
RMC N22BD
108998
Switchable: RMC L55BD 010 V, 10 V, 020 mA, 420 mA Switchable: RMC V60BD 010 V, 0...20 mA, 420 mA 010 V or 0...20 mA RMC A61BD or 420 mA
Weight kg 0.120
0.150
0.150
Connection accessories
Description Type Sold in lots of Unit reference Terminal blocks for Screw 100 connection of protective Spring 100 earth conductor (1) Converters dedicated to Zelio Logic smart relays. Weight kg AB1 RRTP435U 0.025 AB1 RRTP435U2 0.015
RMC L55BD
RMC A61BD
Dimensions : page 49
Schemes : page 49
48
Analogue interfaces
Zelio Analog
1
Dimensions, mounting
RMT ppppp/RMP ppppp/RMC ppppp RMT pppppp RMC A61BD RMP pppppp RMC pppppp Mounting on rails AM1 ppppp Panel mounting
2x4
(1)
(1)
90 90,5 90,5 83
RMP Tp0BD
2 mA A1
78
80
25 31
45 51
Schemes
RMT Jpppp, RMT Kpppp RMP Tp3BD
2 mA c 1930 V Vo A2 c0V
OPG
78
A1
1930 V
Type J or K
IP1 Vo
OPG
1930 V
(1) (1)
(1) Use one output only. Input connections on RMP Tppppp 2-wire type RL1 + RL2 200 m
RL1 IP1 IP2 IP3 RL2 IP4 RL2 RL3
RMC L55BD
A1 1930 V A2 0V Vi I V Ii
IPG
RMC V60BD
A1 1930 V A2 0V
(1) (1)
Vo
OPG
V1 V2 V3 IPG Vo
OPG
0V
OPG
RMC A61BD
1930 V
d The input, output and power supply lines must be kept away from the power
cables to avoid effects due to induced interference. The input and output cables must be shielded as indicated in the schemes and must be kept away from each other.
(1) Use one input only. (2) Use one output only.
References : page 48
49
Presentation
Description
ABL 7RM2401 ABL 7RM1202 ABL 7RM24025
1 2 3 4 5
2.5 mm2 screw terminals for connection of the incoming a.c. supply voltage. Output voltage adjustment potentiometer. 2.5 mm2 screw terminals for connection of the output voltage. LED indicating presence of the d.c. output voltage. Retractable fixing lugs.
References: page 53
Dimensions: page 53
Schemes: page 53
50
Characteristics
Technical characteristics
Power supply type Certifications Conforming to standards Safety EMC ABL 7RM1202 ABL 7RM2401 ABL 7RM24025 UL - CSA - TV IEC/EN 60950-1 - IEC/EN 61131-2/A11 IEC/EN 60950-1 IEC/EN 61000-6-2 (IEC/EN 61000-6-1), IEC/EN 61000-6-3 No a 100240 a 85264 4763 > 80% 0.5 (100 V)/0.3 (240 V) < 20 0.6 Green LED c 12 1.9 Adjustable from 100 to 120% 4% 200 > 10
Input circuit
LED indication Input voltage Nominal values Permissible values Permissible frequencies Efficiency at nominal load Current consumption Current at switch-on Power factor V V Hz A A
Output circuit
LED indication Nominal output voltage Nominal output current Precision V A Output voltage Line and load regulation Residual ripple - interference Holding time for I max and Ue min Against short-circuits Against overcurrent, cold state Against overvoltage Input Output Storage temperature Operating temperature Maximum relative humidity Degree of protection Vibration Series Parallel Input/output c 24 1.3 2.5
Micro-breaks Protection
mV ms
3% 250
200
V mm2 mm2 C C
Permanent/Thermal protection < 1.7 In < 1.6 In < 10.5 < 19 1 x 2.5 or 2 x 1.5 screw terminals 1 x 2.5 or 2 x 1.5 screw terminals - 25+ 70 - 20+ 55 95 % IP 20 IEC/EN 61131-2, IEC/EN 60068-2-6 test Fc Vertical No Yes (same references) 3000 VAC/50 Hz/1 min Class II without PE
< 1.4 In
Operating characteristics
Connections Environment - 40+ 70
Operating position Connections Dielectric strength Protection class conforming to VDE 0106 1 Input fuse incorporated Emissions Immunity
Yes (not interchangeable) IEC/EN 61000-6-3, EN 55011, EN 55022 CI:B IEC/EN 61000-6-2 (generic standard), IEC/EN 61000-4-2 (4 kV contact/8 kV air) IEC/EN 61000-4-3 level 3 (10 V/m) IEC/EN 61000-4-4 level 3 (2 kV), IEC/EN 61000-4-6 (10 V) IEC/EN 61000-4-11
Presentation: page 50
References: page 53
Dimensions: page 53
Schemes: page 53
51
Output characteristics
Exceeding the nominal power (only applicable to ABL 7RM1202 and ABL 7RM2401) The ambient temperature is a determining factor which limits the power that an electronic power supply can deliver continuously. If the temperature around the electronic components is too high, their life will be significantly reduced. Conversely, a power supply can deliver more than its nominal power if the ambient temperature remains well below the nominal operating temperature. The maximum ambient temperature for Phaseo power supplies is 55 C. Below this temperature, uprating is possible up to 110% of the nominal power. The graph below shows the power (in relation to the nominal power) that the power supply can deliver continuously, according to the ambient temperature. Power supply ABL 7RM24025 cannot exceed the nominal power of 60 W.
P/Pn (%)
110 100
40
55
Selection
Upstream protection of power supplies
Type of mains supply Type of protection a 100 V single-phase Thermal-magnetic circuit-breaker GB2 (UL/IEC) C60N (IEC) C60N (UL) GB2 pp06 24580 24516 GB2 pp06 24580 24516 GB2 pp08 24582 24518 GB2 CDpp
3/L2 (13) 1/L1
Fuse gG
1A 1A 3A
a 240 V single-phase Thermal-magnetic circuit-breaker GB2 (UL/IEC) C60N (IEC) C60N (UL) GB2 pp05 24494 24516 GB2 pp06 24580 24516 GB2 pp08 24582 24518 GB2 CSpp
1/L1
Fuse, gG
1A 1A 3A
Schemes
GB2 CBpp
1/L1
GB2 DBpp
1/L1 3/L2
4/T2 (14)
2/T1
2/T1
Presentation: page 50
References: page 53
2/T1
Dimensions: page 53
4/T2
Schemes: page 53
52
2/T1
ABL 7RM r Available 1st quarter 2006. (1) For additional products, please refer to our Interfaces, I/O splitter boxes and power supplies catalogue.
Dimensions
Power supply ABL 7RMpppp
110
44 59 70
60 72
Scheme
ABL 7RMpppp
+ +
Presentation: page 50
100
90
90
53
Operator dialog
Automation
Motor control
Power supply
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Owing to changes in standards and equipment, the characteristics given in the text and images in this document are not binding until they have been confirmed with us. Design: www.blueloft.fr Photos: Schneider Electric Print: 11 / 2005 DIA3ED2051002EN