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Car entertainment system

CEM2000/00/55/51 CEM2000X/78

CONTENTS
Technical specification ..................................................................1-2 Service measurement setup..........................................................1-3 Service aids .................................................................................1-4 Instructions on CD playability ...............................................2-1.. 2-2 Block diagram ................................................................................3-1 Wiring diagram ..............................................................................4-1 Main board Circuit diagram ..................................................................5-1..5-5 Layout diagram..................................................................5-6..5-7 Panel board Circuit diagram .........................................................................6-1 Layout diagram..................................................................6-2..6-3 Servo board Circuit diagram..........................................................................7-1 Layout diagram ..................................................................7-2..7-3 Exploded view diagram .................................................................8-1 Revision list ...................................................................................9-1

Copyright

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Published by LX 1046 Service Audio Subject to modification

2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

3141 785 35131

Version 1.1

1-2

TECHNICAL SPECIFICATION
General inforamtion Fuse Suitable speaker impedance Maximum power output Continuous power output Pre-Amp output voltage Aux-in level Dimensions (W x H x D) Weight Power supply 12 V DC (11 V - 16 V), negative ground 15 A 4-8 45 W x 4 channels 22 W x 4 RMS (4 10% T.H.D.) 2.0 V 500 mV Radio Frequency range87.5 - 108.0 MHz (100kHz - FM per step in auto search and 50kHz per step in manual search) Frequency range522 - 1620 KHz (9 kHz) - AM(MW) 530 - 1710 kHz (10 kHz) Usable sensitivity 8 V - FM Usable sensitivity 30 V - AM(MW) (S/N = 20 dB)

188 x 58 x 201 mm 1.47 kg

VERSION VARIATION
Type /Versions:
Board in used: CEM2000
Europe

Service policy

/00

/00

APAC

/55

/ 58

/61

/51

SERVO BOARD MAIN BOARD

C C

C/M C/M

C/M C/M

C C

Type /Versions:
Features

CEM2000
/05 /12 /55 /58 /61 /5 1

Feature diffrence RDS VOLTAGE SELECTOR ECO STANDBY - DARK

* TIPS : C -- Component Lever Repair. M -- Module Lever Repair -- Used

1-3

MEASUREMENT SETUP
Tuner FM
DUT RF Generator
e.g. PM5326

Bandpass 250Hz-15kHz
e.g. 7122 707 48001

LF Voltmeter
e.g. PM2534

Ri=50

S/N and distortion meter


e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW)
DUT
Bandpass 250Hz-15kHz
e.g. 7122 707 48001

LF Voltmeter
e.g. PM2534

RF Generator
e.g. PM5326

S/N and distortion meter


e.g. Sound Technology ST1700B

Ri=50

Frame aerial
e.g. 7122 707 89001

To avoid atmospheric interference all AM-measurements have to be carried out in a Faradays cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

CD
Use Audio Signal Disc (replaces test disc 3) SBC429 4822 397 30184

Recorder
Use Universal Test Cassette CrO2 SBC419 4822 397 30069 or Universal Test Cassette Fe SBC420 4822 397 30071
DUT
L R
R

DUT
L

LF Generator
e.g. PM5110

S/N and distortion meter


e.g. Sound Technology ST1700B

S/N and distortion mete


e.g. Sound Technology ST170

LEVEL METER
e.g. Sennheiser UPM550 with FF-filter

LEVEL METER
e.g. Sennheiser UPM550 with FF-filter

1-4

SERVICE AIDS
GB

WARNING

ESD

All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.

GB
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used Safety components are marked by the symbol
!

CLASS 1 LASER PRODUCT

Lead free

2-1

INSTRUCTIONS ON CD PLAYABILITY
Customer complaint
"CD related problem"

Set remains closed!


check playability

playability ok ?
Y

"fast" lens cleaning check playability

For flap loaders (= access to CD drive possible) cleaning method 4 is recommended

playability ok ?
Y

Play a CD for at least 10 minutes check playability

playability ok ?
Y

add Info for customer "SET OK" 2

Exchange CDM

return set

1 - 4 For description - see following pages

2-2

INSTRUCTIONS ON CD PLAYABILITY

1
PLAYABILITY CHECK
For sets which are compatible with CD-RW discs use CD-RW Printed Audio Disc ....................7104 099 96611 TR 3 (Fingerprint) TR 8 (600 Black dot) maximum at 01:00 playback of these two tracks without audible disturbance playing time for: Fingerprint 10seconds Black dot from 00:50 to 01:10 jump forward/backward (search) within a reasonable time

4
LIQUID LENS CLEANING
Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens. Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use Cleaning Solvent The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (dont press too hard) with a soft and clean cotton bud moistened with the special lens cleaner. The direction of cleaning must be in the way as indicated in the picture below.

For all other sets use CD-DA SBC 444A..................................4822 397 30245 TR 14 (600 Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000 wedge) playback of all these tracks without audible disturbance playing time for: 1000 wedge 10seconds Fingerprint 10seconds Black dot from 01:05 to 01:25 jump forward/backward (search) within a reasonable time

2
CUSTOMER INFORMATION
It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method 3) should be mentioned in the addendum sheet. The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations.

3-1

3-1

SET BLOCK DIAGRAM

5-1

5-1

CIRCUIT DIAGRAM - MAIN BOARD MCU PART

5-2

5-2

CIRCUIT DIAGRAM - MAIN BOARD Power PART

5-3

5-3

CIRCUIT DIAGRAM - MAIN BOARD Radio PART

5-4

5-4

CIRCUIT DIAGRAM - MAIN BOARD Audio PART 1

5-5

5-5

CIRCUIT DIAGRAM - MAIN BOARD Audio PART 2

5-6

5-6

LAYOUT DIAGARM - MAIN BOARD TOP SIDE VIEW

5-7

5-7

LAYOUT DIAGARM - MAIN BOARD BOTTOM SIDE VIEW

6-1

6-1

CIRCUIT DIAGARM - PANEL BOARD


RED+8V R963 NC RED+8V 0R Q901 R964 CEM2000-LCD BLUE+8V 270
390

LCD1 NC
390

270

390

NC

NC

NC

NC

NC

270

NC

R941

R942

R944

R945

R949

R940

R946

R943

R947

R950

R951

R952

R953

S51 S55 S54 S53 S49 S50

S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S1 S16 S17 S18 S19 S20 S21 S22 S23 S24 S25 S44 S26 S27 S28 S29 S52 S16 S30 S31 S32 S33 S34 S35 S36 S37 S38 S39 S55 S53 S54 S55 S1 S3 S4 S5 S6 S7 S8 S2 S9 S10 S11 S12 S13 S14 S15 R958 47K 10 11 12 13 14 15 C901 680P 64 63 DO CLK CE OSC VSS IC901
SC75823

S40

NC R938 NC R939 RED+8V NC Q904 NC BLUE+8V R937

Q903 NC

LED3 R+B

LED6 R+B

LED7

LED9

LED11

LED13 LED15 R+B R+B R+B R+B R+B

270

270

390

270

390

390

NC

NC

NC

NC

NC

NC

270

270

270

NC

NC

NC

16

1 2

6 7

S16

R975

R956

R969

R981

R955

R976

R954

R957

R970

R971

R972

R980

R968

R967

R973

R979

R974

R977

NC R936 NC Q905

R965 NC

NC Q902

62 61 LED2 60 59 58 57 56 55 54 53 52 51 50 49

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

LED17

LED16

LED4 R+B

LED5 R+B

LED8

LED10

LED12 R+B

LED14

R+B NC

R+B

R+B

R+B

R+B

R+B

INH VDD

330

330

270

R934 USB-GND GND 22 1 2 3 4 USB+5V


USBIN

270

NC

S[0:100]

R966

S55 S54 S53 S52 S51 S50 S49

R959

R960

R961

R962

6V8

LED22

6V8

USB

USB_DN USB_5V GND SYS_5V BT_LED

20 19 18 17 16

LED

LED

LED

ZD903

C905 LED

ZD901

C903

ZD902

USB_UP 21

LED19

LED20

LED21

2P

6V8

2P

2P C906

2P C908 6V8 ZD904 104

48 47

45

44 43

41 40

46

42

39 38

37

35

36

R933 R932 R931 R930

22 22 22 S40 S39 S37 S36 S35 S34 S48 S46 S45 S44 S43 S42 S41 S47 S38 S33 22

LAMP_VCC 15 INH DATA CLK CE 2COLOR 14 13 12 11 10

R901

R902 220 SW2 FOLDER SW3 FILE

R903 330 SW4 DBB

R904 470 SW5

R905 680 SW6

R906 1K SW7 BACK

R907 1K5 SW8

R908

REMOTE 9 CON1 24PIN-CON ENCODER 8 +5V 7 GND KEY2 KEY1 AUX_R AUX_L GND 6 5 4 4K7 3 2 1 EC904 10uF USB+5V 104 C907 POWER 82K 47K R901A R924 R923 4K7 R902A 180 SW1 FUNCTICN

2K2 SW9 TUNE/SEEK-DN TRACK-DN

EQ/SEL

SOURCE

TUNE/SEEK-UP TRACK-UP

R922 330

R921 470 SW23


MENU

R920 680 SW22


PRESET +

R919 1K SW21
PRESET-

R918 1K5 SW20


EJ

R917 2K2 SW19


VOL+

180 SW25
DISP

220

R927

R928

ZR902 22P

22P ZR901

SW18
VOL-

USB-GND

SW24 EN901 AUX1 AUX IN EN 1 2 3 1 2 3 EC901 10uF REMOTE IC902 POWER


POWER/ MUTE

R929 10

34 33

C902

S41 S42 S43 S44 S45 S46 S47 S48 S35 S17 S18 S19 S20 S21 S22 S23 S24 S25 S26 S27 S28 S29 S30 S31 S32

NC R935

R948

BLUE+8V

270

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63

6-2

6-2

LAYOUT DIAGRAM - PANEL BOARD

7-1

7-1

CIRCUIT DIAGRAM - SERVO BOARD

7-2

7-2

LAYOUT DIAGRAM - SERVO BOARD TOP SIDE VIEW

7-3

7-3

LAYOUT DIAGRAM - SERVO BOARD BOTTOM SIDE VIEW

8-1

8-1

EXPLODED VIEW DIAGRAM

6501

6505 CD01

ASS02

6503

6502 6504

ASS05 PL01

9-1

Revision list
Version1.0 ( 3141 785 35130) *Initial Release Version1.1 ( 3141 785 35131) *New version 51 added.

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