January 2005

P273

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(23)

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ProductSelector
I N S U L AT E D R O O F & W A L L PA N E L S

Hills Electrical, Edinburgh (IP1000 Trapezoidal Slate Grey)

Contents
Product Range
Product Application Insulated Roof & Wall Panels 4

Ward Roof Panels

Trapezoidal IP1000 Low Pitched or Curved DR1000 Topdek TopCurve TopSeam 8 10 12 14 16

Ward Wall Panels

Flat Stucco, T&G Rib, Shadow Rib & Mini Rib Trapezoidal IP1000 Profile Rib DR1000W 18 26 28

Architectural Features
Rainwater Systems Flashings Louvres Ancillary Components

30

Ward Firesafe Insulated Roof & Wall Systems

Ward Insulated Panels for Roofs & Walls Product Range

Ward Roof Trapezoidal IP1000 LPCB Approved

Ward Roof Low Pitched or Curved DR1000 LPCB Approved

The Ward Firesafe product range provides exceptional performance in fire situations. Ward Firesafe products are approved by the Loss Prevention Certification Board (LPCB) to LPS 1181.

The Ward Firesafe product range complies with the requirements of Building Regulations Part L2 (England & Wales) and Building Standards Part J (Scotland).

Ward Wall Trapezoidal IP1000 LPCB Approved

Ward Wall Profile Rib DR1000W LPCB Approved

Ward

Engineered Solutions

Ward Roof Topdek/TopCurve LPCB Approved

Ward Roof TopSeam LPCB Approved

Ward Wall Flat Stucco DW600/900/1000A LPCB Approved

Ward Wall Mini Rib DW600/900/1000D LPCB Approved

Ward Wall Shadow Rib DW1000C LPCB Approved

Ward Wall T&G Rib DW600/900/1000B LPCB Approved

Product Range

Ward LPCB Approved Product Range Insulated Roof Panels

PRODUCT Trapezoidal IP1000 APPLICATION Ward Roof Trapezoidal Panel IP1000 is a through fixed roof panel, which can be used for all building applications where the roof slope is 4 or more. Also suitable to support roof tile construction. CORE LPS 1181

Nilflam

Low Pitch/Curved DR1000

Ward Roof Low Pitch DR1000 Panel is a secret fixed roof panel, which is suitable for all building applications where the finished roof slope is 1 or more. May also be used in curved roofed applications.

Nilflam

Topdek/TopCurve/TopSeam

Ward Topdek is a Pre-engineered Insulated Membrane Roofdeck System designed for flat or pitched roof applications above 0.7 roofslope. Ward TopCurve is suitable for curved roofs with a radius greater than 70 metres. Ward TopSeam provides a aesthetic standing seam option.

Nilflam

See Ward technical data sheets for construction details relevant to each fire application.

What is LPS 1181?

LPS 1181 is a large scale fire test used as part of LPCB approval to show that combustible linings and composite panels will not make a significant contribution to fire growth. This represents the earliest stage of a fire before the room or compartment is fully involved in the fire. Composite panels that have passed this test are currently given the Grade B designation in the LPCB list of approved fire and security products and services.

The test comprises building an open ended enclosure (approximately the size of a domestic garage) from the composite panels with a timber crib located in one corner. It tests not only the panels, but also the jointing methods and supporting system as well. This gives a more precise evaluation of true fire performance than the small scale reaction to fire tests used by regulators, such as the surface spread of flame and fire propagation tests.

Ward LPCB Approved Product Range Insulated Wall Panels

PRODUCT Flat Stucco DW600/900/1000A APPLICATION Ward Wall panels are secret fixed which can be laid horizontally or vertically and are suitable for walls for all building applications except where there are low temperature internal conditions. CORE LPS 1181

Nilflam

T&G Rib DW600/900/1000B

Shadow Rib DW1000C

Mini Rib DW600/900/1000D

Trapezoidal IP1000

Ward Wall Trapezoidal Panel IP1000 is a through fixed panel which can be laid horizontally or vertically and is suitable for all building applications.

Nilflam

Profile Rib DR1000W

Ward Wall Profile Rib DR1000W Panel is a through fixed wall panel, which can be used vertically in applications where a secret fix panel is desirable.

Nilflam

Nilflam Core
The Ward Firesafe range is approved by the Loss Prevention Certification Board (LPCB) to LPS 1181. Firesafe panels have a Nilflam core which has been specially formulated to provide the following benefits: Stable protective char No flash over No flame spread No fire propagation In addition Ward roof and wall systems are mechanically fixed to the main/secondary frame of the building to mitigate the possibility of premature collapse.

Insulated Roof & Wall Panels

Ward Roof Trapezoidal IP1000

Application
The Ward Roof - Trapezoidal Panel IP1000 is a through fixed roof panel, which can be used for all building applications where the roof slope is 4 or more. Also suitable to support roof tile construction.

Ward Roof - Trapezoidal

Ward Rooflight Trapezoidal

Dimensions & Weight

Panel End Lap
333 mm 1000 mm cover width 333 mm 333 mm

150 mm

B A

A - core thickness (mm) B - overall dimension (mm) Weight kg/m

2

80 115 11.5 13.4 7.2

100 135 12.3 14.2 8.0

0.5/0.4 steel 0.7/0.4 steel 0.7/0.5 alum.

Panel Side Lap

Available Lengths
Standard lengths 1.8 to 12 metres. 12 to 29 metres can be supplied but are subject to a transport surcharge. Panels less than 1.8m long can be supplied but are subject to extra charge.
Panel L ength

Materials Steel
Coatings External Weather Sheet
HPS200: A combination of an advanced 200 micron thick coating system with the exclusive Scintilla finish applied to the weatherside of the panel, on Galvalloy hot-dip alloy-coated steel substrate (~95% Zn/5% Al). Designed to provide superior durability, colour stability and enhanced corrosion resistance. PVDF: 27 micron thick stoved fluorocarbon coating on Galvatite hotdipped steel substrate which has excellent colour stability even at temperatures as high as 120C. Coatings Internal Liner Sheet Standard internal facing is white polyester coated. This product is also available in aluminium, please contact Ward for further details.
Frequency Hz SRI dB

Carland, Darlaston, West Midlands

Acoustics
All Ward Roof - Trapezoidal panels IP1000 have a single figure weighted sound reduction Rw = 25dB. Sound Reduction Index (SRI) 125 17.2 250 20.0 500 23.2 1k 23.4 2k 23.2 4k 40.5

Performance
Thermal Insulation
Panel Thickness mm 80 100 U value W/m2K CFC Free l = 0.020 0.25 0.21

U - Thermal transmittance W/m2K l - Long-term Thermal conductivity W/mK

Ward Roof Trapezoidal IP1000

Ward Roof Low Pitch or Curved DR1000

Application
Ward Roof - Low Pitch or Curved Panel DR1000 is a secret fixed roof panel, which is suitable for all building applications where the finished roof slope is 1 or more, it can also be used in curved roofed applications. to support roof tile construction.
Ward Roof - Low Pitch or Curved

Dimensions & Weight

Panel Side Joint
333 mm 1000 mm cover width 333 mm 333 mm

B A

A - core thickness (mm) B - overall dimension (mm) Weight kg/m2

80 115 11.8

100 135 12.7

85 mm

Panel End Lap

25 75

10

Available Lengths
Standard lengths 1.8 to 18 metres. 18 to 29 metres can be supplied but are subject to special transport arrangements and surcharge. Panels less than 1.8m long can be supplied but are subject to extra charge. Snap caps are included in the panel price, extras can be supplied at extra cost.
Panel L ength

Materials Steel
Coatings External Weather Sheet
HPS200: A combination of an advanced 200 micron thick coating system with the exclusive Scintilla finish applied to the weatherside of the panel, on Galvalloy hot-dip alloy-coated steel substrate (~95% Zn/5% Al). Designed to provide superior durability, colour stability and enhanced corrosion resistance. PVDF: 27 micron thick stoved fluorocarbon coating on Galvatite hotdipped steel substrate which has excellent colour stability even at temperatures as high as 120C. Coatings Internal Liner Sheet Standard internal facing is white polyester coated. This product is also available in aluminium, please contact Ward for further details.
Frequency Hz SRI dB

Acoustics
All Ward Roof - Low Pitch or Curved DR1000 panels have a single figure weighted sound reduction Rw = 25dB.
Sound Reduction Index (SRI) 125 17.2 250 20.0 500 23.2 1k 23.4 2k 23.2 4k 40.5

Performance
Thermal Insulation
U value W/m2K CFC Free l = 0.020 0.25 0.20

Dome Rooflights Panel Thickness mm 80 105

Interlay Rooflights

U - Thermal transmittance W/m2K l - Long-term Thermal conductivity W/mK

11

Ward Roof Low Pitch or Curved DR1000

Ward Roof Topdek

Application
Ward Topdek Insulated Single-Ply Roofdeck System can be used on flat, pitched or curved roofs with a minimum roof pitch of 1:80 (0.72) or minimum radius of 70 metres.

Big Yellow, London Bow

Dimensions & Weight

60mm

Side Lap Detail

A 38mm 200mm 200mm 200mm 1000mm cover width 200mm 200mm

A - core thickness nominal (mm) B - overall dimension (mm) Weight kg/m2 Standard 1.2mm single ply membrane 0.7mm steel deck

80 118 12.55

100 138 13.39

End Lap Detail

Site welded membrane strip

2 x 4mm Butyl sealant ref: SX0400BG

Fastener

12

Available Lengths
Standard lengths 1.5 to 16 metres. Panels to 8 metres may be man handled, above this length consideration must be given to lifting methods. Panels less than 1.5m long can be supplied but are subject to additional charge.

Materials
External and Internal Facings External high performance single ply 1.2mm thick PVC membrane. Internal deck sheet thickness 0.7mm. Other thicknesses are available for specific project specification(s). Internal Deck Substrate Specifications Galvatite, hot-dipped zinc coated steel to Grade Fe E220G to BS EN 10147 with a Z275 zinc coating. Internal Coating Specifications Lining Enamel: 22 micron thick coating developed for use for the internal facing of insulated panels. Standard colour is bright white with an easily cleaned surface. Other coatings are available on request subject to a minimum quantity.

National Railway Museum, York

Performance
Thermal Insulation
Panel Thickness mm 80 105 U value W/m K
2

Acoustics
All Ward Topdek panels have a single figure weighted sound reduction Rw = 25dB.
Sound Reduction Index (SRI) Frequency Hz SRI dB 125 17.9 250 18.1 500 17.4 1k 23.2 2k 30.4 4k 40.3

CFC Free l = 0.020 0.25 0.19

U - Thermal transmittance W/m2K l - Long-term Thermal conductivity W/mK

13

Ward Roof Topdek

Ward Roof TopCurve

Application
Curved Roofs Ward TopCurve Roofdeck System can be used on all building applications featuring a curved roof with a radius greater than 70 metres.

TopCurve is particularly suitable for the retail sector

Dimensions & Weight

60mm

Side Lap Detail

A 38mm 200mm 200mm 200mm 1000mm cover width 200mm 200mm

A - core thickness nominal (mm) B - overall dimension (mm) Weight kg/m2 Standard 1.2mm single ply membrane 0.7mm steel deck

80 118 12.55

100 138 13.39

End Lap Detail

Site welded membrane strip

2 x 4mm Butyl sealant ref: SX0400BG

Fastener

14

Available Lengths
Standard lengths 1.5 to 16 metres. Panels to 8 metres may be man handled, above this length consideration must be given to lifting methods. Panels less than 1.5m long can be supplied but are subject to additional charge.

Materials
External and Internal Facings External high performance single ply 1.2mm thick PVC membrane. Internal deck sheet thickness 0.7mm. Other thicknesses are available for specific project specification(s). Internal Deck Substrate Specifications Galvatite, hot-dipped zinc coated steel to Grade Fe E220G to BS EN 10147 with a Z275 zinc coating. Internal Coating Specifications Lining Enamel: 22 micron thick coating developed for use for the internal facing of insulated panels. Standard colour is bright white with an easily cleaned surface. Other coatings are available on request subject to a minimum quantity.

TopCurve is suitable for curved roofs with radii greater than 70m

Performance
Thermal Insulation
Panel Thickness mm 80 105 U value W/m K
2

Acoustics
All Ward TopCurve panels have a single figure weighted sound reduction Rw = 25dB.
Sound Reduction Index (SRI) Frequency Hz SRI dB 125 17.9 250 18.1 500 17.4 1k 23.2 2k 30.4 4k 40.3

CFC Free l = 0.020 0.25 0.19

U - Thermal transmittance W/m2K l - Long-term Thermal conductivity W/mK

15

Ward Roof TopCurve

Ward Roof TopSeam

Application
Ward TopSeam is a site-applied PVC standing seam which enhances the visual appearance of the roof. TopSeam can be applied to any Topdek or TopCurve application.

Hove Technology Park. Architect: The Miller Bourne Partnership

Dimensions & Weight

60mm

Side Lap Detail

A 38mm 200mm 200mm 200mm 1000mm cover width 200mm 200mm

A - core thickness nominal (mm) B - overall dimension (mm) Weight kg/m2 Standard 1.2mm single ply membrane 0.7mm steel deck

80 118 12.55

100 138 13.39

End Lap Detail

Site welded membrane strip

2 x 4mm Butyl sealant ref: SX0400BG Fastener

16

Available Lengths
Standard lengths 1.5 to 16 metres. Panels to 8 metres may be man handled, above this length consideration must be given to lifting methods. Panels less than 1.5m long can be supplied but are subject to additional charge.

Materials
External and Internal Facings External high performance single ply 1.2mm thick membrane. Site applied PVC standing seam. Internal deck sheet thickness 0.7mm. Other thicknesses are available for specific project specification(s). Internal Deck Substrate Specifications Galvatite, hot-dipped zinc coated steel to Grade Fe E220G to BS EN 10147 with a Z275 zinc coating. Internal Coating Specifications Lining Enamel: 22 micron thick coating developed for use for the internal facing of insulated panels. Standard colour is bright white with an easily cleaned surface. Other coatings are available on request subject to a minimum quantity.

Performance
Thermal Insulation
Panel Thickness mm 80 105 U value W/m2K CFC Free l = 0.020 0.25 0.19

TopSeam standing seam

U - Thermal transmittance W/m2K l - Long-term Thermal conductivity W/mK

Acoustics
All Ward TopSeam panels have a single figure weighted sound reduction Rw = 25dB.
Sound Reduction Index (SRI) Frequency Hz SRI dB 125 17.9 250 18.1 500 17.4 1k 23.2 2k 30.4 4k 40.3

17

Ward Roof TopSeam

Ward Wall - Flat Stucco

Ward Wall - T&G Rib

Ward Wall - Shadow Rib

Ward Wall - Mini Rib

Fort Kinnaird Retail Park (Ward Wall Flat Stucco)

18

Ward Wall Flat Stucco, T&G Rib, Shadow Rib, Mini Rib
Application
Ward Wall panels are secret fixed panels which can be laid horizontally or vertically and are suitable for walls for all building applications.

Wilstead Business Park, Bedford (Ward Wall DW1000D in Celestia Aurora and Delphi)

Dimensions & Weight

Vertical Panel Joint

Ward Wall - Flat Stucco (DW600/900/1000A)

600/900/1000mm cover width

Ward Wall - T&G Rib (DW600/900/1000B)

600/900/1000mm cover width

Ward Wall - Shadow Rib (DW1000C)

Plan View Horizontal Panel Joint
1000mm cover width

Ward Wall - Mini Rib (DW600/900/1000D)

600/900/1000mm cover width

Thickness (mm) Weight kg/m2 0.7/0.4 steel 0.7/0.4 alum. Side Elevation

70 12.5 6.4

80 12.9 6.8

100 13.7 7.6

19

Ward Wall Flat Stucco, T&G Rib, Shadow Rib, Mini Rib

Ward Wall Flat Stucco, T&G Rib, Shadow Rib, Mini Rib
Available Lengths
Standard lengths 1.8 to 12 metres. Panels less than 1.8m long can be supplied and are subject to an extra charge. These panels cannot be end lapped.

Performance
Thermal Insulation
Panel Thickness mm 70 80 90 U value W/m2K CFC Free l = 0.020 0.34 0.27 0.23

U- Thermal transmittance W/m2K l- Long-term Thermal conductivity W/mK

Kirkleatham Innovation Centre, Teeside (Ward Wall DW1000D Mini Rib)

20

Dixons Motors, Thorne, South Yorkshire (Ward Wall DW1000D Mini Rib Metallic Silver) Architect: Bond Bryan Partnership

21

Ward Wall Flat Stucco, T&G Rib, Shadow Rib, Mini Rib

Daewoo, Stockport (Ward Wall DW1000C Shadow Rib) Architect: Austin-Smith: Lord

22

Ward Wall Flat Stucco, T&G Rib, Shadow Rib, Mini Rib
Materials Steel
Coatings External Weather Sheet HPS200: A combination of an advanced 200 micron thick coating system with the exclusive Scintilla finish applied to the weatherside of the panel, on Galvalloy hot-dip alloy-coated steel substrate (~95% Zn/5% Al). Designed to provide superior durability, colour stability and enhanced corrosion resistance. PVDF: 27 micron thick stoved fluorocarbon coating on Galvatite hotdipped steel substrate which has excellent colour stability even at temperatures as high as 120C. Coatings Internal Liner Sheet Standard internal facing is white polyester coated. This product is also available in aluminium, please contact Ward for further details.
Tesco Distribution Centre, Milton Keynes (Ward Wall DW1000C Shadow Rib)

Tipton Sports Centre, West Midlands (Ward Wall DW1000A Flat Stucco Metallic Silver)

Acoustics
All Ward Wall panels have a single figure weighted sound reduction Rw = 25dB.
Sound Reduction Index (SRI) Frequency Hz SRI dB 125 20.1 250 21.1 500 24.6 1k 24.9 2k 29.6 4k 38.0

23

Ward Wall Flat Stucco, T&G Rib, Shadow Rib, Mini Rib

Ward Wall Flat Stucco, T&G Rib, Shadow Rib, Mini Rib

Prolog 2, Annesley, Nr. Nottingham (Ward Wall DW1000D Mini Rib)

Fort Kinnaird Retail Park (Walls: Ward Wall DW1000A Flat Stucco)

24

Appleyard Motors, Bradford, West Yorkshire (Ward Wall DW1000D Mini Rib)

25

Ward Wall Flat Stucco, T&G Rib, Shadow Rib, Mini Rib

Ward Wall Trapezoidal IP1000

Application
Ward Wall - Trapezoidal IP1000 Panel is a through fixed panel which can be laid horizontally or vertically and is suitable for all building applications.

Ward Wall - Trapezoidal

Ibrox Business Park, Glasgow (Celestia Finish) Architect: Clyde Design Partnership

Dimensions & Weight

333 mm 1000 mm cover width 333 mm

Panel End Lap

333 mm

A - core thickness (mm) B - overall dimension (mm) Weight kg/m

2

60 95 10.7 12.6 6.4

70 105 11.1 13.0 6.8

80 115 11.5 13.4 7.2

100 135 12.3 14.2 8.0 Panel Side Lap

0.5/0.4 steel 0.7/0.4 steel 0.7/0.5 alum.

26

Available Lengths
Standard lengths 1.8 to 12 metres. 12 to 29 metres can be supplied but are subject a transport surcharge. Panels less than 1.8m long can be supplied but are subject to extra charge.
Panel L ength

Materials Steel
Coatings External Weather Sheet HPS200: A combination of an advanced 200 micron thick coating system with the exclusive Scintilla finish applied to the weatherside of the panel, on Galvalloy hot-dip alloy-coated steel substrate (~95% Zn/5% Al). Designed to provide superior durability, colour stability and enhanced corrosion resistance. PVDF: 27 micron thick stoved fluorocarbon coating on Galvatite hotdipped steel substrate which has excellent colour stability even at temperatures as high as 120C. Coatings Internal Liner Sheet Standard internal facing is white polyester coated. This product is also available in aluminium, please contact Ward for further details. All Ward Wall - Trapezoidal IP1000 panels have a single figure weighted sound reduction Rw = 25dB.
Sound Reduction Index (SRI) Frequency Hz SRI dB 125 17.2 250 20.0 500 23.2 1k 23.4 2k 23.2 4k 40.5

Acoustics

Performance
Thermal Insulation
Panel Thickness mm 60 70 80 100 U value W/m2K CFC Free l = 0.020 0.33 0.28 0.25 0.21

U - Thermal transmittance W/m2K l - Long-term Thermal conductivity W/mK

27

Ward Wall Trapezoidal IP1000

Ward Wall Profile Rib DR1000W

Application
Ward Wall - Profile Rib DR1000W Wall Panel is a secret fixed wall panel, which can be used in vertical applications.

Ward Wall - Profile Rib

Ibrox Business Park, Glasgow (Celestia Finish) Architect: Clyde Design Partnership

Dimensions & Weight

Side Joint
333 mm 1000 mm cover width 333 mm 333 mm

A - core thickness (mm) B - overall dimension (mm) Weight kg/m

2

60 95 10.9

70 105 11.4

80 115 11.8

100 135 12.7 End Lap

0.5/0.4 steel

28

Available Lengths
Standard lengths 1.8 to 18 metres. 18 to 29 metres can be supplied but are subject to special transport arrangements and surcharge. Panels less than 1.8m long can be supplied but are subject to extra charge. Snap caps are included in the panel price, extras can be supplied at extra cost.
Panel Length

Panels may be produced with a 65mm cut back or with a flush end to suit cill details. Where panel laps are required, 100mm cut back is supplied.

Materials Steel
Coatings External Weather Sheet HPS200: A combination of an advanced 200 micron thick coating system with the exclusive Scintilla finish applied to the weatherside of the panel, on Galvalloy hot-dip alloy-coated steel substrate (~95% Zn/5% Al). Designed to provide superior durability, colour stability and enhanced corrosion resistance. PVDF: 27 micron thick stoved fluorocarbon coating on Galvatite hotdipped steel substrate which has excellent colour stability even at temperatures as high as 120C. Coatings Internal Liner Sheet Standard internal facing is white polyester coated. This product is also available in aluminium, please contact Ward for further details.

Acoustics
All Ward Wall - Profile Rib DR1000W panels have a single figure weighted sound reduction Rw = 25dB.
Sound Reduction Index (SRI) Frequency Hz 63 14 125 14 250 19 500 24 1k 27 2k 34 4k 43 8k 52

Performance
Thermal Insulation
Panel Thickness mm 60 70 80 100 U value W/m2K CFC Free l = 0.020 0.33 0.29 0.25 0.21

SRI dB

U - Thermal transmittance W/m2K l - Long-term Thermal conductivity W/mK

29

Ward Wall Profile Rib DR1000W

Architectural Features & Ancillaries Components

Complimentary architectural features & ancillary components to integrate with the Ward range of insulated roof and wall panels are available from specialist suppliers. Please contact Ward for further details. Flashings Aperture Units Insulated Valley Gutters
(membrane lined)

Bonded Facia Panels

Column Casings

Rain Screen Panels

Rainwater Pipes

30

Insulated Boundary Wall Gutter (membrane lined)

Bullnoses

Ridge Ventilators

Pre-formed Insulated Panels

Facia Gutters

Louvred Door

Louvres

31

Architectural Features & Ancillaries Components

Ward Roof & Wall

Trapezoidal Trapezoidal roof and wall panels provide economy and fast build. Can be laid horizontally or vertically in wall applications.

Ward Roof
Low Pitch or Curved Insulated panels designed specifically for commercial and industrial buildings. The concealed fixing method provides high weather performance reliability.

Ward Topdek
Insulated Roofdeck System Factory pre-engineered single fix membrane deck system for applications on flat, pitched or curved roofs.

Ward Wall
A distinctive range of insulated wall panels available in four external designs Flat Stucco, T&G Rib, Shadow Rib and Mini Rib.

Ward Insulated Panels Limited Sherburn, Malton North Yorkshire YO17 8PQ United Kingdom Tel: 01944 710591 Fax: 01944 710777 Email: wbc@wards.co.uk wards.co.uk

Due to our continuing policy of development and improvement we reserve the right to alter and amend the specification as shown on this literature.